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SHIPLINK®

Cable solutions and services for safety


and efficiency in ships
2019
2
TABLE OF CONTENT

Part 1 Power & Control Cables Part 6 Accessories


Introduction................................................................6 Cold-shrinkable indoor termination kit
MPRX® & MPRX® FLEXISHIP® 0.6/1 (1.2) kV....................8 6/10 (12) kV - 8.7/15 (17.5) kV - 12/20 (24) kV........74
MPRXCX® & MPRXCX® FLEXISHIP® 0.6/1 (1.2) kV..........12 Separable tee connectors interface C-480 TB
MPRXCX® FLEXISHIP® EMC - 0.6/1 (1.2) kV..................16 6/10 (12) kV - 8.7/15 (17.5) kV - 12/20 (24) kV........76
MX Wiring cables 0.6/1 (1.2) kV...............................18
Part 7 Technical data
Part 2 Instrumentation & Control Cables Electrical parameters for power cables..........................79
Introduction..............................................................21 Electrical parameters for instrumentation cables ..............84
TCX® (C) 150/250 (300) V.......................................22 Pulling & installation...................................................86
TCX® (I) 150/250 (300) V.........................................24 Cable solutions with enhanced fire safety.......................88
TX® (C) 150/250 (300) V..........................................26 Type approvals.........................................................92
TX® (I) 150/250 (300) V...........................................28 Symbols...................................................................93
MPRX® 150/250 (300) V..........................................30 Drum handling guide..................................................94
MPRXCX® 150/250 (300) V......................................32

Part 3 Communication Cables


Introduction..............................................................35
LAN Maritime Cables................................................38
LAN SF/UTP Category 6............................................40
LAN S/FTP Category 7..............................................42
COAX FLAMEX - RG/KX serie 50 Ω / 75 Ω.................44

Part 4 Fire Resistant Cables


Introduction..............................................................47
MPRX® 331 & MPRX® 331 FLEXISHIP® 0.6/1 (1.2) kV .....48
MPRXCX® 331 FLEXISHIP® &
MPRXCX® 331 0.6/1 (1.2) kV....................................51
TCX® (C) 331 150/250 (300) V................................55
TCX® (I) 331 150/250 (300) V..................................56
TX® (C) 331 150/250 (300) V...................................58
TX® (I) 331 150/250 (300) V....................................60

Part 5 Medium Voltage Cables


Introduction..............................................................63
MPRXCX® FLEXISHIP® & MEPRXCX® FLEXISHIP® ..............65
6/10 (12) kV – 8.7/15 (17.5) kV – 12/20 (24) kV
MPRXCX® FLEXISHIP® EMC 1.8/3 (3.6) kV...................68
MPRXCX® FLEXISHIP® 1.8/3 (3.6) kV...........................70

SHIPLINK® - CABLE SOLUTIONS AND SERVICES FOR SAFETY AND EFFICIENCY IN SHIPS 3
4
SHIPLINK® - Cable solutions and services for safety and efficiency in ships

Part 1 Power & Control Cables 0,6/1 kV

Introduction................................................................6
MPRX® & MPRX® FLEXISHIP® 0.6/1 (1.2) kV....................8
MPRXCX® & MPRXCX® FLEXISHIP® 0.6/1 (1.2) kV..........12
MPRXCX® FLEXISHIP® EMC - 0.6/1 (1.2) kV..................16
MX Wiring cables 0.6/1 (1.2) kV...............................18

SHIPLINK® - PART 1 POWER & CONTROL CABLES 1 kV 5


POWER & CONTROL CABLES
Introduction

Shipboard cables manufactured by Nexans are designed for Conductor


fixed applications on board of commercial or navy vessels. All conductors integrated in Nexans shipboard cables are
strictly compliant with the International Electrical Committee
Depending on the mechanical risk exposition, 2 various
IEC 60228 Standard. Depending on the application, vessel
ranges are proposed:
manufacturers have to choose conductors flexibility, and also,
• Un-armoured cables with MPRX® designation. eventually copper protection against corrosion or chemical
attack by using tin coated copper.
• Armoured cables with MPRXCX® designation.
IEC 60228 specifies different maximum electrical resistance
In order to shorten installation time, improve the flexibility for
values for each nominal cross section area, both in class 2 or
lower bending radius and lower bending force, Nexans
class 5 conductors, and in bare or tinned copper.
designs MPRX® and MPRXCX® FLEXISHIP® power range with
flexible class 5 conductors. For further weight and space In the table below, these values in Ohm/km are given for DC
savings sector-shape conductors are also designed with measurement (direct current) at the normative temperature of
flexible cores. 20°C.

Power copper conductors according to IEC 60228

Class 2 Class 5
Cross section DC Maximum Resistance at 20°C DC Maximum Resistance at 20°C
(mm) Number (Ohm/km) Max. diameter of (Ohm/km)
of wires wires in conductor
Bare copper Tinned copper Bare copper Tinned copper
1.5 7 12.1 12.2 0.26 13.3 13.7
2.5 7 7.41 7.56 0.26 7.98 8.21
4 7 4.61 4.70 0.31 4.95 5.09
6 7 3.08 3.11 0.31 3.30 3.39
10 7 1.83 1.84 0.41 1.91 1.95
16 7 1.15 1.16 0.41 1.21 1.24
25 7 or 19 0.727 0.734 0.41 0.780 0.795
35 7 or 19 0.524 0.529 0.41 0.554 0.565
50 19 or 37 0.387 0.391 0.41 0.386 0.393
70 19 or 37 - 52 0.268 0.270 0.51 0.272 0.277
95 19 or 37 - 61 0.193 0.195 0.51 0.206 0.210
120 37 or 61 0.153 0.154 0.51 0.161 0.164
150 37 or 61 0.124 0.126 0.51 0.129 0.132
185 37 or 61 0.0991 0.100 0.51 0.106 0.108
240 61 or 61 0.0754 0.0762 0.51 0.0801 0.0817
300 61 or 61 0.0601 0.0607 0.51 0.0641 0.0654

For different length, or other air ambient temperature, the electrical resistance can be calculated with the formula:
Rt = R20 x L / Kt
where
Rt (Ohm/km) Electrical resistance in DC at a temperature t in °C for a length L (km).
R20 (Ohm/km) Maximum electrical resistance value in DC given in the IEC 60228 at 20°C.
Kt  Correction temperature factor given in the following table and depending on the room air ambient
temperature.

6
Correction factors according to IEC 60228 Armour
IEC 60228 standard provides electrical resistance of copper On board, mechanical risk on cables is quite usual in
conductors at an ambient temperature of 20°C. For other unprotected spaces, it is the reason why most of them are
temperatures, correction factors are applied as below: armoured. As cable weight is important, and is aimed to be
minimized, steel tapes or steel wires armour are not used,
preference is given to metal braid.
Temperature (°C) Kt
5 1.064 That is the best compromise between mechanical protection,
10 1.042 weight and installation facility.

15 1.020 For all ranges of shipboard cables, Nexans has chosen


20 1.000 copper braid armour that also can be used as a screen and
25 0.980 an electro magnetic protection.
30 0.962
Generally, bare copper braid is used on the commercial
35 0.943
vessels.
40 0.926
45 0.909 Tinned copper braid armour is only required in offshore proje-
cts where hydrogen sulphide can corrode the bare copper.
50 0.893
55 0.877
Sheath
60 0.862 Outer sheath is the final protection of the cable. Depending
65 0.847 on the cable environment, outer sheath compound must satisfy
70 0.833 performances as extreme temperature, solar radiations, oil,
75 0.820 grease and various aggressive substances.
80 0.806
IEC 60092-360 standard specifies performance values
85 0.794 to different tests for 2 sheathing material families: SHF1
90 0.781 for thermoplastic compounds, and SHF2 for thermosetting
95 0.769 compounds.

Of course, these materials are halogen-free, low smoke


Insulation
density, low gas toxicity and low gas acidity.
Nexans has selected halogen-free XLPE (cross-linked polyethy-
lene) compound for all LV power cables 0,6/1 kV. For the main ranges of stocked products, Nexans has chosen
All material characteristics: electrical, mechanical and chemi- its own SHF1 compound that offers a good compromise
cal are complying with the requirements of IEC 60092-360. of performances (cold behaviour and oil drops resistance
at ambient temperature). For permanent oil contact SHF2
XLPE and EPR compounds can be used for a permanent
compound is recommended.
conductor temperature of 90°C. It corresponds to a life time
of more than 40 years (Arrhenius ageing curve).

These cross-linked compounds can also withstand a 250°C


temperature in case of short circuit.

SHIPLINK® - PART 1 POWER & CONTROL CABLES 1 kV 7


MPRX ®/MPRX ® FLEXISHIP ® 0.6/1 (1.2) kV
Power & Control

Application
MPRX® 0.6/1 kV power and control cables are used for wiring fixed installations not subject to mechanical risk. The highly
flexible MPRX® FLEXISHIP® range is recommended for installations and connections in narrow spaces where an optimal bending
radius is required. The sectoral conductors of multicore cables provide further space and weight savings on the cable trays.
Designed with halogen-free fire retardant materials, they provides optimum safety for people and maximal asset protection
against all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C 1 core: black • Construction & Design
2 cores: brown-blue IEC 60228
3 x: brown-black-grey IEC 60092-350
3 G: brown-blue-green/yellow IEC 60092-353
1. Conductor
4 x: brown-black-grey-blue
Stranded bare copper • Tests performances
4 G: brown-black-grey-green/yellow
class 2 or class 5 for IEC 60332-3-22
FLEXISHIP® designs > 5 cores:
IEC 60332-1
n x: white with printed numbers
IEC 60754-1/60754-2
2. Insulation n G: white with printed numbers
IEC 60684-2
XLPE (cross-linked + green/yellow earth core
IEC 61034
polyethylene)
• Materials
Optional:
IEC 60092-360
extruded inner covering

3. Outer sheath
Marking
(Filler if necessary)
NEXANS MPRX® or MPRX® FLEXISHIP® 0.6/1 kV
Polyolefin SHF1
«n» x «s» mm2 90°C
Colour: black
IEC 60092-353 / IEC 60332-3-22
SHF2 on request
«WW/YY» * * + metric marking

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity Flexible -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2 Class 5
IEC 60684-2

8
MPRX® 0.6/1 (1.2) kV - Power

Permissible current Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
rating in open air (A) nom. (mm) (kg/km)
1 x 1.5 23 4.9 40 TBD 10164429
1 x 2.5 30 5.4 50 TBD 10164474
1x6 52 6.3 80 10 419 04 10164488
1 x 10 72 7.1 130 10 419 03 10196222
1 x 16 96 8.2 180 10 419 05 10164509
1 x 25 127 10.1 280 10 419 06 10164515
2 x 1.5 20 8.2 80 10 419 12 10164430
2 x 2.5 26 9.2 100 10 419 13 10164475
2x4 34 10.4 140 10 419 14 10164484
2x6 44 11.0 200 10 419 20 10164489
2 x 10 61 12.8 310 10 419 31 10164505
2 x 16 82 15.2 460 10 419 39 10164510
2 x 25 108 18.8 700 10 419 19 10199704
3 x 1.5 16 8.7 100 10 419 23 10164464
3 G 1.5 16 8.7 100 10 419 24 10164432
3 x 2.5 21 9.7 140 10 419 22 10164478
3 G 2.5 21 9.7 140 10 419 25 10164476
3x4 28 11.0 190 10 419 32 10164485
3x6 36 11.9 260 10 419 33 10164491
3 x 10 50 13.6 390 10 419 34 10164506
3 x 16 67 16.2 580 10 419 35 10164511
3 x 25 89 20.0 940 10 419 36 10164516
4 x 1.5 16 9.2 120 10 419 50 10164466
4 G 1.5 16 9.2 120 10 419 26 10164465
4 x 2.5 21 10.4 170 10 419 51 10164481
4 G 2.5 21 10.4 170 10 419 27 10164479
4x4 28 11.9 250 10 419 15 10164487
4G4 28 11.9 250 10 419 28 10164486
4x6 36 12.8 330 10 419 16 10164504
4G6 36 12.8 330 10 419 29 10164493
4 x 10 50 14.9 500 10 419 46 10164508
4 G 10 50 14.9 500 10 419 45 10164507
4 x 16 67 18.0 770 10 419 17 10164513
4 G 16 10 419 44 10164512
4 x 25 89 22.3 1 180 10 419 18 10164517
4 G 25 10 419 41 10218170
5 x 1.5 16 10.5 160 10 419 70 10164468
5 G 1.5 16 10.5 160 10 419 47 10164467
5 x 2.5 21 11.4 200 10 419 71 10164482
5 G 2.5 21 11.4 200 10 419 48 10200170
5G6 36 14.2 420 10 419 10 10224344
5 G 10 50 16.4 630 10 419 11 10190003

SHIPLINK® - PART 1 POWER & CONTROL CABLES 1 kV 9


MPRX® FLEXISHIP® 0.6/1 (1.2) kV - Power

Permissible current Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
rating in open air (A) nom. (mm) (kg/km)

1 x 35 157 11.5 400 10 419 81 10222172


1 x 50 196 13.4 560 10 419 82 10050658
1 x 70 242 15.5 780 10 419 83 10193731
1 x 95 293 17.6 1 030 10 419 84 10193732
1 x 120 339 19.3 1 290 10 419 85 10199014
1 x 150 389 21.8 1 600 10 419 86 10199015
1 x 185 444 23.5 1 750 10 419 87 10200534
1 x 240 522 27.6 2 260 10 419 88 10212712
3 x 35 110 23.2 1 230 10 419 73 10222349
3 x 50 137 27.5 1 690 10 419 75 10239134
3 x 70 S 169 27.7 2 210 10 419 89 10186007
3 x 95 S 205 31.8 2 870 10 419 90 10186008
3 x 120 S 237 35.0 3 660 10 419 91 10186009
3 x 150 S 272 39.4 4 570 10 419 92 10195006
4 x 35 SC 110 26.1 1 860 10 419 99 10212713
4 x 50 137 30.4 2 180 10 419 79 10200726
4 x 70 169 34.9 3200 10 419 98 10203634
S: sector shaped conductor

10
MPRX® 0.6/1 (1.2) kV - Control

Permissible current Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
rating in open air (A) nom. (mm) (kg/km)

7 x 1.5 11 11.4 200 10 419 72 10164469


10 x 1.5 10 14.1 260 10 419 30 10239388
12 x 1.5 10 15.3 330 10 419 74 10164470
14 x 1.5 10 15.7 350 10 419 40 10239389
19 x 1.5 9 17.6 500 10 419 76 10164471
27 x 1.5 8 21.1 700 10 419 78 10164472
37 x 1.5 7 24.6 930 10 419 80 10164473
7 x 2.5 16 12.8 280 10 419 49 10164483

Test Voltage
AC between cores................................................................................................ 3.5 kV AC

Minimum bending radius for fixed installations MPRX®


• cable diameter ≤ 25 mm........................................................ 4 x outer diameter
• cable diameter > 25 mm........................................................ 6 x outer diameter

Minimum bending radius for fixed installations MPRX® FLEXISHIP®....... 4 x outer diameter

SHIPLINK® - PART 1 POWER & CONTROL CABLES 1 kV 11


MPRXCX ®/MPRXCX ® FLEXISHIP ® 0.6/1 (1.2) kV
Power & Control

Application
MPRXCX® 0.6/1 kV armoured power and control cables are used for wiring fixed installations where enhanced mechanical
protection and electrical screening (EMC) is required. The highly flexible MPRXCX® FLEXISHIP® range is recommended for
installations and connections in narrow spaces where an optimal bending radius is required. The sectoral conductors of multicore
cables provide further space and weight savings on the cable trays. Designed with halogen-free fire retardant materials, they
provides optimum safety for people and maximal asset protection against all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C 1 core: black • Construction & Design
2 cores: brown-blue IEC 60228
3 x: brown-black-grey IEC 60092-350
1. Conductor 3 G: brown-blue-green/yellow IEC 60092-353
Stranded bare copper 4 x: brown-black-grey-blue
class 2 or class 5 for 4 G: brown-black-grey-green/yellow • Tests performances
FLEXISHIP® designs IEC 60332-3-22
> 5 cores:
IEC 60332-1
2. Insulation - n x: white with printed numbers
IEC 60754-1/60754-2
XLPE (cross-linked - n G: white with printed numbers
IEC 60684-2
polyethylene) + green/yellow earth core
IEC 61034

3. Inner covering • Materials


(Filler if necessary) IEC 60092-360
Lapped
Optional:
Marking
extruded inner covering
NEXANS MPRXCX® or MPRXCX® FLEXISHIP® 0.6/1 kV
4. Armouring «n» x «s» mm2 90°C
Bare copper braid IEC 60092-353 / IEC 60332-3-22
«WW/YY» * * + metric marking
5. Outer sheath
Polyolefin SHF1
Colour: black
SHF2 on request

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity Flexible -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2 Class 5
IEC 60684-2

12
MPRXCX® 0.6/1 (1.2) kV - Power

Permissible current Outer diameter Weight approx. Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) (kg/km) code no.

1 x 25 127 11.6 360 10 423 28 10164630


2 x 1.5 20 9.5 130 10 423 20 10164594
2 x 2.5 26 10.3 160 10 423 21 10164607
2x4 34 11.7 210 10 423 22 10164616
2x6 44 12.3 280 10 423 23 10164619
2 x 10 61 14.6 430 10 423 26 10164622
2 x 16 82 17.0 600 10 423 27 10164625
2 x 25 108 20.6 880 10 423 29 10164631
3 x 1.5 16 10.0 150 10 423 30 10164597
3 G 1.5 16 10.0 150 10 423 16 10164595
3 x 2.5 21 10.8 190 10 423 31 10164611
3 G 2.5 21 10.8 190 10 423 24 10164608
3x4 28 12.3 260 10 423 32 10164617
3x6 36 12.6 298 10 423 33 10164620
3G6 36 13.0 330 10 423 18 10184713
3 x 10 50 15.3 530 10 423 34 10164623
3 x 16 67 17.9 770 10 423 35 10164626
3 x 25 89 21.8 1 140 10 423 36 10164632
4 x 1.5 16 10.7 180 10 423 50 10164599
4 G 1.5 16 10.7 180 10 423 17 10164598
4 x 2.5 21 11.9 240 10 423 51 10164613
4 G 2.5 21 11.9 240 10 423 25 10164612
4x4 28 13.4 320 10 423 52 10164618
4x6 36 14.7 450 10 423 53 10164621
4G6 10 426 41 10191224
4 x 10 50 16.9 640 10 423 60 10164624
4 x 16 67 19.7 930 10 423 42 10164627
4 G 16 10 426 42 10184817
4 x 25 89 24.0 1 380 10 423 43 10193727
5 x 1.5 16 11.8 230 10 423 70 10164600
5 G 1.5 16 11.8 230 10 426 43 10195309
5 x 2.5 21 12.9 290 10 423 71 10164614
5 G 2.5 21 12.9 290 10 426 43 10195309
5G6 36 15.8 490 10 426 45 10239489

SHIPLINK® - PART 1 POWER & CONTROL CABLES 1 kV 13


MPRXCX® FLEXISHIP® 0.6/1 (1.2) kV - Power

Permissible current Outer diameter Weight approx. Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) (kg/km) code no.

1 x 35 157 13.0 480 10 423 83 10200102


1 x 50 196 15.4 680 10 423 84 10174888
1 x 70 242 17.5 870 10 423 85 10194377
1 x 95 293 19.2 1 090 10 423 86 10174889
1 x 120 339 21.3 1 340 10 423 87 10194375
1 x 150 389 23.8 1 660 10 423 88 10194376
1 x 185 444 25.5 1 990 10 423 96 10198831
1 x 240 522 29.6 2 520 TBD 10085970
1 x 300 301 31.1 3073 TBD 10547964
3 x 35 110 25.0 1 470 10 423 40 10222169
3 x 50 137 29.0 2 010 10 423 41 10230036
3 x 70 S 169 29.3 2 340 10 423 89 10184706
3 x 95 S 205 33.3 3 010 10 423 90 10184707
3 x 120 S 237 37.0 3 870 10 426 87 10184708
3 x 150 S 272 41.4 4 800 10 426 89 10213937
4 x 35 110 27.6 1 820 TBD 25491736

S: sector shaped conductor

14
MPRXCX® 0.6/1 (1.2) kV - Control

Permissible current Outer diameter Weight approx. Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) (kg/km) code no.

7 x 1.5 12 12.7 270 10 423 72 10164601


12 x 1.5 10 17.0 460 10 423 74 10164602
19 x 1.5 9 19.8 650 10 423 76 10164603
24 x 1.5 8 23.0 760 10 423 79 10164604
27 x 1.5 8 23.4 870 10 423 80 10164605
37 x 1.5 7 26.2 1 060 10 4231 4 10164606
7 x 2.5 16 14.6 390 10 423 15 10196905
12 x 2.5 13 18.7 610 10 423 19 10196906

Test Voltage
AC between cores................................................................................................ 3.5 kV AC

Minimum bending radius for fixed installations MPRXCX®................ 6 x outer diameter

Minimum bending radius for fixed installations MPRXCX® FLEXISHIP®... 5 x outer diameter

SHIPLINK® - PART 1 POWER & CONTROL CABLES 1 kV 15


MPRXCX ® FLEXISHIP ® EMC 0.6/1 (1.2) kV
Cables for variable frequency drives

Application
Motor supply cable for frequency converters controlled low voltage AC drives on ships, called VFD applications. MPRXCX® EMC
cables are designed with a special coverage, copper-polyester tape and braid, which provide a 100% EMC protection.
Insu-lation with low dielectric constant is used to reduce reflected wave voltage peak magnitude. Symmetrical insulated ground
wires, placed in corner, can reduce reflected wave and return common mode noisy currents back to the drive. Enhanced
insulation is implement for 0.6/1(1.2) kV cable to fulfill periodic peak voltage up to 2xU=2 kV due to harmonics. These cables
are used on board of ships in all locations for fixed installations.

Design Core Identification Standards


Max conductor temperature: 90­°C 3 cores: black-grey-brown • Construction & Design
Earth: green/yellow split in IEC 60228
3 conductors IEC 60092-350
1. Conductor IEC 60092-353
Flexible bare copper
• Tests performances
class 5
IEC 60332-3-22
2. Enhanced Insulation IEC 60332-1
XLPE (cross-linked IEC 60754-1/60754-2
polyethylene) IEC 60684-2
IEC 61034
3. Optional:
Return earth conductor • Materials
IEC 60092-360
4. Inner covering
Lapped or extruded
Marking
5. Screen/Armouring
NEXANS MPRXCX® FLEXISHIP® EMC ”voltage”
Copper/polyester tape
«n» x «s» mm2 90°C
Bare copper braid
IEC 60092-353 / IEC 60332-3-22
6. Outer sheath «WW/YY» * * + metric marking
Polyolefin SHF1
Colour: black
SHF2 on request

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity Flexible -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2 Class 5
IEC 60684-2

16
MPRXCX® FLEXISHIP® EMC 0.6/1 (1.2) kV Flexible class 5

Permissible current Outer diameter Weight approx. Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) (kg/km) code no.

3 X 50 137 31.5 2 500 TBD 10243587


3 x 70 169 36.6 3 100 10 423 91 10229881
3 x 95 205 41.3 3 870 10 423 92 10229882
3 x 120 237 46.2 4 910 10 423 93 10209278
3 x 150 273 51.3 6 080 10 423 94 10171661
3 X 185 311 54.5 7 320 TBD 10239793
3 x 50 + 3 x 10 137 31.5 2 500 TBD 10265448
3 x 70 + 3 x 16 169 36.6 3 500 TBD 25491814
3 x 95 + 3 x 16 205 41.3 4 270 TBD 25491815
3 x 120 + 3 x 25 237 46.2 5 510 TBD 25939884

Other designs on request

Test Voltage
AC between cores................................................................................................... 5 kV AC

Minimum bending radius for fixed installations............................... 5 x outer diameter

SHIPLINK® - PART 1 POWER & CONTROL CABLES 1 kV 17


MX 0.6/1 (1.2) kV
Wiring cables

Application
MX 0.6/1 kV power wires are used for wiring switchboards, cabinets, control panels and various electrical enclosures. These
highly flexible wires are designed with finely stranded conductors for easy connection. The halogen-free fire retardant insulation
provides optimum safety for people and maximal asset protection against all risks of fire.

Design Standards
Max conductor temperature: 90­°C • Construction & Design
IEC 60228
IEC 60092-350
IEC 60092-353

• Tests performances
1. Conductor
IEC 60332-3-22
Flexible bare copper
IEC 60332-1
class 5
IEC 60754-1/60754-2
2. Insulation IEC 60684-2
Halogen-free cross-linked IEC 61034
polyolefin type HF 90
• Materials
Colours: IEC 60092-360
black, green/yellow, red,
blue, white Marking
NEXANS MPRXCX® FLEXISHIP® EMC ”voltage”
«n» x «s» mm2 90°C
IEC 60092-353 / IEC 60332-3-22
«WW/YY» * * + metric marking

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity Flexible -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2 Class 5
IEC60684-2

18
MX® 0.6/1 (1.2) kV wiring cables

Permissible current Outer


Weight approx.
Cables (mm²) rating in open air diameter Colour El.no Nexans code no.
(kg/km)
(A) nom. (mm)

1 x 0.75 15 2.4 13 Black 10 420 00 10045464


1 x 0.75 15 2.4 13 Blue 10 420 03 10045467
1 x 0.75 15 2.4 13 Red 10 420 02 10045466
1 x 0.75 15 2.4 13 White 10 420 01 10045465
1 x 1.5 21 2.9 20 Black 10 420 11 10045469
1 x 1.5 21 2.9 20 Red 10 420 13 10045619
1 x 1.5 21 2.9 20 Yellow/green 10 420 14 10045620
1 x 1.5 21 2.9 20 Blue 10 420 10 10045463
1 x 2.5 28 3.4 30 Black 10 420 17 10046269
1 x 2.5 28 3.4 30 Blue 10 420 20 10045474
1 x 2.5 28 3.4 30 Red 10 420 19 10045473
1 x 2.5 28 3.4 30 Yellow/green 10 420 22 10045475
1x4 37 3.9 50 Black 10 420 23 10045476
1x6 48 4.4 70 Black 10 420 26 10045481
1x6 48 4.4 70 Yellow/green 10 420 30 10045485
1 x 10 69 5.4 110 Black 10 420 31 10045486
1 x 10 69 5.4 110 Yellow/green 10 420 33 10045536
1 x 16 91 6.8 170 Black 10 420 34 10045488
1 x 16 91 6.8 170 Yellow/green 10 420 36 10045537
1 x 25 116 8.4 270 Black 10 420 37 10045491
1 x 25 116 8.4 270 Yellow/green 10 420 39 10045538
1 x 35 148 9.8 370 Black 10 420 41 10045493
1 x 35 148 9.8 370 Yellow/green 10 420 43 10046164
1 x 50 196 11.7 510 Black 10 420 44 10045495
1 x 50 196 11.7 510 Yellow/green 10 420 46 10045640
1 x 70 238 13.5 710 Black 10 420 49 10046197
1 x 70 238 13.5 710 Yellow/green 10 420 48 10046165

Test Voltage
AC in water........................................................................................................ 3,5 kV AC

Minimum bending radius for fixed installations............................... 4 x outer diameter

SHIPLINK® - PART 1 POWER & CONTROL CABLES 1 kV 19


SHIPLINK® - Cable solutions and services for safety and efficiency in ships

Part 2 Instrumentation & control cables

Introduction..............................................................21
TCX® (C) 150/250 (300) V.......................................22
TCX® (I) 150/250 (300) V.........................................24
TX® (C) 150/250 (300) V..........................................26
TX® (I) 150/250 (300) V...........................................28
MPRX® 150/250 (300) V..........................................30
MPRXCX® 150/250 (300) V......................................32

20
INSTRUMENTATION & CONTROL CABLES
Introduction

Shipboard cables manufactured by Nexans are designed for


fixed applications for circuits rated at 150/250 V, and are
complying with IEC 60092-376 standard. Multi-cores cables
are mainly dedicated for control, whereas multi pairs, triples
or quads are for instrumentation devices.

Control and Instrumentation cables are proposed in versions:


• Un-armoured: MPRX® for control or TX® for instrumentation.
•A
 rmoured: MPRXCX® for control or TCX® for instrumentation.
TX® and TCX® ranges are designed with individual screen
over each unit (I) or collective screen over the assembly of
units (C).

Conductor Insulation
Tinned or bare copper, class 2 stranded conductors with 7 As for the power cables, Nexans‘s choice is for XLPE
wires are generally required for control and instrumentation compound according to IEC 60092-360 that offers the best
links. The most commun nominal cross-section areas are 0.75 compromise in terms of mechanical and electrical properties.
and 1 mm² for control, 0.75 and 1.5 mm² for instrumentation. XLPE compound has also a low permittivity value about 2.3.

Due to assembly length factor for large number of unit, electrical Cabling
resistance are not strictly in accordance with IEC 60228, For instrumentation range, in adjacent units, different cores
but electrical resistance values are complying with lay lengths are selected, in order to reduce inductive effects
IEC 60092-376 as indicated in the following table: and cross-talks. All units are assembled in concentric layers.
Instrumentation and control conductors in accordance with
Electrostatic Screen Individual (I) or/and Collective (C)
IEC 60092-376
Laminated aluminium bonded to polyester tape with a tinned
Class 2 drain wire is generally used as electrostatic screen with a
minimum overlap of 25% of the tape width. Copper braid
DC Maximum Resistance at 20°C
(Ohm/km) is also allowed to be used as screening as stated in IEC
Nominal
cross-section 60092-376.
Number
(mm) of wires
Bare copper Tinned copper Armour
As for power cables, armour is made of tinned or bare
0.50 7 40.4 41.6 copper braid.
0.75 7 26.0 26.3
For instrumentation TCX® (C) range, the armour is also used to
1.00 7 19.2 19.3 provide the function of a collective screen.
1.50 7 12.8 12.9
2.50 7 7.86 8.02 Sheath
SHF1 or SHF2 sheathing compounds are in accordance with
IEC 60092-360 standard.

SHIPLINK® - PART 2 INSTRUMENTATION & CONTROL CABLES 21


TCX ® (C) 150/250 (300) V
Instrumentation cable

Application
TCX® (C) 150/250V armoured twisted pair cables are used for telecommunication and instrumentation purposes. These cables
show a low transfer impedance in low frequency and an effective screening in high frequency, making them very suitable for
polluted electromagnetic surroundings. TCX® (C) cables are also selected where enhanced mechanical protection is required.
Designed with halogen-free fire retardant materials, they provide optimum safety for people and maximal asset protection against
all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C Pair: • Construction & Design
white/blue with printed pair number IEC 60092-350
IEC 60092-376
1. Conductor Triple:
Stranded bare copper white/blue/red with printed triple • Tests performances
class 2 number IEC 60332-3-22
IEC 60332-1
2. Insulation IEC 60754-1/60754-2
XLPE (cross-linked IEC 60684-2
polyethylene) IEC 61034

3. Inner covering • Materials


Lapped tape IEC 60092-360
Optional:
extruded inner covering Marking
NEXANS TCX® (C) 150/250 V
4. Armouring
«n» P or T «s» mm2 90°C
Bare copper braid
IEC 60092-376 / IEC 60332-3-22
5. Outer sheath «WW/YY» * * + metric marking
Polyolefin SHF1
Colour: black
SHF2 on request

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60684-2

22
TCX® (C)150/250 (300) V - Instrumentation

Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
nom. (mm) (kg/km)

2 x 2 x 0.5 6.8 80 10 421 16 10169720


4 x 2 x 0.5 9.6 140 10 421 17 10169721
7 x 2 x 0.5 11.5 200 10 421 18 10169722
10 x 2 x 0.5 16.0 300 10 421 19 10169723
14 x 2 x 0.5 16.0 370 10 421 20 10210922
19 x 2 x 0.5 17.0 460 10 421 21 10210923
24 x 2 x 0.5 19.0 570 10 421 22 10210934
1 x 2 x 0.75 7.4 90 10 421 06 10538785
2 x 2 x 0.75* 8.2 110 10 421 23 10170060
4 x 2 x 0.75 11.9 200 10 421 24 10170063
7 x 2 x 0.75 14.7 280 10 421 25 10170096
10 x 2 x 0.75 17.2 440 10 421 26 10170100
14 x 2 x 0.75 19.1 530 10 421 27 10170101
19 x 2 x 0.75 21.8 670 10 421 28 10170103
24 x 2 x 0.75 24.1 830 10 421 29 10170124
1 x 2 x 1.5 8.6 120 10 421 36 10210836
2 x 2 x 1.5* 9.8 170 10 421 30 10170126
4 x 2 x 1.5 15.0 340 10 421 31 10170128

* 2 pairs are assembled as a quad

Test Voltage
Between cores of the same unit............................................................................... 1,5 kV AC

Minimum bending radius for fixed installations............................... 6 x outer diameter

SHIPLINK® - PART 2 INSTRUMENTATION & CONTROL CABLES 23


TCX ® (I) 150/250 (300) V
Instrumentation cable

Application
TCX® (I) 150/250V armoured individually screened twisted pair cables are used for telecommunication and instrumentation
purposes. These cables provide strong protection against cross-talk in both low and high frequency runs, making them suitable
for highly polluted electromagnetic surroundings. TCX® (I) cables are also selected where enhanced mechanical protection is
required. Designed with halogen-free fire retardant materials, they provide optimum safety for people and maximal asset
protection against all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C Pair: • Construction & Design
white/blue with printed pair number IEC 60092-350
1. Conductor IEC 60092-376
Triple:
Stranded bare copper
white/blue/red with printed triple • Tests performances
class 2
number IEC 60332-3-22
2. Insulation IEC 60332-1
XLPE (cross-linked IEC 60754-1/60754-2
polyethylene) IEC 60684-2
IEC 61034
3. Individual screen
Alu/polyester tape with a • Materials
tinned copper drain wire IEC 60092-360

4. Inner covering Marking


Lapped tape NEXANS TCX® (I) 150/250 V
Optional: «n» P or T «s» mm2 90°C
extruded inner covering IEC 60092-376 / IEC 60332-3-22
«WW/YY» * * + metric marking
5. Armouring
Bare copper braid

6. Outer sheath
Polyolefin SHF1
Colour: grey
SHF2 on request

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60684-2

24
TCX® (I)150/250 (300) V - Instrumentation

Outer diameter
Cables (mm²) Weight approx. (kg/km) El.no Nexans code no.
nom. (mm)

2 x 2 x 0.5 9.7 130 10 421 47 10189175


4 x 2 x 0.5 11.0 160 10 421 48 10189176
7 x 2 x 0.5 13.0 240 10 421 49 10189177
10 x 2 x 0.5 15.5 360 10 421 50 10211616
2 x 2 x 0.75 10.7 180 10 421 52 10170061
4 x 2 x 0.75 12.5 230 10 421 53 10170094
7 x 2 x 0.75 15.5 380 10 421 54 10170097
10 x 2 x 0.75 18.1 520 10 421 55 10170099
14 x 2 x 0.75 20.4 650 10 421 56 10170102
19 x 2 x 0.75 23.2 830 10 421 57 10183965
24 x 2 x 0.75 25.7 1 020 10 421 58 10191222
1 x 3 x 0.75 8.0 90 TBD 10542169
1 x 2 x 1.5 8.5 110 10 421 59 10170125
2 x 2 x 1.5 12.9 260 10 421 60 10170127

Test Voltage
Between cores of the same unit............................................................................... 1,5 kV AC

Minimum bending radius for fixed installations TCX® (I)................... 6 x outer diameter

SHIPLINK® - PART 2 INSTRUMENTATION & CONTROL CABLES 25


TX ® (C) 150/250 (300) V
Instrumentation cable

Application
TX® (C) 150/250V overall screened twisted pair cables are used for telecommunication and instrumentation purposes. These
cables provide a medium protection against external electromagnetic disturbances. Designed with halogen-free fire retardant
materials, they provide optimum safety for people and maximal asset protection against all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C Pair: • Construction & Design
white/blue with printed pair number IEC 60092-350
IEC 60092-376
1. Conductor Triple:
Stranded bare copper white/blue/red with printed triple • Tests performances
class 2 number IEC 60332-3-22
IEC 60332-1
2. Insulation
IEC 60754-1/60754-2
XLPE (cross-linked
IEC 60684-2
polyethylene)
IEC 61034
3. Collective screen
• Materials
Alu/polyester tape with a
IEC 60092-360
tinned copper drain wire

4. Outer sheath Marking


Polyolefin SHF1 NEXANS TX® (C) 150/250 V
Colour: grey «n» P or T «s» mm2 90°C
SHF2 on request IEC 60092-376 / IEC 60332-3-22
«WW/YY» * * + metric marking

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60684-2

26
TX® (C) 150/250 (300) V - Instrumentation

Outer diameter
Cables (mm²) Weight approx. (kg/km) El.no Nexans code no.
nom. (mm)

2 x 2 x 0.75* 7.3 80 10 421 00 10167494


4 x 2 x 0.75 10.8 140 10 421 01 10167498
7 x 2 x 0.75 13.1 220 10 421 02 10167502
10 x 2 x 0.75 15.6 310 TBD 10167505
14 x 2 x 0.75 17.7 400 TBD 10167507
19 x 2 x 0.75 20.4 520 TBD 10167509
24 x 2 x 0.75 22.7 660 TBD 10167510
2 x 2 x 1.5* 8.9 130 TBD 10045572
4 x 2 x 1.5 13.4 230 TBD 10045570

* 2 pairs are assembled as a quad

Test Voltage
AC between cores of the same unit............................................................................... 1.5 kV

Minimum bending radius for fixed installations


• cable diameter ≤ 25 mm........................................................ 4 x outer diameter
• cable diameter > 25 mm........................................................ 6 x outer diameter

SHIPLINK® - PART 2 INSTRUMENTATION & CONTROL CABLES 27


TX ® (I) 150/250 (300) V
Instrumentation cable

Application
TX® (I) 150/250V overall and individually screened twisted pair cables are used for telecommunication and instrumentation pur-
poses. These cables show strong protection against cross-talk and result into a good compromise between TX® (C) and TCX® (C)
cables against external electromagnetic disturbances. Designed with halogen-free fire retardant materials, they provide optimum
safety for people and maximal asset protection against all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C Pair: • Construction & Design
white/blue with printed pair number IEC 60092-350
1. Conductor IEC 60092-376
Stranded bare copper Triple:
class 2 white/blue/red with printed triple • Tests performances
number IEC 60332-3-22
2. Insulation IEC 60332-1
XLPE (cross-linked IEC 60754-1/60754-2
polyethylene) IEC 60684-2
IEC 61034
3. Individual screen
Alu/polyester tape with a • Materials
tinned copper drain wire IEC 60092-360

4. Outer sheath Marking


Polyolefin SHF1 NEXANS TX® (I) 150/250 V
Colour: grey «n» P or T «s» mm2 90°C
SHF2 on request IEC 60092-376 / IEC 60332-3-22
«WW/YY» * * + metric marking

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60684-2

28
TX® (I)150/250 (300) V - Instrumentation cable standard class 2

Outer diameter
Cables (mm²) Weight approx. (kg/km) El.no Nexans code no.
nom. (mm)

1 x 2 x 0.75 6.5 60 10 421 07 10167362


2 x 2 x 0.75 9.8 130 10 421 08 10167495
4 x 2 x 0.75 11.4 170 10 421 09 10167499
7 x 2 x 0.75 13.9 260 10 421 10 10167501

Test Voltage
AC between cores of the same unit............................................................................... 1.5 kV

Minimum bending radius for fixed installations


• cable diameter ≤ 25 mm........................................................ 4 x outer diameter
• cable diameter > 25 mm........................................................ 6 x outer diameter

SHIPLINK® - PART 2 INSTRUMENTATION & CONTROL CABLES 29


MPRX ® 150/250 (300) V
Control cable

Application
MPRX® type is used on board of ships for fixed installations not subject to mechanical risk complying with IEC 60092-352.

MPRX® type withstands IEC 60332-3-22 fire test on bunched cables and performs to the SOLAS requirements. All materials used
to produce this cable are halogen-free. This design ensures that non corrosive and low toxic gases are emitted in case of fire.
Therefore, this cable type is especially designed for installations on passenger ships, as on other commercial vessels.

Design Core Identification Standards


Max conductor temperature: 90­°C white with printed number • Construction & Design
IEC 60092-350
IEC 60092-376

1. Conductor • Tests performances


Stranded bare copper class 2 IEC 60332-3-22
(0,75 mm² and 1 m²) IEC 60332-1
IEC 60754-1/60754-2
2. Insulation
IEC 60684-2
XLPE (cross-linked polyethylene)
IEC 61034
3. Outer sheath
• Materials
(Filler if necessary)
IEC 60092-360
Polyolefin SHF1 Marking
Colour: grey NEXANS MPRX® 150/250 V
SHF2 on request «n» x «s» mm2 90°C
IEC 60092-376 / IEC 60332-3-22
«WW/YY» * * + metric marking

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60684-2

30
MPRX® 150/250 (300) V - Control

Outer diameter Nexans


Cables (mm²) Weight approx. (kg/km) El.no
nom. (mm) code no.

2 x 0.75 6.2 50 TBD TBD


3 x 0.75 6.5 60 TBD TBD
5 x 0.75 7.7 80 TBD TBD
7 x 0.75 8.3 100 TBD TBD
12 x 0.75 10.9 170 TBD TBD
19 x 0.75 13.0 250 TBD TBD
27 x 0.75 15.6 350 TBD TBD
37 x 0.75 17.6 470 TBD TBD
2x1 6.6 60 TBD TBD
3x1 7.0 70 TBD TBD
5x1 8.2 100 TBD TBD
7x1 9.1 130 TBD TBD
12 x 1 11.7 210 TBD TBD
19 x 1 14.0 310 TBD TBD
27 x 1 16.8 430 TBD TBD
37 x 1 19.0 580 TBD TBD

Test Voltage
AC between cores..................................................................................................... 1.5 kV

Minimum bending radius for fixed installations.............................. 4 x outer diameter

SHIPLINK® - PART 2 INSTRUMENTATION & CONTROL CABLES 31


MPRXCX ® 150/250 (300) V
Control cable

Application
MPRXCX® type is used on board of ships for fixed installations complying with IEC 60092-352. The good screening qualities of
the braid also reduce radio interference and electrical influences to electronic installations. MPRXCX® type withstands
IEC 60332-3-22 fire test on bunched cables and performs to the SOLAS requirements.

All materials used to produce this cable are halogen-free. The design ensures that non corrosive and low toxic gases are emitted
in case of fire. Therefore, this cable type is especially designed for installations on passenger ships, on Mega Yachts as on other
commercial vessels.

Design Core Identification Standards


Max conductor temperature: 90­°C white with printed number • Construction & Design
IEC 60092-350
IEC 60092-376
1. Conductor
Stranded bare copper class 2 • Tests performances
(0,75 mm² and 1 m²) IEC 60332-3-22
IEC 60332-1
2. Insulation IEC 60754-1/60754-2
XLPE (cross-linked polyethylene) IEC 60684-2
IEC 61034
3. Inner covering
(Filler if necessary) • Materials
Lapped tape IEC 60092-360
Optional:
Marking
Extruded inner covering
NEXANS MPRXCX® 150/250 V
4. Armouring «n» x «s» mm2 90°C
Bare copper braid IEC 60092-376 / IEC 60332-3-22
«WW/YY» * * + metric marking
5. Outer Sheath
Polyolefin SHF1
Colour: grey
SHF2 on request

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2

32
MPRXCX® 150/250 (300) V - Control

Outer diameter Weight approx. Nexans


Cables (mm²) El.no
nom. (mm) (kg/km) code no.

2 x 0.75 6.2 50 TBD 10193614


3 x 0.75 6.5 60 TBD TBD
5 x 0.75 7.7 80 TBD TBD
7 x 0.75 8.3 100 TBD TBD
12 x 0.75 10.9 170 TBD TBD
19 x 0.75 13.0 250 TBD TBD
27 x 0.75 15.6 350 TBD TBD
37 x 0.75 17.6 470 TBD TBD
2x1 6.6 60 TBD TBD
3x1 7.0 70 TBD TBD
5x1 8.2 100 TBD TBD
7x1 9.1 130 TBD TBD
12 x 1 11.7 210 TBD TBD
19 x 1 14.0 310 TBD TBD
27 x 1 16.8 430 TBD TBD
37 x 1 19.0 580 TBD TBD
19 x 2.5 21.8 870 TBD 10196907
27 x 2.5 26.0 1200 TBD 10196908
37 x 2.5 28.1 1560 TBD 10196911

Test Voltage
AC between cores..................................................................................................... 1.5 kV

Minimum bending radius for fixed installations.............................. 4 x outer diameter

SHIPLINK® - PART 2 INSTRUMENTATION & CONTROL CABLES 33


SHIPLINK® - Cable solutions and services for safety and efficiency in ships

Part 3 Communication cables

Introduction..............................................................35
LANmark Maritime Cables..........................................38
LAN SF/UTP Category 6............................................40
LAN S/FTP Category 7..............................................42
COAX FLAMEX - RG/KX serie 50 Ω / 75 Ω.................44

34
COMMUNICATION CABLES
Introduction

Communication cables include Coaxial, Fieldbus, LAN copper pairs and optical fibers cables.

LAN (Local Area Network) copper cables COAXIAL cables


LAN cables are designed to support IP communication. They Main characteristic of this family is Impedance that could be
irrigate the vessel to deliver, via RJ45 connectivity, a secure 50 Ohms or 75 Ohms.
and high-speed data transmission. According to the level of
performance required, LAN cables exist in several categories MIL-C-17 Coaxial cables are usually used for onboard high
(Cat. 6, Cat. 6A and even Cat. 7). As mechanical and EMC frequency data transmission (communication equipment,
(Electro-Magnetic Compatibility) requirements are challenging, radar, and instrumentation) and also carry video signals for
LAN cables are designed with a tinned copper braid (SF/ surveillance cameras. Flamex® RG offers exceptional fire
UTP or S/FTP designs). The outer jacket is made of halogen- safety in single cable.
free SHF1 material, reducing in case of a fire, the release of A coaxial cable is often combined with various conductors
toxic and acid gazes. in a compact hybrid cable for piloting and powering CCTV
Designed in 4 pairs or 2x4 pairs, LAN cables are dedicated cameras.
for high frequency and operate in temperature ranging from
-20°C up to +70°C. OPTICAL Fiber cables
Optical fibers are mainly used to transmit information over
FIELDBUS cables long distances and with high bit rates. Their benefits are
These Halogen-Free Flame and Fire-Retardant cables are numerous: the signal transmitted on the fiber is not disturbed
dedicated to maritime applications. They have fixed by any electromagnetic wave created by power cables or
impedance and transmit an extremely precise digital signal to electric machines. It also provides more security, as these
control all essential shipboard functions, like motors, rudder cables can be fully dielectric. Besides, they provide a weight
and hydraulic systems. and space saving due to their small diameter, only 250 µm.

Can Bus cable comes in a single or double pair; while An optical fiber is made up of three main parts: the core, the
Profibus cable is a single pair and both can be supplied with cladding and the coating.
SHF1 or SHF2 outer sheath depending on specification.
In the center, the “core” is made of doped silica and is
Adapted from the industrial plant environment, these high surrounded by the “cladding”, made of natural silica.
performance cables are fully sea resistant and can operate
The light signal propagates along the core and the signal is
safely in temperatures from -20°C to +70°C.
reflected on the surface between the core and the cladding.

An acrylic “coating”, generally made of two layers, is


protecting the silica part against abrasion during installation.

Coating

Cladding

Core

SHIPLINK® - PART 3 COMMUNICATION CABLES 35


Different fiber types are available:
• Multimode fibers are used for Local Area Networks (LAN) Optical fibers are used at specific wavelength. Multimodes
where the network links can be up to 2,000 meters. Two fibers are mainly used at 850 nm and 1,300 nm and Single-
standard sizes of core are offered: 62.5 µm and 50 µm mode are used at 1,310 nm and 1,550 nm. The attenuation
(with better performances). Multimode fibers have a graded performances are better at the higher bandwidth with conse-
index profile to reduce the dispersion of the signal during quently improved transmission performances.
the transmission. The high size of the core is interesting for
Optical fiber can be provided with different characteristics.
easy connection and does not require high cost test
Indeed the performance need for fiber in patch cord or fiber
equipment.
over one kilometer link are obviously different. The fiber
• Single mode fibers are able to transmit over longer choice is based on optical parameters such as attenuation,
distances. The installation is more delicate as they have a bandwidth performances and chromatic dispersion.
smaller core of 9 µm. This implies more precise connectors
Different international standards are available to describe the
and test equipment.
optical fiber characteristics: ITU G652 for Singlemode fiber
For both single mode and multimode fibers, new generation and IEC 60793-2-10 for Multimode fibers are worldwide
of bend insensitive fibers are also now available on the market. references.
They allow very small bending radius directly on the fiber
whenever such configuration is required.

Multimode fibers Single mode fiber


{
{

125 µm 125 µm 125 µm

62.5 µm 50 µm 9 µm
62.5/125 50/125 9/125

36
Technical fibers properties

Fiber types
... E9/125 ... G50/125 ... G62.5/125
Geometrical characteristics
Core diameter 9.0 ± 0,5 µm 50 ± 3 µm 62.5 ± 3 µm
Cladding diameter 125 ± 2 µm
Coating diameter 245 ± 10 µm
Numeral aperture 0.200 ± 0.015 0.275 ± 0.015
Optical characteristics
Attenuation:
850 nm ≤ 2.8 dB/km ≤ 3.4 dB/km
1300 nm ≤ 1.0 dB/km ≤ 1.1 dB/km
1550 nm ≤ 0.6 dB/km
Brandwidth at:
850 nm - ≥ 600MHz ≥ 200MHz
1300 nm - ≥ 1200MHz ≥ 600MHz
Dispersion at:
1310 nm < 3.5 ps/nm
1550 nm < 18 ps/nm
Index of reflaction (IOR) at:
850 nm 1.482 1.496
1300 nm 1.477 1.491
1310 nm 1.4677
1550 mm 1.4682

SHIPLINK® - PART 3 COMMUNICATION CABLES 37


LANmark MARITIME CABLES

LANmark Category 7 S/FTP Lloyds


Nexans LANmark-7 cable is a 4pr S/FTP with individual pair foils and an overall braid offering performance to 600MHz. It is
fully compliant with the Category 7 standards. The Lloyd’s version has been Lloyd’s certified for marine use and has a blue jacket
LANmark-7 is the highest performing standardised solution in the market and will support all current and planned data appli-
cations. All Ethernet applications including.

Cable El.no Nexans code no. NCS code no.


LANmark S/FTP AWG23 Cat. 7 LSZH Lloyds Blue 500 m drum 10 679 00 10090904 N100.376

LANmark Category 7A S/FTP DNV


The LANmark-7 Maritime is a 4pr S/FTP cable with individual pair foils and an overall braid. It is fully compliant with the cate-
gory 7 standards. Its bandwidth and performances have however been extended to 1000MHz. The LANmark-7 Maritime cable
meets the electrical and mechanical requirements of the shipping industry. When terminated to LANmark-7 GG45 connectors it
meets the Class F requirements (ISO/IEC 11801:2002). It enables to reach the full bandwidth on the link and secures the future
proofing of the installation.

Cable El.no Nexans code no. NCS code no.


LANmark Maritime S/FTP AWG23 Cat. 7A SHF1 LSFROH DNV light gray. 500 m drum 10 679 12 10114555 N10m.002

LANmark Category 7A S/FTP PUR


The LANmark Industry S/FTP PUR is a high performance cable with all parameters extended to 1000MHz. The S/FTP PUR cable
consists of individually screened pairs, bundled by an overall braid. It complies to the EMC requirements for screened cables
and shows excellent transfer impedance values. It is designed for electrically ”noisy” environments. It meets the electrical and
mechanical requirements of the ISO/IEC 24702 and complies with the MICE rating for environmental conditions. When
terminated to LANmark-7 GG45 connectors it meets the Class F requirements (ISO/IEC 11801:2002). It enables to reach the
full bandwidth on the link and secures the future proofing of the installation. When used with LANmark-6 Cat 6 connectivity,
optimal headroom to 250MHz Class E performance is ensured.

Cable El.no Nexans code no. NCS code no.


LANmark Maritime S/FTP Cat. 7 PUR oil resistant 10 679 40 10190480 N10m.003

38
LANmark Maritime Connector
LANmark-7A GG45M is a standardised High Speed ‘2 in 1’ Snap-In Connector which contains
a full Cat 6A (RJ45) Interface as well as a full Cat 7A Interface, using additional contacts for the
1000 MHz transmission. LANmark-7A offers uniquely backwards compatible services realised
through an incorporated switch, which activates a maximum of 8 out of 12 contacts. For <500
MHz transmission performance, the upper 8 RJ45 contacts are used, for 1000 MHz the 8 contacts
in the extreme corners are used. When combined with a LANmark Cat 6 or Cat 7 Patch cord the
LANmark-7 GG45M exceeds the requirements of the Cat 6/Class E standard as well as
Cat 7 / Class F (ISO/IEC/11801:2002) with considerable headroom.

Cable El.no Nexans code no. NCS code no.


LANmark GG45 Maritime Snap-in Connector Cat. 7A Screened 69 037 43 10116277 N42m.730

LANmark Maritime Patch Panels


• Compatible with all LANmark Snap-In connectors.
• 24 Snap-In ports with shutters.
• Clip-on mechanism
• Exclusive Auto-Connect Earthing system
• Universal design supporting Unscreened and Screened connectors
• Tie Wrap features for cable strain relief
• Robust stainless steel construction.

Cable El.no Nexans code no. NCS code no.


LANmark Maritime Patch Panel 24 snap-in ports 69 037 08 10532412 N52m.664

SHIPLINK® - PART 3 COMMUNICATION CABLES 39


LAN SF/UTP CATEGORY 6
Local area network 4 and 8 pairs (dual 2 x 4 pairs)

Application
Nexans SF/UTP Category 6 cables are the mid-range 250 MHz offered from Nexans. Manufactured in accordance with ISO
IEC 61156-5 requirements, the SF/UTP cable is the best choice to support all Class E applications like Ethernet, Fast Ethernet,
Gigabit Ethernet... The Cat. 6 SF/UTP cables are suitable for basic voice and data installations up to 250 MHz.

Design Core Identification Standards


Max conductor temperature: 90­°C Pair 1: white/blue • Construction & Design
Pair 2: white/orange EN 50288
IEC 61156-5
Pair 3: white/green
1. Central cross ISO 11801
Pair 4: white/brown
2. Conductor • Tests performances
Solid (or stranded) IEC 60332-1
bare copper 24 AWG IEC 60754-1/60754-2
IEC 60684-2
3. Insulation IEC 61034
Foam skin PE (polyethylene)
diameter: 1.13 mm • Materials
IEC 60092-360
4. Collective screen Marking
Alu/polyester tape
NEXANS SF/UFTP 4P 24AWG LSZH LAN Mark CATEGORY 6
+ Tinned copper braid
«MM/YY» + metric marking
5. Outer Sheath
Polyolefin SHF1
Colour: orange

Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 +80 °C High protection
IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60684-2

40
LOCAL AREA NETWORK (LAN) - SF/UTP Category 6

Dimensional data

Outer diameter Weight approx. Minimum Bending Nexans


Cable El.no
(mm) (kg/km) Radius (mm) code no.

4 Pairs 7.6 60 31 TBD 10098728


8 pairs (DUAL) 15.2 x 7.6 120 31 TBD 10098756

Electrical Characteristics
• Mutual capacitance.............................................................. 56 nF/km
• Characteristic Impedance....................................................... 100 Ohm
• Maximum conductor electrical resistance in DC at 20°C...........80 Ohm/km

Transmission Characteristics
• Skew..............................................................................45 ns/100m
• Velocity of propagation..................................................................67%
• Coupling attenuation at 30 MHz.................................................. 75 dB
• Propagation delay (Max at 100 MHz)............................537.6 ns/100m

SHIPLINK® - PART 3 COMMUNICATION CABLES 41


LAN SF/FTP CATEGORY 7
Local area network 4 pairs

Application
Nexans S/FTP Category 7 cables are the high-end 600 MHz offered from Nexans. Manufactured in accordance with
ISO IEC 61156-5 requirements, this cable is the best choice to support all Class F applications like Ethernet, Fast Ethernet, Giga-
bit Ethernet... The Cat. 7 S/FTP cables are suitable for voice, data, CATV and sharing application installations up to 600 MHz.

Design Core Identification Standards


Max conductor temperature: 90­°C Pair 1: white/blue • Construction & Design
Pair 2: white/orange EN 50713/EN 50288-4-1
IEC 61156-5
1. Central cross Pair 3: white/green
ISO 11801
Solid (or stranded) Pair 4: white/brown
bare copper 23 AWG • Tests performances
IEC 60332-1
2. Insulation
IEC 60754-1/60754-2
Foam skin PE (polyethylene)
IEC 60684-2
diameter: 1.42 mm
IEC 61034
3. Laying up
• Materials
4 pairs screened by individual
IEC 60092-360
Alu/polyester tape
Marking
4. Screen NEXANS S/FTP 4P 24AWG LSZH CATEGORY 7
Overall tinned copper braid «MM/YY» + metric marking

5. Outer Sheath
Polyolefin SHF1
Colour: orange

Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 +80 °C High protection
IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60684-2

42
LOCAL AREA NETWORK (LAN) - SF/FTP Category 7

Dimensional data

Outer diameter Weight approx. Minimum Bending


Cable El.no Nexans code no.
(mm) (kg/km) Radius (mm)

4 Pairs 7.6 53 31 TBD 10053444

Electrical Characteristics
• Mutual capacitance.............................................................. 45 nF/km
• Characteristic Impedance....................................................... 100 Ohm
• Maximum conductor electrical resistance in DC at 20°C...........75 Ohm/km

Transmission Characteristics
• Velocity of propagation..................................................................80%
• Propagation delay (Max at 100 MHz)............................537.6 ns/100m

Attenuation values at 20°C for various frequency (dB/100m)

Frequency Return LOSS


Attenuation NEXT ACR PS NEXT EL FEXT PS EL FEXT
(MHz) (Ohm)

1 2.0 83.0 81.0 80.0 78.0 75.0 20.5


10 5.9 83.0 77.1 80.0 74.0 71.0 25.5
20 8.3 83.0 74.7 80.0 68.0 65.0 25.5
31.25 10.4 83.0 72.6 80.0 64.1 61.1 24.1
62.5 14.9 80.5 65.6 77.5 58.1 55.1 22.0
100 19.0 77.4 58.4 74.4 54.0 51.0 20.6
155 24.0 74.5 50.6 71.5 50.2 47.2 19.3
200 27.5 72.9 45.4 69.9 48.0 45.0 18.5
250 31.0 71.4 40.5 68.4 46.0 43.0 17.8
500 45.3 66.9 21.7 63.9 40.0 37.0 17.8
600 50.1 65.7 15.6 62.7 38.4 35.4 17.8

ACR: .......................................................... Attenuation to Crosstalk Ratio (Headroom)


It is the difference between NEXT and Attenuation
NEXT: ....................................................................................... Near End Crosstalk
PS NEXT: ............................................... Power Sum (Cumulative measure of crosstalk)
FEXT: ............................................................................................ Far End Crosstalk
EL FEXT: ......................................................................................... Equal Level FEXT
PE EL FEXT: ................................................................................. Power Sum EL FEXT

SHIPLINK® - PART 3 COMMUNICATION CABLES 43


COAX FLAMEX ® - RG/KX SERIES 50 Ω / 75Ω
Radio frequency cables

Application
High Frequency Data transmission (communication equipment, radar, instrumentation equipment and video signal transmission.
COAX FLAMEX® cables show a high level of protection against electromagnetic interferences.

Design Core Identification Standards


Max conductor temperature: 70­°C Pair 1: white/blue • Construction & Design
Pair 2: white/orange MIL C 17 (RG)
IEC 61156-5
1. Conductor Pair 3: white/green
ISO 11801
Solid or stranded Pair 4: white/brown
TC: Tinned copper • Tests performances
BC: Bare copper IEC 60332-1
BCw: Bare copperweld IEC 60754-1/60754-2
SC: Silvered copper IEC 60684-2
SPCCS: Silver plated copper IEC 61034
on steel
• Materials
2. Dielectric IEC 60092-360
Foam skin PE (polyethylene)
Marking
3. Fire Barriers FILOTEX P FLAMEX «Cable Type»
Aluminium foil

4. Screen
Single or double braid
Bare, tinned or silvered
copper

5. Outer Sheath
Polyolefin SHF1
Colour: black
SHF2 on request

Flame retardant Halogen-free Low smoke No toxicity Low corrosivity -30 +80 °C
IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60684-2

44
COAX 50 Ω - MIL C17

Conductor Dielectric
Braid Wire Outer Diameter Weight Nexans
Cable type Diam Diam El.no
Stranding Diameter (mm) (kg/km) code no.
(mm) (mm)
RG 58 CU 19 x 0.18 TC 0.90 3.0 TC 4.95 ± 0.15 40 TBD 10039962
RG 174 AU 7 x 0.16 BCw 0.48 1.55 TC 2.80 ± 0.15 10 TBD 10039961
RG 213 U 7 x 0.75 BC 2.25 7.30 BC 10.3 ± 0.20 157 TBD 10039963
RG 214 U 7 x 0.75 SC 2.25 7.30 2 x SC 10.8 ± 0.20 195 TBD 10039964
RG 178 U 7 x 0.10 SPCCS 0.30 0.90 SC 1.80 ± 0.10 7 TBD
RG 223 U 1 x 0.90 SC 0.90 3.02 2 x SC 5.38 ± 0.15 55 TBD

COAX 75 Ω - MIL C17

Conductor Dielectric
Braid Wire Outer Diameter Weight Nexans
Cable type Diam Diam El.no
Stranding Diameter (mm) (kg/km) code no.
(mm) (mm)
RG 6 1 x 1.0 BC 1.0 4.5 TC 7.1 ± 0.20 80 TBD TBD
RG 59 1 x 0.57 BCw 0.57 3.75 BC 6.15 ± 0.15 53 TBD 10039965
RG 11 1 x 1.6 BC 1.6 7.2 TC 10.3 ± 0.20 135 TBD TBD

Electrical Characteristics

RG 178 RG 58 RG 174 RG 213 RG 214 RG 59 RG 223 RG 6 RG 11


Capacitance (pF/m) 100 100 100 100 100 67 100 52 53
Impedance at 200 MHz (Ω) 50 ± 2 50 ± 2 50 ± 2 50 ± 2 50 ± 2 75 ± 3 50 ± 2 75 ± 3 75 ± 3
Attenuation (dB/100m)
50 MHz 38 13 21 3 5 10 15 4.6 2.8
100 MHz 52 21 32 7 8 14 21 6.4 4.1
200 MHz 74 34 46 13 13 20 30 9.0 5.9
400 MHz 108 55 82 15 22 29 39 12.8 8.5
1000 MHz 170 91 147 29 39 52 68 20.8 14.3

Equivalence Table between KX and RG series

KX 3B RG 174 AU
KX 4 RG 213 U
50 Ω KX 13 RG 214 U
KX 15 RG 58 CU
KX 21 RG 178 BU
KX 6A RG 59 BU
75 Ω
KX 8 RG 11AU

Minimum bending radius for fixed installations............................ 10 x outer diameter

SHIPLINK® - PART 3 COMMUNICATION CABLES 45


SHIPLINK® - Cable solutions and services for safety and efficiency in ships

Part 4 Fire resistant cables

Introduction..................................................................................47
MPRX® 331 & MPRX® 331 FLEXISHIP® 0.6/1 (1.2) kV .......................48
MPRXCX® 331 FLEXISHIP® & MPRXCX® 331 0.6/1 (1.2) kV................51
TCX® (C) 331 150/250 (300) V....................................................54
TCX® (I) 331 150/250 (300) V......................................................56
TX® (C) 331 150/250 (300) V.......................................................58
TX® (I) 331 150/250 (300) V........................................................60

46
FIRE RESISTANT CABLES
Introduction

Fire safety Insulation & fire protection


Cables are everywhere around us and most of the time not Nexans has been at the forefront of technological progress in
visible once they are installed. However in the event of fire fire safety. To meet the highest safety standards Nexans offers
equipments on board should remain functional to help in the state of the art mica/XLPE insulation system as well as INFIT™
evacuation process. insulation type HF90 to shorten installation time. All electrical,
mechanical or environmental features are compliant with the
Fire resistant cables are designed to be used in safety systems
requirements of IEC 60092-360.
(emergency lighting, fire detection, warning systems, door
opening, etc.) for control or power feeding.

Nexans is dedicated to improve safety in shipbuilding by pro-


tecting people’s lives and trail from fires with innovative fire
safety cables. These cables ensure the integrity of electrical
circuits for a certain time after the fire started.

SHIPLINK® 331 power, control or instrumentation cables


maintain circuit integrity in case of fire. On top of that all
products are fire retardant, low smoke and halogen-free
satisfying performance requirements from SOLAS.

+
Fire resistant test according to
IEC 60331-2

+
Fire resistant test according to
IEC 60331-21

+
Fire resistant test according to IEC 60331-1

SHIPLINK® - PART 4 FIRE RESISTANT CABLES 47


MPRX ® 331/MPRX ® 331 FLEXISHIP ® 0.6/1 (1.2) kV
Power & control

Application
MPRX® 331 0.6/1 kV fire resistant power and control cables maintain circuit integrity in case of fire by meeting performances re-
quirements from the IEC 60331 series for 90 minutes. They are used for detection and warning systems not subject to mechanical
risk. The highly flexible MPRX® 331 FLEXISHIP® range is recommended for installations and connections in narrow spaces where
an optimal bending radius is required. The sectoral conductors of multicore cables provide further space and weight savings on
the cable trays. Designed with halogen-free fire retardant materials, they provides optimum safety for people and maximal asset
protection against all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C 1 core: black • Construction & Design
2 cores: brown-blue IEC 60228
3 x: brown-black-grey IEC 60092-350
1. Conductor 3 G: brown-blue-green/yellow IEC 60092-353
Stranded bare copper 4 x: brown-black-grey-blue
class 2 or class 5 for 4 G: brown-black-grey-green/yellow • Tests performances
FLEXISHIP® types IEC 60331-21
> 5 cores:
IEC 60331-1 or 2
2. Insulation - n x: white with printed numbers
IEC 60332-3-22
Mica tape + XLPE - n G: white with printed numbers
IEC 60332-1
(cross-linked polyethylene) + green/yellow earth core
IEC 60754-1/60754-2
Optional special fire resistant IEC 60684-2
type HF 90 (halogen-free IEC 61034
compound) with INFIT™
technology up to 4 mm² • Materials
IEC 60092-360
3. Outer sheath
Marking
(Filler if necessary)
Colour: orange NEXANS MPRX® 331 MPRX® 331 FLEXISHIP® 0.6/1 kV
SHF2 on request «n» x «s» mm2 90°C
IEC 60092-353 / IEC 60332-3-22
«WW/YY» * * + metric marking

Fire resistant Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60331-21 IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60331-1 or 2 IEC 60684-2

48
MPRX® 331 - 0.6/1 (1.2) kV - Power

Permissible current Outer diameter Weight approx. Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) (kg/km) code no.

2 x 1.5 20 8.0 70 TBD 10171706


2 x 2.5 26 9.2 100 TBD 10047538
2x4 34 10.4 140 TBD TBD
2x6 44 12.4 270 10 419 53 10231404
2 x 10 61 14.0 380 TBD 10047621
2 x 16 82 16.4 560 TBD TBD
2 x 25 108 20.0 850 TBD TBD
3 x 1.5 16 8.5 100 TBD 10046204
3 G 1.5 16 8.5 100 10 419 93 10171707
3 x 2.5 21 9.7 140 TBD 10046205
3 G 2.5 21 9.7 140 10 419 94 10224346
3x4 28 11.0 200 TBD TBD
3x6 36 13.2 330 TBD 10046194
3 x 10 50 15.1 480 TBD 10045630
3 x 16 67 17.6 730 TBD 10046195
3 x 25 89 21.5 1 110 TBD 10045631
4 x 1.5 16 9.4 130 TBD 10171710
4 x 2.5 21 10.6 180 TBD 10171728
4x4 28 12.3 260 TBD 10045636
4x6 36 14.6 420 TBD 10171163
4 x 10 50 16.6 610 TBD TBD
4 x 16 67 19.4 930 TBD TBD
4 x 25 89 23.9 1 420 TBD 10046225

MPRX® 331 - 0.6/1 (1.2) kV - Control

Permissible current Outer diameter Weight approx. (kg/


Cables (mm²) El.no Nexans code no.
rating in pen air (A) nom. (mm) km)

5 x 1.5 14 10.3 170 10 419 95 10192235


7 x 1.5 12 11.1 210 10 419 96 10171711
12 x 1.5 10 14.9 350 10 419 97 10171712
19 x 1.5 9 17.6 520 TBD TBD
27 x 1.5 8 21.1 730 TBD TBD
37 x 1.5 8 24.0 980 TBD TBD
5 x 2.5 18 11.6 230 TBD TBD
7 x 2.5 16 12.8 300 TBD TBD
12 x 2.5 13 16.8 490 TBD TBD
19 x 2.5 11 20.0 750 TBD TBD
27 x 2.5 10 24.5 1 060 TBD TBD

SHIPLINK® - PART 4 FIRE RESISTANT CABLES 49


MPRX® 331 FLEXISHIP® 0.6/1 (1.2) kV - Power

Permissible current Outer diameter Weight approx. (kg/ Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) km) code no.

1 x 35 157 12.3 400 TBD 10104147


1 x 50 196 14.0 580 TBD TBD
1 x 70 242 16.1 780 TBD TBD
1 x 95 293 18.2 1 060 TBD TBD
1 x 120 339 19.9 1 350 TBD TBD
1 x 150 389 22.4 1 640 TBD TBD
1 x 185 444 24.6 2 010 TBD TBD
1 x 240 522 28.4 2 560 TBD TBD
3 x 35 110 24.8 1 380 TBD 10045632
3 x 50 137 28.9 1 900 TBD 10045633
3 x 70 169 33.2 2 850 TBD 10045634
3 x 95 205 38.1 3 790 TBD 10046170
3 x 120 237 41.5 4 680 TBD 10171196
4 x 35 110 27.7 1 910 TBD TBD
4 x 50 137 32.5 2 670 TBD TBD
4 x 70 169 37.0 3 620 TBD TBD

Test Voltage
AC between cores................................................................................................ 3.5 kV AC

Minimum bending radius for fixed installations


• MPRX® 331.......................................................................... 6 x outer diameter
• MPRX® 331 FLEXISHIP®............................................................ 5 x outer diameter

50
MPRXCX ® 331/MPRXCX ® 331 FLEXISHIP ®
0.6/1 (1.2) kV Power & control

Application
MPRXCX® 331 0.6/1 kV armoured fire resistant power and control cables maintain circuit integrity in case of fire by meeting
performances requirements from the IEC 60331 series for 90 minutes. They are used for detection and warning systems where
enhanced mechanical protection and electrical screening (EMC) is required. The highly flexible MPRXCX® 331 FLEXISHIP® range
is recommended for installations and connections in narrow spaces where an optimal bending radius is required. The sectoral
conductors of multicore cables provide further space and weight savings on the cable trays. Designed with halogen-free fire retar-
dant materials, they provides optimum safety for people and maximal asset protection against all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C 1 core: black • Construction & Design
2 cores: brown-blue IEC 60228
1. Conductor 3 x: brown-black-grey IEC 60092-350
Stranded bare copper 3 G: brown-blue-green/yellow IEC 60092-353
class 2 or class 5 for 4 x: brown-black-grey-blue
FLEXISHIP® types 4 G: brown-black-grey-green/yellow • Tests performances
IEC 60331-21
2. Insulation > 5 cores:
IEC 60331-1 or 2
Mica tape + XLPE (cross- - n x: white with printed numbers
IEC 60332-3-22
linked polyethylene) - n G: white with printed numbers
IEC 60332-1
Optional special fire resistant + green/yellow earth core
IEC 60754-1/60754-2
type HF 90 (halogen-free IEC 60684-2
compound) with INFIT™ IEC 61034
technology up to 4 mm²
• Materials
3. Inner covering IEC 60092-360
Lapped
Marking
4. Armouring NEXANS MPRXCX® 331 MPRXCX® 331 FLEXISHIP® 0.6/1 kV
Bare copper braid «n» x «s» mm2 90°C
IEC 60092-353 / IEC 60332-3-22
5. Outer sheath
«WW/YY» * * + metric marking
Polyolefin SHF1
Colour: orange
SHF2 on request

Fire resistant Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60331-21 IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60331-1 or 2 IEC 60684-2

SHIPLINK® - PART 4 FIRE RESISTANT CABLES 51


MPRXCX® 331 - 0.6/1 (1.2) kV - Power & Control

Permissible current Outer diameter Weight approx. (kg/


Cables (mm²) El.no Nexans code no.
rating in open air (A) nom. (mm) km)

2 x 1.5 20 10.5 180 10 423 00 10171729


2 x 2.5 26 11.7 230 10 423 01 10171736
2x4 34 12.9 290 10 423 62 10190006
2x6 44 15.2 400 10 423 65 10210983
2 x 10 61 16.6 570 10 423 67 10049833
2 x 16 82 19.0 770 TBD TBD
2 x 25 108 22.8 1 130 TBD TBD
3 x 1.5 16 11.2 210 10 423 02 10171731
3 G 1.5 16 11.2 210 10 423 03 10171730
3 x 2.5 21 12.2 260 10 423 04 10171737
3x4 28 13.5 340 10 423 05 10184528
3x6 36 15.7 480 10 423 06 10171200
3 x 10 50 17.7 680 10 423 07 10171198
3 x 16 67 20.0 930 10 423 08 10171197
3 x 25 89 24.1 1 380 10230439
4 x 1.5 16 12.1 250 10 423 12 10198395
4 x 2.5 21 12.9 300 10 423 57 10197173
4x4 28 14.2 440 10 423 64 10066075
4x6 36 17.6 570 10 423 66 10198239
4 x 10 50 19.1 810 TBD TBD
4 x 16 67 22.2 1 160 TBD TBD
4 x 25 89 27.3 1 770 TBD TBD

MPRXCX® 331 - 0.6/1 (1.2) kV - Control

Permissible current Outer diameter Weight approx. (kg/


Cables (mm²) El.no Nexans code no.
rating in open air (A) nom. (mm) km)

5 x 1.5 16 12.8 280 10 423 09 10171732


7 x 1.5 12 14.3 370 10 423 10 10171733
12 x 1.5 10 17.9 570 10 423 11 10171734
19 x 1.5 9 20.7 790 10 423 48 10171735
27 x 1.5 8 24.4 1 100 TBD TBD
37 x 1.5 7 27.3 1 380 TBD TBD
5 x 2.5 21 13.9 340 10 423 59 10222094
7 x 2.5 16 15.8 480 TBD TBD
12 x 2.5 13 20.3 780 TBD TBD
19 x 2.5 11 23.4 1 070 TBD TBD
27 x 2.5 10 27.9 1 500 TBD TBD

52
MPRXCX® 331 FLEXISHIP® 0.6/1 (1.2) kV - Power

Permissible current Outer diameter Weight approx. (kg/


Cables (mm²) El.no Nexans code no.
rating in open air (A) nom. (mm) km)

1 x 35 157 12.3 400 TBD TBD


1 x 50 196 14.0 580 TBD TBD
1 x 70 242 16.1 780 TBD TBD
1 x 95 293 18.2 1 060 TBD TBD
1 x 120 339 19.9 1 350 TBD TBD
1 x 150 389 22.4 1 640 TBD TBD
1 x 185 444 24.6 2 010 TBD TBD
1 x 240 522 28.4 2 560 TBD TBD
3 x 35 110 24.8 1 380 TBD 10241545
3 x 50 137 28.9 1 900 TBD 10243660
3 x 70 169 33.2 2 850 TBD 10241546
3 x 95 205 38.1 3 790 TBD 10224218
3 x 120 237 41.5 4 680 TBD TBD
4 x 35 110 27.7 1 910 TBD TBD
4 x 50 137 32.5 2 670 TBD TBD
4 x 70 169 37.0 3 620 TBD TBD

Test Voltage
AC between cores................................................................................................ 3.5 kV AC

Minimum bending radius for fixed installations


• MPRXCX® 331...................................................................... 6 x outer diameter
• MPRXCX® 331 FLEXISHIP®........................................................ 5 x outer diameter

SHIPLINK® - PART 4 FIRE RESISTANT CABLES 53


TCX ® (C) 331 150/250 (300) V
Instrumentation

Application
TCX® (C) 331 150/250V fire resistant armoured twisted pair cables maintain circuit integrity in case of fire by meeting perfor-
mances requirements from the IEC 60331 series for 90 minutes. These telecommunication and instrumentation cables show a
low transfer impedance in low frequency and an effective screening in high frequency, making them very suitable for polluted
electromagnetic surroundings. TCX® (C) 331 cables are used for detection and warning systems where enhanced mechanical
protection is required. Designed with halogen-free fire retardant materials, they provide optimum safety for people and maximal
asset protection against all risks of fire.

Design Pair Identification Standards


Max conductor temperature: 90­°C Pair: • Construction & Design
white/blue with printed pair number IEC 60092-350
1. Conductor and core number IEC 60092-376
Stranded bare copper
Triple: • Tests performances
class 2
white/blue/red with only printed IEC 60332-1
2. Insulation triple number IEC 60331-21
Mica tape + XLPE IEC 60331-1 or 2
(cross-linked polyethylene) IEC 60332-3-22
Optional special fire resistant IEC 60754-1/60754-2
type HF 90 (halogen-free IEC 60684-2
compound) with INFIT™ IEC 61034
technology
• Materials
3. Inner covering IEC 60092-360
Lapped Marking
Optional: NEXANS TCX® (C) 331150/250 V
extruded inner covering «n» P or T «s» mm2 90°C
IEC 60092-376 / IEC 60332-3-22
4. Armouring «WW/YY» * * + metric marking
Bare copper braid

5. Outer sheath
Polyolefin SHF1
Colour: orange
SHF2 on request

Fire resistant Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60331-21 IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60331-1 or 2 IEC 60684-2

54
TCX® (C) 331 150/250 (300) V - Instrumentation

Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
nom. (mm) (kg/km)

1 x 2 x 0.75 7.8 100 10 421 32 10253476


2 x 2 x 0.75* 8.7 140 10 421 70 10171240
4 x 2 x 0.75 12.7 250 10 421 71 10171242
7 x 2 x 0.75 15.7 410 10 421 72 10184928
10 x 2 x 0.75 18.4 560 10 421 73 10184929
14 x 2 x 0.75 20.7 690 10 421 74 10186011
19 x 2 x 0.75 23.6 880 10 421 33 10184930
24 x 2 x 0.75 26.2 1 090 TBD TBD
1 x 3 x 0.75 8.2 120 TBD TBD
2 x 3 x 0.75 12.7 260 TBD TBD
4 x 3 x 0.75 14.6 360 TBD TBD
7 x 3 x 0.75 18.2 550 TBD TBD
10 x 3 x 0.75 20.9 750 TBD TBD
1 x 2 x 1.5 9.0 130 TBD TBD
2 x 2 x 1.5* 10.3 190 TBD TBD
4 x 2 x 1.5 15.8 380 10 421 40 10199487
7 x 2 x 1.5 19.0 560 TBD TBD
10 x 2 x 1.5 22.6 790 TBD TBD
14 x 2 x 1.5 25.4 990 TBD TBD
19 x 2 x 1.5 29.0 1 280 TBD TBD
1 x 3 x 1.5 9.5 150 TBD TBD
2 x 3 x 1.5 15.8 390 TBD TBD
4 x 3 x 1.5 17.5 500 TBD TBD
7 x 3 x 1.5 22.1 770 TBD TBD

* 2 pairs are assembled as a quad

Test Voltage
AC between cores of the same unit.......................................................................... 1.5 kV AC

Minimum bending radius for fixed installations


• TCX® 331............................................................................ 6 x outer diameter

SHIPLINK® - PART 4 FIRE RESISTANT CABLES 55


TCX ® (I) 331 150/250 (300) V
Instrumentation

Application
TCX® (I) 331 150/250V fire resistant armoured individually screened twisted pair cables maintain circuit integrity in case of fire
by meeting performances requirements from the IEC 60331 series for 90 minutes. These telecommunication and instrumentation
cables provide strong protection against cross-talk in both low and high frequency runs, making them suitable for highly polluted
electromagnetic surroundings.

TCX® (I) 331 cables are used for detection and warning systems where enhanced mechanical protection is required. Designed with
halogen-free fire retardant materials, they provide optimum safety for people and maximal asset protection against all risks of fire.

Design Pair Identification Standards


Max conductor temperature: 90­°C Pair: • Construction & Design
white/blue with printed pair IEC 60092-350
1. Conductor
number and core number IEC 60092-376
Stranded bare copper class 2
Triple: • Tests performances
2. Insulation white/blue/red with only IEC 60332-1
Mica tape + XLPE (cross-linked printed triple number IEC 60331-21
polyethylene)
IEC 60331-1 or 2
Optional special fire resistant type
IEC 60332-3-22
HF 90 (halogen-free compound)
IEC 60754-1/60754-2
with INFIT™ technology
IEC 60684-2
3. Individual screen IEC 61034
Alu/polyester tape with a
• Materials
tinned copper drain wire
IEC 60092-360
4. Inner covering
Marking
Lapped
NEXANS TCX® (I) 331150/250 V
Optional:
«n» P or T «s» mm2 90°C
extruded inner covering
IEC 60092-376 / IEC 60332-3-22
5. Armouring «WW/YY» * * + metric marking
Bare copper braid

6. Outer sheath
Polyolefin SHF1
Colour: orange
SHF2 on request

Fire resistant Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60331-21 IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60331-1 or 2 IEC 60684-2

56
TCX® (I) 331 150/250 (300) V - Instrumentation standard class 2

Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
nom. (mm) (kg/km)

1 x 2 x 0.75 6.9 80 TBD 10171243


2 x 2 x 0.75 10.5 150 10 421 81 10171241
4 x 2 x 0.75 12.4 210 10 421 82 10215155
7 x 2 x 0.75 15.1 340 10 421 83 10200301
10 x 2 x 0.75 17.9 470 10 421 84 10548181
14 x 2 x 0.75 20.4 630 TBD TBD
19 x 2 x 0.75 23.5 830 TBD TBD
24 x 2 x 0.75 26.2 1 060 TBD TBD
1 x 3 x 0.75 7.3 80 TBD TBD
2 x 3 x 0.75 12.4 210 TBD TBD
4 x 3 x 0.75 13.6 270 TBD TBD
7 x 3 x 0.75 17.4 450 TBD TBD
10 x 3 x 0.75 20.5 660 TBD TBD
1 x 2 x 1.5 8.1 100 TBD TBD
2 x 2 x 1.5 12.7 220 TBD TBD
4 x 2 x 1.5 15.0 310 TBD TBD
7 x 2 x 1.5 18.3 500 TBD TBD
10 x 2 x 1.5 22.1 700 TBD TBD
14 x 2 x 1.5 25.0 950 TBD TBD
19 x 2 x 1.5 28.9 1 260 TBD TBD
1 x 3 x 1.5 8.6 110 TBD TBD
2 x 3 x 1.5 15.0 300 TBD TBD
4 x 3 x 1.5 16.7 410 TBD TBD

Test Voltage
AC between cores of the same unit.......................................................................... 1.5 kV AC

Minimum bending radius for fixed installations


• TCX® 331............................................................................ 6 x outer diameter

SHIPLINK® - PART 4 FIRE RESISTANT CABLES 57


TX ® (C) 331 150/250 (300) V
Instrumentation

Application
TX® (C) 331 150/250V fire resistant overall screened twisted pair cables maintain circuit integrity in case of fire by meeting
performances requirements from the IEC 60331 series for 90 minutes. These telecommunication and instrumentation cables
provide a medium protection against external electromagnetic disturbances. Designed with halogen-free fire retardant materials,
they provide optimum safety for people and maximal asset protection against all risks of fire.

Design Pair Identification Standards


Max conductor temperature: 90­°C Pair: • Construction & Design
white/blue with printed pair IEC 60092-350
1. Conductor number and core number IEC 60092-376
Stranded bare copper class 2
Triple: • Tests performances
2. Insulation white/blue/red with only IEC 60332-1
Mica tape + XLPE (cross-linked printed triple number IEC 60331-21
polyethylene) IEC 60331-1 or 2
Optional special fire resistant type IEC 60332-3-22
HF 90 (halogen-free compound) IEC 60754-1/60754-2
with INFIT™ technology IEC 60684-2
IEC 61034
3. Collective screen
Alu/polyester tape with a • Materials
tinned copper drain wire IEC 60092-360
4. Outer sheath
Marking
Polyolefin SHF1
Colour: orange NEXANS TX® (C) 331150/250 V
SHF2 on request «n» P or T «s» mm2 90°C
IEC 60092-376 / IEC 60332-3-22
«WW/YY» * * + metric marking

Fire resistant Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60331-21 IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60331-1 or 2 IEC 60684-2

58
TX® (C) 331 150/250 (300) V - Instrumentation

Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
nom. (mm) (kg/km)

2 x 2 x 0.75* 8.2 110 TBD 10171345


4 x 2 x 0.75 12.4 170 TBD 10171347
7 x 2 x 0.75 15.1 270 TBD 10102953
10 x 2 x 0.75 18.3 410 TBD TBD
14 x 2 x 0.75 20.5 510 TBD 10171350
19 x 2 x 0.75 23.7 670 TBD TBD
24 x 2 x 0.75 26.6 860 TBD 10171352
2 x 3 x 0.75 11.6 190 TBD TBD
4 x 3 x 0.75 13.9 240 TBD TBD
7 x 3 x 0.75 17.8 390 TBD TBD
10 x 3 x 0.75 21.0 570 TBD TBD
2 x 2 x 1.5* 9.4 160 TBD TBD
4 x 2 x 1.5 14.2 260 TBD TBD
7 x 2 x 1.5 17.6 420 TBD TBD
10 x 2 x 1.5 21.0 610 TBD TBD
14 x 2 x 1.5 23.8 780 TBD TBD
19 x 2 x 1.5 27.4 1 030 TBD TBD
2 x 3 x 1.5 14.2 270 TBD TBD
4 x 3 x 1.5 16.0 370 TBD TBD

* 2 pairs are assembled as a quad

Test Voltage
AC between cores of the same unit.......................................................................... 1.5 kV AC

Minimum bending radius for fixed installations


• TX® (C) 331......................................................................... 6 x outer diameter

SHIPLINK® - PART 4 FIRE RESISTANT CABLES 59


TX ® (I) 331 150/250 (300) V
Instrumentation

Application
TX® (I) 331 150/250V fire resistant overall and individually screened twisted pair cables maintain circuit integrity in case of fire
by meeting performances requirements from the IEC 60331 series for 90 minutes. These telecommunication and instrumentation
cables show strong protection against cross-talk and result into a good compromise between TX® (C) 331 and TCX® (C) 331
cables against external electromagnetic disturbances. Designed with halogen-free fire retardant materials, they provide optimum
safety for people and maximal asset protection against all risks of fire.

Design Pair Identification Standards


Max conductor temperature: 90­°C Pair: • Construction & Design
white/blue with printed pair IEC 60092-350
1. Conductor number and core number IEC 60092-376
Stranded bare copper class 2
Triple: • Tests performances
2. Insulation white/blue/red with only IEC 60332-1
Mica tape + XLPE (cross-linked printed triple number IEC 60331-21
polyethylene) IEC 60331-1 or 2
Optional special fire resistant type IEC 60332-3-22
HF 90 (halogen-free compound) IEC 60754-1/60754-2
with INFIT™ technology IEC 60684-2
IEC 61034
3. Collective screen
Alu/polyester tape with a • Materials
tinned copper drain wire IEC 60092-360
4. Outer sheath
Polyolefin SHF1 Marking
Colour: orange NEXANS TX® (I) 331150/250 V
SHF2 on request «n» P or T «s» mm2 90°C
IEC 60092-376 / IEC 60332-3-22
«WW/YY» * * + metric marking

Fire resistant Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity -30 + 80 °C
IEC 60331-21 IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2
IEC 60331-1 or 2 IEC 60684-2

60
TX® (I) 331 150/250 (300) V - Instrumentation

Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
nom. (mm) (kg/km)

1 x 0.75 7.5 80 TBD 10171243


2 x 2 x 0.75 11.4 220 TBD 10171346
4 x 2 x 0.75 13.3 280 TBD TBD
7 x 2 x 0.75 16.5 470 TBD TBD
10 x 2 X 0.75 19.5 660 TBD TBD
14 x 2 x 0.75 21.8 800 TBD TBD
19 x 2 x 0.75 24.9 1 030 TBD TBD
24 x 2 x 0.75 27.8 1 300 TBD TBD
2 x 3 x 0.75 13.3 280 TBD TBD
4 x 3 x 0.75 15.2 400 TBD TBD
7 x 3 x 0.75 19.0 610 TBD TBD
10 x 3 x 0.75 22.1 850 TBD TBD
2 x 2 x 1.5 14.3 330 TBD TBD
4 x 2 x 1.5 16.6 430 TBD TBD
7 x 2 x 1.5 19.9 650 TBD TBD
10 x 2 x 1.5 23.7 920 TBD TBD
14 x 2 x 1.5 26.4 1 150 TBD TBD
19 x 2 x 1.5 30.5 1 500 TBD TBD
24 x 2 x 1.5 34.4 1 970 TBD TBD
2 x 3 x 1.5 16.4 420 TBD TBD
4 x 3 x 1.5 18.1 550 TBD TBD

Test Voltage
AC between cores of the same unit.......................................................................... 1.5 kV AC

Minimum bending radius for fixed installations


• TX® (I) 331........................................................................... 6 x outer diameter

SHIPLINK® - PART 4 FIRE RESISTANT CABLES 61


SHIPLINK® - Cable solutions and services for safety and efficiency in ships

Part 5 Medium voltage cables

Introduction............................................................... 63
MPRXCX® FLEXISHIP® & MEPRXCX® FLEXISHIP® .............. 65
6/10 (12) kV – 8.7/15 (17.5) kV – 12/20 (24) kV
MPRXCX® FLEXISHIP® EMC 1.8/3 (3.6) kV.................... 68
MPRXCX® FLEXISHIP® 1.8/3 (3.6) kV............................ 70

62
MEDIUM VOLTAGE CABLES
Introduction

Nexans produces medium voltage cables for power backbone and propulsion in 1.8/3 kV, 6/10 kV, 8.7/15 kV and up to
12/20 kV. These cables are designed for fixed applications on board of commercial, offshore or navy vessels.

In order to provide easier installation conditions (enhanced flexibility and easy pulling) and shorter bending radius the
products MPRXCX® and MEPRXCX® FLEXISHIP® are designed with class 5 conductors.

In particular Nexans Variable frequency Driver cables (VFD) are designed to improve EMC protection compared to
regular screened types and the operating performance of VFD systems used for thrusters, movable propulsion systems, lifts
or drives.

Conductor Power copper conductors according to IEC 60228


All conductors integrated in Nexans shipboard cables are
strictly compliant with the International Electrical Committee Class 5
IEC 60228 Standard. Depending on the application, vessel Cross section Max. diameter DC Maximum Resistance at 20°C
manufacturers have to choose conductors flexibility, and also, (mm) of wires in (Ohm/km)
eventually copper protection against corrosion or chemical conductor Bare copper Tinned copper
attack by using tin coated copper.
25 0.41 0.780 0.795

IEC 60228 specifies different maximum electrical resistance 35 0.41 0.554 0.565
values for each nominal cross section area, both in class 2 or 50 0.41 0.386 0.393
class 5 conductors, and in bare or tinned copper. 70 0.51 0.272 0.277
95 0.51 0.206 0.210
In the table below, these values in Ohm/km are given for DC
measurement (direct current) at the normative temperature of 120 0.51 0.161 0.164

20°C. 150 0.51 0.129 0.132


185 0.51 0.106 0.108
240 0.51 0.0801 0.0817
300 0.51 0.0641 0.0654

For different length, or other air ambient temperature, the electrical resistance can be calculated with the formula:

Rt = R20 x L / Kt where Rt (Ohm/km) Electrical resistance in DC at a temperature t in °C for a length L (km).


R20 (Ohm/km) Maximum electrical resistance value in DC given in the IEC 60228 at 20°C.
Kt 
Correction temperature factor given in the following table and depending on the
room air ambient temperature.

SHIPLINK® - PART 5 MEDIUM VOLTAGE CABLES 63


Correction factors according to IEC 60228 Armour
IEC 60228 standard provides electrical resistance of copper On board, mechanical risk on cables is quite usual in
conductors at an ambient temperature of 20°C. unprotected spaces, it is the reason why most of them are
armoured. As cable weight is important, and is aimed to be
For other temperatures, correction factors are applied as
minimized, steel tapes or steel wires armour are not used,
below:
preference is given to metal braid. That is the best compro-
mise between mechanical protection, weight and installation
Temperature (°C) Kt facility.
5 1.064
For all ranges of shipboard cables, Nexans has chosen
10 1.042
copper braid armour that also can be used as a screen and
15 1.020
an electromagnetic protection. Generally, bare copper braid
20 1.000 is used on the commercial vessels. Tinned copper braid
25 0.980 armour is only required in offshore projects where hydrogen
30 0.962 sulphide can corrode the bare copper.
35 0.943
40 0.926
Sheath
Outer sheath is the final protection of the cable. Depending
45 0.909
on the cable environment, outer sheath compound must satisfy
50 0.893
performances as extreme temperature, solar radiations, oil,
55 0.877 grease and various aggressive substances.
60 0.862
IEC 60092-360 standard specifies performance values to
65 0.847
different tests for 2 sheathing material families: SHF1 for
70 0.833
thermoplastic compounds, and SHF2 for thermosetting
75 0.820
compounds. Of course, these materials are Halogen-free, low
80 0.806 smoke density, low gas toxicity and low gas acidity.
85 0.794
For the main ranges of stocked products, Nexans has chosen
90 0.781
its own SHF1 compound that offers a good compromise of
95 0.769
performances (cold behaviour and oil drops resistance at
ambient temperature). For permanent oil contact SHF2
Insulation compound is recommended.
Nexans has selected either Halogen-free XLPE (cross-linked
polyethylene) compound for all power MV cables up to
6/10 kV, or Halogen-free EPR (ethylene propylene rubber)
for MV cables with 8.7/15 kV or 12/20 kV voltages.

All material characteristics: electrical, mechanical and chemi-


cal are complying with the requirements of IEC 60092-360.

XLPE and EPR compounds can be used for a permanent


conductor temperature of 90°C. It corresponds to a life time
of more than 40 years (Arrhenius ageing curve). These cross-
linked compounds can also withstand a 250°C temperature
in case of short circuit.

64
MPRXCX ® FLEXISHIP ® 6/10 (12) kV
MEPRXCX ® FLEXISHIP ® 8.7/15 (17.5) kV 12/20 (24) kV

Application
MPRXCX® FLEXISHIP® 6/10 kV and MEPRXCX® FLEXISHIP® 8.7/15 kV and 12/20 kV armoured power cables are used for
critical medium voltage systems where enhanced mechanical protection and electrical screening (EMC) is required. These products
are recommended for installations and connections in environments where an optimal bending radius is required. Designed with
halogen-free fire retardant materials, they provides optimum safety for people and maximal asset protection against all risks of fire.

MPRXCX® FLEXISHIP® 6/10 kV and MEPRXCX® FLEXISHIP® 8.7/15 kV and 12/20 kV are compatible with Nexans’ medium
voltage accessories to connect generators, switchgears and transformers.

Design Core Identification Standards


Max conductor temperature: 90­°C By coloured thread: • Construction & Design
blue-white-red IEC 60228
IEC 60092-350
IEC 60092-354
1. Conductor
Flexible bare copper class 5 • Tests performances
IEC 60332-3-22
2. Extruded semi-conductor
IEC 60332-1
3. Insulation IEC 60754-1/60754-2
XLPE (cross-linked polyethylene) IEC 60684-2
or EPR (ethylene propylene rubber) IEC 61034

4. Screen • Materials
Extruded semi-conductor IEC 60092-360
Concentric layer of copper wires

5. Inner covering
Halogen-free polyolefin
Marking
6. Armouring
NEXANS MPRXCX® or MEPRXCX® FLEXISHIP® «voltage»
Bare copper braid
«n» x «s» mm2 90°C
7. Outer sheath IEC 60092-354 / IEC 60332-3-22
Polyolefin SHF1 «WW/YY» + metric marking
Colour: red
SHF2 on request

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity Flexible -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2 Class 5
IEC 60684-2

SHIPLINK® - PART 5 MEDIUM VOLTAGE CABLES 65


MPRXCX® FLEXISHIP® 6/10 (12) kV

Permissible current Outer diameter Weight approx. Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) (kg/km) code no.

1 x 35 157 24.8 1 010 TBD TBD


1 x 50 196 26.2 1 200 TBD 10234990
1 x 70 242 28.8 1 500 TBD 10223451
1 x 95 293 31.1 1 790 TBD 10241941
1 x 120 339 33.2 2 140 TBD 10241942
1 x 150 389 35.3 2 500 TBD 10255376
1 x 185 444 36.8 2 850 TBD 10223449
1 x 240 522 40.4 3 500 TBD 10233672
1 x 300 601 43.1 4 310 TBD TBD
3 x 35 110 48.9 3 730 TBD TBD
3 x 50 137 52.3 4 470 TBD 10239407
3 x 70 169 57.2 5 500 TBD 10204971
3 x 95 205 62.0 6 580 TBD 10204970
3 x 120 237 66.0 7 760 TBD 10201144
3 x 150 272 70.3 9 040 TBD TBD

MEPRXCX® FLEXISHIP® 8.7/15 (17.5) kV

Permissible current Outer diameter Weight approx. (kg/ Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) km) code no.

1 x 50 196 29.3 1 380 TBD TBD


1 x 70 242 32.0 1 640 TBD TBD
1 x 95 293 34.0 1 970 TBD 10218158
1 x 120 339 36.0 2 310 TBD 10251351
1 x 150 389 38.0 2 670 TBD 10218162
1 x 185 444 40.2 3 150 TBD 10243026
1 x 240 522 43.2 3 840 TBD 10243027
1 x 300 601 46.2 4 490 TBD 10243027
3 x 35 110 54.6 TBD TBD
3 x 50 137 58.6 5 110 TBD 10254818
3 x 70 169 64.5 TBD TBD
3 x 95 205 67.5 TBD TBD
3 x 120 237 72.3 TBD TBD
3 x 150 272 76.5 TBD TBD

66
MEPRXCX® FLEXISHIP® 12/20 (24) kV

Permissible current Outer diameter Weight approx. (kg/ Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) km) code no.

1 x 50 196 31.3 1 530 TBD TBD


1 x 70 242 34.5 1 810 TBD TBD
1 x 95 293 36.1 2 160 TBD TBD
1 x 120 339 37.9 2 500 TBD TBD
1 x 150 389 39.9 2 940 TBD TBD
1 x 185 444 45.6 3 340 TBD TBD
1 x 240 522 45.6 4 010 TBD TBD
1 x 300 601 48.2 4 720 TBD TBD
3 x 35 110 59.3 5 400 TBD TBD
3 x 50 137 62.9 6 110 TBD TBD
3 x 70 169 68.7 7 140 TBD TBD
3 x 95 205 72.3 8 440 TBD TBD
3 x 120 237 76.6 9 600 TBD TBD
3 x 150 272 80.7 10 940 TBD TBD

Test voltage between conductor and screen in A.C.


6/10 (12) kV rated cables.......................................................................................... 21 kV
8.7/15 (17.5) kV rated cables................................................................................. 30.5 kV
12/20 (24) kV rated cables........................................................................................ 42 kV

Minimum bending radius for fixed installations


• Single core cable.................................................................. 9 x outer diameter
• 3 cores cable..................................................................... 7.5 x outer diameter

SHIPLINK® - PART 5 MEDIUM VOLTAGE CABLES 67


MPRXCX ® FLEXISHIP ® EMC 1.8/3 (3.6) kV
Cables for variable frequency drives

Application
Motor supply cable for frequency converters controlled low voltage AC drives on ships, called VFD applications. MPRXCX®
FLEXISHIP® EMC cables are designed with a special coverage, copper-polyester tape and braid, which provide a 100% EMC
protection. Insulation with low dielectric constant is used to reduce reflected wave voltage peak magnitude.

Symmetrical insulated ground wires, placed in corner, can reduce reflected wave and return common mode noisy currents back to
the drive. Enhanced insulation is implement for 1.8/3 (3.6) kV cable to fulfill periodic peak voltage up to 3 kV due to harmonics.

These cables are used on board of ships in all locations for fixed installations.

Design Core Identification Standards


Max conductor temperature: 90­°C 3 cores: black-grey-brown • Construction & Design
Earth: green/yellow split in IEC 60228
3 conductors IEC 60092-350
1. Conductor IEC 60092-354
Flexible bare copper class 5
• Tests performances
2. Insulation (enhanced) IEC 60332-3-22
XLPE (cross-linked polyethylene) IEC 60332-1
IEC 60754-1/60754-2
3. Optional
IEC 60684-2
Symmetrical return earth conductor
IEC 61034
4. Inner covering
• Materials
Lapped or extruded
IEC 60092-360
5. Screen/Armouring
Copper/Polyester tape
Bare copper braid Marking
NEXANS MPRXCX® FLEXISHIP® EMC 1,8/3 kV
6. Outer sheath «n» x «s» mm2 90°C
Polyolefin SHF1 IEC 60092-353 / IEC 60332-3-22
Colour: red «WW/YY» * * + metric marking
SHF2 on request

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity Flexible -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2 Class 5
IEC 60684-2

68
MPRXCX® FLEXISHIP® EMC - 1.8/3 (3.6) kV flexible class 5

Permissible current Outer diameter Weight approx. Nexans


Cables (mm²) El.no
rating in open air (A) nom. (mm) (kg/km) code no.

3 x 70 169 39.8 3 350 1042055 10235365


3 x 95 205 45.6 4 380 10 423 94 10225482
3 x 120 237 48.6 5 170 10 423 95 10201449
3 x 150 272 52.9 6 290 1042057 10239406
3 x 70 + 3 x 16 169 39.8 3 750 TBD TBD
3 x 95 + 3 x 16 205 45.6 4 780 TBD TBD
3 x 120 + 3 x 25 237 48.6 5 770 1042051 10235486
3 x 150 + 3 x 25 272 52.9 6 890 1042053 10224347

Other designs on request.

Test voltage
AC between cores..................................................................................................... 6.5 kV

Minimum bending radius in fixed installations............................... 5 x outer diameter

SHIPLINK® - PART 5 MEDIUM VOLTAGE CABLES 69


MPRXCX ® FLEXISHIP ® 1.8/3 (3.6) kV

Application
MPRXCX® FLEXISHIP® 1.8/3 kV armoured power cables are used for equipment in medium voltage areas where enhanced
mechanical protection and electrical screening (EMC) is required. These products are recommended for installations and
connections in narrow spaces where an optimal bending radius is required. Designed with halogen-free fire retardant materials,
they provides optimum safety for people and maximal asset protection against all risks of fire.

Design Core Identification Standards


Max conductor temperature: 90­°C By colour: • Construction & Design
black - brown - grey IEC 60228
IEC 60092-350
1. Conductor IEC 60092-353
Flexible bare copper class 5
• Tests performances
2. Insulation IEC 60332-1
XLPE (cross-linked polyethylene) IEC 60332-3-22
IEC 60754-1/60754-2
3. Inner covering
IEC 60684-2
Halogen-free polyolefin
IEC 61034
4. Armouring
• Materials
Bare copper braid
IEC 60092-360
5. Outer sheath
Marking
Polyolefin SHF1
NEXANS MPRXCX® FLEXISHIP® 1.8/3 kV
Colour: red
«n» x «s» mm2 90°C
SHF2 on request
IEC 60092-353 / IEC 60332-3-22
«WW/YY» + metric marking

Fire retardant Flame retardant Halogen-free Low smoke No toxicity No corrosivity Flexible -30 + 80 °C
IEC 60332-3-22 IEC 60332--1 IEC 60754-1 IEC 61034 IEC 60754-2 Class 5
IEC 60684-2

70
MPRXCX® FLEXISHIP® 1.8/3 (3.6) kV

Permissible current Outer diameter Weight approx.


Cables (mm²) El.no Nexans code no.
rating in open air (A) nom. (mm) (kg/km)

1 x 120 339 25.0 1590 TBD 10233812


1 x 300 601 34.5 3530 TBD 10251102
3 x 25 89 30.0 1 690 TBD TBD
3 x 35 110 33.6 2 180 TBD TBD
3 x 50 137 36.0 2 730 TBD TBD
3 x 70 169 39.9 3 530 TBD TBD
3 x 95 205 45.6 4 660 TBD 10205957
3 x 120 237 48.6 5 570 TBD 10171399
3 x 150 272 52.9 6 790 TBD TBD

Other designs on request.

Test voltage
AC between cores..................................................................................................... 6.5 kV

Minimum bending radius in fixed installations............................... 5 x outer diameter

SHIPLINK® - PART 5 MEDIUM VOLTAGE CABLES 71


72
SHIPLINK® - Cable solutions and services for safety and efficiency in ships

Part 6 Accessories

Cold-shrinkable indoor termination kit


6/10 (12) kV - 8.7/15 (17.5) kV - 12/20 (24) kV......... 74
Separable tee connectors interface C-480 TB
6/10 (12) kV - 8.7/15 (17.5) kV - 12/20 (24) kV......... 76

SHIPLINK® - PART 6 ACCESSORIES 73


COLD-SHRINKABLE INDOOR TERMINATION KIT
6/10 (12) kV - 8.7/15 (17.5) kV - 12/20 (24) kV

Application Design
A kit of 3 terminations for use indoors in controlled environ-
mental conditions and subject to light condensation.
To connect MPRXCX® FLEXISHIP® and MEPRXCX® FLEXISHIP®
1. Cable lug
to equipments (transformers, switchgear, motors, etc).
(not included in the
standard kit)

2. Water sealing mastic

3. Silicone tube

4. Stress control mastic

5. Conductive EPDM ring

Specifications and standards


Meets the requirement of CENELEC HD 629.1.

Termination Voltage UM Strike distance L Diameter over core insulation (mm) Conductor sizes (mm²)
type (kV) (mm) Min. Max. Min. Max.
ITK 224 24 260 14 33 25 240
ITK 324 24 300 30 50 300 800

For use with copper For use with copper For use with Alupe or For use with If the cable lug borrel Can be supplied with
wire screened cables. tape screened cables. C 33-226 cables. three-core cables: diameter (A) is less all common types of
No earthing device Also order a Kit MT. Please contact our see T-ITK. than 20 mm: order cable lugs.
is necessary. representative. a rubber adapting
sleeve.

74
Kit contents
The complete ITK termination kit comprises the following 3 x ITK 224 3 x ITK 324
components: termination kit termination kit

3 x Factory pre-assembled
silicone tubes comprising
stress relief and sealing
The kit also comprises water sealing mastic
mastic.
and installation instructions.

Ordering instructions
Select the part number corresponding All commercialised European standard
to both the system voltage and the cable lugs can be used. Cable lugs should
cable insulation diameter in mm. be within the dimensions specified (not
applicable for ITK 312 and ITK 324).

Cable type & Voltage level Cross-section (mm²) Termination type

MPRXCX FLEXISHIP 6/10 (12) kV


® ®
25 - 300 ITK 224

25 - 185 ITK 224


MEPRXCX® FLEXISHIP® 8.7/15 (17.5) kV
240 - 300 ITK 324

25 - 150 ITK 224


MEPRXCX® FLEXISHIP® 8.7/15 (17.5) kV
185 - 300 ITK 324

SHIPLINK® - PART 6 ACCESSORIES 75


SEPARABLE TEE CONNECTORS INTERFACE
C - 480 TB 6/10 (12) kV - 8.7/15 (17.5) kV - 12/20 (24) kV

Application
These separable tee shape connectors (bolted type) are designed to connect MPRXCX® FLEXISHIP® and MEPRXCX® FLEXISHIP®
cables to equipments (transformers, switchgear, motors, etc.).

Technical characteristics
• A thick conductive EPDM sheath provides a total safe to touch screen.
• Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory.

Design
1. Conductive EPDM insert The screen break design
enables cable outer sheath
2. Conductive EPDM jacket testing without removing or
dismantling the connector.
3. Insulating EPDM layer
moulded between the insert and
the jacket

4. Type C interface

5. Conductor contact

6. Basic insulating plug


(with VD point)

7. Cable reducer

8. Conductive rubber cap

9. Clamping screw

10. Earthing lead

Specifications and standards


The 480 TB separable connector meets the requirements of CENELEC HD 629.1 S1.

Current (A) Conductor sizes


Separable
Voltage UM Current Ir When installed on an appropriate equipment (mm²)
connector
(kV) (A) bushing and when using a copper (-11-2) or a
type
bolted (-12-5 or -14-5) conductor contact Min. Max.
480 TB/G 12 630 1250 35 300
K480 TB/G 24 630 1250 35 300
M480 TB/G 36 630 1250 50 300
P480 TB/G 42 630 1250 50 240

76
Kit contents
The complete (K) 480 TB/G tee conector kit The kit also comprises silicone grease, field control
comprises the following components: mastic, installation rod, gloves, wipers, roll adhesive
tape, installation instructions and crimp chart.

Conductor
contact = 3 x (K)(M)(P)480 TB/G-W-X
TMBC-X connector kit

Connector housing Clambing Conductor Basic insulating plug Cable reducer


(K) 480 TB/G screw contact (K) 800BIPA 430CA-W
430TCS TBC-X + rubber cap

Ordering instruction Table W


To order the tee connector, select the ordering part number
which gives you the best centring of your core insulation Diameter over core insulation (mm)
Ordering part number
diameter and substitute X using table X, according to your Min. Max.
conductor size and type. No change for use up to 12 kV
3 x 480 TB/G-11-X 12.0 17.5
and add a “K” for use up to 24 kV.
3 x 480 TB/G-16-X 17.0 23.5
3 x 480 TB/G-18-X 19.0 32.6
3 x 480 TB/G-27-X 28.5 37.5
Cable type & Cross-section
Termination type
Voltage level (mm²)
Table X
25 480 TB/G-11-X
MPRXCX® FLEXISHIP®
35 - 70 480 TB/G-16-X
6/10 (12) kV
95 - 240 480 TB/G-18-X Ordering Diameter over core insulation (mm)
part number Min. Max.
25 - 70 480 TB/G-16-X
MEPRXCX® FLEXISHIP® 35 35(K)M-11-2
95 - 185 480 TB/G-18-X
8.7/15 (17.5) kV
16.95-14-5

240 - 300 480 TB/G-27-X


50 50(K)M-11-2
50.150-14-5

25 - 150 480 TB/G-16-X 70 70(K)M-11-2


MEPRXCX® FLEXISHIP®
70 - 185 480 TB/G-18-X 95 95(K)M-11-2
12/20 (24) kV
240 - 300 480 TB/G-27-X
95.240-14-5

120 120(K)M-11-2
120.300-12-5

150 150(K)M-11-2
185 185(K)M-11-2
240 240(K)M-11-2
300 300(K)M-11-2

For use with For use in potentially For use with For applications This product can also This product can also
copper tape explosive atmospheres other cable types. outdoors and in be installed using a be installed using
screened cables. (for 12 kV max). Please contact our humid climate. stud, nut & washer. a 411 CA. Please
Order: Kit MT. Add -/ATEX to part representative. Order: +MWS. Please contact our contact our
number. representative. representative.

SHIPLINK® - PART 6 ACCESSORIES 77


SHIPLINK® - Cable solutions and services for safety and efficiency in ships

Part 7 Technical data

Electrical parameters for power cables........................... 79


Electrical parameters for instrumentation cables ............... 84
Pulling & installation.................................................... 86
Cable solutions with enhanced fire safety........................ 88
Type approvals.......................................................... 92
Symbols.................................................................... 93
Drum handling guide................................................... 94

78
ELECTRICAL PARAMETERS FOR POWER CABLES

For power, low voltage and medium voltage cables, cross section nominal areas are calculated in taking into account several
parameters as:
• permissible current carrying capacities
• voltage drop
• short circuit values.

Permissible current carrying capacities


Permissible current carrying capacities are stated by the rules of Other important parameters are to be taken into account for the
the vessel approval authority and in line with IEC 60092-352 choice of the nominal cross section areas of conductors:
and IEC 61892-4 standards. • ambient temperature

These values are applicable for DC and AC with a nominal • mutual heating effect due to cables grouping
frequency of 50 Hz or 60Hz. For higher frequency, current • short time duty
ratings shall be calculated with appropriate method. • solar radiation

First, these values depend on the temperature class of the This catalogue gives only an extract of IEC 60092-352
cable, and mainly on the maximum service temperature standard that selected 2 methods for the determination of
suitable for the insulation compound. Nowadays, in current carrying capacities for continuous service. These
shipbuilding industry, 90°C rated cables are mostly installed methods are derived from experimental data and from
on board. IEC 60287 (Electric cables - Calculation of current rating).

Method A: Calculation with the formula


I = A Sm - B Sn where I is the current rating capacity (in Ampere).

S is the nominal cross section area of conductor (in mm²).

A and B are coefficients, m and n are exponents according to cable type and method of installation.

This method allows for greater choice of use in different installation configurations (see IEC 60092-352 and/or IEC 60364-5-52).

Method B: Calculation with the formula


I = A S 0.625 where I is the current rating capacity (in Ampere).

S is the nominal cross section area of conductor (in mm²).

A is a coefficients depending on the conductor temperature class, e.g. A=17 for MPRX and
MPRXCX cables.

The following table gives current carrying capacities in continous service 90°C rated cables for an ambient air temperature of
45°C.

SHIPLINK® - PART 7 TECHNICAL DATA 79


Conductor temperature: 90°C

Nominal cross-sectional Current carrying capacity


area mm² Single core (A) 2 cores (A) 3 or 4 cores (A)
1.5 23 20 16
2.5 30 26 21
4 40 34 28
6 52 44 36
10 72 61 50
16 96 82 67
25 127 108 89
35 157 133 110
50 196 167 137
70 242 206 169
95 293 249 205
120 339 288 237
150 389 331 272
185 444 377 311
240 522 444 365
300 601 511 421

Correction factor for different ambient temperature


For other ambient air temperatures, correction factors have to be applied in line with IEC 60092-352.

Ambient temperature 35°C 40°C 45°C 50°C 55°C 60°C 65°C 70°C 75°C 80°C
Kt 1.10 1.05 1.00 0.94 0.88 0.82 0.74 0.67 0.58 0.47

Correction factor for cables grouping


When cables are installed in group, due to thermal effect, a correction factor 0.85 must be applied to reduce the current carrying
capacities.

Current ratings are recommended as being applicable to both unarmoured and armoured cables laid in free air as a group of
4 bunched together. These ratings may be considered applicable, without correction factors for a group of maximum 6 cables
bunched together on cable trays, operating simultaneously at their full rated capacity, without free air circulation around them.

When, it is to be expected that air temperature around cables could be higher than 45°C (due to heat transfer or in compart-
ments where heat is produced) the current rating given in the table shall be reduced.

Correction factor for short time duty


Correction factor could be also applied to maximise current ratings when cables are operating during a short period (less than 1
hour). This factor depends on the cable time constant and also on the cable diameter. For more details, see IEC 60092-352.

80
Correction factor for U.V. solar radiation
Nexans recommends shielding cables from direct solar exposition. For cables with black or grey sheath, in case of solar radiation,
a correction factors must be applied to the current carrying capacities given in the table:
• 0.8 for black colour of outer sheath
• 0.9 for light colour of outer sheath (e.g. light grey)

Cables with other colors are not intended for direct UV.

Voltage drop
Current carrying in an electrical link induces a voltage drop. This value is the difference between the measured voltages at both
ends of the link. In general, accpeted values (in percentage) are 3% for lighting and 5% for motors or other uses.

Voltage drop depends on:


• type of current: direct current (DC) or alternative current (AC) in single or tri-phased systems
• length of the link: directly proportional
• carrying current (amperage) and power factor (cos phi)
• cable and conductor electrical parameters: electrical resistance and inductance.

In direct current system: ∆U = 2 L R I


In single phased alternative current system: ∆U = 2 L I (R cosϕ + Z sin ϕ)
In tri-phased alternative current system: ∆U = L I √3 (R cos ϕ + Z Sin ϕ)
where

∆U voltage drop (in Volts).


R electrical conductor resistance in operating temperature (in Ohm/km).
L cable length (in km).
I current rating value (in Ampere).
cos ϕ power factor, if no details, power factor is cos ϕ = 0.8 and sin ϕ = 0.6.
Z reactance (in Ohm/km).

For a quick calculation, the following table gives the voltage drop for most of low voltage cables with XLPE (90°C temperature
class) and for various values of cos ϕ. Values are for a tri-phased system (3 or 4 conductor cable, or 3 single core cables).

SHIPLINK® - PART 7 TECHNICAL DATA 81


Conductor temperature: 90°C

Voltage drop (V/A x km)


Cross-section area (mm²)
cos j=1 cos j = 0.9 cos j = 0.8 cos j = 0.6
1.5 26.00 24.20 21.50 16.20
2.5 15.50 14.40 12.80 9.60
4 10.00 9.00 8.00 6.10
5 6.60 6.10 5.40 4.20
10 3.90 3.60 3.20 2.50
16 2.50 2.30 2.10 1.50
25 1.60 1.50 1.35 1.10
35 1.15 1.10 1.00 0.85
50 0.85 0.80 0.75 0.65
70 0.57 0.60 0.55 0.50
95 0.42 0.45 0.42 0.40
120 0.35 0.35 0.36 0.34
150 0.28 0.30 0.32 0.31
185 0.23 0.25 0.28 0.24
240 0.18 0.21 0.26 0.23
300 0.14 0.18 0.24 0.21

Short circuit values


Cables and their insulated conductors must withstand the thermal effect produced by the short circuit which can flow in the circuit.
As the duration is low, normally less than 5 seconds, adiabatic heating in insulation compound is only considered. The short
circuit current rating calculation is based on the difference of conductor temperature before and at the end of the short circuit.

These temperatures are depending on the insulation compound, e.g. for XLPE, initial temperature is 90°C (maximum operating
conductor temperature) and final max temperature is 250°C.

Short circuit current ratings are also depending on the duration of the short circuit before the setting off the electrical protection
(circuit breaker or fuse).

The following table gives values for cables insulated with XLPE, HEPR and HF90 compounds as MPRX®, MPRXCX®, MPRX® 331
and MPRXCX® 331.

82
Short circuit current ratings (A)
Cross sectional area (mm²) Time durtion (s)
0.1s 0.2s 0.5s 1s
1.0 453 320 202 143
1.5 680 480 304 215
2.5 1 133 800 506 358
4 1 810 1 280 810 572
6 2 720 1 920 1 210 860
10 4 520 3 200 2 020 1 430
16 7 250 5 100 3 240 2 290
25 11 300 7 950 5 050 3 570
35 15 800 11 200 7 070 5 000
50 22 600 16 000 10 100 7 150
70 31 600 22 300 14 100 10 000
95 43 300 30 600 19 300 13 700
120 54 100 38 200 24 200 17 100
150 67 700 47 800 30 200 21 400
185 83 500 59 000 37 300 26 400
240 108 000 76 700 48 500 34 300
300 135 000 96 000 60 600 42 900

For other short circuit, the maximum short circuit rating is calculated with the formula:

I sc = A/√t where
I sc is the short circuit rating during ”t” second.
t is the short circuit duration.
A is the short circuit rating for 1 second.

SHIPLINK® - PART 7 TECHNICAL DATA 83


ELECTRICAL PARAMETERS FOR
INSTRUMENTATION CABLES

For instrumentation cables, main electrical parameters are:


• electrical resistance and loop resistance
• current ratings
• voltage drop
• mutual capacitance
• loop inductance and L7R ratio
• insulation resistance (conductors, screen, armour)

All these values are given in the following table for Nexans TX® and TCX® range with bare copper conductor.

Number of pairs 0.75 mm² 1.5 mm²

Electrical conductor resistance in DC at 20°C


(Ohm/km) 26.0 12.8
Loop resistance (Ohm/km) 52.0 25.6

Current carrying capacity (A)


<4p 12 14
>4p 6 7

Voltage drop in DC (V/A.km) 39 26

Capacitance at 1 kHz
Individual screen (nF/km) 82 92

Capacitance at 1 kHz 2p 62 69
Collective screen (nF/km) 4p 52 56
7 p to 24 p 51 to 48 p 54 to 52 p

Capacitance for 331 types with HF 90 compound


Individual screen (nF/km) 100 115

Loop Inductance (mH/km) at 1 kHz 0.64 0.60

L/R ratio at 20°C 0.0123 0.0234

Cores insulation resistance (MOhm - km) 1000 > 800


Screen insulation resistance (MOhm - km) >1 >1
Screen/Armour insulation resistance (MOhm - km) > 0.25 >0.25

Permissible current carrying capacities is given for an ambient temperature of 45°C and for a maximum conductor temperature
of 90°C.

84
An other important parameter for these instrumentation cables could be the screen efficiency and the transfer impedance value
designated by Zt.

Nexans has studied screening efficiency for TX® and TCS® range. Curves (transfer impedance related to frequency) have been
established for various 7 pairs.

Transfer impedance Value (Zt) according to the frequency (F)


Zt (mΩ/m)

FF (kHz)
(kHz)

TX®(C): (Unarmoured, collective screen)


Electromagnetic screening of the TX (C) cable is simple and shows a medium protection in polluted electromagnetic surroundings.

TX®(I): (Unarmoured, individual screen)


TX (I) is an excellent compromise between TX (C) and TCX (C) cables.

TCX®(C): (Armoured, collective screen)


T he TCX (C) cable shows a low transfer impedance in low frequency and an effective screening in high frequency. TCX (C) would
be recommended in polluted electromagnetic surroundings.

TCX®(I): (Armoured, individual screen)


This cable type shows an excellent protection in both low and high frequency runs.

SHIPLINK® - PART 7 TECHNICAL DATA 85


PULLING & INSTALLATION

In order to reduce pulling and installation time, Nexans has When several cables are pulled together, talcum is recom-
designed a cable range which offers: mended to limit friction and abrasion between cables and to
• time saving on connexions by easy sheath and insulation ease the pulling process with better cables sliding.
stripping
Where cables have to be pulled perpendicularly to other
• reduced weight, diameter and volume cables already installed, it is advised to protect them to avoid
• e
 asier drawing due to low friction coefficient of polyolefin abrasion damage.
outer sheath compound.
Cables have to be pulled with a slow and regular speed
Nexans decides to distinguish main cable circuits by different about 20 m/minute, and with a minimum outer temperature
outer sheath colours: of -15°C. It is always necessary, to store cables in warmed
• red for medium voltage cables from 1.8/3 kV up to premises at an ambient temperature of +10°C for 12 hours.
12/20 kV A longer period might be necessary for large drums.

• black for power and control cables rated 0.6/1 kV


Installation
• grey for instrumentation and control cables rated Cables installation shall be in accordance with rules from
150/250 V classification societies and also with IEC 60092-352 or
• orange for all types fire resistant cables IEC 61892-4.
• blue for intrinsic circuit cables
Some recommendations are given as follow about:
In order to avoid unwanted effects of electromagnetic inter- • special precautions for single-core cables for A.C. wiring
ference (EMI) as far as possible, Nexans recommends to • minimum bending radius
separate on different cable trays, power circuits from control,
• parallel cable links
instrumentation or communication circuits.
• solar to sun rays in open areas
Pulling
In order to reduce electro-dynamic forces for single-core
The process of pulling electrical cables on board of marine
cables when a short circuit appears, symmetric method
vessels is relatively a usual procedure. Nevertheless, Nexans
for cable installation is recommended as is shown in the
would suggest some following rules to avoid any cable
following table (L1, L2 and L3 indicates the location of the
degradation and damage.
respective phase conductor).
Prior to start, care must be taken to ensure that the pulling
According to certification society rules, several cables can be
equipment directly attached to the cable is tightly fitted over
installed in parallel if certain conditions are respected:
the complete cable and not only to one cable element such
as the outer sheath, armour or conductors. • cables type must be the same (same design)
• cables must be rated for the same temperature class
The maximum pulling force exerted on the cable must not
• cables must have the same nominal cross section areas
exceed 50 N/mm² (of nominal cross-section area of the
conductors) whether the cable is being manually pulled or • conductor cross section area > 10 mm²
with a winch or other mechanical equipment. • cables must have equal lengths.

If the cable link is pre-cut before pulling, the cable has to be To limit the stress (elongation/compression) on insulation and
correctly coiled to avoid any over twist. sheath materials when cable are bent, rules about minimum
internal bending radius (MBR) have to be respected:
Pre-cut cable ends, in waiting position before final installation
• in fixed installations
and connexion must be protected.
• during pulling and installation
All cable runs must be smooth and clean or covered with a
complementary protection to prevent any outer sheath Values for these MBR stated in IEC 60092-352 and
damage. IEC 61892-4 are given in the following table.

86
Numbers of conductors per phase Number of single core cables Recommended cable positionning

2 6 L1 L2 L3 L3 L2 L1 or L1 L2 L3 or L3 L2 L1

3 9 L1 L2 L3 or L2 L3 L1 or L3 L1 L2

L1 L2 L3 L3 L2 L1 or L3 L2 L1 L1 L2 L3
4 12 or L3 L1 L2 L3 or L2 L3 L1 L2
or L1 L2 L3 L1

Minimum internal bending radius


Cables Type up to 1.8/3 kV
Unarmoured Armoured Cables

Cables with circular class 2 conductors:


outer diameter < 25 mm 4D 6D
outer diameter > 25 mm 6D 6D

Cables with sector shaped class 2 conductors: 8D 8D

FLEXISHIP® cable with class 5 conductors


4D 5D
(round or sector shaped conductors)

Cables Type from 1.8/3 kV

Single core cables - class 2 conductors 12D


- FLEXISHIP® 9D

3 cores cables - class 2 conductors 9D


- FLEXISHIP® 7.5D

All these bending radius values must be multiplied by 2, during pulling and installation of the cables.

Exposure to the sun in open areas


Cables with black sheaths are intended for direct UV exposure. Cables with other sheath colors are sensitive to UV without impact
on the electrical functionality and the performances in terms of fire propagation and smoke emission.

Nexans recommends to protect cables which are sensitive to UV by UV-proof hoods installed over those. When cables are installed
in luminaries or lighting, specific protection of insulation and cables must be applied as required in IEC 60598.

SHIPLINK® - PART 7 TECHNICAL DATA 87


CABLE SOLUTIONS WITH ENHANCED
FIRE SAFETY

Nexans provides a wide family of cables for ships and offshore platform focusing on innovation for improved fire
performance. Some developments ensure fire performance characteristics for the Nexans shipboard cables range as
flame and fire retardancy, smoke and fumes emission, fire resistance integrity and cable recycling after life time.

Nexans shipboard cables are fully withstanding the requirements of the following IEC standards:

FLAME RETARDANCY: IEC 60332-1


Test on a single vertical insulated wire on cable
This simple test provides an adequate evaluation of the flame
retardant characteristic of a single cable. Depending on the
cable size (diameter and weight) a regulated flame is
continuously applied for a calculated time to the cable.

The test is passed if the cable has self extinguished and the
burnt portion of the cable has not reached the top of the
sample

Flame Retardant
IEC 60332-1

88
FIRE RETARDANCY: IEC 60332-3
Test on bunced wires or cables
Cables, when installed, vertically or horizontally laid,
bunched on cable trays, in conduit or pipes, are potential
vectors for fire propagation.

This test was developed to obtain a method to determine the


fire propagation characteristic of a group of bunched cables
fixed on a vertical 3.5 m ladder.

The fire propagation along a bunch of cables depends on:


• The volume of combustible exposed to fire.
• T he geometrical configuration of the cables installation
(touching or spaced).
• T he temperature at which it is possible to ignite any emitted
gases from the cables.
• The quantity of combustible gas released from the cables.
• The volume of air passing through the cables installation.

Nexans provides fire retardant IEC 60092 series shipboard


cables meeting the requirements of the general standard
Fire retardant test according to the IEC 60332-3-22
Part 350 that specifies category 22 in touching configuration
Cables installed in group on a vertical ladder
in one or more layers.

IEC 60332-3 standard indicates 5 categories depending on


2 parameters:
• T he volume of combustible material (insulation, filler and
sheaths). Volume of
Time of flame
Test category conbustible
• The duration of flame exposition (20 or 40 minutes). application (min)
(litres/meter)

For specific and small cables (diameter < 12 mm), 22 (A) 7 40


fire test is according to the new category
23 (B) 3.5 40
(25 previously D) test category that needs less
cable quantity. 24 (C) 1.5 20

25 (D) 0.5 20

SHIPLINK® - PART 7 TECHNICAL DATA 89


FIRE RESISTANCE: IEC 60331
Test of fire resistance integrity of cables
In case of fire, some circuits must maintain the power supply
for vital safety equipment as emergency lighting, alarm
systems, fire pump...

For electrical cables, tests are passed if no breakdown occurs


(no failure of the fuses).

Nexans proposes a large range: power, control and instru-


mentation of fire resistant shipboard cables.

To meet these requirements, Nexans offers the traditional +


technology with lapped mica tape + extruded XLPE insulation
Fire resistant test
system; and has developed a specific INFITTM technology
according to IEC 60331-2
with HF90 compound. This new insulation gives installation
advantages: easier insulation stripping and secured
connexions.

IEC 60331 standard determines the circuit integrity of


a cable during and after a prolonged fire with different
test equipments and test methods:
+
• F lame at 750°C temperature during 90 minutes
applied to a horizontal cable under the nominal Fire resistant test
voltage, according to IEC 60331-21
Part 11 - apparatus and Part 21 - procedure
and requirements.

• F lame at 850°C temperature during 90 minutes with


shocks on the ladder support applied to
a cable under the nominal voltage,
Part 1 - for cable diameter > 20 mm,
Part 2 - for cable diameter ≤ 20 mm.

• F or data cables,
Part 23 - procedure and requirement.

• F or optical fiber cables,


Part 25 - procedure and requirement. +
Fire resistant test
according to IEC 60331-1

90
MEASUREMENT OF COMBUSTIION GASES: SMOKE DENSITY:
IEC 60754 PART 1 & 2 IEC 61034 (27 m3 chamber)
Part 1: this test permits the determination of the amount of In case of fire smoke emissions considerably reduce the
halogen gas emitted during the combustion of the different visibility on board.
polymeric compounds (insulation, filler, sheaths) taken from a
cable. Passenger evacuation has to be held in a very short time.
Therefore materials used in ships should not spread a lot of
Part 2: this test determinates the degree of acidity of gases by opaque smoke.
measuring pH and conductivity.
Nexans shipboard cables are designed to withstand the
requirements of IEC 61034 based on the 27 m3 test
developed by the London Transport Executive Research
Laboratory.

This test permits to measure the opacity of smoke emitted from


burning cables (light transmittance).

Part 1: apparatus including light measurement, fire source,


smoke mixing method and qualification procedure.

Part 2: procedure and requirements.

+
Measurements test equipment of combustion
gases according to the IEC 60754-1/60754-2

TYPE APPROVALS:
Nexans shipboard cables are approved by certification
bodies in accordance with their rules and regulations for
classification of ships:

• DNV.GL (Det Norge Veritas - Germanischer Lloyd) +


• LRS (Lloyd register of Shipping) Measurement of smoke opacity 27m3 chamber
• BV (Bureau Veritas)
• ABS (American Bureau of Shipping)
• RINA (Registro Italiano Navale)
• RMRS (Russian Maritim Register of Shipping)

For updated type approvals, please consult our web site:


www.nexans.com/shipbuilding (a login is required)

SHIPLINK® - PART 7 TECHNICAL DATA 91


TYPE APPROVALS

92
SYMBOLS

Temperature
Admissible ambient temperature for continuous duty operation..................................................................

Weather
Resistance to severe weather conditions...............................................................................................

Fire Performances
Fire performance according to:

• «Flame retardant».......................................................................................................................
IEC 60332-1

• «Fire retardant»..........................................................................................................................
IEC 60332-3-22 (for category A)

• «Fire resistant» ...........................................................................................................................


IEC 60331-21
IEC 60331-1 or 2

Halogen-free ..............................................................................................................

Smoke-Corrosivity-Toxicity
Smoke density, gases corrosivity and toxicity............................................................

Flexibility
Class 5 conductors..........................................................................................................................

Minimum Bending Radius


MBR = n x outer diameter.................................................................................................................

Electro Magnetic Interference ........................................................................................

SHIPLINK® - PART 7 TECHNICAL DATA 93


DRUM HANDLING GUIDE
Storage, moving and lifting

STORAGE MOVING/ROLLING DRUMS


Drums should always be stored upright! Drums must be The drum must be rolled in the direction indicated on the
protected against rolling away by placing wedges to the flange. Be careful when drums are rolled next to each other,
flange base. For long-term so that the drums are
storage, the drums not damaged.
should be stored in
a dry place and
protected from
direct sunlight.

LIFTING
When lifting with sling ropes, these must hang in parallel to
avoid pressure to the flanges. Always use yoke.

When lifting with a fork lift,


the forks must be placed
Never drop a drum from any height. under the reel with the forks
Suitable devices must be used for loading always perpendicular to the
and unloading. reel flange. The forks must
be long enough to support
both flanges while lifting.

94
DRUM HANDLING GUIDE
Unreeling, temperature and end seal

UNWINDING/UNREELING
The cable drum must be placed on a suitable cable jack or a stand etc. When
unwinding/unreeling the cable it is important to maintain a steady speed, and
without a sudden start and stop. It is important never to pull the cable over the flan-
ge. The cable must be unreeled in the opposite direction of the indicated arrow
on the flenge. Use of swivel when unreeling cables is discouraged.

The risk of damage is high


when using swivel to unreel
cables.

TEMPERATURE END SEAL


Handling cables in cold temperature Cable ends should always be protected from ingress of water
must be done with extra care. The during storage, transportation and installation. Use end seals
data sheet of the cable provides etc.
information on temperature ranges
for installation. It is important that
those specifications are observed.
In case of temperature changes, the
cable needs time to achieve the
temperature of the surroundings. A
full drum needs approximately a
day with a temperature change of
approximately 20°C.

SHIPLINK® - PART 7 TECHNICAL DATA 95


Nexans Norway AS is a leading supplier of power, telecommunications, installations and heating
cables in Norway, and is among the world’s leading manufacturers of offshore control cables and
high-voltage submarine cables. The company’s head office is in Oslo, and it has manufacturing
plants at Rognan, Langhus and Halden. The company has nearly 1,550 employees and is a part
of the Nexans Group which has an industrial presence in 40 countries and commercial activities
worldwide. Nexans employs close to 26,000 people and is listed on the Paris stock exchange.

NEXANS NORWAY AS forbeholder seg retten til å gjøre produkttekniske endringer uten varsel, da våre produkter er under stadig utvikling. Vi tar forbehold om trykkfeil.
More information on www.nexans.no.

NEXANS BRINGS ENERGY TO LIFE

Nexans Norway AS/05.2019/mbj

Nexans Norway AS
Postboks 6450 Etterstad, 0605 Oslo
Besøksadresse: Innspurten 9, Helsfyr
Telefon: 22 88 61 00 - Faks: 22 88 61 01
www.nexans.no

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