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Manual Of

Laser Marking Machine


Contents

Chapter 1 Introduction...................................................................................................1
Chapter 2 Operating environment.................................................................................3
Chapter 3 Operating instruction....................................................................................4
Chapter 4 Manual of the software.................................................................................6
Chapter 5 Software function........................................................................................13
Chapter 6 FAQ............................................................................................................18
Chapter 7 The maintenance of the machine................................................................25
Chapter 1 Introduction

1.1 The introduction about laser marking machine

Laser marking machine is one kind of professional laser marking equipment which
integrated light, machine, electricity, independent research and development and
production, The key components are imported, our machine with advantages of novel
style, unique structure, convenient operation, high frequency modulation, high
marking speed and precision, stable performance, widely used in all kinds of metallic
and nonmetallic surface for permanent marker.

It is widely used in electronic, plastic, packaging, construction material, light-fixture,


cosmetics and so on, also consumable free, non-toxic, non-pollution.

1.2 Working principle

Laser marking machine is using the most advanced laser technology,optical fiber as
medium,through absorbing or releasing energy from the laser,the galvanometer
changing track and lens focused on the work piece surface,in accordance with the
system pre-install path in work piece surface movement which in the process of
evaporation vaporization,exposing deep mark.

1.3 Components of the laser machine

The components of the standard laser machine: laser source,laser scanner,F-theta


lens,control board &marking software , computer,lifting pillar,2D working
table,power supply.
Chapter 2 Operating environment

Laser marking machine as possible as used in the environment of clean, 10 ℃-35 ℃,


and keep the optical device dry, clean. Usually need an separate closed workshop, to
assure indoor constant temperature, the ground need floor lacquer or ceramic tile,
installation of air conditioner.

The customer shall provide the support of at least 1500W power single-phase ac
power supply, the main power cord of our equipment should be installed in a air
switch to do protection, it is strictly prohibited to use triangle plugs.
The customer provide the main power supply must be with ground, it is strictly
prohibited virtual connection.
Chapter 3 Operating instruction

3.1 Connect the all power supply lines for the cabinet

Picture 3-1

3.2 Power on,connect the main power for the machine

Picture 3-2
Picture 3-3
3.3 Open the computer
3.4 Open red spot power button in the front panel
3.5 Open scanner power button,and open laser power button.

Note: According to should adjust the power, do not use full power work for long time!
you can see from below picture, that show power% 50,this number the smaller the
better, can save the lifetime of the laser source.

Picture3-5
Picture 3-6

Chapter 4 Manual of the software

The Ezcad2 software run on an PC with 900 MHZ CPU and 256 MB RAM at least.
Ezcad2 was developed in Microsoft Windows XP and could run in Windows
XP,WIN7,WIN8 and VISTA.

4.1 Text input

Click the button, click the blank area it will be the text editing area (All use
TEXT for example),on the left side of the software,you also can edit the

word, the size and the font,then click apply,it will show the

right word you want. Click ,you can choose the way to to hatch.

4.2 Picture input

This is bitmap,click it then you choose the picture insert the software,the current
supported graphic file formats are:BMP,JPEG,JPG,GIF,TGA,,PNG,,Tiff,TIF.

This is vector file also you can select command “Vector File”in Drae Menu pr
click the icon.Supported format are: PLT,DXF,AI,DST,SVG,NC,BOT

4.3 Bar code Text input

Click ,then you can input the bar code, after input, click , you can see and
change the parameter about the bar code.
When you choose ,it will show QR code.

4.4 Using rotary device to mark

4.4.1 The parameter setting

Laser-----Rotate Text Mark--------Parameter(F3)

Parameters setting

Picture 4-1
Enable: Enable current expansion axis
ID: Choose X or Y depends on the text ,if the text is horizontal ,choose X ,if it is
vertical ,then choose Y. If the red light is deviation, then should adjust the place of
rotation axis ,if change 180degree,need to choose invert.

Step per rotation :6400


Dist per rotation:5mm
Min Coordinate:-10000 mm
Max Coordinate:10000mm
Min Speed :300,500 pulse/s
Max Speed :3000 pulse/s
Acc.time:500 ms

Rotate Axis
Gear Ratio:1
Part Diameter:
10mm,the diameter is very important ,the number is more bigger,
the space is more smaller, if the text is overlap then should adjust number smaller.
1) Checking the parameters of rotation axis

Choose draw ------ExtAxis-- - -Extend


Checking the min speed and max speed and acc.time ,should be the same with the
parameters setting.

Picture 4-16
2) Hatch
If the text is not only one, should hatch one by one ,can not be together, of not ,it will
only mark one text.
Picture 4-17

3) The scope of marking

There is one scope when are marking ,one rectangle ,when you write the text o

n the computer ,can not out of the rectangle, if out too much ,can not mark.
Picture 4-18

4) The contents of marking

Before marking ,must check from left side of the computer ,all the contents are
texts ,can not show others.

5) Using enable variable text ,if the text you want to mark including word,
number and other symbols, then choose enable variable text to add.

Pay attention:

How to add text depends on the contents ,do not add too many texts, must find
same text ,make them as one text to add.

Picture 4-19

6) Rotary Mark
If the marking text is a little complex, suggest to use Rotary Mark.
The parameter is the same with the Rotate Text Mark.
When marking the red lines , must mark every space between the text, and only
can mark one line between the space, make sure the red line in the same level with
the text, double click the left mouse is to add the red line, click the right mouse is
to cancel the red line.
Picture 4-20

Picture 4-21
7) Type setting about the text
After input the text, choose Modify-----Transform

Picture 4-22
8) SplitMark2
Some customer asked about SplitMark2,because use this way is more faster, when
Hatch can choose all the text ,make one time,but this way is a little complex, we
do not suggest customer use this way to mark, when you use SplitMark2,should
calculate all the distance about every words and space, should try a little by a
little .

Picture 4-23

Chapter 5 Software function

Picture 5-1
5.1 File Menu
Picture 5-2
The file Menu is used for common file functions such as New,Open,Save,Import

file,etc.

5.2
If you want to input word or picture or want to draw a picture ,all can be set at
here.

5.3 This is system parameter ,when want to change lens or language ,must
open this ,change the parameter,after you change should close the software open it
again.

Picture 5-3

5.4 Hatch is used to force EzCad to calculate the hatch fills for the current
objects.

Picture 5-4
Mark Contour:Whether to show and mark the current object´s contour or not.

means when click this,mark hatch line first then mark contour
means when click this,mark contour first then mark hatch line
Hatch 1/2/3: User may have three independent hatch parameters to hatch the same
object at the same time.Each set of hatch parameter can be appointed a Pen No.
Which stands for a set of marking parameters.
Enable:Whether to permit the validity of the current hatch parameter.
All calc: When choose it ,mark all the hatch that on the same line.No choose
system will mark as the order in object list,mark hatch line in the first rectangle
then mark hatch line in the second rectangle,and so on.

Uni-direction hatch:The hatch lines will be marked from left to right.

Bi-direction hatch: The hatch line will be marked from left to right
first,then from right to left.

Ring-like hatch:Fills objects from outside to inside like a ring.

Optimization two-way hatch: Similar with the bi-direction hatch,but the


end of each connected.

Optimization Gong type hatch:Similar with Gong,will jump in null place.

:The space between the two hatch lines.


5.5

This is the machine parameter,open it like bellow:


Picture 5-5

Picture 5-6

ATTENTION:
The parameters about your machine will make a copy to you,before you work
with the machine, please make sure to check all the settings,and save all these
parameters on your computer.
Chapter 6 FAQ

6.1 How to find the focus and different lens with different focus.

Picture 6-1

How to find the focus length of the laser.


First, for example, set “output power:50 or 60W”, speed “1000mm/s”, then put your
steel plate(or other material) on worktable. Open “laser power” and”scanner power”,
put plate in proper position. In software, choose”continue” and”mark selected”, then
Press F2, meanwhile rotate handle. When you find the strongest light, then you will
find the focal length.
we added an external red light indicator,after you find the right focus,you should
adjust the red light manual,make this two red dots come toghther.
https://youtu.be/pksUEAdkTZY
Optical parameter Field lens range (mm) Focus(mm)
f=63 50*50 85
f=100 70*70 110
f=163/160 100*100 195
f=210 150*150 255
f=254 175*175 285
f=290 200*200 330
f=420 300*300 475

6.2 Changing the lens

If you need change lens, first just need screw it, then change parameters as following:
1 To change 100*100 lens

Picture 6-2
Picture 6-3
② To change 300*300lens

Picture 6-4

Picture 6-5
6.3 Stainless steel mark different colors

6.4 There is no red light of the machine

① First to see the red power switch is on and red power indicator light is on.

Picture 6-6
② If the indicator does not light, you must first check the power switch is faulty, if
the switch is not a problem, it is likely a red power problem, need to be replaced.

③ Check the red power and red light interface is loose(Interface in the light path
inside).
Picture 6-7 Picture 6-8

Picture 6-9

6.5 Laser not work

If the machine not working,or on the software there shows:Error was wrong or
temperature so high,can not see the laser light or there is laser light ,but the light was
not working,there will be some places need to be checked:

① First shut down all the power of the machine,and close the computer,restart
all,check if it is in good condition.

② Check the parameter,check the laser control parameter.


Picture 6-10
③ Check the USB cable which connected the computer with the machine.

④ Open the main engine(box),check the signal cable of the laser source,take it out
and put it in again.

Picture 6-11 Picture 6-12


⑤Use voltmeter to check the voltage of the laser source power supply,input power is 220V-230v,output is 24V,if the output power is
less than 20V,need to change a new one

Picture 6-13

Picture 6-14

This is the power supply of the laser ,if it shows error ,that means the power or some wires of this is not
good ,need to check all of this ,or need to change it .
Chapter7 The maintenance of the machine

7.1 Optical lens clean


Because of working environment, optical lens may have pollution after use a period of
time, if not timely maintenance, the dust will corrode lens coating, the lens that
coating damage can't reflected light and through laser,oppositely it will absorb laser
heat, affecting marking effect, and easy to cause crack lens. When cleaning the lens
use lens paper or absorbent cotton put in medical alcohol rotary cleaning along the
central to the brink of the lens(note:not with coarse material wipe or touch lenses)

① Lens should wipe gently, do not damage the surface coating


② Wipe process should be gentle with, to prevent the decline
③ Wipe lens, not back and forth wipe, not brush with rough materials, because the
lens with a metal film, the film will lead to a damage of laser energy attenuation.
④ With absorbent cotton wipe can only be used once. Check don't leave cotton thread
or other residue after wipe, stay on the alcohol completely volatile before starting up.

Our aim is constantly to improve and perfect our products, so there


maybe exist a little difference between the manual and the machine you
are using.If there are changes to be made, we will use the attached way
to inform.Any question please contact with the after-sale service
department, we will meet your requirements.

Due to the input/output terminals, laser power supply, sound and light
power supply, control power supply,etc.are may be charged, you must be
careful in use, avoid electrical shock. Pay attention to personal safety!

Optical fiber laser marking machine belong to the fourth class laser
products, please wear protective glasses when using, the technical
workers without training are strictly forbidden to open and use the
equipment!

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