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Pantousa 2019
Pantousa 2019
Pantousa 2019
Thin-Walled Structures
journal homepage: http://www.elsevier.com/locate/tws
A R T I C L E I N F O A B S T R A C T
Keywords: This paper addresses the thermal buckling behavior of tanks having a fixed roof, as employed to store fuel in the
Finite element analysis oil industry. The study is performed based on finite element analyses of the shell, including linear analysis, linear
Fire bifurcation analysis, and geometrically and constitutive nonlinear analysis, in order to elucidate the mechanics of
Tank roof
stress redistribution at pre-buckling and buckling states. Based on previous works, the roof is modeled as a
Thermal buckling
conical shell with an equivalent uniform thickness. The results show that the stress field due to a uniform
Shells
Vertical oil tanks temperature around the circumference is considerably different from that obtained for a non-uniform field as
modeled in cases of temperatures due to an adjacent fire: Under uniform temperatures around the circumference
the shell does not provide vertical restrain and buckling is dominated by hoop action; whereas displacement
constraints are present under a non-uniform temperature, leading to buckling dominated by meridional stresses.
Contrary to what has been suggested, the tank under uniform temperature cannot be taken as an upper bound to
the buckling of a tank under an adjacent fire. In the evaluation of critical temperatures, the influence of geo
metric relations H/D (height to diameter) and R/t (radius to thickness) are independent of each other. It is shown
that the problem is not imperfection-sensitive. Finally, thermal buckling mode and critical temperatures are
strongly dependent on the H/D ratio of the cylindrical shell.
* Corresponding author. Institute for Advanced Studies in Engineering and Technology, IDIT CONICET/UNC, FCEFyN, Universidad Nacional de C�
ordoba, C�
ordoba,
Argentina.
E-mail addresses: dpantousa@gmail.com (D. Pantousa), luis.godoy@unc.edu.ar (L.A. Godoy).
https://doi.org/10.1016/j.tws.2019.106432
Received 18 March 2019; Received in revised form 17 August 2019; Accepted 25 September 2019
Available online 14 October 2019
0263-8231/© 2019 Elsevier Ltd. All rights reserved.
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
a non-uniform thermal field was related to a uniform axial load. displacements, the path becomes unstable and drops; at this stage the
Testing and comparisons between uniform and non-uniform out-of-plane displacement reverses and parts of the shell move inwards.
circumferential heating were reported by Ross et al. [9], in which the Eventually for large displacements the shell regains stability under an
non-uniform temperature around the circumference was materialized by advanced post-buckling state and can take further increments in tem
heating a small strip of the shell. The authors concluded that for clamped perature”. Such results indicated a stable post-buckling behavior, with a
boundaries, the uniform temperature around the circumference led to moderate temperature drop, but stiffness may be recovered at larger
upper bound buckling temperatures. displacements with an inverted sign. Regarding buckling modes, the
Computational finite difference results were reported by Bushnell results of both LBA and GMNA detected cylinder modes with a banded
and Smith [10], who considered the isotropic cylinder of Ref. [9] under pattern, in a way similar to what was obtained by Liu using LBA, but
a uniform temperature in the meridional direction and a circumferential different from her GNA results which showed local displacements at the
variation given by bottom.
Pantousa et al. [15] revisited a tank with conical roof to investigate
T ¼ T0 e kθ
(1)
the stress redistributions caused by buckling under a cosine square
temperature distribution (eq. (2)). The authors noticed that the state of
where k is a temperature attenuation coefficient; and θ is the angle with
stresses in the shell due to temperature is self-equilibrated, and that
respect to the most heated meridian, at which T ¼ T0. A value k ¼ 0
stress levels were below the yield stress of the material. They noticed
represents a uniform temperature, whereas increasing k in the range
that high meridional stresses develop which are about ten times the
0 < k < 120 causes the critical temperature to decrease down to ¾ of
circumferential stresses at the same locations. A redistribution occurs
the uniform temperature case. All results reported in the 1970s
from meridional to circumferential stresses at T ¼ Tc, which significantly
employed linear bifurcation analysis (LBA) and no indication was pro
increases the values of the latter. An equivalent (thick) roof model was
vided about the influence of geometric nonlinearity, post-critical
employed in the analyses presented by both Liu et al. [12] and Pantousa
behavior, and imperfection-sensitivity.
et al. [15].
Research into the thermal buckling behavior of shells in Mechanical
In spite the considerable effort made by researchers to address
Engineering, such as tanks, has only attracted the attention of re
buckling and post-buckling of tanks under a localized temperature
searchers during the last decade, in which case modeling has been based
representing effects of fire, there are still aspects of the behavior that
on finite element analysis using general-purpose codes. Studies of tanks
need to be clarified at a more basic mechanics level in order to fully
under an adjacent fire were largely motivated by the Buncefield accident
explain the thermal buckling of tanks as employed in the oil industry. To
in 2005. Detailed results of buckling of a tank with a conical roof were
illustrate a few points that motivated this paper, the influence of the roof
presented in a doctoral thesis by Liu [11], also reported in Ref. [12].
stiffness on the pre-buckling and buckling behavior of a tank is still an
Following detailed heat transfer studies, a simplified variation in the
open topic at present, including differences between the mechanics
circumferential direction was proposed in the convenient form:
under uniform and non-uniform temperature distributions around the
πθ circumference. Further, there is limited understanding regarding the
T ¼ T0 cos2 ð Þ (2)
2θ0 nature of the stress redistribution that takes place at buckling. There are
also limitations in our current understanding of the influence of the roof
where 2θ0 is the extent of the heated zone in the circumferential di stiffness on the development of thermal buckling modes. Finally, most
rection; T0 is the temperature of the most heated meridian located at research up to now addresses tanks with a fixed roof, but there are also
θ ¼ 0, and without a variation in height. At pre-buckling states, the au tanks which are opened at the top and their behavior is still largely
thors identified high meridional compressions, with a maximum at the unexplored, with the exception of Ref. [14]. Understanding what
base of the tank, decreasing to zero at the junction with the roof, and changes between conditions with and without a roof seem to be lacking
with a wavy pattern around the circumference. They found that these at present; this includes the pre-buckling behavior, namely stresses and
meridional stresses were significantly reduced by buckling, specially at displacements. This paper addresses some of the topics mentioned above
the lower half of the shell, where they contributed most in the pre- by means of computational explorations of the behavior of tanks having
buckling state. However, they identified different buckling modes if a fixed conical roof.
computed via LBA or from Geometrically Nonlinear Analysis (GNA).
Regarding buckling modes, the authors in Ref. [12] stated that “buckling 2. Shell structures in tanks with a fixed roof
initially occurs either on the roof or near the bottom boundary of the
tank wall, depending on the relative stiffness of the roof and the wall”. 2.1. Shell geometries
Liu [11] reported an unstable post-critical path with high
imperfection-sensitivity. The authors summarized the buckling mecha This paper addresses buckling problems of metal tanks with a fixed
nism as follows: “the causes of such buckling failures are the reduced conical roof under thermal effects caused by a nearby fire. Small tanks
modulus of steel at elevated temperatures, coupled with may be fabricated with a self-supported roof, but for larger diameters
thermally-induced compressive stresses due to restraint of thermal (say larger than 15 m) it is necessary to support the roof with an addi
expansion from the cool regions of the tank” ([12], pp. 162). tional structure formed by steel rings and rafters, which are in turn
The next set of studies was motivated by a large fire accident in supported by a set of columns. The influence of the roof on the natural
Bayamon, Puerto Rico, in 2009, and were reported by Godoy and periods of empty tanks was investigated by Virella et al. [16]. Their
Batista-Abreu [13] for tanks with a fixed roof, and by Batista-Abreu and results showed that roof modes dominated the response for
Godoy [14] for open-top tanks. The authors computed LBA and self-supported roofs, but for models accounting for the rafters and sup
Geometrical and Material Nonlinear Analysis (GMNA) using ABAQUS, port system of the roof, then predominantly cylinder modes resulted.
to identify critical states and equilibrium paths. Details of the roof The natural periods of cylinder modes showed a linear dependence with
structure, including radial and ring rafters, and columns that support the the H/D ratio of the tank.
conical shell, were included based on a real design. It was shown that The geometry of a tank is defined by its diameter D, height H,
stiffening of the roof causes a stronger constraint on the cylinder; and thickness t of the shell, and thickness tr of the roof. The cylindrical shell
this in turn reduces the critical temperature Tc. thickness is computed by the so-called one-foot method as given by the
The passage of pre-buckling to post-buckling states was described in API 650 code [17], and it may be considered as a dependent geometric
Ref. [13] as follows: “At the critical temperature, the cylindrical shell variable. Because buckling modes affecting the cylindrical part of a tank
reaches a limit point, i.e. a maximum in the path. Under controlled are of special concern to designers and researchers, then details of the
2
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 1. Geometry of tanks with a fixed roof studied in the literature. Data has
been obtained from journal papers published since 1990. (For interpretation of
the references to colour in this figure legend, the reader is referred to the web Fig. 3. Circumferential stress distribution in elevation for tank TK1/1000
version of this article.) under uniform heating ΔΤ¼100⁰C. Data: H¼20 m, D¼20 m, t¼0.01 m. (For
interpretation of the references to colour in this figure legend, the reader is
referred to the web version of this article.)
Table 1
Notation to identify the geometry of each tank considered.
Tank H [m] D [m] t [mm] H/D R/t
Fig. 4. Variation of axial displacement along the most heated meridian, for
non-uniform temperature around the circumference with ΔΤ¼50⁰C. Data: TK1/
1000, H¼20 m, D¼20 m, t¼0.01 m. (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of
this article.)
3
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 5. Variation of stress resultants along the most heated meridian. Data: TK1/1000, H¼20 m, D¼20 m, t¼0.01 m, ΔΤ¼50⁰C. (a) Meridional stress resultant N11; (b)
Hoop stress resultant N22. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
Fig. 6. Circumferential variation of meridional stress resultants at mid-height of the cylinder, z ¼ H/2. Data: TK1/1000; TK08/1000; TK05/1000; and TK03/1000,
tr ¼ 2t. Computed with GNA. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
Table 2
Influence of the roof thickness on the
critical temperature of a tank with
conical roof. Data: TK1/1000
(H ¼ 20 m, D ¼ 20 m, t ¼ 0.01 m).
Computed with LBA.
tr/t Tc [⁰C]
5 391
10 330
50 306
Table 3
Tank cases investigated to compute Tc with LBA.
Tank H (m) D (m) t (mm) Tc Tc
4
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
states is distributed over the same area of the shell. However, impor
tant energy redistributions occur under heat so that Riks algorithm
ceases to be reliable.
A different algorithm needs to be employed for post-buckling states,
and the Artificial Damping Method (ADM) has been proposed in this
field ([11,15]) instead of arc-length or Riks approaches. GNA compu
tations reported in this work are based on the ADM [20] as implemented
in the general-purpose finite element program MSC Marc [21]. Further
details about the computational models and the validation of the nu
merical techniques used for the prediction of the structural behavior of
the tanks are presented in Ref. [22].
In all cases considered in this work, the term “simply supported
boundary condition” at the top of the cylinder indicates that the radial
and the circumferential displacements are restrained, whereas the term
“clamped boundary condition” indicates that the radial, the circumfer
ential displacements, and the rotations are restrained. In both cases it is
assumed that the vertical displacement is free at the top of the cylin
drical shell.
The self-weight of the roof and the cylindrical shell are not taken into
Fig. 8. Non-dimensional critical temperature variation with H/D, for different account in the computations. Whenever a fixed conical roof is used in
R/t ratios, assuming tr/t¼5. Computed with LBA. (For interpretation of the tanks with dimensions as those employed in the oil industry, the roof is
references to colour in this figure legend, the reader is referred to the web not self-supported and the tank requires an additional internal structure
version of this article.)
formed by columns and stiffeners to support the roof. Thus, the weight of
the roof does not constitute a load on the cylindrical shell but it loads the
H ¼ D ¼ 20 m; H ¼ 12 m and D ¼ 20 m; H ¼ 10 m and D ¼ 20 m; and internal columns. For this reason, the analyses presented in this paper do
H ¼ 10 m and D ¼ 30 m. For each H/D ratio, three different R/t ratios not include the roof weight. Further, the weight of the cylindrical shell
were considered. In summary, the 12 case studies address four different causes axial stress resultants that are in the order of 2% of those due to
types of tanks (H/D¼0.33, 0.5, 0.8, and 1.0) and three different values of thermal load at buckling; for this reason it has not been taken into
R/t (750, 1000, 1500) for each H/D ratio. To simplify computations, t is account.
assumed to be uniform in each shell. In all cases, the roof slope is 10� . Finally, all tanks are assumed to be empty. The influence of fuel
The notation used here to identify each tank is shown in Table 1. stored in a tank on its thermal behavior has been studied by several
researchers [11,13], and it has been concluded that the fuel has a sta
2.2. Computational models bilizing effect on the buckling response of the shell; this is contrary to
what is found under seismic loads, in which a liquid stored in a shell has
Finite element analyses of tanks with a fixed roof have been con a destabilizing influence. Thus, for thermal buckling, the condition of
ducted in this work in order to discuss the behavior under a thermal field empty tank is on the safe side with respect to tanks having a given level
leading to buckling. Results presented in this work include Linear of fuel stored inside.
Analysis (LA), Linearized Bifurcation Analysis (LBA), Geometrically To highlight differences in the response of tanks under uniform and
Nonlinear Analysis (GNA), and geometrically and materially nonlinear non-uniform temperature distributions, the two cases are considered
analysis (GMNA). separately in most of this work. The aim is to emphasize that simplified
The model was implemented within the general-purpose finite models based on uniform temperature assumptions cannot be employed
element code MSC Marc [20], using quadrilateral elements (element 75 to provide estimates of thermal behavior under an adjacent fire because
of the library of MSC Marc 2018) for the structural problem. This is a their mechanics of behavior are different.
four-node, thick-shell element with global displacements, and rotations In all computations presented in this work, the modulus of elasticity
as degrees of freedom. Bilinear interpolation is used for the coordinates, is taken equal to 210 GPa, Poisson’s ratio is 0.3, and the coefficient of
displacements and the rotations. The membrane strains are obtained thermal expansion is assumed as α ¼ 0.000012 1/� C. For the geometric
from the displacement field and the curvatures from the rotation field. non-linear analyses (GNA and GMNA) the mechanical properties of steel
The transverse shear strains are calculated at the middle of the edges and are considered temperature-dependent by using the stress-strain-
interpolated to the integration points. Through this formulation, the temperature model given in Figure 3.1 of EN 1993-1-2 [23]. The
element retains the proper rank and, hence, does not exhibit various reduction factors for the slope of the linear elastic range, the propor
kinds of spurious behavior. Moreover, the locking phenomena are tional limit and the effective yield strength are taken from Table 3.1 of
eliminated. In this way, a very efficient and simple element is obtained EN 1993-1-2 [23].
which exhibits correct behavior in the limiting case of thin shells. The
associated heat transfer element 85 is used for the thermal problem: This 3. Pre-critical behavior
is a four-node heat transfer shell element with temperatures as nodal
degrees of freedom. Bilinear interpolation is used for the temperatures in 3.1. Uniform temperature around the circumference
the plane of the shell and either a linear or a quadratic temperature
distribution is assumed in the shell thickness direction. A four-point To illustrate the pre-critical behavior and thus contribute to explain
Gaussian integration is chosen for the element in the plane of the shell how the shell reaches a thermal critical state, let us first consider the
and the eleven-point Simpson’s rule is used in the thickness direction. behavior of tank TK1/1000 simply supported at the base under a uni
Computation of the non-linear and post-buckling response of the form temperature T ¼ 100� C around the circumference of the cylindrical
shell under non-uniform thermal field requires some caution in order to shell.
avoid numerical errors once the critical temperature is reached. In other All tanks have simply supported conditions at the bottom. Four
loading cases, such as external pressure and wind, the Riks algorithm has conditions at the top of the cylindrical shell are considered in this sec
proven to be an effective way to compute post-critical states. In such tion: Condition A, with tr ¼ 0 (open top condition); Condition B, with
cases the energy involved in the passage from critical to post-critical tr ¼ 5t; Condition C, with tr ¼ 50t; and Condition D, clamped edge at the
5
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 9. Deflected pattern of the shell (radial displacements in m) under thermal load, computed with GNA. (a) T ¼ 47� C; (b) T ¼ 97� C; (c) T ¼ 166� C; (d) T ¼ 204� C;
(e) T ¼ 208� C. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
6
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 10. Membrane stresses at the bottom of the shell TK1/1000, for (a) tr ¼ 2t; (b) tr ¼ 10t. Computed with GNA; and the equivalent von Mises stresses for (c) tr ¼ 2t;
(d) tr ¼ 10t. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
7
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 11. Meridional stress resultant for a tank with H/D ¼ 1.0, R/t ¼ 1000, and tr ¼ 2t. Computed with GNA. (a) Meridional variation at the most heated meridian
θ ¼ 0; (b) Meridional variation at θ¼45� ; (c) Circumferential variation at the base; (d) Circumferential variation at mid-height. (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of this article.)
connection of the cylindrical shell with the roof using common nodes. what was shown in Fig. 3, on account that it is caused by the edge effects
The stress resultants are zero for the simply supported condition, at the bottom and top of the cylinder.
whereas the largest stresses were obtained for the clamped shell at the For example, values of N11 at mid-height (normalized with respect to
top. Conditions B and C, which have differences in tr, yield very close the absolute of the maximum value at θ ¼ 0� ) before buckling for four
values of N11. geometries (TK1/1000; TK08/1000; TK05/1000; and TK03/1000, in all
Explanation of why the shell displays N11 under a non-uniform cases having tr ¼ 2t) are shown in Fig. 6. Differences in the heated zone
temperature, whereas N11 is almost zero under a uniform temperature, are negligible, and it is away from that zone that there are some changes
requires some further discussion. This is caused by the differences in in N11 due to the shell geometry.
thermal expansion between vertical strips: In a shell which is free to
expand under non-uniform temperatures, each strip would have a 4. Critical temperatures
different vertical displacement. However, the strips are attached to each
other and compatibility constrains the expansion of the neighboring 4.1. Uniform temperature around the circumference
strip. This causes compressions in the strip at each meridian associated
to the part of displacement that is restricted by the next strip. This effect Critical temperatures Tc have been computed using the finite element
was first discussed in the work on cylinders of Ross et al. [9]. In the case model of the tank with a self-supported conical roof. Uniform heating of
of a tank, this is accompanied by the partial restraint in the circumfer the cylindrical shell is considered in this section, with no heat acting on
ential and radial directions provided by the roof at the top of the the roof.
cylinder. First, the problem of a fixed-roof tank TK1/1000, has been solved
The variation of N22 in elevation is shown in Fig. 5b, and is similar to using the LBA algorithm, which identifies a bifurcation state from a
8
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 12. Buckling modes for shells with R/t ¼ 1000, tr ¼ 2 t, and (a) H/D ¼ 1.0; (b) H/D ¼ 0.8; (c) H/D ¼ 0.5; (d) H/D¼0.3. Computed with GNA.
linear pre-buckling equilibrium path. The stiffness of the roof was in develops, and a mode triggered by the hoop stresses N22, in which case a
crease from tr ¼ 5t to tr ¼ 50 t, and the results are summarized in Table 2. highly localized mode develops at the bottom of the shell.
The results show that the critical temperature tends to stabilize for a Previous studies by Burgos et al. [18] modeled a tank including de
stiff roof, with a value in the order of Tc ¼ 305� C. There is a 22% drop tails of the roof rafters and rings (the supporting structure), and found
from the tr/t ¼ 5 condition to that given by a very stiff roof having tr/ equivalence between the “exact” model and a simplified model based on
t ¼ 50. The roof was next substituted by a clamped boundary condition an equivalent roof thickness to be in the order of tr ¼ 2.5t, where t is the
at the top, and the critical temperature using LBA is Tr ¼ 298 ⁰C. The thickness of the cylinder in the top half of the shell. Based on that
result is close to that for high tr/t ratios in Table 2 which are computed equivalence, values of Tc were 7% lower in the approximate model with
with the roof. respect to the “exact” model. The results also showed that “there are two
The problem of thermal buckling of rings and cylinders due to hoop equivalent thickness values for which the “exact” critical temperature is
stresses has been discussed by several authors since the 1960s, including reached: one is associated with membrane stiffness for small thickness,
Hoff [8], Johns [25,26], and the review by Thornton [5] summarizes all whereas for large thickness values equivalence is reached by bending
the previous findings. For a uniformly heated cylindrical shell, the stiffness in a thick shell” ([18], pp. 33). Thus, the case of equivalent
critical uniform temperature Tc, may be approximated by thickness in the order of two to five times the cylinder thickness is of
utmost importance to represent a reasonable roof configuration used in
Kt
TC ¼ (3) the oil industry, whereas a large value of tr may be of use to estimate
αR
bounds to critical temperatures. Pantousa and co-workers investigated
where K is a coefficient that depends on the boundary conditions, and the incidence of tr/t and found (Table 6 in Ref. [15]) that Tc decreased
for a single shell with simply supported ends, the author recommends with increasing tr, and that results reached a minimum and then values
using K ¼ 5.3; whereas for a single or multi-bay shell with clamped ends, increased for large roof thicknesses, in much the same way as predicted
a value K ¼ 3.76 is recommended. For the case considered in Table 2, the in the work of Burgos et al. [18].
simplified solution with K ¼ 3.76 yields Tc ¼ 313� C, which is of the same LBA was carried out in order to identify the incidence of geometric
order as results computed from the present finite element analysis. parameters on the critical temperature. In each case, two values of tr
The results reported in this section indicate that thermal buckling of were considered, one with tr ¼ 5t (which would be representative of a
a cylindrical tank with a fixed-roof under uniform temperature is trig standard roof configuration), and a second one with an unrealistic stiff
gered by hoop stresses acting near the boundaries of the shell. These value tr ¼ 50t.
stresses develop due to the radial and rotation restraints that are pro Comparison of the last two columns in Table 3 indicates that the
vided by the roof. Notice that there is no axial restrain in this problem. influence of the roof stiffness on values of Tc is negligible for H/D ¼ 1,
and it has an influence as the ratio H/D decreases.
Fig. 7 shows the critical temperature Tc (normalized with respect to
4.2. Non-uniform temperature around the circumference c
T for R/t ¼ 1500) versus R/t for four H/D cases investigated, and for tr/
t ¼ 5. The value of Tc decreases with increasing R/t in a nonlinear
Consideration of the membrane stresses before buckling indicates relation. It is surprising to observe that curves for different H/D ratios
that, under a non-uniform temperature field, there are two competing lead to the same curve in Fig. 7, with the consequence that the variation
buckling modes in the cylindrical shell that is part of a tank: A mode of the non-dimensional critical temperature as the R/t changes, is
triggered by the meridional stresses N11, in which case a global mode
9
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 13. Meridional stress resultant for a tank TK08/1000 (H/D ¼ 0.8, R/t ¼ 1000) and tr ¼ 2t. Computed with GNA. (a) Meridional variation at the most heated
meridian; (b) Meridional variation at 45� from the most heated meridian; (c) Circumferential variation at the base; (d) Circumferential variation at mid-height. (For
interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
Only cases under non-uniform temperature distributions are re 5.2. Hoop stress concentrations at the bottom of the tank
ported in the remaining of the paper. The results reported in this section
already include both geometric and material nonlinearity and plasticity. To understand the occurrence of plasticity at the bottom of the shell
versus elastic buckling elsewhere, geometrically and material nonlinear
analyses (GMNA) have been carried out for the shell TK1/1000 with two
roof configurations, tr ¼ 2t and tr ¼ 10t. For the purpose of this
10
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 14. Meridional stress resultant for a tank TK05/1000, tr ¼ 2t. Computed with GNA. (a) Meridional variation at the most heated meridian; (b) Meridional
variation at 45� from the most heated meridian; (c) Circumferential variation at the base; (d) Circumferential variation at mid-height. (For interpretation of the
references to colour in this figure legend, the reader is referred to the web version of this article.)
discussion, yield stress is assumed as σy ¼ 450 MPa. Consider first the results of Fig. 11, computed for TK1/1000 and
The membrane stresses in the hoop and meridional directions have tr ¼ 2t. The meridional stress resultants at the most heated meridian
been plotted in Fig. 10, showing a linear increase until elastic buckling (θ ¼ 0� ) are shown along the vertical coordinate in Fig. 11a, both before
occurs and a discontinuity in the equilibrium path can be seen. In both and at buckling. The values change from an almost linear variation
cases, having tr ¼ 2t and tr ¼ 10t, elastic bucking takes place before the before buckling having a maximum at the bottom and zero at the top, to
plasticity develops. It may be seen that the equivalent von Mises stress a non-linear variation with clear unloading on the lower third part of the
reaches the proportional limit around 180� C for both the roofs that are shell. This unloading was also noticed by Liu [11] and it changes stresses
studied here. However, the associated modes do not affect the same area to such a point that tensile values occur in most of this region. This
of the shell, with the consequence that they develop independently of unloading at θ ¼ 0� is accompanied by a stress transfer to other merid
each other. This is shown by the results, in the sense that there are some ians of the shell; this can be seen for example at θ ¼ 45� from the most
changes between a purely elastic and an elasto-plastic response, but the heated meridian in Fig. 11b, with high compressive stresses N11. The
results which go beyond elastic buckling, for example in Fig. 10, clearly maximum values reached at this location are of the same order of
show that there is not interaction between what occurs at the bottom of magnitude as those originally present at θ ¼ 0� .
the shell and at mid-height. To understand the redistribution around the circumference, results
are presented in Fig. 11c at z ¼ 0 and in Fig. 11d at z ¼ H/2. Both
5.3. Redistribution of meridional stress resultants figures show a wavy pattern in the heated zone, in a redistribution from
the most heated meridian which buckles to neighboring areas having
A clearer picture of elastic buckling can be observed from the stress lower out-of-plane deflections. The number of waves is higher at the
profiles N11 at places where the buckling mode develops. base of the shell and decreases at mid-height. Only small changes are
11
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 15. Influence of shell geometry on deflected shape at buckling for tr ¼ 10t, and (a) H/D ¼ 1.0; (b) H/D ¼ 0.8; (c) H/D ¼ 0.5; (d) H/D¼0.3. Computed with GNA.
seen away from the heated zone. 6.2. Influence of roof thickness
The hoop stress resultants, not shown in the figures, do not experi
ence any significant changes, so that the net force resisted in the vertical The incidence of the roof stiffness is illustrated by the two conditions
direction is the same before and after buckling, only that there is a tr ¼ 2t and tr ¼ 10t, for tanks having H/D ¼ 1.0, 0.8, 0.5, and 0.3. The
relocation of the meridians in charge of providing equilibrium. Plasticity buckling modes with tr ¼ 10t are presented in Fig. 15, and they should be
does not develop at thermal buckling, so that an elastic mode develops. compared with those given in Fig. 12 for tr ¼ 2t. Differences in mode
shape are seen between the taller tank TK1/1000 and those shorter ones
6. Influence of shell and roof geometry TK08/1000, TK05/1000, and TK03/1000.
Plots in Fig. 16 represent the circumferential variation of N11 at
6.1. Influence of shell geometry elevation z ¼ H/2. There are some differences between Figs. 11d and
16a, but the same qualitative behavior is reflected in Figs. 13d and 16b,
Buckling modes for shells TK1/1000, TK08/1000, TK05/1000, and and between 14d and 16c. Increasing the roof thickness does not
TK03/1000 have been plotted in Fig. 12 to visualize differences in significantly modify the stresses in TK1/1000 at z¼H/2, but the stress
buckling modes associated with changes in shell geometry. The tanks distribution is different near the base of the tank (z¼H/40) where
with H/D ¼ 0.8, 0.5, and 0.3 show a very similar mode, but the tank with buckling takes place (Fig. 17). Changes are also noticed in the shorter
H/D ¼ 1.0 displays a different mode. For shorter tanks a larger part of tanks TK08/1000, TK05/1000, and TK03/1000, with a wavy pattern
the circumference of the shell is involved, while the mode is localized at being present as in the cases of smaller roof thickness.
the bottom of the cylinder for more slender tanks.
Two other geometries were investigated in this paper, having H/ 6.3. Influence of geometric imperfections
D ¼ 0.8, and H/D ¼ 0.5, to illustrate the influence of the geometry on the
stress redistributions at buckling. The mechanics of unloading N11 at the Since the pioneering work of Koiter [26], the buckling capacity of
most heated meridian visualized in Fig. 11 does not appear in Fig. 13, shell structures has been associated with imperfections in the geometry.
and the wavy pattern in the circumferential direction is different for the This does not depend solely on the shell geometry, but on the load and
shorter tanks. shell configurations, with the consequence that the same shell may
Differences in shorter tanks can be seen to occur in Figs. 13 and 14 exhibit severe, moderate, or no imperfection sensitivity depending on
for TK08/1000 and TK05/1000. For these cases the shell still has sig the external load considered. For tanks with a fixed conical roof, interest
nificant values of N11 at the most heated zone, and a redistribution oc in this work focuses on the thermal buckling due to a nearby fire.
curs in the circumferential direction in the form of a wavy pattern. This To investigate the potential effects of a temperature distribution on
is associated with differences in mode shape illustrated in Fig. 12. Thus, the shell, one specific geometry is initially considered, namely a tank
the mode itself plays a vital role in the definition of where the stress with R/t ¼ 1000 and H/D ¼ 0.8 (which was identified as TK08/1000 in
resultant goes at buckling, and this is a function of the slenderness of the Table 1). For the shell without any deviation from its perfect geometry,
shell. geometrically non-linear analysis was first computed using the Artificial
Damping Method as implemented in MARC, and results are presented in
a temperature-displacement plot (Fig. 18), where the maximum radial
displacement at the most heated meridian is considered. The path is
12
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 16. Influence of roof thickness for shells with (a) H/D ¼ 1.0; (b) H/D ¼ 0.8; (c) H/D ¼ 0.5; and (d) H/D¼0.3, on the meridional stress resultants N11 at mid-height
of the shell (z ¼ H/2). Computed with GNA. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article.)
initially linear and yields small-amplitude displacements towards the increase in temperature and displacements. Notice that this post-
outside of the shell. At a temperature of 162 � C, the displacement sud buckling stiffness is much lower than the initial stiffness of the shell.
denly changes from outwards to inwards; this is a sudden deformation This post-buckling path is ascending in the plot, so that the shell be
without any increase in temperature and it is identified that the shell comes stable again, although at the price of having sustained a large
reaches a critical state. This corresponds to a stable one-way bifurcation, distortion. This path is typical of a stable bifurcation behavior [28].
in the sense that the branching can only occur towards the inside of the Next, an imperfection in the geometry is introduced having the shape
shell. At the same critical temperature, the shell reaches a deflection of of the eigenmode associated with the lowest eigenvalue in the LBA
approximately w/t ¼ 16, at which it regains stiffness and can take further study. Although other imperfection shapes may occur in practice, Koiter
13
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
Fig. 17. Influence of roof thickness for the TK1/1000, on the meridional stress resultants N11 at z ¼ H/40. Computed with GNA. (For interpretation of the references
to colour in this figure legend, the reader is referred to the web version of this article.)
Fig. 18. Temperature-displacement plot for shell TK08/1000, for imperfection Fig. 20. Temperature-displacement plot for shell TK03/1000, for imperfection
with the geometry of the eigenmode of the lowest eigenvalue in the LBA study. with the geometry of the eigenmode of the lowest eigenvalue in the LBA study.
For imperfection amplitudes ξ ¼ 0 (perfect shell), ξ ¼ 0.5t, and ξ ¼ 1.0t. (For For imperfection amplitudes ξ ¼ 0 (perfect shell), ξ ¼ 0.5t, and ξ ¼ 1.0t. (For
interpretation of the references to colour in this figure legend, the reader is interpretation of the references to colour in this figure legend, the reader is
referred to the web version of this article.) referred to the web version of this article.)
14
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
(w/t ¼ 7) instead of the 0.16 m (w/t ¼ 21.3) obtained in the tank TK08/ stresses and plasticity may develop at the bottom of the shell but do
1000. The pattern of perfect and imperfect curves in this shell with H/ not play a role in the development of the buckling mode.
D ¼ 0.5 is the same as in the shell with H/D ¼ 0.8, again indicating a one- � In the evaluation of critical temperatures, the ratio H/D and the ratio
way stable bifurcation behavior. R/t play a significant role, but each of these geometric relations seem
Finally, results are shown in Fig. 20 for the shell TK03/1000. This to vary independently of the other.
case follows the same trend as for the other geometries. � The shape of the competing modes as computed by LBA show either
One may compare this behavior with what has been obtained for global out-of-plane deflections in a two-dimensional pattern, or a
similar tanks under wind in Ref. [29]. In the wind-loaded tank the localized mode at the bottom of the shell. The most serious conse
geometrically non-linear response captures an unstable symmetric quences for a tank are those due to the global mode in terms of the
bifurcation, and the effect of an imperfection is to cause a path that consequences for the operation of the tank (i.e. normal functioning of
exhibits a maximum at a pressure that is lower than in the bifurcation; the floating roof).
thus, showing imperfection-sensitivity under wind. The thermal load � The buckling mode depends on the H/D ratio of the tank. Slender
case shows a stable behavior, and the imperfections cause large dis tanks display a local buckling mode (near the bottom) while shorter
placements in the shell before it reaches a stable path. tanks display a global diagonal buckling mode. In a squat tank a
Because of the stable post-critical behavior detected in tanks under single lobe develops along the pre-buckling path, but it changes to
heat due to an adjacent fire, imperfections should perhaps not be of two lobes at buckling.
much concern regarding elastic buckling, but the large deformations � Higher axial forces are developed in slender tanks and buckling takes
indicate that high stresses and plasticity could be a problem in imperfect place at a lower temperature Tc than for shorter tanks. For the shorter
shells. tanks, the hoop stresses are higher at the critical temperature (before
buckling) comparing with the slender tanks.
7. Conclusions � The roof affects the buckling temperature and the stress distribution
but not the buckling mode, at least for roof thickness representative
Some conclusions may be drawn regarding the pre-buckling and of a standard roof configuration, i.e. 2t < tr < 10t.
buckling of tanks with a conical roof under a temperature field. � The results show that because we are in presence of a
First, for a uniform thermal field around the circumference: stable bifurcation, then imperfections have the consequence of
destroying the singularity in the bifurcation and a maximum does not
� The end expansion of a tank with a conical roof under a temperature show in the imperfect curves. The equilibrium paths are mono
field is independent of the stiffness of the roof and is also indepen tonically increasing and the shell does not show imperfection-
dent of the angle of roof inclination. The same situation occurs for sensitivity. However, plasticity is likely to develop in imperfect
the end shortening under a uniform stress field. Further, the end tanks.
(vertical) expansion is the same if the tank has a fixed conical roof or � Finally, contrary to what was suggested for cylinders, the tank under
if it is open at the top. This indicates that, under a uniform temper uniform temperature cannot be taken as an upper bound to the
ature around the circumference, the roof does not restrain the cyl behavior of the same tank under non-uniform temperature, simply
inder in the vertical direction, and it only constrains the radial because the mechanisms of buckling are entirely different.
displacements and rotations at the junction with the cylinder.
� The shell does not develop significant meridional stresses, and Declaration of competing interest
buckling can only occur due to hoop compression that concentrates
at the bottom (and top) of the shell. The authors formally declare that they have no conflict of interest
� The critical temperature Tc is influenced by the roof stiffness (as regarding any issues either economic or academic in their paper titled on
reflected by tr/t): For small values of tr, then Tc increases to very large the mechanics of thermal buckling of oil storage tanks. The sources of
values; whereas for large values of tr the Tc tends to a lower bound support have been mentioned and this is their original work, never
and reaches the critical temperature in a cylinder clamped at the top. submitted elsewhere.
15
D. Pantousa and L.A. Godoy Thin-Walled Structures 145 (2019) 106432
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