NSIC Technical Services Centre-Chennai

CNC Vertical Turning Lathe - Technical Specification

Sl.No. PARAMETER UNIT Specification
1 Capacity
1.1 Max. Swing dia. (Minimum) mm 1000
1.2 Max. turning dia. (Minimum) mm. 800
1.3 Std. turning dia. (Minimum) mm 600
1.4 Max. Turning length (Minimum) mm 800
2 SPINDLE
2.1 Max. Speed (Minimum) rpm 1000
2.2 Spindle nose type A2-11
2.3 Spindle motor power (Alpha
kW 18.5 / 22
motor) (Minimum)
2.4 Torque (Minimum) Nm 2000
2.5 Gear Box (Min 2 Speed)
Make: OEM/
2.6 3 Jaw chuck with independent
21'' or more
hardened jaws
3 SLIDES
3.1 X axis (Horizontal) (Minimum) mm 440 or more
3.2 Z axis {Vertical with planetary
gear box or OEM Standard mm 800 or more
gearbox} (Minimum)
3.3 15 or more for X
Rapid (X & Z axis) m/min
10 or more for Z
3.4 maximum work feed m/min 10 or more
3.5 Guideways (Make THK) type. LM roller
3.6 Ball Screw Make : PMI or THK
4 TURRET Hydraulic / Electro
Mechanical
4.1 No. of stations 08 or more
4.2 Boring bar dia. mm 50 or more
4.3 Tool Size mm 32 x 32
4.4 CONTROL SYSTEM Fanuc Oi MF Plus or
(10.4"display) Latest
5 FEEDBACK SYSTEM Absolute encoder
6 CHIP CONVEYOR BIN make Miven or universal
7 LUBRICATION SYSTEM Centralized &
(make : Cenlub / SKF) Programmable
7.1 Tank capacity (Minimum) liters 3
8 COOLANT SYSTEM Programmable
8.1 Tank capacity (Minimum) liters 200
8.2 Motor kW 1.1
9 Hydraulic Power pack (Make :
Yuken/ Veljan or OEM)
9.1 Tank capacity (Minimum) lit 40
9.2 Motor kW 1.5
10 Voltage stabiliser Aple / Neel /
Servomax make
11 OTHER ESSENTIAL
ACCESSORIES
Ensure sufficient
illumination of total
11.1 Work light
encapsulated work
space
Tower Lamp Three position
11.2
tower lamp
12 Power Source
415 x 50 Hz,
12.1 Power Supply VAC
(3 phase)
12.2 Power requirement kVA 50
13 ACCURACY as per ISO 230-2

13.1 Positioning (X,Z Axes) (Minimum) microns 10

Repeatability (X,Z Axes)
13.2 microns 5
(Minimum)
14 Machine casting should confirm to computer-optimized cast iron
FG 300 as per Honeycomb single bed structure. (Test report for
confirming relevant IS standards has to be produced at the time
of delivery).
15 Machine shall have Simple and reliable turret mechanism which
change tools swiftly, also it should employ with a small memory
to recall shortest path during tool change.
16 The spindle cartridge has to be assembled in the temperature
control environment. The bearings should be of make of
FAG/NSK/NACHI and are to be preloaded till optimum limit. The
bearing must have at least p4 class accuracy (Test report from
OEM has to be produced along with the machine). The spindle
should be manufactured in its own facility (OEM Make only) in a
temperature controlled environment.
 17 The machine should have low-friction linear Motion guide ways
(Roller Type) for all the axis traverses. The seating and locating
surface are precision machined to a tolerance of within 10
microns. The LM guides should have stick-slip free movement
(THK Make Only)
18 Scraper Type Chip Conveyor, rear mounted including Interface
with drum filtration (Miven/Universal Make)
19 All guide ways should be well covered by telescopic covers to
avoid dust/chip/coolant etc.
20 Ball screws should have Pre-tensioned double nut C3 Class
(Make: THK/PMI). The ball screw remains supported at both ends
by angular contact ball bearings (Make: FAG/NSK/NACHI).
21 Adequate coolant, Lubricant has to be supplied with the Machine.
22 Test report of Ball screw and guideway should be provided from
THK/PMI at the time of PDI
23 STANDARD ACCESSORIES
23.1 Voltage Stabilizer
23.2 Coolant Gun
23.3 Air Gun
23.4 PCMCIA Card
23.5 Hand held Manual pulse generator
23.6 Automatic centralized lubrication system (with lubricant)
23.7 Coolant system (with coolant)
23.8 Splash Guard
23.9 Built in AC for the Control Panel
23.10 Machine lamp
23.11 Graphic display (Display screen 10.4" Color LCD)
23.12 Process completion lamp
23.13 Leveling pads
23.14 Coolant wash (for chip cleaning)
23.15 Maintenance tool kit.
23.16 Machine Instruction manual 1-Set (Soft copy & Hard copy)
23.17 Machine Maintenance manual and Spare manual 1-Set (Soft copy &
Hard copy)
23.18 Maintenance tools 1-Set
23.19 Warranty for CNC System (Including all Electrical Systems)
23.20 Additional 1 Year Warranty + 3 Years AMC
23.21 Peripheral interface RS232 C
23.22 Fault diagnosis using ladder diagram
23.23 Stored stroke check for over travel protection.
 23.24 Manual data input alphanumeric keyboard
23.25 Selection menu switch
23.26 Power failure detection module
23.27 Air compressor (LG make or equivalent)
23.28 Full Packing
23.29 Electronic Hand wheel
23.30 3 Jaw Power operated high speed chuck nominal 400 or 15
inches with closed center chucking cylinder.

DGM (Tech) C.M. (F&A) D.M. (Calib)

Sr.G.M.