ANNEXURE – 1

Technical Specifications of High Precision CNC Lathe

A. Machine Description and Applications

This machine is intended for precision turning of various aerospace materials viz. high strength
steels, Titanium alloys, Aluminium alloys, Inconel etc. Machine shall have speed-torque
characteristics compatible with above said materials. The machine shall be equipped with
state-of-the-art CNC control system and drives. The machine shall be equipped with linear
guideways. The headstock spindle shall be equipped with super precision bearings to ensure
precision machining operations.
Vendor to furnish constructional details of the machine including explanatory drawings of
various components/ assy. e.g. headstock, carriage, turret, tailstock, machine bed, feed
transmission, feedback & shall provide details regarding their make.

B. Technical Features

1.1 Construction Machine shall have rigid cast iron

base to ensure hard turning up to
60 HRC
1.2 Vendor must follow the process sequence Vendor to confirm
specified below for the machine construction of
machine parts like bed, headstock etc:
- Casting
- Stabilization
- Cooling
- Rough Machining
- Stress relieving
- Finish Machine
- Grinding
1.3. Bed construction Flat / Slant Bed

C. Specifications

2. Capabilities
2.1. Turning diameter 200 mm (minimum)
2.2. Swing over bed 300 mm
2.3. Swing over carriage 150 mm (minimum)
2.4. Turning length nominal 600 mm
2.5. Chucking diameter nominal 210 mm
2.6. Turning diameter between centers with 200 mm (minimum)
tailstock
2.7. Max work piece weight 50 kg
2.8. Part Surface finish Less than 0.35 micron Ra
(Test report to be submitted)

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3. Axis Travels (Nominal)
3.1. Traverse stroke, X axis 240 mm
3.2. Longitudinal stroke, Z axis 600 mm
4. Headstock spindle
4.1. Drive Please specify
4.2. Spindle bearing Super precision bearing (SKF class
P4S or equivalent)/ Hydrostatic
bearing
4.3. Power continuous (S1 / 100% duty cycle) 15 kW
4.4. Torque continuous (S1 / 100% duty cycle) 100 Nm minimum
4.5. Constant power range Please specify
4.6. Constant torque range Please specify
4.7. Spindle nose A2-5 preferred. Please specify
4.8. Spindle collet for holding dia 4 to 36mm Required. Please specify
4.9. Spindle speed range 50-5000 rpm
4.10. Spindle through bore 50 mm (minimum)
4.11. Through bore with collet 35 mm (minimum)
4.12. Spindle run out at nose Less than 0.5 micron
4.13. Run-out of spindle at 300mm from spindle face 10 micron or less
4.14. Axial clamping Required, Please specify clamping
force and type
4.15. Spindle torque characteristics to be provided Required
along with the machine
5. Positional Accuracies (as per VDI DGQ
3441)
5.1. Positioning uncertainty P, (X and Z axis) X-axis - 0.005 mm or better
Z-axis - 0.006 mm or better
5.2. Positional scatter (Ps) X-axis - 0.002mm or better
Z-axis - 0.003 mm or better
5.3. Reversal error (Umax) 0.002 mm or better
6. Geometrical accuracies
6.1. Parallelism of spindle axis with 0.005/200 mm or better
carriage/quideways
6.2. Straightness of X and Z axis Please give details
6.3. Squareness between X and Z axis Please give details
6.4. Test chart of accuracy, geometrical accuracies Please submit
for quoted/similar machine to be enclosed
along with technical quotation.
7. Feedback System
7.1. Type of drive AC digital servo axis drive
7.2. Type of feedback Closed loop
7.3. Feedback element Please specify

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8. Guideways and Drive Element
8.1. Guideways LM Guide ways (Class G1
Schneeberger brand or
equivalent)/Hydrostatic. Please
give details
8.2. Drive element Super precision ball screw. Please
provide the detail of class used
9. Feeds
9.1. Working feeds, X and Z axis 0-5 m/min nominal
9.2. Rapid feeds, X and Z axis 0-8 m/min nominal
10. Turret
10.1. Type Revolver, Bi-directional Indexable
10.2. Fixing of tool holders VDI 30, preferred
10.3. No. of tool stations 8 (minimum)
10.4. Tool shank size 20 X 20 mm
10.5. Max shank dia for boring bar Please specify
10.6. Clamping mechanism Curvic coupling/ Hydraulic
preferred. Please give details
10.7. Manual operation of indexing with push Required
buttons
10.8. Turret indexing repeatability 2 arc sec
11. Tailstock (only for support)
11.1. Spindle taper Morse 5 preferred
11.2. External diameter of spindle or quill Please specify
11.3. Spindle stroke 220 mm (nominal)
12. Coolant system
12.1. Coolant pressure Please specify
12.2. Flow rate (lpm) Please specify
12.3. Tank capacity Please specify
12.4. Provision for fume exhaust during machining Vendor must provide cut-outs in
m/c for fume exhaust
13. CNC system
13.1. Control Siemens/Fanuc (latest version)
13.2. Hardware
13.2.1. Resolution X-axis: 0.5 micron or better
Z-axis: 1 micron or better
13.2.2. Controllable axes X, Z
13.2.3. Display 10.4 inches colour LCD display
13.2.4. NC program memory Min 512 KB. Please give details
13.2.5. Feed override Required
13.2.6. Spindle override Required
13.2.7. Programmable increment 0.001mm or better

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13.2.8. Block Processing time Please specify
13.2.9. Look ahead Please specify
13.2.10. Language English
13.2.11. Hard disk capacity Please give details
13.2.12. UPS for control system backup (to know last Required
executed NC block in case of power failure)
13.2.13. Electronic Hand wheel Required
13.3. Data Interface
13.3.1. Ethernet Required, Minimum 2 Nos.
13.3.2. USB Ports Required, Minimum 2 Nos.
13.4. Programming
13.4.1. ISO programming in metric & inch Required
13.4.2. Custom macro programming Required
13.4.3. Constant surface speed control Required
13.4.4. Multiple threading Required
13.4.5. Continuous threading Required
13.4.6. Variable lead threading Required
13.4.7. Dry run, single block execution, block search Required
13.4.8. Direct drawing dimensional programming Required
13.4.9. Chamfering/Corner radius Required
13.4.10. Conversational programming with graphic Required
function
13.5. Cycles
13.5.1. Drilling Required
13.5.2. Deep hole drilling Required
13.5.3. Reaming Required
13.5.4. Multiple threading Required
13.5.5. Continuous threading Required
13.5.6. Variable lead threading Required
13.5.7. Face grooving Required
13.5.8. Internal and external grooving Required
13.5.9. Multi-pass thread cutting Required
13.5.10. Roughing and Finishing turning cycles such as Required
parallel to axis, perpendicular to axis and
parallel to contour
13.6. Interpolation
13.6.1. Linear interpolation Required
13.6.2. Circular interpolation Required
13.7. Compensation
13.7.1. Tool nose radius compensation Required
13.7.2. Tool length compensation Required

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13.7.3. Pitch error compensation Required
13.7.4. Quadrant error compensation Required
13.7.5. Backlash compensation Required
13.8. Machine simulation- Tool path simulation Required
13.9. Complete machine backup including CNC, PLC Required
as image to be provided as a spare workable
hard disk as fitted on CNC control. It shall be
used in case of original hard disk failure.
14. Machine Guarding
14.1. All moving parts/ guide ways/ ball screws Required
shall be protected against dust incursion
by providing suitable covers / bellows
wherever necessary
14.2. Machine shall be provided with adequate Required
guarding & doors
14.3. Control system elements shall be enclosed Required
in a controlled environmental condition &
dust proof cabin
15. Electrical specifications
15.1. Voltage 415 V ± 10% AC, 3 phase
15.2. Frequency 50 Hz ± 2%
15.3. Power rating Please specify
15.4. The machine shall have all safety features as Please give details
per prevailing international standards
16. Environmental Conditions and
Performance
16.1. Machine shall be capable of working in Vendor to confirm
tropical weather condition with maximum
ambient temperature of 40°C and 95% RH. All
electrical & electronic components shall be
tropicalised. Vendor shall confirm the suitability
of operating the machine for such
environmental conditions
16.2. There shall not be any emissions and effluent Required
from the machine except fumes of the
cutting fluid during machining
16.3. Maximum noise level shall be less than 70 Vendor to confirm
dB(A) at normal load condition, 1 m away from
the machine with correction factor for back
ground noise if necessary. This will be
measured as per international standards like
DIN 45635-16. Supplier to demonstrate
compliance to noise level, if so required
17. Technical Documentation in English
17.1. Operator's manual hard copy Min 2 nos.
17.2. Programming manual hard copy Min 2 nos.

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17.3. Maintenance manual hard copy for mechanical, Min 2 nos.
hydraulic, pneumatic and electronics
(Diagnostic, parameter, machine data, PLC,
axis/spindle motor, digital drive, startup etc.)
17.4. Spare parts manual with complete Min 2 nos.
specifications
17.5. Machine layout drawings Min 2 nos.
17.6. Electrical schematics/ wiring, lubrication & Min 2 nos.
hydraulic schematics
17.7. Preventive maintenance checklist, trouble Required
shooting charts & guidelines
17.8. Machine test charts Required
17.9. Training and tutorials Required
17.10. Technical manuals (O & M) for OEM Min 2 nos.
accessories to be provided
18. Accessories
18.1. Set of collets for main spindle for holding Ø4- Required, one no. each
36 mm in step 0.5mm
18.2. Manual 3-jaw chuck Ø200mm with safety Required (Qty 2 nos.)
interlocking, through bore Ø51mm with true
running 0.015mm
18.2.1. 1 set of 3 soft jaws Required
18.2.2. 1 set of 3 hard jaws Required
18.2.3. 1 set of 3 base jaws Required
18.3. Manual 4-jaw independent chuck Ø200mm Required (Qty 1 no.)
with safety interlocking, through bore Ø55mm
18.3.1. 1 set of 4 soft jaws Required
18.3.2. 1 set of 4 hard jaws Required
18.3.3. 1 set of 4 base jaws Required
18.4. Accessories for tailstock -Revolving live male Required (Qty 2 nos.)
center 60° Morse Taper 5 to suit the offered
tailstock
18.5. Fixed tool holders for turret VDI 30 or Required
equivalent as quoted in the offer
18.5.1. Rectangular transverse tool holder left, B2 form Required
18.5.2. Rectangular transverse tool holder, short, left, Required
B4 form
18.5.3. Reversible and adjustable radial tool holder Required
head, form B2
18.5.4. Rectangular transverse tool holder left, C2 form Required
18.5.5. Rectangular lengthwise tool holder, left, C4 Required
form
18.5.6. Tool holder for carbide indexable drill with Required
internal coolant supply, bore Ø16mm, form E1

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18.5.7. Tool holder for carbide indexable drill with Required
internal coolant supply, bore Ø20mm, form E1
18.5.8. Boring bar holder, bore Ø8mm, form E2 Required (1 no.)
18.5.9. Boring bar holder, bore Ø10mm, form E2 Required (1 no.)
18.5.10. Boring bar holder, bore Ø12mm, form E2 Required (1 no.)
18.5.11. Boring bar holder, bore Ø16mm, form E2 Required (1 no.)
18.5.12. Boring bar holder, bore Ø20mm, form E2 Required (1 no.)
18.5.13. Boring bar holder, bore Ø25mm, form E2 Required (1 no.)
18.5.14. Boring bar holder, bore Ø32mm, form E2 Required (1 no.)
18.5.15. Taper holder, Mo 2, form F1 Required
18.5.16. Taper holder. Mo 3, form F1 Required
18.5.17. Drill Chuck for left and right rotation Ø1-13 Required
18.5.18. Cut-off tool holder, height 26mm Required
19. Optional Accessories
19.1. Through tool coolant Quote as optional
19.2. Presetting of tools - tool zero setting Quote as optional
microscope, tool centering microscope
19.3. Stationery steady Quote as optional
19.4. Isolation Transformer and Stabilizer Quote as optional
20. Spares and consumables for 2 years Split-up cost for each spare shall
trouble free operation to be listed and be quoted. List to be submitted
quoted separately along with price along with technical bids also
20.1. Any other relevant spare or accessory required Please quote
for safe operation of machine
21. Pre-Delivery Inspection and Acceptance
at Supplier's Site
21.1. The machine shall be inspected as per Required
VDI/DGQ 3441 standards for positional and
geometrical accuracies at manufacturer's site
as per standard test chart and after clearance
only, the machine shall be dispatched
21.2. Demonstration of all features of the machine, Required
control system and accessories.
21.3. Machining of test piece as per NAS or Required. Test reports to be
equivalent standard test to demonstrate submitted
machine accuracies & capabilities. Vendor is
responsible for supplying material and tools.
22. Installation and commissioning at LPSC
site
22.1. Machine to be installed and commissioned at Required
LPSC site by trained engineers
22.2. Machine shall be inspected as per VDI/DGQ Required
3441 standards for positional and geometrical
accuracies as per standard test chart

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22.3. Machining of test piece as per NAS or Required
equivalent standard test to demonstrate
machine accuracies & capabilities.
22.4. Demonstration of all features of the machine, Required
control system and accessories.
22.5. Training after installation at LPSC for Required
programming, operation and basic
troubleshooting
23. Machine Acceptance at LPSC
Acceptance of the positioning accuracy of the machine based on completion of
activities of Sec 21, 22 & compliance test charts
24. Warranty :
Minimum one year onsite comprehensive warranty from the date of commissioning.
The party shall ensure that in case a fault/ breakdown is reported by LPSC, qualified
service engineers in case of Indian national/ agent shall visit the site within two days
from the date of complaint on calendar day's basis with a further grace period of two
days. In case of foreign national intervention, service engineers shall visit the site
within two to three weeks from the date of complaint. Complaints shall be lodged by
LPSC by fax/ phone/ email at the address given by the party.
25. Annual Maintenance Contract for a period Please quote separately
of 5 years after expiry of warranty period
25.1. Vendor shall supply spares and support for Vendor to give an undertaking that
both machine and control system for at least spares & service support for
10 years from the date of commissioning to machine and control system shall
ensure smooth operation. be provided for the aforesaid
period
26. Delivery period To be indicated in the offer
26.1. FOB price, Freight and Transport charges shall Vendor to confirm
be clearly indicated and quoted separately.
26.2. Sea crate packing of the machine along with all Vendor to confirm
the accessories for single sea transport
27. Others
27.1. First fill of oil, grease or any other consumable & list of deliverables shall be included
in scope of supply. In case of foreign suppliers, Indian equivalent of oil, grease &
other consumables (supplied along with the machine) shall be mentioned with
complete technical specs, vendor addresses and contact persons details.
27.2. Machine leveling Pad/ Foundation Bolts (if any) shall be included in scope of supply
27.3. Standard printed catalogue and technical write-up of the offered specifications for
basic equipment and CNC system must be enclosed along with the quotation ·
27.4. Quotation shall be prepared and signed by the original machine manufacturer
27.5. Actual test for both linear and geometrical test certificates of similar model
manufactured by the manufacturer shall be enclosed with the quotation
27.6. The quoted machine shall be standard and proven model. The bidders should have
manufactured and supplied similar machines during the last five years. The bidders
should provide a comprehensive list of the OEM components used in the machine.
The offer shall include the technical brochure indicating clearly the model used for
each part / component

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27.7. The bidders should have requisite facilities for manufacture/ testing and inspection as
per international standards
27.8. Reference list of organizations (with postal address, contact person and fax number)
to whom similar equipment has been supplied by the bidder and performance
certificates issued by few reputed users (preferably Government organization in
India) of similar equipment in recent past, may be furnished along with the offer
27.9. Complete address, contact person, telephone number and fax number of original
manufacturer of the equipment to be furnished
27.10. The foreign machine manufacturer & supplier shall have dedicated service centre in
India. The service centre should have been functioning during last 5 years and shall
have proven track record of servicing. They shall have trained & experienced service
personnel to provide service support. Please give complete details with documentary
evidence.
27.11. The offered machine specification, compliance statement (if offered separately), &
catalogue specification must match. In case of any deviation, the worst will be
considered for the technical evaluation. The specifications without quantitative values
(wherever applicable) shall not be considered and will be treated as non-
conformance.
27.12. The offer shall be necessarily submitted in following two parts:

Part-I: Techno-Commercial Bid (With clear mention about ‘items those

are included in the basic machine’ and
‘items those are offered at extra price)
Part-II: Price Bid
27.13. Split-up cost details to be provided for various elements of machine, accessories,
spares and other options
27.14. Max weight, numbers & size of packing shall be indicated. Packing material details
shall be mentioned
27.15. LPSC reserves the right to verify the information provided by the vendor/bidder. In
case the information provided by the vendor/bidder is found to be false/ incorrect,
the offers shall be rejected.

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