747-400 – AMM CAT D633U101-64 Printed by Toolbox: 01 Mar 2023, 17:14:08 PST

Rev 106 - 15 Nov 2022 UNCONTROLLED COPY 01 Mar 2023

TASK 57-52-01-004-001 Trailing Edge Flap Seals Removal Issue Date: 15 Jul 2022
EFFECTIVITY: CAT ALL

TASK 57-52-01-004-001
2. Trailing Edge Flap Seals Removal (Figure 401)
A. References

Reference Title

27-51-00 P/B 201 TRAILING EDGE FLAP SYSTEM - MAINTENANCE PRACTICES

27-51-02 P/B 401 INBOARD FOREFLAP - REMOVAL/INSTALLATION

B. Consumable Materials

Reference Description Specification

G00252 Film - Polyethylene Film And Sheeting ASTM D2103

(Supersedes L-
P-512)

G00253 Material - Barrier Materials, Greaseproofed, Waterproof, MIL-PRF-121

Flexible, Heat-Sealable (Supersedes
MIL-B-121)

G00920 Tape - Waterproof, Packaging ASTM D5486

G51576 Tape - Pressure Sensitive Adhesive - BA6866 BAC5034-4

C. Location Zones

Zone Area

576 INBOARD FORE FLAP

577 INBOARD MID FLAP

578 INBOARD AFT FLAP

676 INBOARD FORE FLAP

677 INBOARD MID FLAP

678 INBOARD AFT FLAP

D. Prepare for the Removal of the Seals

SUBTASK 57-52-01-864-004

(1) Extend the flaps fully (PAGEBLOCK 27-51-00/201, Trailing Edge Flap System).
SUBTASK 57-52-01-014-005

(2) If the foreflap seal will be removed, remove the foreflap (PAGEBLOCK 27-51-02/401, Inboard Foreflap).
E. Trailing Edge Flap Seals Removal
SUBTASK 57-52-01-024-006

(1) Remove the aft flap seal.

(a) Remove the fasteners from around the aft flap closure rib.
(b) Remove the fasteners that hold the two telescopic assemblies to the closure rib of the aft flap.
(c) Remove the aft seal springs and the telescopic assemblies.
(d) Put a cover on the closure rib to prevent it from damage and the weather.

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747-400 – AMM CAT D633U101-64 Printed by Toolbox: 01 Mar 2023, 17:14:08 PST
Rev 106 - 15 Nov 2022 UNCONTROLLED COPY 01 Mar 2023

TASK 57-52-01-004-001 Trailing Edge Flap Seals Removal Issue Date: 15 Jul 2022
EFFECTIVITY: CAT ALL

1) Use G00252 polyethylene film , or G00253 barrier material , attached with G00920 tape , or
G51576 tape , to make a cover.
NOTE: A cover function is to provide temporary weather protection during the
maintenance tasks of removing and replacing the flap seals.
NOTE: A cover is not necessary if you do the flap seals installation immediately after
the removal.
SUBTASK 57-52-01-024-007

(2) Remove the midflap seal.

(a) Remove the fasteners from around the midflap closure rib that hold the seal retainer strips.
(b) Remove the retainer strips to get into the seal assembly.
(c) Drill the rivets that hold each spring retainer.
(d) Remove the fasteners that keep the two telescopic assemblies on the midflap.
(e) Remove the midflap seal assembly.
(f) Put a cover on the closure rib to prevent it from damage and the weather.
1) Use G00252 polyethylene film , or G00253 barrier material , attached with G00920 tape , or
G51576 tape , to make a cover.
NOTE: A cover function is to provide temporary weather protection during the
maintenance tasks of removing and replacing the flap seals.
NOTE: A cover is not necessary if you do the flap seals installation immediately after
the removal.
SUBTASK 57-52-01-024-008

(3) Remove the foreflap seal.

(a) Remove the fasteners from around the foreflap closure rib that hold the seal retainer strip.
(b) Remove the retainer strips.
(c) Divide the velcro tapes that hold the seal in its position.
(d) Drill the rivets that hold each spring retainer.
(e) Remove the fasteners that keep the two telescopic assemblies on the foreflap.
(f) Remove the foreflap seal assembly.
(g) Put a cover on the closure rib to prevent it from damage and the weather.
1) Use G00252 polyethylene film , or G00253 barrier material , attached with G00920 tape , or
G51576 tape , to make a cover.
NOTE: A cover function is to provide temporary weather protection during the
maintenance tasks of removing and replacing the flap seals.
NOTE: A cover is not necessary if you do the flap seals installation immediately after
the removal.
Figure 401. Inboard Trailing Edge Flap Seals Installation
Sheet 1 - Effectivity: CAT ALL
Sheet 2 - Effectivity: CAT ALL
Sheet 3 - Effectivity: CAT ALL

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747-400 – AMM CAT D633U101-64 Printed by Toolbox: 01 Mar 2023, 17:14:08 PST
Rev 106 - 15 Nov 2022 UNCONTROLLED COPY 01 Mar 2023

TASK 57-52-01-004-001 Trailing Edge Flap Seals Removal Issue Date: 15 Jul 2022
EFFECTIVITY: CAT ALL

Fig. Issue Date: 18 Oct 2004

Figure 401. Inboard Trailing Edge Flap Seals Installation - Sheet 1

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747-400 – AMM CAT D633U101-64 Printed by Toolbox: 01 Mar 2023, 17:14:08 PST
Rev 106 - 15 Nov 2022 UNCONTROLLED COPY 01 Mar 2023

TASK 57-52-01-004-001 Trailing Edge Flap Seals Removal Issue Date: 15 Jul 2022
EFFECTIVITY: CAT ALL

Fig. Issue Date: 18 Oct 2004

Figure 401. Inboard Trailing Edge Flap Seals Installation - Sheet 2

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747-400 – AMM CAT D633U101-64 Printed by Toolbox: 01 Mar 2023, 17:14:08 PST
Rev 106 - 15 Nov 2022 UNCONTROLLED COPY 01 Mar 2023

TASK 57-52-01-004-001 Trailing Edge Flap Seals Removal Issue Date: 15 Jul 2022
EFFECTIVITY: CAT ALL

Fig. Issue Date: 18 Oct 2004

Figure 401. Inboard Trailing Edge Flap Seals Installation - Sheet 3

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