Professional Documents
Culture Documents
G Model
POC-3268; No. of Pages 8
a r t i c l e i n f o a b s t r a c t
Article history: The critical pigment volume concentration (CPVC) in pigmented organic coatings is one of the most impor-
Available online xxx tant parameters in coating formulation (Asbeck and Van Loo [1]). It is usually determined experimentally
by tracing the change of those void formation-related properties with PVC or detecting the appearance
Keywords: of voids in micrograph. However, these methods often underestimate the CPVC value because of the
Critical pigment volume concentration non-uniform dispersion of pigment. As discussed by Fishman et al. (1992, 1993 [2,3]), locally poor dis-
Fluorescence microscopy
persion can cause local volumes in a coating film to have a local pigment volume concentration (PVC –
Voids
local volume fraction) that exceeds the CPVC, even if the global or bulk value is not yet exceeded. PVCs at
or above the global CPVC develop many voids, and so a possible measure of the CPVC is a rapid increase
in local voids. In this work, we report a novel method for experimental determination of CPVC. In this
method, fluorescent dye is used to mark the voids in coating layer and the fraction of fluorescent area
is obtained from fluorescence image. The area fraction, which is a measure of voids volume fraction, is
then plotted with PVC to obtain CPVC value. This method eliminates the influence of non-uniform dis-
persion of pigment. To illustrate the utility of this method, the CPVC values of various Mg-rich primers
were determined with this method. The results showed that a reliable and accurate CPVC value can be
obtained by this technique.
© 2014 Elsevier B.V. All rights reserved.
0300-9440/$ – see front matter © 2014 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.porgcoat.2013.12.010
Please cite this article in press as: J. Wang, et al., The determination of critical pigment volume concentration (CPVC) in organic coatings with
fluorescence microscopy, Prog. Org. Coat. (2014), http://dx.doi.org/10.1016/j.porgcoat.2013.12.010
ARTICLE IN PRESS
G Model
POC-3268; No. of Pages 8
1
One issue not addressed satisfactorily by any author is the effect of the size/size
2. Experimental
distribution of voids on the accuracy of a CPVC measurement. The penetration of
voids by a liquid stain is obviously proportional to the ability of the staining liquid A series of Mg-rich primer samples were prepared by mixing
to enter a void, a process often judged to be controlled by the surface tension of the pure Mg or Mg alloy particles with an epoxy-polyamide system at
liquid entering a void. In the case of using light scattering to characterize voids, the
various PVCs. There were five different types of Mg particles (abbre-
wavelength of the light used is a determining parameter, indicating UV radiation
will measure a smaller void onset size than IR. In general, to the accuracy of the viated as MRP-1 to MRP-5 later) used in this work. Pigment for
measurement method, all CPVC measurements seem to give the same endpoint, but MRP-1 was from Reade Manufacturing company, Manchester, NJ;
with varying degrees of scatter. The statistics of endpoint determination has been pigment for MRP-2 to 4 was from Hart Metals Inc., Tamaqua, PA and
discussed in Ref. [17] where various CPVC measurement procedures are compared pigment for MRP-5 was from Ecka Granules GmbH, Fürth, Germany.
in latex coatings. The sharpness of the endpoint is discussed in Refs. [2,3], where it is
shown to involve the uniformity of the particulate solid concentration distribution
Methyl-ethyl-ketone (MEK) was used as solvent to maintain vis-
in the pigmented coating. The use of the techniques of this paper in this regard will cosity for air-spray application. The formulated Mg-rich primers
be the subject of a future publication. were applied by air-spray on the surfaces of 2024-T3 Al alloy panels
Please cite this article in press as: J. Wang, et al., The determination of critical pigment volume concentration (CPVC) in organic coatings with
fluorescence microscopy, Prog. Org. Coat. (2014), http://dx.doi.org/10.1016/j.porgcoat.2013.12.010
ARTICLE IN PRESS
G Model
POC-3268; No. of Pages 8
Please cite this article in press as: J. Wang, et al., The determination of critical pigment volume concentration (CPVC) in organic coatings with
fluorescence microscopy, Prog. Org. Coat. (2014), http://dx.doi.org/10.1016/j.porgcoat.2013.12.010
ARTICLE IN PRESS
G Model
POC-3268; No. of Pages 8
Fig. 3. Fluorescent images of MRP-2 primers at various PVCs. (For interpretation of the references to color near citation of this figure, the reader is referred to the web version
of this article.)
of coating layer. There are two reasons for using cross section of between 27% and 31%. The volume of voids kept increasing as the
coatings for measurement. The first one is that void volume fraction PVC increased higher. At PVC of 42%, voids seemed to connect with
is essentially a property of coating bulk but fluorescence micro- each other and a bicontinuous network of voids formed.
scope is a surface sensitive approach. By using cross section sample, In step 3, the fluorescence images obtained in step 2 were ana-
the structure of coating bulk is exposed in the new section surface lyzed by ImageJ software to obtain the area fraction of the region
and becomes accessible to fluorescence microscope. The second stained by the fluorescent dye. Since the fluorescent areas origi-
one is that the interference from stained coating surface is elim- nated from voids, the area fraction of fluorescent regions can be
inated because it is removed during cross-section preparation. It considered as a measure of volume fraction of voids and the plot
has to be emphasized that low angle cross section is a necessity in of the fraction of fluorescent region vs. PVC can be used for CPVC
our work. In conventional cross section preparation, coating sam- determination.
ple is cut perpendicularly to coating surface. The width of prepared In performing the image analysis to determine the area of
cross section across coating layer is equal to the coating thickness. stained voids, a fluorescence image was split into red, blue and
As a result, only a tiny part of coating layer can be explored from green color channels. The image in red channel was selected for
this cross section. In contrast, using ultra low angle microtome, the the marker of void area because it provided the highest contrast
coating layer is cut at a small angle (e.g. 1–2◦ ) away from surface between voids and other two phases. After masking the image with
(as shown in Fig. 2c). The width of obtained cross section can be a certain threshold of brightness of emission, a binary image was
many time the coating thickness and across a large area of coating obtained and analyzed by the particle analysis module in ImageJ to
layer. This enables one to sample much larger longitudinal area than obtain the area fraction of fluorescing voids. Then multiple images
a cross-section prepared by cutting normal to the coating surface are analyzed from randomly chosen areas to minimize the statisti-
and makes the results more statistically representative. cal errors due to sampling. The final result of area fraction at certain
After ULAM, three coating phases are exposed to cross-section PVC shown here is an average of results from 20 to 24 images that
surface: pigment, unstained polymer binder and voids with their taken on the areas randomly chosen on a cross section. This method
wall stained by fluorescent dye. Under fluorescence microscope, was used in CPVC measurements described in an earlier publication
stained voids wall emits fluorescence and forms the bright spots in [33].
the image while the other two phases only give dark background. Fig. 4 shows the plot of the fraction of fluorescent region against
Hence, the voids can be clearly distinguished with high contrast in PVC with MRP-2 primer. From Fig. 4, it can observed that the area
fluorescent images. fraction is almost 0 at 27% PVC, which is consistent with the obser-
The second step is collecting the fluorescent images. This is vation from fluorescence image. A gradual increase of area fraction
conducted via standard procedure in reflective mode with a con- is found at PVC between 27% and 34%, reflecting the influence
ventional fluorescence microscope. Rhodamine-B has an emission of non-uniform dispersion of pigment. Beyond PVC of 34%, the
maximum at ∼560 nm and exhibits an emission spectrum tail increase becomes abrupt. If one examines Fig. 4* [By permission
to700 nm [32]. With a U/B/G filter, the fluorescent areas are shown from G.P. Bierwagen, R.S. Fishman, T. Storsved, J. Johnson, “Recent
as orange spots in viewfinder and the images were taken by CCD studies of particle packing in organic coatings,” Prog. Org. Coatings,
camera. 35 (1999) 1–10], one can see the similarity to the theoretical predic-
Fig. 3 shows a series of typical fluorescence images taken with tions of the earlier work of Fishman et al. and Bierwagen et al., of the
MRP-2 primers at various PVC’s. It can be seen that the three phases onset of voids in systems with non-ideal distribution of pigments
in coating layer can be clearly distinguished: pigment in black, and polymer (coarseness = / 0) to the results of Fig. 3.
polymer binder in cyan while voids in orange. As mentioned before, ideally an abrupt increase of area fraction
As expected, it can be observed that the amount of voids is expected at CPVC, as shown in blue solid line in Fig. 4. But with the
increased with increasing PVC. At PVC of 27%, almost no voids influence of non-uniform dispersion of pigment particles, a gradual
were detected. A few orange spots were observed in the image of transition onset takes the place at PVC around CPVC, as indicated
primer at 31%, indicating voids starting to occur in coating layer by the red dot curve in Fig. 4. Hence, if the extrapolation of the
Please cite this article in press as: J. Wang, et al., The determination of critical pigment volume concentration (CPVC) in organic coatings with
fluorescence microscopy, Prog. Org. Coat. (2014), http://dx.doi.org/10.1016/j.porgcoat.2013.12.010
ARTICLE IN PRESS
G Model
POC-3268; No. of Pages 8
0.6 Table 1
CPVC values of various MRP system determined by fluorescence microscopy method,
as a comparison with value from OA measurement, value from EIS and value from
a modified model to correct the influence of particle shape [34].
0.5
Fluorescence EIS (%) Modified OA method
microscopy method (%) [Appendix A] (%)
0.2
be noticed that this value is larger than the PVC at which voids start
to emerge.
CPVC From Table 1, it can be seen that the CPVC values obtained from
0.1
fluorescence microscopy method presented in this paper showed
good agreement with the values obtained from EIS measurement
(32.6, 0) (Fig. 5). They are also consistent with the values calculated from
0.0
0 10 20 30 40 50 60 modified OA method. These consistent results indicated that the
CPVC determination with fluorescence microscopy method is suit-
PVC (%)
able for MRP coatings.
Fig. 4. Plot of area fraction of fluorescent area change with PVC. (For interpretation With the plot of change of area fraction of fluorescent areas as
of the references to color near citation of this figure, the reader is referred to the a function of PVC, the abrupt change in void volume fraction with
web version of this article.) PVC can be identified and therefore an accurate CPVC value can be
determined. This method eliminates the influence of non-uniform
pigment dispersion and avoids the underestimation of CPVC that
commonly existing in the other experimental CPVC determination
methods. When the onset of void-formation related properties is
used as criterion of CPVC, the CPVC may easily be underestimated,
as shown in Fig. 4* and other predictions [15]. This method has
shown promising results in determining CPVC of MgRP coating sys-
tems and is being applied other coating systems. Future work will
include the examination of the influence of pigment size, fluores-
cent dyes and other factors introduced by the various features of
this new test method.
4. Conclusion
10 10 10
MPR-2
AM60
LNR91
MPR-5
8 8 8
MPR-3
AZ91B
Log |Z| (ohm)
39.1%
30.8%
6 6 6
34.8%
4 4 4
25 30 35 40 45 30 35 40 45 30 35 40 45 50
PVC (%) PVC (%) PVC (%)
Fig. 5. Impedance modulus at 0.01 Hz (|Z|0.01 Hz ) of primer samples as a function of PVC and the determination of CPCV.
Please cite this article in press as: J. Wang, et al., The determination of critical pigment volume concentration (CPVC) in organic coatings with
fluorescence microscopy, Prog. Org. Coat. (2014), http://dx.doi.org/10.1016/j.porgcoat.2013.12.010
ARTICLE IN PRESS
G Model
POC-3268; No. of Pages 8
Fig. A2. Schematic of CPVC determination by film density measurement (see Refs.
[2,3,5,6]).
∇
Enamel Holdout
G = Drop in gloss of coating over
film of varying PVC
-method affected
by pigment PSD +
viscosity of paint
∇
G
Gloss Drop
due to
Polymer
from wet
coating loss
into voids
PVC ( φpig )
Fig. A6. Schematic of CPVC determination by measurement of enamel holdout (see
Ref. [5]).
Fig. A3. Schematic of CPVC determination by film scrub resistance (see Refs. [5,23]).
Please cite this article in press as: J. Wang, et al., The determination of critical pigment volume concentration (CPVC) in organic coatings with
fluorescence microscopy, Prog. Org. Coat. (2014), http://dx.doi.org/10.1016/j.porgcoat.2013.12.010
ARTICLE IN PRESS
G Model
POC-3268; No. of Pages 8
DIR ≡ Drop in reflectance upon staining with Film Elastic Modulus/Tensile Strength
black ink and subsequently wiping surface:
Ink cannot be removed from voids which form E = Elastic Modulus of Composite: film gets
above CPVC.
Loss of reflectance stronger and more rigid as φ pig increases,then
from black ink breaks easily in the presence of voids.
penetration into voids
DIR
Good Method. E
Accurate. Accurate Method.
Easy to Perform Difficult to Perform.
PVC (φpig)
PVC ( φpig)
Fig. A7. Schematic of CPVC determination by measurement of drop in reflectance
(see Refs. [4,5,6,23]). Fig. A10. Schematic of CPVC determination by measurement of tensile strength (see
Refs. [2,3,5,15,23]).
References
[1] W.K. Asbeck, M. Van Loo, Ind. Eng. Chem. 41 (1949) 1479.
[2] R.S. Fishman, D.A. Kurtze, G.P. Bierwagen, The effects of density fluctuations in
Film Resistance as organic coatings, J. Appl. Phys. 72 (1992) 3116.
[3] R.S. Fishman, D.A. Kurtze, G.P. Bierwagen, Pigment inhomogeneity and void
formation in organic coatings, Prog. Org. Coat. 21 (1993) 387.
|Z| or R n vs. PVC [4] G.P. Bierwagen, CPVC (critical pigment volume concentration) calculations, J.
Paint Technol. 44 (November (574)) (1972) 46.
Resistance of Pure [5] G.P. Bierwagen, T.K. Hay, The reduced pigment volume concentration as an
Matrix Polymer important parameter in interpreting & predicting the properties of organic
coatings, Prog. Org. Coat. 3 (1975) 28.
|Z| [6] G.P. Bierwagen, A re-examination of the CPVC as a transition point in coatings
behavior, J. Coat. Technol. 64 (806) (1992) 71–75.
or [7] G. Bierwagen, The physical chemistry of organic coatings revisited – viewing
coatings as a materials scientist, J. Coat. Technol. Res. 5 (2008) 133–155.
Rn Resistance of [8] G. Bierwagen, A. Huovinen, Control of Corrosion by Surface Treatment
Metal Substrate and Coatings: “Paint Formulation”, vol. 4, Elsevier, Amsterdam, 2010, pp.
2643–2665 (Chapter 143).
[9] C.H. Hare, S.J. Wright, Anti-corrosive primers based on zinc flake, J. Coat. Tech-
nol. 54 (65) (1982).
[10] C.H. Hare, Reduced PVC and the design of metal primers, J. Coat. Technol. 72
(2000) 21–27.
[11] W.-B. Chen, P. Chen, H.Y. Chen, J. Wu, W.-T. Tsai, Development of Al-containing
PVC (φ pig) zinc-rich paints for corrosion resistance, Appl. Surf. Sci. 187 (2002) 154–164.
[12] M.E. Nanna, G.P. Bierwagen, Mg-rich coatings: a new paradigm for Cr-free cor-
rosion protection of Al aerospace alloys, J. Coat. Technol. Res. 1 (2004) 69–80.
Fig. A8. Schematic of CPVC determination by measurement of film resistance (see [13] G. Bierwagen, R. Brown, D. Battocchi, S. Hayes, Active metal-based corrosion
Refs. [5,7,8,18–21]). protective coating systems for aircraft requiring no-chromate pretreatment,
Prog. Org. Coat. 67 (2010) 195–208.
[14] H. Xu, D. Battocchi, D.E. Tallman, G.P. Bierwagen, Use of magnesium alloys as
pigments in magnesium-rich primers for protecting aluminum alloys, Corro-
sion 65 (319) (2009).
[15] G.P. Bierwagen, R.S. Fishman, T. Storsved, J. Johnson, Recent studies of particle
packing in organic coatings, Prog. Org. Coat. 35 (1999) 1–10.
[16] M.M. Ahadi, M.M. Attar, OCP measurement: a method to determine CPVC, Sci.
Iran. 14 (4) (2007) 369–372.
Tinting Strength of Coating [17] W.K. Asbeck, Critical pigment volume concentration measurements – a very
fast method, J. Coat. Technol. Res. 2 (14) (2005) 64–66.
[18] R.E. Lobnig, W. Villalba, K. Goll, J. Vogelsang, I. Winkels, R. Schmidt, R. Zanger,
Ts = Measurement of Effects of addition of J. Soetemann, Development of a new experimental method to determine criti-
concentrated colorant: Measured color cal pigment-volume-concentrations using impedance spectroscopy, Prog. Org.
Coat. 55 (4) (2006) 363–374.
of film vs PVC of film [19] R.E. Lobnig, V. Bonitz, K. Goll, M. Single, W. Villalba, J. Vogelsang, I. Winkels, R.
Schmidt, P. Zanger, Development of a new experimental method to determine
critical pigment-volume-concentrations using impedance spectroscopy. Part
II: Solvent based coatings with components typical for commercial organic
anticorrosion coatings or with nanoparticles, Prog. Org. Coat. 60 (1) (2007)
Accurate 1–10.
[20] R.E. Lobnig, V. Bonitz, K. Goll, W. Villalba, R. Schmidt, P. Zanger, J. Vogelsang,
Difficult
Ts to Perform
I. Winkels, Development of a new experimental method to determine criti-
cal pigment-volume-concentrations using impedance spectroscopy – Part III:
Water-based coatings with components typical for commercial organic anti-
corrosion coatings, Prog. Org. Coat. 60 (2) (2007) 77–89.
[21] B. Skerry, C.-T. Chen, C.J. Ray, Pigment volume concentration and its effect on
the corrosion resistance properties of organic paint films, J. Coat. Technol. 64
(806) (1992) 77–86.
PVC ( φ pig ) [22] M.T. Rodriuez, J.J. Gracenea, A.H. Kudama, J.J. Suay, The influence of pigment vol-
ume concentration (PVC) on the properties of an epoxy coating: Part I. Thermal
and mechanical properties, Prog. Org. Coat. 50 (1) (2004) 62–67.
Fig. A9. Schematic of CPVC determination by measurement of tinting strength (see [23] G.P. Bierwagen, D.C. Rich, The critical pigment volume concentration in latex
Refs. [5,23]). coatings, Prog. Org. Coat. 11 (1983) 339–352.
Please cite this article in press as: J. Wang, et al., The determination of critical pigment volume concentration (CPVC) in organic coatings with
fluorescence microscopy, Prog. Org. Coat. (2014), http://dx.doi.org/10.1016/j.porgcoat.2013.12.010
ARTICLE IN PRESS
G Model
POC-3268; No. of Pages 8
[24] W.J. Culhane, D.T. Smith, C.P. Chiang, Characterization of pigment volume con- [31] K. Adamsons, 3-D characterization of multi-layered automotive coating sys-
centration effects in latex paints, J. Coat. Technol. 55 (698) (1983) 53–58. tems, in: J.W. Martin, R.A. Ryntz, J. Chin, R. Dickie (Eds.), Service Life Prediction
[25] E. Kreyzig, Advanced Engineering Mathematics, 7th ed., Wiley, New York, 1993, of Polymeric Materials: Global Perspectives, Springer, NY, 2008, ISBN 978-0-
pp. 278. 387-84875-4, pp. 373–393 (Chapter 25).
[26] D.W. McQuarrie, Mathematical Methods for Scientists & Engineers, University [32] H. Du, R.A. Fuh, J. Li, A. Corkan, J.S. Lindsey, PhotochemCAD: a computer-aided
Science Books, Sausalito, CA, 1993, pp. 12–149. design and research tool in photochemistry, Photochem. Photobiol. 68 (1998)
[27] R.S. Fishman, E.S. Hill, T.K. Storsved, G.P. Bierwagen, Density fluctuations in 141–142.
hard sphere packings, J. Appl. Phys. 79 (1996) 729–735. [33] J. Nie, M.C. Yan, J. Wang, D.E. Tallman, D. Battocchi, G.P. Bierwagen, Cathodic cor-
[28] G. Bierwagen, R. Fishman, T. Storsved, J. Johnson, Recent studies of particle rosion protection performance of Mg-rich primers: effect of pigment shape and
packing in organic coatings, Prog. Org. Coat. 35 (1999) 1–9. pigment volume concentration, in: Fifth International Symposium on Advances
[29] J. Wang, G.P. Bierwagen, H. Xu, D. Battocchi, On the oxidation products in Mg- in Corrosion Protection by Organic Coatings ECS Transactions, vol. 24(1), 2010,
rich primers: I. The case of pure Mg pigment, Electrochem. Soc. Trans. 24 (1) pp. 261–275.
(2010) 247–259. [34] H. Xu, Magnesium Alloy Particulates Used as Pigments in Metal-rich Primer
[30] K. Adamsons, Chemical depth profiling of automotive coatings systems System for AA2024-T3 Corrosion Protection (Ph.D. dissertation), North Dakota
using slab microtome sectioning with IR/UV–vis spectroscopy and optical State University, Fargo, 2010.
microscopy, J. Coat. Technol. 74 (924) (2002) 47–54.
Please cite this article in press as: J. Wang, et al., The determination of critical pigment volume concentration (CPVC) in organic coatings with
fluorescence microscopy, Prog. Org. Coat. (2014), http://dx.doi.org/10.1016/j.porgcoat.2013.12.010