DLP PROJECTOR

PE7700
SERVICE MANUAL
CONTENT
Chapter 1: Engineering Specifications.................................................................................................1
Appendix A Optical Measurement Procedure...................................................................................6
Appendix C Thermal and Noise Test Procedure ............................................................................ 11
Appendix D Value HD2 Front Projection Image Quality Specification ........................................12
Appendix E Supporting Timings ....................................................................................................16
Appendix F Power Supply Specification ........................................................................................18
Appendix G Drawings and Attachments ........................................................................................18
Chapter 2: Spare Parts List.................................................................................................................19
Chapter 3: Product description and operation....................................................................................20
Shipping Contents..............................................................................................................................20
Projector Description .........................................................................................................................21
Remote Control Description ..............................................................................................................23
Installation..........................................................................................................................................25
Operation............................................................................................................................................31
Packing Description ...........................................................................................................................39
Appearance Description.....................................................................................................................44
Lamp Replacement ............................................................................................................................47
Shutdown ...........................................................................................................................................49
Chapter 4: Circuit Operation Theory .................................................................................................50
Chapter 5: Alignment Procedure........................................................................................................65
Chapter 6: Trouble Shooting ..............................................................................................................79
Chapter 7: Schematics drawing..........................................................................................................93
Chapter 1: Engineering Specifications

1.0 Optical Performance Tested under 52” (diagonal) image size unless other specified.
Measurement Details refer to Appendix A.
1.1 Lamp OSRAM P-VIP 250 lamp –250W
1.2 ANSI Brightness (4x Spoke Minimum Typical
on) 800 Lumens 1000 Lumens
1.3 Brightness Uniformity Minimum Typical
65% 75%
1.4 Contrast Ratio
1.4.1 ANSI Contrast Minimum Typical
250:1 400:1
1.4.2 FOFO Contrast Minimum Typical
1600:1 2000:1
(4X Spoke on)
1.5 Light Leakage
1.5.1 Light Leakage in Active Dark level Gray 10(linear gamma curve) not see any bright spot
Area or line(except blemish(1.5.5))

Full white pattern test; Criteria: not see special color spot
1.5.2 Light Leakage out of Active Condition: the projection image diagonal60”
Area
Test pattern : ‘Factory /Pattern /Full Black’

Criteria: <0.25Lux outside active area.

1.5.3 Reflective Edge Don’t care
1.5.4 Blue Edge Condition: projector @ distance 3m and the projection image
diagonal 100”

Test Pattern:(Factory /Pattern/full white)

Criteria: Color coordinate |Δx,Δy |≦0.01 (difference between

zone A and B)

6 cm
10cm

B A

1
1.5.5 Blemish / Dust Reference to TI 720P Image Quality Value Specification
Appendix D\table 1.
1.6 Color Coordinates

X y
Based on BenQ RD PR650. EPR
stage final confirm typical value
1.6.1.1 White(4x spoke on) .284 ± .04 .308 ± .04
1.6.1.2 Red(Curtain,5x SLR off) .648 ± .03 .336 ± .03
1.6.1.3 Green(Curtain,5x SLR .308 ± .03 .565 ± .03
off)
1.6.1.4 Blue(Curtain,5x SLR off) .145 ± .03 .055± .03
1.7 Color Uniformity X y
1.7.1 White ±.04 ±.04
1.7.2 Red ±.04 ±.04
1.7.3 Green ±.04 ±.04
1.7.4 Blue ±.04 ±.04
2.0 Image Quality
2.1 Throw Ratio 102” ±5% Diagonal at 3m (Wide)
2.2 Zoom Ratio >1.35:1
2.3 Distortion
2.3.1 Horizontal TV Distortion <1.0%
2.3.2 Vertical TV Distortion <1.0%
2.4 Projection Offset 100%
2.5 Lens Shift Range NA
2.5 Focus Range
2.5.1 Visible Range 1.6~8 m
2.5.2 Clearly Focus Range 1.6~6 m(Spec. defined as item 2.6)
2.6.Focus
2.6.1 区 Pattern Distance 3.0m 100” for Focus test. (Tele @ the same Throw
Distance.)
(Base on limit sample,
(1)If uniformly focused, than pass.
Test condition: Viewer stand at
3m far from the screen) (2)If critical to judge, check item 2.6.2 (flare and defocus)

Test pattern: pattern 84(Chroma)

2.6.2 Flare and Defocus Flare (B) Defocus (A)

R <=3 R<=2.5

2
 G<=3 G<=2

B<=3.5 B<=2
2.7 Lateral Color Test pattern: pattern 34(Chroma)

Criteria: <1 pixels

2.8 DMD Image Quality Dark pixels<=3, bright pixels =0 (See Appendix D)
3.0 Mechanical Specification Adhere to Appendix G
3.1 Dimensions 380x312x115 (L x W x H)
3.2 Weight 5.5kg
3.3 Security Slot Kensington compatible slot 150N break away force
3.4 Lens Cover YES
3.5 Feet Two fast adjustable front foot for tilt 0~6°.
4.0 Packaging Detail refer to C309 (Packing Description)
4.1 Outside Dimensions 537x520x260 (L x W x H)
4.2 Weight 10kg (Including Accessories, Projector)
4.3 Palletization 1140 x 1050 x 120 mm
5.0 Thermal Specification Maximum temperature (Ambient Deg.：0~40℃)
5.1 Handles,Knobs,grips.etc. and Metal:60°C
surface Held or touched for short
periods only. Pastic:85°C
Bottom Surface: Metal: 55°C@25°C;Plastic : 70°C@25°C
5.2 External Surface which maybe Metal:70°C ; Plastic:95°C
tounch
5.3 Exhaust Air 95°C
6.0 Environmental Adhere to Appendix B
6.1 Temperature Operating 0 - 40°C, without condensation
Storage -20 - 60°C, without condensation
6.2 Humidity Operating 10 - 90%RH, without condensation
Storage 10 - 90%RH, without condensation
6.3 Audible Noise Level (sea Typical Normal mode: 29dBA @ 25°C
level)
Eco mode: 27dBA @ 25°C
Maximum Normal mode: 30dBA @ 25°C

Eco mode: 28 dBA @ 25°C

6.4 Altitude 6000 feet above sea level@ 30°C

10000 feet above sea level@ 23°C

6.5 Shock Non-operating, 50g, 20ms half-sine, all primary axis, 1 shock
3
 per orientation, total of 3 shocks
6.6 Drop Trop table(Adhere to Appendix B) , 1 selected corners, 3
selected edges and 6 primary surfaces. 1 drop per orientation,
and total of 10 drops
6.7 Vibration Refer to Appendix B
7.0 Regulatory Safety cCSAus Compliance: UL/CSA 60950

TUV compliance: EN60950

CB Report:IEC60950
EMC FCC : FCC Part 15B and ICES-003

EMC: 89/336/EEC

CE Mark : EN 55024, EN 55022, EN 61000-3-2,

EN 61000-3-3, EN 61000-4-2, EN 61000-4-3, EN
61000-4-4, EN 61000-4-5, EN 61000-4-6, EN
61000-4-8, EN 61000-4-11

C-Tick
ESD Refer to Appendix B
8.0 Reliability
8.1 MTBF 20000 hours except for DMD chip , lamp , Fans and Color
Wheel.
8.2 Lamp Lifetime 2000 hours (50% brightness maintenance)(Typical)
9.0 Power Requirements Adhere to Appendix F
9.1 Power Supply (Normal) VAC 100 – 240 Auto-switch (50/60Hz), 3 Wire Grounded
9.2 Power Consumption Max 350W
Standby 15W
9.3 Power Connector Comply with safety regulation
10.0 Panel Specification
10.1 Type Single Chip 0.8” 12° tilt DMD (HD2) from Texas Instruments

(value HD2 Front Projection Image Quality Specification

described in Appendix D)
10.2 Resolution 1280(H) x 720(V)
10.3 Color Depth 24 Bits (16770000 colors)
11.0 Compatibility
11.1 PC PC Compatible VGA, SVGA, XGA,SXGA
11.2 Video Signal Composite, S-Video, Y/CB/CR

4
11.3 HDTV DTV Y/PB/PR, DTV RGBHD (480P, 1080i, 720P, 576P)
11.4 Image Inversion Floor Front, Floor Rear, Ceiling Front, Ceiling Rear
11.5 Scaling Scaling from other resolutions to native by O-plusTM scaling
chip
11.6 Aspect ratio ANAMORPHIC, 4x3, LETTER BOX, VIRTUAL WIDE.
11.7 DDC DDC 2B
12.0 Image Interface
12.1 RGB Input None
12.2 Composite RCA x 1
12.3 S-Video S-Video x 1
12.4 Component RCA x 3
12.5 Progressive component and BNC x 5
DTV RGBHV
12.7 Digital Video HDMI
13.0 Control Interface
13.1 IR Receiver
13.1.1 Location 2 receiver, located on the front and top of this projector
13.2.2 Range 8m (front) / 8m (rear) with 30 degree horizontal and vertical
angle
13.2 RS232C Input Mini Din
13.3 USB Connector None
14.0 User Interface
14.1 Backlight None
14.2 Operator Keypad 7 Key
14.3 Indicators Power Status LED (Green/Yellow), Lamp Status LED (Red) ,
Temp Status LED (Red)
14.4 Electric Keystone Correction ± 12°
14.5 Onscreen Menu Should be in 8 languages (English, French, German, Italian,
Spanish, Japanese,Simplified Chinese and Traditional Chinese )
14.6 Color temperature
Color Temp 1 6500 K (x=0.312, y=0.329)
Color Temp 2 7500 K (x=0.296, y=0.316)
Color Temp 3 9300 K (x=0.281, y=0.300)
15.0 Audio
15.1 PC Audio Input None
15.2 Speaker None
16.0 Accessories
16.1 Cables Power Cord Set (US, UK, Euro) x 1, RCA-Dsub Cable x 1,

5

16.2 Printed Matter
16.3 Remote Control
16.4 User’s Manual CD
Composite cable x 1, RCA-RCA Cable x 1, S-video Cable x 1
User’s manual (English)
IR Remote x 1, AAA Batteries x 2
Should be in 14 languages (English, French, Germany, Italian,
Spanish , Dutch , Korea, Japanese,Portuguese, Russian , Poland,
Turkey, Simplified Chinese and Traditional Chinese) x1

Appendix A Optical Measurement Procedure

This part of the Optical Test Instruction describes those measurements to be executed during the
production of the optical engines.

General requirements

1. The unit shall be allowed to stabilize without further adjustment for a minimum of 10 minutes,
at nominal ambient room temperature of 25°C, before making measurements.
2. Measurements shall take place in a light proof room, where the only source of illumination is
the projector. Less than 1% of the light on the screen shall be from any source other than the
projector.
3. All measurements shall be made on flat screens that do not provide any advantage to the
performance of the unit
4. All measurements shall be made at standard color temperature setting, 100% white image (per
ANSI IT7.228-1997), except where noted

Practical consideration

1. When measuring contrast manually, operators should not wear white clothing since light
reflected from white clothing can influence the measurement.
2. Unless otherwise specified the projection lens is set in the widest zoom position since zoom
function can influence the measurement.
3. Measurement should be performed with Minolta Chromameter, Model CL-100, or equivalent.

z A1. BRIGHTNESS

Unit: Lumen

Brightness: Default

Contrast: Default

W: width of projected image; H: height of projected image

6
A (Area) = W * H (in meters)

L1 + L2 + L3 + L4 + L5 + L6 + L7 + L8 + L9
(lux ) ∗ A( m 2 )
ANSI Lumens = 9

1 1
W W
3 6

1
H
6

1
H
3

z A2. BRIGHTNESS UNIFORMITY

Unit: %

Brightness: Default

Contrast: Default

MIN ( E10, E11, E12, E13)

L1 + L2 + L3 + L4 + L5 + L6 + L7 + L8 + L9
Uniformity = 9

1/20w

E10 E11 1/20h

L5

E12 E13

z A3. BRIGHTNESS DIFFERENCE

Unit: %
7
Brightness: Default

Contrast: Default

Brightness Difference=

( MAX ( E 10 , E 11, E 12 , E 13 ) − MIN ( E 10 , E 11, E 12 , E 13 ))

L1 + L 2 + L 3 + L 4 + L 5 + L 6 + L 7 + L 8 + L 9
9

z A4. ANSI CONTRAST

Unit: Contrast : 1

Brightness: Default

Contrast: Default

Contrast Ratio shall be determined from illuminance values obtained from a

black-and-white ”chessboard” pattern consisting of 16 equal rectangles. The white rectangles shall
be at 100% gray and the black rectangles at 0% gray. Illuminance measurements shall be made at the
center of each of the rectangles.

Contrast Ratio = Average lux value of the white rectangles/Average lux value of the black rectangles

z A5. PEAK CONTRAST

Unit: Contrast : 1

Brightness: Default

Contrast: Default

Contrast Ratio = Lux value at the center of a solid white screen/the lux value of a solid black screen

z A6. LIGHT LEAKAGE

Unit: Lux

Brightness: Default

Contrast: Default

Leakage = The maximum light leakage of a solid black screen outside the projected image
8
z A7. THROW RATIO

Unit: Ratio : 1

Brightness: Default

Contrast: Default

Throw ratio = projection distance / the width of the projected image

z A8. ZOOM RATIO

Unit: Ratio : 1

Brightness: Default

Contrast: Default

Zoom ratio = maximum / minimum image diagonal size at a fixed projection distance.

z A9. FOCUS RANGE

Unit: m (Max~Min)

Brightness: Default

Contrast: Default

The minimum/maximum focus distance is the minimum/maximum projection distance (front side
projection lens and the image lane), expressed in meter, at which the image is still at its best for
focus.

z A10. COLOR

Unit: x, y

Measurements at the center (except in the case of color uniformity measurements) of a screen which
is entirely of the color being measured and at default brightness and contrast settings.

z A11. COLOR UNIFORMITY

Unit: x, y

Difference between any two points out of Lx and Ex should not exceed the specification for the

9
given color.

z A12. VERTICAL TV DISTORTION

Unit: %

Brightness: Default

Contrast: Default

Measurement procedure:

Measure the dimensions H1, H2 and H3, with H3 at the half image width, as shown above for both
zoom settings. For each the distortion is defined as:

H1 + H 2 − 2 * H 3
TV − dist = * 100%
2* H3

All should be within the absolute specification tolerance.

z A13. HORIZONTAL TV DISTORTION

Unit: %

Brightness:Default

Contrast: Default

Measure the dimensions W1, W2 and W3 at the half image height, as shown above. The distortion is
defined as:

W1 + W 2 − 2 *W 3
TV − dist = * 100%
2 *W 3

10
Appendix C Thermal and Noise Test Procedure
1. Noise Testing Procedure follow ISO7779

(1) Desk high: 75 cm

(2) Projector Position: On the edge of desk
(3) Microphone Position: Distance from projector 100cm; Height 150 cm; Title 30 degree
(4) Measured four surfaces and calculated the noise value by log average.
(5) Background noise: <19dBA

2. Exhaust Air Test Procedure

Exhausted Air<95 oC, measurement position shown as follows

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3. Temperature of System Level

Before measurement temperature, we can use IR camera to make sure the position of hot spot. We
defined maximum temperature and measurement position as following：

Spec. Maximum
Area Define
metal℃ plastic℃
Maybe touch All surface 70 95
Touch for short Key pad, Adjustment foot/lens, side surface 60 85
11
period only
Outlet Mesh surface 70 95

Appendix D Value HD2 Front Projection Image Quality Specification

1. SCOPE

z This document specifies the image quality requirements applicable to the HD2 Component Set
for Front Projection image display. The HD2 Component Set provides digital imaging
functionality based on Digital Micromirror Device (DMD) technology.

2. DEFINITIONS

2.1 Blemish

A blemish is an obstruction (dark blemish), reflection, or refraction of light (light blemish) that is
visible, but out of focus in the projected image under specified conditions of inspection (see Table 1).
It is caused by a particle, scratch, or other artifact located in the image illumination path.

2.2 Dark pixel

A dark pixel is a single pixel or mirror that is non-functional (stuck) in the OFF position.

2.3 Bright pixel

A bright pixel is a single pixel or mirror that is non-functional (stuck) in the ON position.

2.4 Unstable pixel

An unstable pixel is a single pixel or mirror that does not operate in sequence with parameters
loaded into memory. The unstable pixel appears to be flickering asynchronously with the image.

2.5 Adjacent pixels

Adjacent pixels are defined as sharing a common border or common point.

2.6 Border defects

Border defects are bright blemishes (see 2.1) or bright pixel defects (see 2.3) in the non-active area
that may be visible in front projection mode.This include:

1) the “pond off mirrors”(POM),the band of partially functional mirrors in the off position only.
2) The dark metal area outside of the POM.
12
2.7 Blue test screen

z This screen is used to test for major dark blemishes and dark pixels. All areas of the screen are
colored at a specific blue level, based on MS Paint 0-255 RGB scale:

Major Dark Blemish

Blue Value 90
Red Value 0
Green Value 0

2.8 Gray 6 test screen

This screen is used to test light blemishes and bright pixels. All areas of the screen are colored at a
specific gray level, based on MS Paint 0-255 RGB scale:

Major Light Blemish

Blue Value 6
Red Value 6
Green Value 6

2.9 Gray 10 test screen

This screen is used to test light blemishes and bright pixels. All areas of the screen are colored at a
specific gray level, based on MS Paint 0-255 RGB scale:

Major Light Blemish

Blue Value 10
Red Value 10
Green Value 10

2.10 White test screen

This screen is used to test light border blemishes and bright pixels. All areas of the active area are
colored at a specific gray level, based on MS Paint 0-255 RGB scale:

Major Dark Blemish

Blue Value 255
Red Value 255
Green Value 255

2.11 black test screen

13
This screen is used to test light border blemishes and bright pixels. All areas of the active area are
colored at a specific gray level, based on MS Paint 0-255 RGB scale:

Major Dark Blemish

Blue Value 0
Red Value 0
Green Value 0

2.12 Red Ramp test screen

This screen is used to test light border blemishes and bright pixels. All areas of the active area are
colored at a specific gray level, based on MS Paint 0-255 RGB scale:

Major Dark Blemish

Blue Value 0
Red Value Start 0,end 255
Green Value 0

3. ACCEPTANCE REQUIREMENTS

3.1 Test Conditions (as tested in OEM projector)

· Projector degamma correction shall be linear. Using HD Control “Curtain” Mode is equivalent.

· Image noise reduction algorithms “Blue Noise STM” and “Boundary Dispersion” shall be set to
“off”.

· Projector shall be used in front projection mode using a customer-specified screen, and OEM
optical system.

· The diagonal size of the projected image shall be 52 inches (132cm).

· The projected image shall be inspected from a 60 inches (1.52 meter) minimum viewing distance.

· Projector will be properly focused on the DMD array as shown on the screen.

· Testing time is limited to 20seconds per screen.

14
· Refer to Table 1 for acceptance criteria, in specified order:

TEST TEST SCREEN ACCEPTANCE CRITERIA

ORDER
1 Major Dark Blemish Blue 60 1.0 Blemish in Zone A

2.< 4 blemishes darker than Blue 60 in Zone

B

No blemish will be > 1” long/diameter

2 Major Light Blemish Gray 10 1.0 Blemish in Zone A

2.<=4 Blemishes lighter than Gray 10 in

Zone B

3.No blemish > 1” long/diameter

3 1 Border Defects Any Screen 1.border defect are acceptable

2. Non Active Area 2.Non Active Area artifacts acceptable

Artifacts
4 Reset Boundary Artifacts Any Screen 1. Reset boundary Artifacts are acceptable

5 Minor Blemishes Any Screen 1.<= 8 total minor blemishes allowed.

2.None greater the 5 inches

6 Projected Image Pixel 1. Any Screen 1.No Adjacent pixels

2. Gray 10 2. No Bright pixels visible in Active Area

3. Any Screen 3.No unstable Pixels in Active Area

4. Gray 10 4. 1 dark pixels in POM

5. White 5. 0 dark pixels in Zone A and 3 in Zone B

TABLE 1. Image Quality Specification

Notes:

1. The acceptance basis for all cosmetic DMD defects will be the projected image tests referenced in
Table 1.

15
2. Projected blemish numbers include the shadow of the artifact in addititon to the artifact itself.

3.The projected image shall not contain any blemish more than 15 cm long, measured on a 1.32m
diagonal screen.

Appendix E Supporting Timings

Table 1: Support Timings by RGBHD PC signals

Resolution Vert. Freq Hori. Freq Pixel freq Polarity

(Hz) (kHz) (MHz)

1 VGA 640 x 400 70.089 31.47 25.167 -/+
2 VGA 640 x 480 59.59 31.47 25.167 -/-
3 VGA 640 x 480 85.008 43.269 36.0 -/-
4 SVGA 800 x 600 60.317 37.879 40.0 +/+
5 SVGA 800 x 600 75.000 46.875 49.5 +/+
6 SVGA 800 x 600 85.061 53.674 56.25 +/+
7 XGA 1024 x 768 60.004 48.363 65.0 -/-
8 XGA 1024 x 768 75.029 60.023 78.75 +/+
9 XGA 1024 x 768 84.997 68.677 94.5 +/+
16
Table 2: Support Timing by HDMI Input

Index Format Line Pixel

Frame Line Line Frame Frame H back H sync V back V sync
name Rate Rate
Rate active total active total porch width porch width
(pixel) (line) (line) (pixel) (pixel) (line) (line)
(kHz) (MHz) (HZ) (pixel)
1 480p59 31.469 27 59.94 720 858 480 525 59 63 30 6
2 576p50 31.25 27 50 720 864 576 625 68 64 39 5
3 720p50 37.5 74.25 50 1280 1980 720 750 260 40 20 5
4 720p59 44.955 74.176 59.94 1280 1650 720 750 260 40 20 5
5 720p60 45 74.25 60 1280 1650 720 750 260 40 20 5
6 1080i25 28.125 74.25 25 1920 2640 1080 1125 148 44 15 5
7 1080i29 33.716 74.176 29.97 1920 2200 1080 1125 192 44 15 5
8 1080i30 33.75 74.25 30 1920 2200 1080 1125 192 44 15 5

Table 3: EDTV and HDTV Timing supported by component (YPBPR / YCBCR) and RGBHD Input

Index Format Line Frame Line Line Frame Frame H back H sync V back V sync
Pixel
name Rate Rate active total active total porch width porch width
Rate
(pixel) (line) (line) (pixel) (pixel) (line) (line)
(kHz) (MHz) (HZ) (pixel)
1 480i 15.734 13.5 59.94 720 858 480 525 59 63 30 6
2 576i 15.625 13.5 50 720 864 576 625 68 64 39 5
3 480p 31.469 27 59.94 720 858 480 525 59 63 30 6
4 576p 31.25 27 50 720 864 576 625 68 64 39 5
5 720p50 37.5 74.25 50 1280 1980 720 750 260 40 20 5
6 720p59 44.955 74.176 59.94 1280 1650 720 750 260 40 20 5
7 720p60 45 74.25 60 1280 1650 720 750 260 40 20 5
8 1080i25 28.125 74.25 25 1920 2640 1080 1125 148 44 15 5
9 1080i29 33.716 74.176 29.97 1920 2200 1080 1125 192 44 15 5
10 1080i30 33.75 74.25 30 1920 2200 1080 1125 192 44 15 5

Table 4: Support Timing by Composite and S-video Input

System Lines per Horizontal Vertical

frame frequency(KHz) frequency(Hz)
NTSC 525 15.734 60
SECAM 625 15.625 50
4.43NTSC 525 15.734 60
PAL-M 525 15.734 60

17
 PAL-N 625 15.625 50

Appendix F Power Supply Specification

1. Input Power Specification

Specification Description
Input Voltage Range The unit shall meet all the operating requirements with the range
90 ~ 264 VAC
Frequency Range The unit shall meet all the operating requirements with an input
frequency range 47 Hz ~ 63 Hz
Power Consumption Normal operation: 350 W (Typical)

standby mode: < 15W

Regulation Efficiency 70 % (typical) measuring at 115Vac and full load

2. Output Power Requirement

The power supply can provide DC output as below：

NO. Voltage Regulation Load Current Range Ripple / Noise

1 +5 V ±5 % 0.0A ~ 2.0 A 50/100 mV
2 +3.3 V ±5 % 0.0 A ~ 2.0 A 40/80 mV
3 +12 V ±10 % 0.0 A ~ 1.0 A 120/240 mV

3. Lamp Power specifications

Specification Description
Applicable Lamp 250W, AC operation
Starting pulse from Ignitor 13-20KV(0-peak)

4. Others

Item Description
Power good signal NA
High voltage and high NA
temperature protection

Appendix G Drawings and Attachments

Drawing : TBD

18
Chapter 2: Spare Parts List

PE7700 Spare Parts List

Item No. Sales Location
99.J0C77.B51
99.J0C77.B5P
99.J0C77.B5T TW version
NO. PART NO. DESCRIPTION
1 23.10110.021 FAN 12V 80*80*25 300M KDE1208
2 23.10121.001 FAN 12V 60*60*25*300 A35236-
3 27.01818.071 CORD SVT#18*3 10A125V W/S 250
4 27.02718.521 CORD H05VVF3G 10A 2500MM EU
5 27.03118.011 CORD H05VV-F13A250V2500UK BLK
6 31.S2901.002 PLATE LOGO 6679
7 47.J0C01.001 SPONGE FILTER PE7700
8 49.J0C01.001 MANUAL USER ENG PE7700
9 4D.J0C02.001 CTN AB PE7700
10 50.72920.011 C.A MIN-DIN 4P S-VIDEO W/S 15
11 50.J0C01.001 WIRE ASSY AC SKT 105MM PE7700 CN601
12 50.J0C03.001 CABLE ASSY THERMAL+SW 280MM
13 54.J7612.011 BALLAST 250W OSRAM 4 AC/380 O
14 55.J0C01.001 PCBA MAIN BD PE7700 MI
15 55.J0C12.001 PCBA KEYPAD BD PE7700 MI
16 55.J0C23.001 PCBA CHIP BD PE7700 MI
17 55.J0C30.011 PCBA POWER BD PE7700 MI
18 55.J1313.001 PCBA 1L SENSOR-B BD SL700 X M
19 56.26J0C.001 REMOTE VIDEO T208 PE7700
20 5E.J0P08.001 PCBA IR BD/MT700 MI
21 5E.J0P10.001 PCBA CONNECT BD/MT700 MI
22 5E.J0P41.001 PCBA THERMAL SENSOR/B MT700 M
23 60.J0C05.001 ASSY LC PE7700
24 60.J0C11.001 ASSY FILTER PE7700
25 60.J0C15.001 ASSY SUB FC PE7700
26 60.J0C25.001 ASSY SUB UC PE7700
27 65.J0C01.001 ASSY CW DIA50 PE7700 PRODISC
28 65.J0C02.001 ASSY PL ZOOM PE7700 ASIA
29 71.D1000.00E IC DMD PWR/RESET DAD1000 PQFPU31

19
Chapter 3: Product description and operation

Shipping Contents
The projector is shipped with the cables required for connection to a video and PC equipment.
Some of the items may not be available depending on the region. Please check with your place of
purchase.

20
Projector Description

21
22
Controls and Functions

Remote Control Description

23
24
Installation
Choosing a Location

Your projector is designed to be installed in one of four possible installation locations:

1. Floor in front of screen;

2. Ceiling in front of screen;
3. Floor at rear of screen; or
4. Ceiling at rear of screen.

Your room layout or personal preference will dictate which installation location you select. Take into
consideration the size and position of your screen, the location of a suitable power outlet, as well as
the location and distance between the projector and the rest of your equipment.

25
Obtaining a preferred projected image size

The distance from the projector lens to the screen, the zoom setting, and the video format each
factors in the projected image size. BenQ has provided separate tables of dimensions for both 16:9
and 4:3 screen ratios to assist you in determining the ideal location for your projector.

1. Determine the aspect ratio of your screen, (16:9 or 4:3)?

2. Select the Screen Size you desire from the 16:9 ratio screen dimension table or 4:3 ratio screen
dimension table below, according to what screen type you have. Install the projector at a distance
from the screen corresponding to between the Min. and Max. Projection Distance values in the
table.
3. Decide the exact height of your projector.

For example, if you are using a 16:9 screen with 80 inches diagonal, you are suggested to place your
projector within a range between 2.34m to 3.18m from the screen. The ideal height of your projector
lens center will be level with the bottom or top side of the screen.

26
27
Connecting various equipment

You can connect the projector to any type of video equipment, such as a VCR, DVD player, digital
tuner, cable or satellite box, video game console or digital camera. You can also connect it to a
desktop or laptop PC or Apple Macintosh system.

The projector can connect multiple video equipment at the same time by using different cables.
Make sure you select right signal input to display.

When connecting any signal source to the projector, be sure to:

28
1. Turn off all equipment before making any connections.
2. Use the correct signal cables for each source.
3. Ensure the cables are firmly inserted.
4. Connect all audio signals to external speakers. This projector is not equipped with speakers.

In the connections shown below, only certain cables are included with the projector. Other cables
are commercially available from electronics stores.

Connecting video inputs

Connecting HDMI devices

You are required to use a HDMI cable when making connection between the projector and HDMI
devices. HDMI (High-Definition Multimedia Interface) supports uncompressed video data
transmission between compatible devices like DTV tuners, DVD players and displays over a single
cable. It provides pure digital viewing and listening experience.

Connecting component-video devices

Be sure to match the corresponding colors between the cables and the terminals.

29
30
Operation
Start Up

31
32
Menu Operation

33
Using the menus

The projector is equipped with on-screen display (OSD) menus for

making various adjustments and settings. There are eight different
menu languages. The following example describes the adjustment of
the keystone.

Picture menu

The functions provided in this menu are aiming to adjust image quality by yourself. Before making
adjustments, you are suggested to choose a desired preset mode in this menu which has set some
certain values in order to meet different lighting environment and presentation purposes.

1. Brightness: Adjusts the brightness of the image. The higher the value, the brighter the image.
And lower the value, the darker the image.
Adjust this control so the black areas of
the image appear as black and that detail
in the dark areas is visible.
2. Contrast: Adjusts the degree of difference
between dark and light in the image. The
higher the value, the greater the contrast.
3. Color: Increase or decrease the color

34
 intensity of the image. The higher the value, the more vivid and brighter the color.
4. Tint: Adjusts the color tones of the image. The higher the value, the more greenish the picture
becomes. The lower the value, the more purplish the picture becomes.
5. Noise Reduce: Reduces electrical image noise. The higher the setting, the less the noise.
6. Filter: Turn the video and data filters on or off. Filters can reduce noise in the picture to produce
a sharper image. The higher the setting, the less the noise.
7. Sharpness: Adjusts the picture sharpness. The higher the value, the sharper the picture.
8. Preset Mode: Preset modes are provided so you can optimize your projector image set-up to suit
your program type. Refer to page 21 for more information.
9. Extended Picture Settings
z Color Temp.: You can choose a preferred color temperature from among User 1, User 2,
Warm, Normal, and Cool. Refer to page 28 for more information about storing the Color
Temperature User 1 and 2.
z Color Enhancement
Red: Adjusts red hues independently. The higher the setting, the greater the intensity of
red color in the image.
Green: Adjusts green hues independently. The higher the setting, the greater the intensity
of green color in the image.
Blue: Adjusts blue hues independently. The higher the setting, the greater the intensity of
blue color in the image.
Yellow: Adjusts yellow hues independently. The higher the setting, the greater the intensity
of yellow color in the image.
White: Adjusts white peaking.
10. Save Settings: There are three video memories in which users can store settings, including all of
the items in the Picture menu. Each input source can store up to 3 sets of user memories.

z To store the settings:

i. Adjusts the items in the Picture menu to desired values.
ii. Select Save Settings, press ENTER.
iii. Select To User’s Memory 1, To User’s Memory 2, or To User’s Memory 3, and press
ENTER to store the settings.
iv. To leave the OSD, press EXIT.

11. Load Settings: Loads the settings from one of three User Memories or the default setting.

Display menu

Use this menu to set the way that the projector displays the picture.

1. Aspect Ratio: There are a few aspect ratios that can be selected for different video signals.
2. PIP
35
 G in V: Displays one input from the Graphic Group within one input from the Video Group.
V in G: Displays one input from the Video Group within one input from the Graphic Group
PIP off: Turns the PIP function off.
3. PIP Master: Sets the main window or sub-window as the active window in order to make any
adjustments for it.
4. POP
G <=> V: Displays the input from Graphic Group at the left side and Video Group at the right
side of the screen.
V <=> G: Displays the input from Video Group at the left side and Graphic Group at the right
side of the screen.
POP Off: Turns the POP function off.
5. POP Master: Sets the right window or left window as the active window in order to make any
adjustments for it.
6. PIP/POP Source Selection: Selects the input signal that will be displayed as the PIP or POP
image.
Video ---
Video: Composite video signal.
S-Video: S-Video video signal.
Graphics ---
Component 1 and 2: Component Y/CB/CR and Y/PB/PR input
RGBHD: DTV RGBHD signal input
HDMI

7. PC & Component YPbPr Tuning: The following settings are only available with a PC or DTV
RGB signal selected.
z Frequency: Adjusts the frequency of the sampling clock that captures the input signal.
z Phase: Adjusts the phase of the clock.
z H. Position: Adjusts the horizontal position of the image.
z V. Position: Adjusts the vertical position of the image.
z Auto: Adjusts the phase, and frequency automatically.

Option menu

In this menu, global settings for the projector can be made.

1. Background Color: Allows you to choose the color of the background screen that will be
displayed when there is no input signal detected.
2. OSD Off (Secs): Sets the length of time the OSD will remain active after your last button press.
36
 The range is from 5 to 60 seconds.
3. Sleep Timer (Min): Sets the auto-shutdown timer. The timer can be set to a value between 10
minutes and 3 hours.
4. OSD Position H: Adjusts the horizontal position of the OSD.
5. OSD Position V: Adjusts the vertical position of the OSD.
6. Reset Settings: Returns all settings to the factory preset values.

Setup menu

This menu contains items necessary for basic image setup.

1. Language: Sets the language for the OSD menus.

2. Mirror: The projector can be installed on a ceiling or behind a screen, or with one or more
mirrors. There are four settings for choice. Contact your dealer for the ceiling mount bracket if
you need to install the projector on a ceiling. Refer to page 14 for more information.
3. Keystone: Corrects for trapezoidal distortion resulting from the angle of projection. It can
provide correction of up to ± 12 degrees.
4. High Altitude: This item is designed for those who use the projector in extreme environments,
like high temperature or high altitude. We recommend you select Yes when your environment is
higher than 3000 feet, or is hotter than 40°C. Operation with Yes selected may caused a higher
decibel operating noise level because of increased fan speed necessary to improve over-all
cooling system and performance. If you use the projector under other extreme environments
excluding the above, it may display auto shutdown symptoms, which is designed to protect your
projector from over-heating. In cases like this, you should switch to Yes to solve these symptoms.
However, this is not to state that this projector can operate under any and all harsh and extreme
environments.
5. Black level: The grayscale video signal is measured in IRE units. In some areas which use NTSC
TV standard, the grayscale is measured from 7.5 IRE (black) to 100 IRE (white); however, in
other areas which use PAL equipment or Japanese NTSC standard, the grayscale is measured
from 0 IRE (black) to 100 IRE (white). We suggest that you check the input source if it is with O
IRE or 7.5 IRE, then select accordingly.
6. Pattern: It will be displayed with the aspect ratio setting made using the Aspect Ratio function of
the DISPLAY menu. Use this pattern when installing the projector, even if there is no input
signal. Use it to adjust the image size and the focus.
7. Lamp

z Lamp Power: Sets Full or Economic as the power type of your projection.
z Lamp Hours: Shows the total time of the lamp has been used.
z Reset Lamp Timer: Resets the lamp timer. This should only be done after the lamp has been
replaced.

37
8. Dust Filter

z Dust Filter Hours: Shows the total time of the filter has been used.
z Rest Dust Filter Timer: Reset the dust filter timer. This should only be done after the filter
has been replaced.

Advanced menu

1. White Balance Fine Tuning: Adjusts the white color.

z Color Temp. Info. : shows the current color temperature.

38
Packing Description

39
40
41
42
43
Appearance Description

44
45
46
Lamp Replacement

47
Indicators

48
Shutdown

49
Chapter 4: Circuit Operation Theory

1. System Block Diagram

PE7700 consist of the connector, main, chip board. The connector board provides the input terminal
and RS-232 for service ,video input(Composite, S-video, YcbCr) and graph input(RGB BNC , Y Pb
Pr). The main board provides the A/D converter for the graph input (HDMI, RGB BNC, YPbPr) and
decoder function for the video input. That supports also the scaler and color process function. For
the interlace video, the board supports the de-interlace function. Besides, the boards provide the
color wheel driver ,the lamp enable functions and DMD chip control function.

This video projector can accept the following six kinds of input sources:

(1) HDMI
(2) RGBHV
(3) Component 1
(4) Component 2
(5) S-Video
(6) Composite

As shown in the system block diagram, there are seven boards in the system. They are:

(1) Main Board

(2) DMD Chip Board
(3) Thermal Sensor Board
(4) Color Wheel Sensor Board
(5) Keypad Board
(6) Ballast
(7) Power board
(8) IR board

In the main board circuits, it contains AD converter (AD9883), HDMI receiver (SII9993), Video
decoder (SAA7118), de-interlace processor (FLI2310), Scalar (OPLUS RM-103) and CPU
(RDC2021).

50
 HDMI
Main Board
HDMI Receiver HD2 DMD
SDRAM x3
DDC Link EEPROM
(SII9993) (2M x 32)
(EDID,2K)

RGBHV
Scalar
RGB888 Format
A/D
Mux 1
YPBPR 1 (RM103)
CHIP
(AD9883A)
AD74132
Mux 1 BOARD
YPBPR 2
(AD8183)

YCBCR 1

YCBCR 2 DLP
YCBCR
VIDEO DECODER YCBCR 4:2:2 De-Interlacer (DDP 1010)
4:2:2 Format

COMPOSITE VIDEO (SAA7118)

(FLI 2310) IIC Bus (DMD)

(ITU-R BT.656
Format)
S-VIDEO

RS-232
RS232 Driver/Reciver
(SP232E) C/W
SDRAM sensor
Connector (2M x 32) board

Board
FLASH (256K x 16) CPU

(RDC2021)
LAMPLIT signal
+380V SRAM (128K x 16) Lamp
Ballast
LAMPEN signal 250W
100~240VAC Power +12V
Series EEPROM 16K
+5V IIC Bus
Board
TXD, RXD
+3.3V
Thermal
Sensor Front IR Reciver Board
Board Rear IR Reciver on Main BD

Keypad
Board

51
2. Main Board

2.1. Overview

1. The Main Board includes five input connectors. They are HDMI input, component 1 input,
component 2 input, S-video input, composite video input, RGBHV input and download
connector.
2. The Graphic port input includes (1) HDMI input connector, (2). Component YPBPR1 and (3).
Component YPBPR2. (4). RGBHV connector.

The HDMI input connector can accept digital RGB or YUV format signals. This input can support
480p, 576p, 720p, 1080i video signals.

The Component 1 and Component 2 can accept analog YPBPR (480p, 576p, 720p, 1080i) signals.

Because a HDMI decoder (SII9993) is used, this projector also can decode HDCP signals.

3. The Video port inputs (included Component YCBCR1, Component YCBCR2, S-video and
Composite video) will be processed by the video decoder (SAA7118), then processed by the
de-interlace processor (FLI-2310).

If YCBCR signals (480i, 576i) is selected at Component 1 or Component 2 inputs, the input signals
will go to video decoder automatically.

The S-Video and Composite video inputs can accept NTSC, PAL, SECAM signals.

4. Both graphic and video port signals will be processed by the scalar (Oplus RM-103). The scalar
will convert input signals into RGB 8:8:8, 24-bit signals by downscaling or up-scaling.

2.2 Graphic Port Input circuit

1. Mux is high bandwidth multiplexers (AD8183). The Mux select YPBPR1 or YPBPR2 by
controlling HDTV_CTRL signal. The output of Mux will go to AD9883A.
2. A/D-decoder (AD9883A) is used for decoding RGB or YPBPR analog signals to digital signals
(RGB 8:8:8) which provide 24 bit true color resolution.
3. A Schmitt NAND gate (74AHCT132) is used to accept TTL Hsync and Vsync signals. This
projector can support separated (H/V) and composite (H+V) sync signals. It doesn’t support
SOG signal.
4. HDMI Receiver (SII9993) can support HDMI signals. It supports HDTV signals up to
720p/1080i resolutions.
5. The EDID EEPROM is used to store the EDID data, included PC and Video timings. The PC
and HDCP video player will read the EEPROM data via EDID link in the DVI-I connector.

52
 EDID EEPROM
(2K) HDMI Receiver D_INA[0..23]

(SII9993) D_HSYNC, D_VSYNC To Scalar

HDMI DIN_CLK

RGBHV RGB
A/D

YPBPR 1 Mux 2 (AD9883A)

Comp 1
(AD8183)
Mux 1
YPBPR 2
Comp 2 (AD8183)

PC_CTRL
HDTV_CTRL

PC_CTRL

U2 Hsync, Vsync
RGBHV Hs, Vs
SCHMITT
NAND GATE

(74AHCT132)

Graphic Port Input Circuits

2.3 Video port input circuit

1. Video decoder SAA7118:

The video decoder can accept 480i, 576i via component 1 and component 2 input connectors. It also
supports NTSC M, NTSC-J, PAL (included PAL M, PAL N), and SECAM via S-Video connector and
composite video connector.

This decoder will decode video inputs to ITU-R BT.656 digital format (DI_IN[2.9]). The interlacing
digital video outputs DI_INA[2..9] will go to de-interlace processor FLI-2310.

2. De-interlace Processor FLI-2310:

The de-interlace processor accepts parallel digital ITU-R BT.656 data with H/V sync. The output
format is YCBCR 4:2:2 (V_IN[0..15]). This output is progressive output with 31.5K Hsync and
27MHz pixel clock.

The SDRAM (2M x32) U11 is needed when FLI-2310 converts interlace video input to progressive
video output.

53
 YCBCR 4:2:2 YCBCR
(ITU-R BT.656 Format) 4:2:2 Format
(8 Data Bits) (16 Data Bits)
Comp 1 (480i, 576i)
DI_INA[2..9] V_IN[0..15]
Comp 2 (480i, 576i)
DI_HSYNC, DI_VSYNC V_HSYNC, V_VSYNC
S-VIDEO VIDEO DeInterlace
DECODER DI_27M_CLK Processor VCLK
COMPOSITE VIDEO (SAA7118) to Scalar
FLI-2310

IIC
SDRAM control
address, data

SDRAM
(2M x 32)

Video Port Input Circuit

2.4 Scalar and Micro-controller

1. CPU (RDC2021) 25Mhz

This CPU is used for controlling whole electronic boards and peripheral devices (thermal control
and IR receiving). For essential calculation and storage, it has been set up with SRAM (128K x16),
Flash ROM (256K x16) and EEPROM. The SRAM is responsible for calculation. Flash is stored the
system software.

2. Scalar Rembrandt-103

Rembrandt-103 can process dual channel data: graphic port and video port data. It receives data
with YCBCR 4:2:2 (video input) as well as RGB 8:8:8 (graphic input). Rembrant-1’s processing also
needs to install 3 set of SDRAM.

3. EEPROM

The series EEPROM (AT24C128, 128k) stores the system information, included factory and user
data.

4. RS232 Driver/Receiver

This projector can use RS232 download connector to download new software or control this
projector by RS232 commands. The RS232 Driver/Receiver is used to drive / receive RS232 signals
between CPU and download connector.

54
5. IR receiver:

The front IR receiver accepts IR signal from front side direction. The carrier frequency is 38kHz.

OP_A[0..23], OP_HSYNC. OP_VSYNC,

GRAPHIC PORT OCLK_OUT, OP_ENABLE
D_INA[0..23], D_HSYNC, D_VSYNC, DIN_CLK, D_ACTIVE
TO DMD BOARD
Scalar
V_INA[0..15], V_HSYNC, V_VSYNC, VCLK, V_ACTIVE
(RM103) SDRAM
x3
VIDEO PORT
(2M x 32)

FLASH (256K x 16)

DLP_RST (DMD RESETZ)

SRAM (128K x 16)

POWERON (DMD PWRGOOD)

Series EEPROM 16K

IIC Bus CPU
RS232
Download
(RDC2021) LAMPLITZ
connector RS232 Driver/Reciver
(SP232E) TXD, RXD

IR Front IR Reciver (38Khz)

Remote
Controller Front IR Reciver Board

Scalar and Microcontroller

FAN Driver IC
(MAX6660)

55
3. DLP Processor

1. DLP data processor DDP1010:

The function block of DDP1010 includes video graphic processing, micro-controller, formatter,
real-time control and system support function. DDP1000 accepts RGB 4:4:4 signals from the scalar,
and formats the signals into XGA DMD acceptable signals.

DDP1000 is designed to work in conjunction with a single 128Mbit RDRAM and an associated
Direct Rambus Clock Generator (DDWG) chip

2. Flash:

The micro-controller of DDP1010 operates entirely from a single external Flash device (U4). The
Flash device provides micro-code, configuration parameters and PWM sequences.

3. DMD Reset Driver DAD1000:

The DAD1000 will generate DMD reset signals MBRST[0..15] as well as VCC2 (7.5V) for DMD
chip.

4. Motor Controller SH6742:

56
The DDP1010 electronics support driving three phase, 12 poles, Y configuration, brushless DC color
wheel motor. The DDP1010 electronics use a combination of back EMF from motor and the
CWINDEX signal to frequency and phase lock the color wheel revolution to 2.5 times of VSYNCZ
rate.

4. Fan control:

In this projector, there are four fans for cooling the system.

i. Fan 1 (Main Fan): for cooling the lamp, light pipe and color wheel
ii. Fan 2 (Blower): for cooling the lamp,
iii. Fan 3 (Power Fan): for cooling the power module and ballast
iv. Fan 4 (DMD Fan): for cooling the DMD chip

1. Fan controller MAX6660:

The four fan controllers are used for controlling the four fans independently. Each fan has a
FANSPIN output to each fan controller. The fan controller can use this signal to detect if the fan is
spinning or not. If the fan stops, the CPU will turn off the DMD RESETZ and PWRGOOD signals,
then the DMD system and Lamp will be turned off.

2. Thermal sensor on lamp box:

The thermal sensor on the lamp box is used for detecting temperature around the Lamp box.

3. Intake thermal sensor:

The intake thermal sensor will sense the intake temperature. The CPU will read temperature from
the fan controller. The CPU will compare temperature of lamp box sensor and temperature of intake
sensor, then control the speed of fans. If temperature is out of limit, the CPU will turn off the
projector system.

57
 U62 V12
J20
FAN FAN2_G
Reserved
CONTROLLER FANSPIN2 FAN
(MAX6660AEE)
J19
TO THERMAL
SENSOR U61 V12
BOARD J21
FAN1_E, FAN1_B FAN FAN1_G
( Inlet ) To BLOWER
CONTROLLER FANSPIN1 FAN
(MAX6660AEE)
J7
TO THERMAL
U63 V12
SENSOR J22
FAN FAN3_G
BOARD FAN4_E, FAN4_B To MAIN
CONTROLLER FANSPIN3
(ON LAMP BOX) FAN
(MAX6660AEE)

U64 V12
J22
FAN FAN4_G
IIC (SDA, SCL) To DMD
IIC level shift CONTROLLER FANSPIN4
9515 FAN
(MAX6660AEE)

FAN Control Block

58
5. Power Supply Circuits

5.1 Block Diagram

5.2 general specification

Input voltage : AC 90~264V

Input Frequency: 47~63Hz

Input power: 330W max

The power circuit shall supply DC power outputs as followings:

Outpu Nominal MAX. Load

t Current
1 375 V 0.7 A
2 12 V 0.8 A
3 3.3 V 1.5 A
4 5 V 0.8 A

59
5.3. Circuit Operation Theorem

5.3.1 EMI filter

EMI components have CM inductor,DM inductor,CX1,CX2,CY1, and CY2

1. CM inductor:To be used the High μFerrite core,and the inductance is high (~mH or more
10mH)

2. DM inductor:To be used the low μ Iron poweder core ,and the inductance is lower(10uH or
more 100uH)

3. X capacitor :To be placed between L and N,and the capacitance is usually 0.1uF to 1uF

4. Y capacitor :To be placed L-G and N-G ,and we often pair the CY1,and CY2 for EMI

5.3.2 Bridge rectifier and filter

Bridge convert the AC input into DC output ,and the CAP is AC filter.

60
5.3.3 Power Factor Correction

The Power Factor Correction (PFC) like a Boost converter . The AC mains voltage is rectified by a
bridge and the rectified voltage delivered the the boost converter . This using a switching
technique ,boost the recdtified input voltage to a regulated DC output voltage Vo . The boost
converter consists of a boost inductor (L) , a controlled power switch (Q) , a catch diode (D) , an
output capacitor (Co) ,and a PFC controller . PFC’s goal id to shape the input current in a sinsoidal
fashion , in-phase with the input sinusoidal voltage .

5.4 SPS BLOCK DIAGRAM

61
5.4.1 Snubber circuit

The snubber circuit, which is reduce the spike voltage .This had its benefits in the Safe Operating
Area (SOA) of the semiconductors ,and it lowers the spectral content if any radiated RFI thus
radiating less RF energy.

5.4.2 Flyback Circuit

In a flyback converter operated in the discontinuous mode, the energy stored in the flyback
transformer must be zero at the beginning and end of each swiching period . During the on-time
energy is stored in the transformer and energy taken from the transformer when the switching
transistor turn-off, the stored energy is all delivered to the output .

5.4.3 Rectifiers Circuit

62
Choosing the best rectifiers for any switching power supply design is an important process . The
rectifiers are the largest source if loss within switching power supplies .To choose the best rectifier ,
one must understand the parameters that affect their efficiency . The most important rectifier
parameters are the forward voltage (Vf) and the reverse recovery time . The forward voltage drop
creates a loss just by having voltage across the device while high currents are flowing through it .
and the shortest reverse recovery time will be minimized the loss.

5.4.4 Voltage Feedback

The seconddary referenced error amplifier control system is implemented with the TL431 . The
device consists if an accurate 2.5V reference, error amplifer a, and driver . The output voltage is
sensed , diveded by R5 and R6 ,and applied to the inverting of the error amplifier is internally
connected to the reference voltage . The frequency response of the error amplifier is determinde by
63
the compensation network cinsisting of R3 an C1, and the high frequency gain setting R4 . The
optocouple diode current is limited by R7. the optocoupler drives the error signal into the feedback
pin of PWM IC.

64
Chapter 5: Alignment Procedure

EE Alignment & Assembly Concerns

1. DMD Bias Voltage Alignment

Equipment:

- None

Procedure:

1. Watch DMD chip Label

2. Switch the DIP switch on DMD board according to the character on the DMD chip

B C D E
1 of SW 1 0 1 0
H1
2 of SW 1 1 0 0
H2

0: Left; 1:Right

65
2.YPBPR Color Alignment

Default valve(User menu)

Contrast Brightnes color Tint Noise Filter Sharpnes Temp

s Reductio s
n
YPbPr 1 0 0 0 0 1 0 Normal
RGBHD 0 0 2 0 0 1 0 Normal
YCbCr 0 0 0 0 0 2 0 Normal
S-Video 1 0 0 0 0 2 0 Normal
Video 1 0 0 0 0 2 0 Normal
HDMI-0 IRE 4 -8 7 0 0 1 0 Normal
HDMI-7.5IRE 6 -18 7 0 0 1 0 Normal

* Black Level default is 7.5 IRE

* The Gamma(RED ,GREEN,BLUE) index is 66 for All temperature

* The Gamma(RED ,GREEN,BLUE) offset is 11 for All temperature.

* The DLP brightness is -2 for all source.

(A) YPbPr Component:

Equipment:

- Pattern generator (VG-828)

- Lux meter ( CL-200)

OSD Default value used for YPBPR color alignment

Item Value Item Value

USER>Picture> Factory>HD ADJ>YPbPr> 0 IRE 7.5 IRE
Contrast 1 Brightness 63 81
Brightness 0 Contrast 125 118
Color 0 Pb Gain 100
Tint 0 Pr Gain 100
Noise Reduction 0 Pb offset 60
Filter 1 Pr offset 60
Sharpness 0

66
Color temperature spec: CIE 1976 u’, v’ chromaticity)

Color temperature 6500°K 7500°K 9300°K

27u ' 0.312 0.296 0.281
x=
18u ' − 48v ' + 36
12v ' 0.329 0.316 0.300
y=
18u ' − 48v ' + 36
4x 0.197 0.190 0.186
u' =
− 2 x + 12 y + 3
9y 0.468 0.459 0.447
v' =
− 2 x + 12 y + 3
Deviation: <=0.010 <=0.010 <=0.010

2 2
u’v’= ( ∆u + ∆v
' '

The color temp of User1 and User2 is the same as that of 7500K

user>setup>white Balance warm(6500k) Normal(7500k) Cool(9300k)

Gamma Red index 66 66 66
Gamma Green index 66 66 66
Gamma Blue index 66 66 66
Gamma-Rgain 512 512 484
Gamma-Ggain 459 485 486
Gamma-Bgain 453 495 512
Gamma Red Offset 11 11 11
Gamma Green Offset 11 11 11
Gamma Blue Offset 11 11 11

Procedure:

1). PBPR Offset 1st adjustment: (roughly adjustment)

1. Load All user default in the factory OSD.

2. Set black level to 0 IRE.
3. The variance of color coordinate via Pb offset and Pr offset:

x y
Pb offset ↓ x ↓ y↓
Pb offset ↑ x ↑ y↑
Pr offset ↓ x↑ y↓
67
 Pr offset ↑ x↓ y↑

If we line the x and y, then the Pb offset is the shift action and the Pr offset is the rotational action.

4. Change pattern of pattern generator :

pattern : 10% gray pattern

5. Follow the Pb, Pr offset adjustment flow chart to adjust color temperature to 7500K.

2). Black Level Adjustment: (YPBPR brightness)

1. Change timing and pattern of pattern generator: Timing : 480P(H:31.54 KHz,V:60.08 Hz)
Pattern: 0~3%, 1% per step, 4-gray
2. Adjust YPBPR brightness to let the 0% gray area to just distinguish. All steps must appear.
3. Brightness value plus 18 then save to 7.5 IRE brightness.

3). White Level Adjustment: (YPBPR contrast)

1. Change pattern of pattern generator :

pattern : White (100% Gray)

2. Use Lux meter to measure the white level. Adjust AD9883 YPBPR contrast to let the light output
to 92% of max brightness.
3. contrast value minus 7 then save to 7.5 IRE contrast.

4). Color Temperature 7500K at 50% (roughly adjustment)

1. Change pattern of pattern generator :

Pattern : 50% gray

2. User the lux meter and adjust Gamma-Rgain, Gamma-Ggain, & Gamma-Bgain to meet 7500K
spec.

3.Press “Save Graphics Color Temp” to save current setting into color temp 2 memory.

The variance of color coordinate via R,G,B gains:

x Y
R↓ X↓ -
G↓ - y↓
B↓ X↑ y↑

68
5). PBPR Offset 2nd adjustment:

1. The variance of color coordinate via Pb offset and Pr offset:

x y
Pb offset ↓ x ↓ y↓
Pb offset ↑ x ↑ y↑
Pr offset ↓ x↑ y↓
Pr offset ↑ x↓ y↑

If we line the x and y, then the Pb offset is the shift action and the Pr offset is the rotational action.

2. Change pattern of pattern generator :

pattern : 10% gray pattern

4. Follow the Pb, Pr offset adjustment flow chart to adjust color temperature to 7500K.

6). Color Temperature at 50% gray

1. Change pattern of pattern generator :

Pattern : 50% gray

2. User the lux meter and adjust Gamma-Rgain, Gamma-Ggain, & Gamma-Bgain to meet 7500K
spec

3. Press “Save Graphics Color Temp” to save current setting into color temp 2 memory.

4. Follow step 1 to 3 to adjust 6500K and 9300K color temperature .

69
 Use Lux meter to
read the coordinate of
black and the value
note (x1,y1).

Case Case Case Case

x1>x0 & y1>y0 x1<x0 & y1<y0 x1>x0 & y1<y0 x1<x0 & y1>y0

Decrease Pb offset Increase Pb offset

Increase Pr offset until Decrease Pr offset
until x<=x0 or until x>=x0 or
x<=x0 or y>=y0 until x>=x0 or y<=y0
y<=y0 y>=y0
A B C D

Case x<=x0: Case y<=y0: Case x>=x0: Case y>=y0:

Case x<=x0: Case y>=y0: Case x>=x0: Case y>=y0:
The value note (x2,y2). The value note (x2,y2). The value note (x2,y2). The value note (x2,y2).
Dy = y2 - y0. Dx = x2 - x0. Dy = y0 - y2. Dx = x0 - x2.

Decrease Pb offset until the y
value <= y2 - 1/2Dy . Now, the
reading of the Lux meter =
(x3,y3) and x3 will < x0, y3 will
> y0.
Decrease Pb offset until the x
value <= x2 - 1/2Dx . Now, the
reading of the Lux meter =
(x3,y3) and x3 will > x0, y3 will
< y0.
Increase Pb offset until the y
value >= y2 + 1/2Dy . Now, the
reading of the Lux meter =
(x3,y3) and x3 will > x0, y3 will
< y0.
Increase Pb offset until the x
C B A D
value >= x2 + 1/2Dx . Now, the
reading of the Lux meter =
(x3,y3) and x3 will < x0, y3 will
> y0.

Decrease Pr offset the x value Increase Pr offset the x value will Increase Pr offset the x value will Decrease Pr offset the x value
will increase and y value will decrease and y value will increase decrease and y value will increase will increase and y value will
decrease to meet the spec. to meet the spec. to meet the spec. decrease to meet the spec.

Case x1>x0 & y1 > y0 :

y =.331
dy=.01
x =.291 x =.281 y =.321 1/2dy=0.005 y =.316
dec. Pb dec. Pb dec. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
x =.276

x =.301
dx=.01
y =.321 x =.291 y =.311 1/2dx=0.005
dec. Pb dec. Pb x =.286 inc. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.306

Case x1<x0 & y1 < y0 :

dy=.01
1/2dx=0.005
inc. Pb x =.286
inc. Pb inc. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
x =.281 y =.306
x =.271
y =.301

y =.291

dx=.01
1/2dx=0.005
inc. Pb y =.316
dec. Pb dec. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.311 x =.276
y =.301
x =.271
x =.261

Case x1>x0 & y1 < y0 :

dy=.01
1/2dx=0.005
x =.291 inc. Pb x =.286
inc. Pr x =.281 inc. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.306
y =.301

y =.291

x =.301 dx=.01
1/2dx=0.005
x =.291 y =.311 dec. Pb x =.286
inc. Pr inc. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.306
y =.301

70
Case x1<x0 & y1>y0

y =.331
dy=.01
y =.321 1/2dy=0.005 y =.316
dec. Pr dec. Pb dec. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
x =.281 x =.276
x =.271

dx=.01
y =.321 1/2dx=0.005 y =.316
inc. Pb
dec. Pr dec. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.311 x =.276
x =.271

x =.261

3. RGBHD Color Alignment Procedure

Equipment:

- Pattern generator (VG-828)

- Lux meter ( CL-200)

OSD Default value used for RGBHDR color alignment

Item Value Item Value

USER>Picture> Factory>HD ADJ>RGBHV> 0 IRE
Contrast 0 R offset 63
Brightness 0 R offset 63
Color 2 R offset 63
Tint 0 R Gain 125
Noise Reduction 0 R Gain 125
Filter 1 R Gain 125
Sharpness 0

Procedure:

1). Black Level Adjustment:

1. Change pattern of pattern generator :

Timing : 1024x768@60Hz (H:48.363Khz,V:60.004Hz)

Pattern : 0~3%, 1% per step, 4-gray

2. Adjust AD G Offset to let the 0% gray area to just distinguish. All steps must appear

71
2). White Level Adjustment: (AD contrast)

1. Change pattern of pattern generator :

pattern : White (100% Gray)

2. Use Lux meter to measure the white level. Adjust AD9883 RGB contrast to let the light output to
92% of max brightness.

3. Change to 32-gray (0 ~ 100%) pattern to check. All steps must appear,

3). Offset adjustment at low brightness (AD R, G, B offset)

1. Change Timing and pattern of pattern generator :

pattern : 10% Gray

2. Set user color temp to 7500K.

3. Adjust AD9883 Red, Blue Offset to meet 7500K color spec.

4. Video Color Alignment Procedure

5.1 YCbCr Color Temp Alignment

Equipment:

- Pattern generator (VG-828)

- Lux meter ( CL-200)

OSD Default value used for YCBCR color temp alignment

Item Value Item Value

USER>Picture> Factory>SD ADJ>YPbPr> 0 IRE 7.5 IRE
Contrast 0 Brightness 178 174
Brightness 0 Contrast 102 110
Color 0 Saturation 58 58
Tint 0
Noise Reduction 0 Farudaj adjustment
Filter 1 Contrast 64 64
Sharpness 0 Brightness 130 130
Saturation 127 127

72
Color temperature spec: CIE 1976 u’, v’ chromaticity)

Color temperature 6500°K 7500°K 9300°K

27u ' 0.312 0.296 0.281
x=
18u ' − 48v ' + 36
12v ' 0.329 0.316 0.300
y=
18u ' − 48v ' + 36
4x 0.197 0.190 0.186
u' =
− 2 x + 12 y + 3
9y 0.468 0.459 0.447
v' =
− 2 x + 12 y + 3
Deviation: <=0.010 <=0.010 <=0.010

2 2
u’v’= ( ∆u + ∆v
' '

The color temp of User1 and User2 is the same as that of 7500K

user>setup>white Balance warm(6500k) Normal(7500k) Cool(9300k)

Gamma Red index 66 66 66
Gamma Green index 66 66 66
Gamma Blue index 66 66 66
Gamma-Rgain 512 512 480
Gamma-Ggain 450 474 469
Gamma-Bgain 445 494 512
Gamma Red Offset 11 11 11
Gamma Green Offset 11 11 11
Gamma Blue Offset 11 11 11

1). Black Level Adjustment:

1. Connect the signal to YCBCR component connector, and change Timing and pattern of pattern
generator :

Timing : NTSC(H:15.73 KHz,V:29.96 Hz)

Pattern: 0~3%, 1% per step, 4-gray

2. Adjust YCBCR brightness to let the 0% gray area to just distinguish(YCbCr contrast is fixed
to102 in 0 IRE and 110 in 7.5 IRE..

3. Change to 32-gray (0 ~ 100%) pattern to check. All steps must appear

73
4.Brightness value minus 4 then save to 7.5 IRE brightness.

2). Color Temperature at 50% gray

1. Change pattern of pattern generator :

Pattern : 50% gray

2. User the lux meter and adjust Gamma R offset, Gamma B offset to meet 7500K spec.
3. Press “Save Video Color Temp” to save current setting into color temp 2 memory.

4. Follow step 1 to 3 to adjust 6500K and 9300K color temperature .

5.3 Gray Level for Composite Video & S-Video

Equipment:

- Pattern generator (VG-828)

- Lux meter ( CL-200)

OSD Default value used for S-video color temp alignment:

Item Value Item Value

USER>Picture> Factory>SD ADJ>Composite 0 IRE 7.5 IRE
& S-Video>
Contrast 1 Brightness 125 119
Brightness 0 Contrast 65 71
Color 0 Saturation 44 44
Tint 0 Hue 0 0
Noise Reduction 0 Sharpness 2 2
Filter 1
Sharpness 0
Farudaj adjustment 64 64
Contrast 130 130
Brightness 127 127

OSD Default value used for video color temp alignment:

Item Value Item Value

USER>Picture> Factory>SD ADJ>Composite 0 IRE 7.5 IRE
& S-Video>
Contrast 2
74
Brightness 0
Color 0
Tint 0
Noise Reduction 0
Filter 1
Sharpness 0 Farudaj adjustment 64 64
Contrast 130 130
Brightness 127 127
Saturation 124 124

Procedure:

1). Black Level Adjustment:

1. Connect the signal to S-Video connector, and change Timing and pattern of pattern generator :

Timing : NTSC(H:15.73 KHz,V:29.96 Hz)

Pattern: 0~3%, 1% per step, 3-gray

2. Adjust S-video& Video brightness to let the 0% gray area to just distinguish. (S-Video& CVBS
contrast is fixed to 65 in 0 IRE and 71 in 7.5 IRE.
3. Change to 32-gray (0 ~ 100%) pattern to check. All steps must appear

4.Brightness value minus 6 then save to 7.5 IRE brightness.

Note:

z RS-232 Baud rate set to 9600.

Thermal Alignment & Assembly Concerns

z PE7700 ,VT sensor cut procedure

z Station: Final inspection station

1. Make sure the projector is turn-on at least 15 min when checking

2. Turn on the OSD/ Factory mode
3. Find out the sensor value (temperature #1 )
4. If the sensor value is out of specification, sift out the projector to trouble shooting and record
the error code.

75
Sensor Pass Criteria Table:

PE7700

Ambient Temp. （℃） 26~27 23~25

Inlet sensor 21~32 18~30

Optical Alignment & Assembly Concerns.

Color Wheel Delay Alignment

Equipment:

- Battery Biased Silicon PIN Detector

- Oscilloscope
- Probe

OSD Default value:

Item Value
Brightness -2
Contrast R +49
Contrast G +49
Contrast B +49
CW Delay 70

White Peaking
White Peaking 0
DLP Degamma Graphic
CW Speed 5X without SLR

Procedure:

Probe impedance matches 50 ohm

Open Factory OSD, and select color wheel delay item

Leave the image pure blue (Factory \Test Pattern\Curtain pattern \Curtain blue)

Put the detector in front of the projection lens and to decide distance.

Watch the oscilloscope and align its setup to get the stable and clear waveform. The height and width
of waveform shape are all two units (See Fig, 1).
76
Use the “Æ” and “Å” key to increment or decrement the color wheel delay value

The default CW delay value is 70 and the waveform is ahead on the right of the waveform under
blue color. (No matter the waveform is square or not, let the waveform is ahead on right first.)(See
Fig. 1)

Just flat point

Then decrement CW delay value to see the waveform to be square. Please notice one point that to
stop decrease the delay value when the tilt waveform on the right side just become flat.(See Fig. 2)

The final CW Delay value is (adjustment value + 2).

After finish step 9, to check 32 gray ramp. To make sure low gray levels of blue color and high gray
levels of Red color are in the balance situation (RD will join the CW Delay alignment process during
PPR).

Figure1. Blue color waveform after alignment

77
Figure2. Blue color waveform after alignment

78
Chapter 6: Trouble Shooting

Common Problems & Solutions

79
 System Led message

Thermal Can turn After AC

error on SW/off Note

step 1 step 2 (cooling) step 3 ( finish cooling ) again ? on

Power Lamp Temp Power Lamp Temp

intake sensor blink

Shutdown
1 over heat orange Off RED Orange Off RED YES RESET

lampbox sensor blink

Shutdown
2 over heat orange Off RED Orange Off RED YES RESET

Lamp

error

step 1 step 2 (cooling) step 3 ( finish cooling )

Power Lamp Temp Power Lamp Temp

1 doorlock open Shutdown AC Power off directly NO RESET

blink
lamp NG Shutdown
2 orange Red Off orange Red Off YES RESET

blink cooling 1
lamp lit error Shutdown
3 orange Red Off orange Red Off YES RESET minutes

Fan failure Can turn

( CPU will on After AC
check after again ? SW/off
lamplit ) on Note
Power Lamp Temp
Fan stop (check blink blink
Shutdown
1 fan status) orange red red NO RESET
blink blink
no feedback Shutdown
2 orange red red NO RESET
blink blink
intake sesor open Shutdown
3 orange red red NO RESET
lampbox sesor blink blink
Shutdown
4 open orange red red NO RESET
fan control IC blink blink error 5 times
Shutdown
5 I2C read fail orange red red NO RESET shutdown
IIC error
Power Lamp Temp
80
 IIC fail Shutdown NA NO RESET
Lamp life
warning Note
Can turn After AC
on SW/off
again ? on
Power Lamp Temp OSD message
Lamp hour
No
(P-ON) 1950 ~
Action
2000
Lamp hour
No
(P-OFF) 1950 ~
Action
2000
Lamp hour
blink Lamp exceed service
(P-ON) 2000 ~ green off YES NO
Red hours.
2980
Lamp hour
blink
(P-OFF) 2000 ~ orange off NA YES NO
Red
2980
Please change the
Lamp hour
lamp. The rest lamp
(P-ON) 2980 ~ green Red off YES NO
life is less than 20
3000
hours.
Lamp hour
(P-OFF) 2980 ~ orange Red off NA YES NO
3000
Please change the
Lamp hour lamp! Press "Power
green Red off NO NO
(P-ON) over 3000 On/Off" or "Exit" to
shutdown.
Lamp hour
(P-OFF) over orange Red off NA NO NO
3000

81
 Keypad LED no
displayed

Change AC inlet
Check thermal breaker
cable

Change Keypad
Check Keypad Board
Board

Change PWR Board Change PWR Board

Change Main Board

82
 Temp. LED Error
(Temp error massage)

Enter the factory mode fan control menu check Abnormal

Change the Thermal
temp. range is normalor abnormal. The Temp.
sensor Board
must between 0 to 90

Normal

Change Main Board

Fan Error message

Good
Check Which fan no spin Change Main board

Bad

Change the broken fan

83
Lamp Error

Color wheel O Check

spin ? PWR/B PWR/B
DC 360V

O
N

Check C/W
M/B NG Index N

C/W
O Sensor/B or wire

Lamp or
Ballast NG

84
 The image exist virtical or
horizontal bar always

Check the connection between chip board Plug in the

and Main board connecter again
Bad

Good

Check the chip board Change the

is good or not Chip board

Bad

Good

Change the
Check the DMD socket
DMD socket
Bad

Change the Main board

85
Main:

1. See CPU trouble shooting

REMOTE U18, reset successful?
POWERON 2. U17, RP25, RP24 OK?
N 3. CPU (U10) 56pin(IR) signal?
YES

OSD ok? 1. RP19,RP17,RP15,RP13 ok?

When no valid 2. U19, U20 OK?
signal 3. Check L8 with 100Mhz ok?
NO 4. check L9 with 40Mhz ok?
YES 5. Check U1 1.8V ok?

OSD ok.
When input PC
1.check J2
signal
NO

YES
1. RP1, RP2, RP3, RP4, R6 R3,
OSD ok.
R2, R4 ok? (SIL504 output)
When input
NO 2. check J2
Video signal
3. See SIL504 trouble shooting

YES
1. Replace U6 (EEPROM)
Saving data in
2. check R36 R37(IIC pull high
EEPROM NO
resistors)

86
CPU (U17) trouble shooting guide :

Check +3Vs/2.5V
(pin92/pin88)
YES
NO
Check Y2 1. Check C85, C86
crystal 2. replace Y2

YES NO
check U24, make sure U24
RESET
pin1 has delayed for certain
Successful?
period of time ,from L go H.

YES

1. Check U16(SRAM), check CPU_WE_N (pin 81) is

active?

87
DMD block trouble shooting guide.
RESETZ NO 1. No RESETZ check main board and translation
And board.
POWERGOOD? 2. No POWERGOOD check main board
Yes
Color wheel NO 1. Check Color wheel and CW connector (J4)
Spinning? 2. CW power supply P12V of U13

YES
NO
Color wheel
1. Check CW sensor board and CW tag
Feedback (J4
2. Feedback 150Hz
pin3) ok?

YES
1. Check J3 pin 2 (lampen) , normal status is low
Lamp light NO
2. Check J3 pin 5(lamp light feedback) should be
ok?
low.
Normal
DMD pixels always on
Image on Check DMD socket.
screen ?
Vertical dark/bright lines Check C-spring
Horizontal dark/bright lines
Check DMD B/D : DAD1000(U1) VCC (5V), VBIAS
(32-Gray
(23 ~ 26V), VRST (-26V)
Pattern in
Power board trouble shooting guide.
Factory mode is
recommended)

88
 Power BD Check.

Disconnect the wire

Fuse Broken ? No form buttom bd. to
power bd.

Yes

Proceed to "Primary
Circuit Check".
Short Pin12&Pin9.

Check output
voltages.(1)+3.3V(2)
+12V(3)+5V(4)+5V-
Fix(5)+3.3V-Fix.

No +3.3V Output.

Proceed to "No +3.3V-

Check +3.3V-Fix exists ? No
Fix output".

Yes

Check Q702,Q703,
F704 Broken ? No Q704 works normally ? No
and On/Off signal.

Yes Yes

Replace new fuse. Check trace.

89
 No +12V Output

Proceed to "No 12V

Check 12V exists ? No
Output".

Yes

Q703 damages and

Check Q703 works
No replace new
normally ?(Vce<0.2V)
transistor.

Yes

Q702 damages and

Check Q702 works
No replace new
normally ?(Vce>10V)
transistor.

Yes

Check R730 and

layout trace.

No +5V output.

Proceed to "No +5V-

Check +5V-Fix exist ? No
Fix output".

Yes

Q701 damages and

Check Q701 works
No replace new
normally ?(Vce<02V)
transistor.

Yes

Check Q705 works Replace new P-

No
normally ? MOSFET.

Yes

Check the trace of

+5V.

90
 No 12V output
or No +5V-Fix
output

Check D701 had been

No Solder it again.
inserted properly ?

Yes

Check IC701 damages ? Yes Replace new IC701.

No

Check D702 had been

No Solder it again.
inserted properly ?

Yes

Proceed to "Check
primary circuit".

No +3.3V-Fix
Output

Check IC705, IC602,

R718, R742, R617,
R616.

Proceed to "Check
primary circuit".

91
 Check primary
circuit.

Proceed to "Check
Fuse Broken ? No
IC601".

Yes

Proceed to "Check
Check Q601 damages ? No Check BD651 damages ? No
IC601".

Yes Yes

PinD & PinS of Q601

Inside diodes of
are shorted. Replace
BD601 are shorted.
new
Replace new bridge
R612,Q601,R611,ZD
diode.
602,IC601 and Fuse.

Check IC601.

Open R612 and inject

12V to Pin7 of
IC601.

Is the PWM waveform of

No Replace IC601.
Pin6 of IC601 is correct ?

Yes

Replace ZD601 and

IC603.

92
Chapter 7: Schematics drawing

93
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96
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98
99
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101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
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119
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122
123
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