Webasto Telestart Timer Dogrzewacz Retrofit Instalacja en

Parts and Accessories
Installation Instructions
F 53 0227 2W
Retrofit auxiliary heating system

BMW X5 (E 53) with M57 engine (diesel)
The installation time is approx. 2.5 - 4.5 hours (see important information), but this may vary
depending on the condition of the car and the equipment in it.
Retrofit / Installation kit No. 64 50 0 007 021

Installation Instructions No. 01 29 0 140 950 Issue date: 10.2001
Contents
Section Page
Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Auxiliary heating system wiring harness connection overview . . . . . . . . . . . . . . . . . 6
4. To install and connect the auxiliary heating system wiring harness . . . . . . . . . . . . . 7
5. To install the remote control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6. To install the time switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7. To modify the coolant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9. To operate the auxiliary heating system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10. To service the auxiliary heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11. Auxiliary heating system E53 with M57 engine circuit diagram . . . . . . . . . . . . . . . . 22
Retrofit / Installation kit No. 64 50 0 007 021 EN/2

Important information
The retrofit kit is for use within the BMW dealership organisation only.
In addition to the basic kit the control element required by the customer must be ordered
separately.
The wiring harness supplied with the installation kit is only to be fitted if there is no white/green
cable on the 6-pin plug X764 (on the auxiliary heater). If the wiring harness is required, the
installation time required will increase to approx. 4.5 hours.
On cars without a high on-board computer or on-board monitor the auxiliary heating system can
only be operated using the remote control, the Thermo Call or the time switch.
Do not kink or damage the cables during the installation work since otherwise they may cause
faults that can later only be identified by extensive additional work. The costs incurred as a result
of this will not be reimbursed by BMW.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must
be used.
After the installation work the retrofit auxiliary heating system must be coded using DIS or
MoDiC via the Retrofit path.
Target group
The target group for these installation instructions is specialist personnel trained on BMW cars
with specialist knowledge of vehicle electrical systems.
Work:
All servicing, repair and installation work on BMW cars is completed at your own risk.
All work is to be carried out using current BMW
- Repair manuals
- Circuit diagrams
in a rational order using the prescribed tools (special tools) and observing current health and
safety regulations.
Information on operation
Operating the auxiliary heating system places a strain on the car’s battery. To avoid starting
problems and to stabilise the car’s electrical system we recommend that you drive the car
adequately in the period when you use the auxiliary heating system so that the battery remains
well charged.
Recommendation: 30 minutes auxiliary heating system use = 30 minutes driving time.
! Danger of poisoning! The auxiliary heating system must not be operated in enclosed
areas such as garages or workshops (not even using the time switch or remote
control).
The auxiliary heating system must be switched off at filling stations and/or filling
points to eliminate the risk of explosions.
Required tools and equipment
Set of flat screwdrivers Set of Philips screwdrivers

Set of Torx wrenches Torch
Set of Allen keys 1/4 inch reversible ratchet set
Crimping pliers for AMP contacts Angle cutter
DIS or MoDiC Set of open-ended/ring spanners

1. Preparations
TIS instruction
No.
Conduct a brief test
Disconnect the negative pole of the battery 12 00 ...
The following components must be removed first of all

Heating closing panel 51 71 080
Also remove the following components if you wish to install the

remote control:
Boot trim on the right.
C pillar trim on the right
Boot floor trim 51 47 101
Also remove the following components if you wish to retrofit the

auxiliary heating system wiring harness or the time switch:
Trim at the bottom left of the instrument panel 51 45 180
Glove compartment 51 16 360
Trim at the bottom right of the instrument panel 51 45 181
Rear seat bench 52 24 005
Bottom side trim on the A pillar in the passenger footwell
Pedal trim 51 45 185
Centre console side trims 51 16 200
Door sill strips on the inside right 51 47 000

2. Installation and cabling diagram
2
3 4
6
1
F 53 0534 2W
Legend
0
1 Auxiliary heater
2 Auxiliary heating system wiring harness (only required if there is no white/green cable on
the 6-pin plug X764 (on the auxiliary heater)).
3 Adhesive aerial
4 Auxiliary heating system remote control receiver fuse
5 Remote control receiver
6 Time switch

3. Auxiliary heating system wiring harness connection overview
B
C
D
1
A
F 53 0535 2W
0
0
Cable colour / Abbreviation /

Item Description Signal Connection location in the car
Cross-section Slot
1 Auxiliary heating system
--- --- --- ---
wiring harness
A Blade terminal contact SH GN/WS On auxiliary heater X764, PIN 1
controller 0.50 mm2
B Blade terminal contact Terminal RT/SW To fuse holder in the boot on the right X10017, fuse slot
30 0.75 mm2 F86
C 6-pin socket casing WS/GN To auxiliary heater A14, black 6-pin plug X764, PIN 1
---
0.50 mm2
D Joint connector contact Terminal BR, Joint connector on rear closing panel X493
31 0.50 mm2

4. To install and connect the auxiliary heating system wiring harness
The wiring harness is only to be fitted if there

is no white/green cable on the 6-pin plug
X764 (on the auxiliary heater).
Connect branch D, brown cable on joint connector

X493 to the rear closing panel.
D
X493
056 0020 Z
0
Remove the screws (1) and swing the fuse box (2)
0
to the side.
2
1 F 53 0013 2W
0
Lay branch B, red/black cable, to the fuse box.

0
2
Take out fuse holder (1) and push out the interlock
(2).
1
Connect branch B, to slot F86.
B Insert the 5A fuse (3) into slot F86.
3
053 0021 Z
0
Lay branch A, white/green cable in the right side

0
skirt towards the glove compartment and then

behind the heating box to the left-hand side of the
1 car.
Lay branch A , green/white cable through the seal

(1) into the engine compartment to the auxiliary
heater.
A
053 0022 Z

4. To install and connect the auxiliary heating system wiring harness
0
0
Disconnect both plugs from the auxiliary heater (1).

0
X764 Lay branch A, white/green cable, to plug X764 (1).
053 0023 Z
0
0
Push in the interlock (1) and move the fuse (2) to

0
one side.
Connect branch A white/green cable, to PIN 1.
! First connect the 2-pin plug to the auxiliary

2 heater to prevent static electric charging.
Lock plug X764 again and connect both plugs to

the auxiliary heater.
1
053 0024 Z

5. To install the remote control components
! Ensure that you do not kink the air lines in the

2 air supply system (2).
Remove the screws (1) and swing the air supply

system (2) to the side.
1
0
F 53 0039 2W
Remove the screws (1) take out the cover (2).
0
0
F 53 0040 2W
Remove the screws (1). Undo the screw (2).
0
1 Remove the retaining plate (3).
3 2
F 53 0041 2W
0
Push the holder (1) on to the remote control

0
receiver (2).
1
F 39 0071 2W

Hold the remote control receiver (1) in position as

0
shown , mark the hole on the retaining plate (2) and

3 drill a 6 mm hole.
1
Secure the remote control receiver (1) with a
hexagonal screw M 5 x 20 mm and a hexagonal
nut (3).
2
Fit the retaining plate (2) again.
4
F 53 0222 2W
0
The gluing temperature must be at least

20˚C.
Clean the side window in the area where the
1 aerial is to be affixed.
Affix the adhesive aerial (1) as shown. Lay the

aerial cable (2) along the standard wiring harness
2 (3) to the installation site of the remote control
receiver.
3
0
F 53 0126 2W
0
Cars with a plug fitted as standard for the

remote control only:
Release plug X18830 from the wiring harness.

X18830 Disconnect all the cables from the plug (1).
053 0025 Z
0
Connect the disconnected cables (1) into the 6-pin

0
plug casing X18830 from the installation kit as

follows.
X18830 PIN 1 red/black cable

PIN 3 white/green cable
PIN 6 brown cable
053 0026 Z

All cars
Connect the aerial cable (1) and plug casing

1 2 X18830 X18830 to the remote control receiver (2). Secure
the cables with cable tape (3).
3
053 0027 Z

6. To install the time switch
Only install the time switch installation kit if the car is not equipped with a high on-board
computer or on-board monitor.
0
Release plug X18830.

0
Connect the black cable (1) on the time switch

X18830 wiring harness to PIN 4.
2
Cut the brown and red/black cables (2 and 3)
approx. 5 cm away from plug X18830.
3 1
F 53 0545 2W
0
Fit the cable ends of the cut cables (3 and 4) with

0
3 1 plug and socket contacts.
Connect branches (1 and 2) on the time switch

wiring harness to the cut cables of the same
colour.
Lay the time switch wiring harness on the right-

hand side of the car along the standard wiring
harness to the front and then to the driving light
4 2 switch.
F 53 0292 2W
0
Affix the template as shown.

0
Make holes as shown on the template.
F 53 0293 2W
0

6. To install the time switch
Secure the engagement pin (1) with a self-tapping

0
screw (2) 3.5 x 16 mm.

1 2 4 5 Affix the foam seal (4) to the time switch (5) from
the rear.
Thread the 4-pin plug X10130 through the hole (3)
and connect it to the time switch (5).
3
X10130
F 53 0546 2W

7. To modify the coolant system
F 53 0542 2W
1
Remove the coolant hoses (1 and 2).

053 0087 Z
4
1
2
4
3
Place the damper bearing (4) on the coolant hose or non-return valve as shown
(to prevent chafing).
Complete the water system using the coolant hoses (1 and 2) and the non-return valves
supplied in the installation kit.

Connect the coolant hoses (1 and 3) to the holder

0
(2) from the installation kit.
3 2
053 0012 Z

8. Concluding work and coding
Connect the battery.
Fill and bleed the coolant system as per the instructions.
Code the auxiliary heating system using DIS or MoDiC via path Retrofit.
Check the function of the auxiliary heating system.
Assemble the car again following the instructions to dismantle it in reverse order.
0

9. To operate the auxiliary heating system
The instructions for operating the auxiliary heating system with the on-board computer or
on-board monitor are described in the owner’s handbook supplied with the car and are to
be taken from there.
The instructions for operating the auxiliary heating system with the Thermo Call are
described in the separate Thermo Call installation instructions.
The section headed “Operation” is described again separately for the customer. Please cut
out this section and enclose it with the vehicle documents.
0
To program the hand-held transmitter

3 2 - Pull fuse F86 out of the fuse holder
1 - Wait for at least 5 seconds
- Insert fuse F86 again
- Press the OFF key (2) on the hand-held
transmitter for at least 1 second within 5
seconds.
This completes the programming procedure.
Up to three hand-held transmitters can be

programmed to operate with one receiver.
F 39 00 45 2W
To switch on the auxiliary heating system
- Press the ON key (1) on the hand-held transmitter for at least 1 second.
- The LED (3) lights up briefly during the transmission process and then flashes during the
switch on procedure.
To switch off the auxiliary heating system
- Press the OFF key (2) on the hand-held transmitter for at least 1 second.
The LED (3) will light up briefly during the transmission procedure.
The two available versions T70 (blue control keys) and T80 (wine red control keys) differ in
that the T80 version sends a response from the remote control receiver in the car to the
hand-held transmitter. The two versions are to be used in exactly the same way.
Response after transmission (T80 only) Meaning

- LED (3) flashes for 2 seconds after - Signal not received, change position and
transmission retransmit
- LED (3) flashes for 2 seconds after - Signal received
transmission
If the range becomes less, change the batteries (type MN21) in the hand-held
transmitter.


6
- Manual
5 Press the Heat now key (4)
7
- Automatic
by programming the start time
8 Operating indicator
4 - The heating indicator (5) and orange display
3 light are lit during the entire heating period.
2
1 F 46 0175 M
- Manual
Press the Heat now key (4)
- Automatic
By the programmed duration on the time switch
- The heating indicator (5) and orange display light will go out.
To set the time
- Press the time key (8) briefly and then press forwards (1) or backwards (3) until the required
time appears. Release the key.
The longer you press the keys, the faster the numbers for the time will move.
To display the time
- Press the time key (8) briefly. The time display will go out after 10 seconds.
To program the start time
Three different start times can be programmed.
- Press the key (2) once and program the first start time using the following table. “-:--” or a time
will appear on the display (6).
- Press forwards (1) or backwards (3) until the required start time appears on the display (6).
The entered start time will go out after approx. 8 seconds.
- If you press and hold forwards (1) or backwards (3) for more than 10 seconds the displayed
time will be deemed to have been selected and will be saved.
- Press key (2) again to program the other start times.
A start time has been programmed if the program number (7) is displayed and the orange
display light is lit permanently. The brightness of the display light cannot be adjusted.

To delete the start time
- Press the time key (2) briefly. The start time in the display (6) will disappear.
Select the programmed start time
- Press key (2) within 10 seconds until the program number with the required start time is
displayed.

10. To service the auxiliary heating system
Refer to the operating instructions in the owner’s handbook.
Check the charge condition of the battery on cars that are predominantly driven short distances
and recharge it if necessary.
Subject to technical modifications.

11. Auxiliary heating system E53 with M57 engine circuit diagram
0
0
20A
F59
F86
5A
A46 A48
2 30
X10456 X10017
2,5
RT
GE
X165
2,5 N25
br
3 2 1
X10130
0,5 RTSW
X642 2 1
X642
A14
6 2 1
X764
0,75 0,35 0,35 0,75 0,5 0,75
SW WS WS RT SW BR
RT RT GN SW
GE
X10116
1 2
X997 3 4 1
X18830
M Y7 A128
2
6
X18830
0,5 0,5
BR BR
X493
F53 0537 2W

11. Auxiliary heating system E53 with M57 engine circuit diagram
Legend
A14 Auxiliary heater control module

A46 Front fuse holder
A48 Rear fuse holder
A128 Auxiliary heating system remote control receiver
N25 Time switch
X165 Earth
X493 Earth
X642 2-pin black plug on the auxiliary heater
X764 6-pin black plug on the auxiliary heater
X997 2-pin black plug on the metering pump
X10017 Rear fuse holder
X10116 K bus joint connector
X10130 4-pin black plug on the time switch
X10456 Front fuse holder
X18830 6-pin black plug on the remote control receiver
Y7 Metering pump
Cable colours
RT red
SW black
GN green
BR brown
GE yellow
WS white

0
To operating the auxiliary heating system with remote control T70 (blue control keys)
0

- Press the OFF key (2) on the hand-held transmitter for
at least 1 second within 5 seconds.

Installation Instructions No. 01 29 0 140 950

F 39 00 45 2W
Issue date: 10.2001

- The LED (3) lights up briefly during the transmission process and then flashes during the switch on procedure.

- The LED (3) will light up briefly during the transmission procedure.
If the range becomes less, change the batteries (type MN21) in the hand-held transmitter.
EN/24
0
To operating the auxiliary heating system with remote control T80 (wine red control keys)
0

- Press the OFF key (2) on the hand-held
transmitter for at least 1 second within 5

Installation Instructions No. 01 29 0 140 950
seconds.

F 39 00 45 2W
Issue date: 10.2001

Response after transmission Meaning
- LED (3) flashes for 2 seconds after transmission - Signal not received, change position and
retransmit
- LED (3) flashes for 2 seconds after transmission - Signal received

- The LED (3) lights up briefly during the transmission process and then flashes during the switch on procedure.

- The LED (3) will light up briefly during the transmission procedure.
If the range becomes less, change the batteries (type MN21) in the hand-held transmitter.
EN/25

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Parts and Accessories

Retrofit auxiliary heating system

Retrofit / Installation kit No. 64 50 0 007 021

Retrofit / Installation kit No. 64 50 0 007 021 EN/2

Required tools and equipment

Set of flat screwdrivers Set of Philips screwdrivers

Retrofit / Installation kit No. 64 50 0 007 021 EN/3

The following components must be removed first of all

Also remove the following components if you wish to install the

Also remove the following components if you wish to retrofit the

Retrofit / Installation kit No. 64 50 0 007 021 EN/4

Retrofit / Installation kit No. 64 50 0 007 021 EN/5

Cable colour / Abbreviation /

Retrofit / Installation kit No. 64 50 0 007 021 EN/6

The wiring harness is only to be fitted if there

Connect branch D, brown cable on joint connector

Lay branch B, red/black cable, to the fuse box.

Lay branch A, white/green cable in the right side

skirt towards the glove compartment and then

Lay branch A , green/white cable through the seal

Retrofit / Installation kit No. 64 50 0 007 021 EN/7

Disconnect both plugs from the auxiliary heater (1).

X764 Lay branch A, white/green cable, to plug X764 (1).

Push in the interlock (1) and move the fuse (2) to

Connect branch A white/green cable, to PIN 1.

! First connect the 2-pin plug to the auxiliary

Lock plug X764 again and connect both plugs to

Retrofit / Installation kit No. 64 50 0 007 021 EN/8

! Ensure that you do not kink the air lines in the

Remove the screws (1) and swing the air supply

1 Remove the retaining plate (3).

Push the holder (1) on to the remote control

Retrofit / Installation kit No. 64 50 0 007 021 EN/9

Hold the remote control receiver (1) in position as

shown , mark the hole on the retaining plate (2) and

The gluing temperature must be at least

Affix the adhesive aerial (1) as shown. Lay the

Cars with a plug fitted as standard for the

Release plug X18830 from the wiring harness.

Connect the disconnected cables (1) into the 6-pin

plug casing X18830 from the installation kit as

X18830 PIN 1 red/black cable

Retrofit / Installation kit No. 64 50 0 007 021 EN/10

Connect the aerial cable (1) and plug casing

Retrofit / Installation kit No. 64 50 0 007 021 EN/11

Release plug X18830.

Connect the black cable (1) on the time switch

Fit the cable ends of the cut cables (3 and 4) with

3 1 plug and socket contacts.

Connect branches (1 and 2) on the time switch

Lay the time switch wiring harness on the right-

Affix the template as shown.

Make holes as shown on the template.

Retrofit / Installation kit No. 64 50 0 007 021 EN/12

Secure the engagement pin (1) with a self-tapping

screw (2) 3.5 x 16 mm.

Retrofit / Installation kit No. 64 50 0 007 021 EN/13

Remove the coolant hoses (1 and 2).

Retrofit / Installation kit No. 64 50 0 007 021 EN/14

Retrofit / Installation kit No. 64 50 0 007 021 EN/15

Connect the coolant hoses (1 and 3) to the holder

(2) from the installation kit.

Retrofit / Installation kit No. 64 50 0 007 021 EN/16