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Conbextra EP41
Conbextra EP41
Uses Properties
Provides a free flowing grout, for use where physical Pot life : 100 min. @ 20°C
properties and chemical resistance of the hardened grout 50 min. @ 35°C
are of utmost importance. It is suitable for a wide range of Density : Approx. 1.65 kg/Litre
heavy duty applications including : Tensile strength
(ASTM C307) : 12 N/mm2 @ 7 days
Underplate grouting to substantial structural elements.
Compressive strength Tolerance (±10%)
Base plate grouting in dynamic load situations such as (ASTM C579 Method B) 23°C - 75 N/mm2 @ 7 days
turbines and other reciprocating machinery. 35°C - 90 N/mm2 @ 7 days
Specification This must be free from oil, grease, or any loosely adherent
material. If the concrete surface is defective or has laitence,
Where shown on the contract documents, the epoxy grout
it must be cut back to a sound base. Bolt holes or fixing
shall be Conbextra EP40 supplied by Fosroc. It shall provide
pockets must be blown clean of any dirt or debris.
good general chemical resistance, and a 7 day compressive
strength of at least 90 N/mm2. Base plate
Mixing Limitations
The entire contents of the hardener can should be poured Grouts should not be placed in any unrestrained situa-
into the base container and mixed for 1 - 2 minutes followed tion, i.e. base plate plinths, etc. Failure to comply may
by addtion of filler component and continue mixing for 5 lead to crack development in the grout.
minutes or until a uniform consistency is achieved. Once
mixed, the material must be used within the specified pot life Estimating
(see under Properties). After this time, unused material will
Supply
have stiffened and should be discarded.
Conbextra EP40 : 15 litre pack
Note: Immediately prior to placement, all surfaces must be Nitoprime 25 : 1 and 4 litre packs
dry. Fosroc Solvent 102 : 5 litre packs
Placing Coverage
Nitoprime 25 : 4.0 to 5.0 m2/litre
Ensure that the grout can be placed within its pot life.
Continuous grout flow is essential. Sufficient grout must be
Storage
available prior to starting and the time taken to pour a batch
must be regulated to the time taken to prepare the next one. When stored in warehouse conditions below 35ºC,
Pouring should be from one side of the void to eliminate air Conbextra EP40 will have a shelf life of 12 months.
entrapment. The hydrostatic head must be maintained at all
times so that a continuous grout front is achieved. Precautions
All tools and equipment should be cleaned immediately after Some people are sensitive to epoxy resin so gloves and a
use with Fosroc Solvent 102*. barrier cream such as Kerodex 71, Rozalex 9, Debba-Wet
Work or similar should be used when handling these prod-
Hot weather working ucts. If contact with the resin occurs, it must be removed
Whilst the performance of Conbextra EP40 at elevated before it hardens with a resin removing cream such as
temperatures is assured, application under such conditions Kerocleanse 22 or Rozalex 42. Follow by washing with soap
can sometimes be difficult. It is therefore suggested that, for and water. Do not use solvent. The use of goggles is
temperatures above 35ºC, the following guidelines are used: recommended but should accidental eye contamination
occur, wash thoroughly with plenty of clean water and seek
(i) Store unmixed materials in a cool (preferably tempera-
medical treatment immediately.
ture controlled) environment, avoiding exposure to
direct sunlight. Fire
(ii) Keep mixing and placing equipment cool, arranging Nitoprime 25 and Fosroc Solvent 102 are flammable.
shade protection if necessary. It is especially important
to keep cool those surfaces of the equipment which will Flash points
come into direct contact with the material itself. Nitoprime 25 : 39°C
Fosroc Solvent 102 : 33°C
(iii) Try to eliminate application in the middle of the day, and
certainly avoid application in direct sunlight.
* Denotes the trademark of Fosroc International Limited
(iv) Ensure that there are sufficient operatives available to
complete application within the material’s pot life. †
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.
EG/0615/21/A