Professional Documents
Culture Documents
0 British Standards Institution. No part of this publication may be photocopied or otherwise reproduced without the prior permission in writing of BSI
B S 6 5 : 1988
Contents
Page Page
Inside front cover Tables
Back cover 1. Dimensions of barrels 3
2. Maximum permissible deviation from
Specification straightness (D,) 3
Section one. General 3. Crushing strength 4
1, Scope 2 4. Bending moment resistance 4
2. References 2 5. Maximum water absorption 4
3. Definitions 2 6. Applicable dimensional and performance
4. Materials and manufacture 2 requirements for fittings 5
7. Deflections 6
Section two. Pipes 8. Relevant sampling procedures and test clauses
for pipes and fittings 7
5. Dimensions and tolerances 2 8
3 9. Preconditioning time for strength tests
6 . Performance requirements 13
IO. Support distance for shear resistance tests
11. Normal inspection for both single and double
Section three. Fittings sampling plans 15
7. Dimensions and tolerances 5 12. Reduced inspection for both single and
8. Performance requirements 5 double sampling plans 15
13. Limit numbers for reduced inspection 15
Section four. Flexible mechanical joints 14. Tightened inspection for both single and
9. Performance requirements 6 double sampling plans 15
15. Tightened inspection for resubmission of
Section five. Sampling for tests rejected batches 16
Foreword
This British Standard has been prepared under the direction (9) Preconditioning by soaking before strength testing
of the Clay Products Standards Committee. It is a partial has been included to reinforce the products’ reputation
revision of BS 65 : 1981, incorporating the two amend- for durability. The soak times are conservative pending
ments issued in 1983, together with further changes which further research.
would have constituted a third amendment but for their (h) Surface water pipes are now brought into BMR and
extent and complexity. The standard is classed as a partial joint performance requirements.
revision because the Technical Committee has not reviewed
(i) Revisions have been made to the values of crushing
the entire 1981 edition. A full revision is, however,
strengths and BMRs for DN 225, DN 300 and DN 400
scheduled for the near future. The standard has been
drafted in the same style as the 1981 text, and changes to pipes to encompass the super strength category and
rationalize strengths, together with the necessary
the text, including Amendments No. 1 and 2 already
revision to the BMR value for DN 225 pipes and
published, are indicated by vertical lines in the margin.
marking.
This revision comes into effect on 1 September 1988,
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O
British Standard Specification for
Section one. General 3.2.3 nominal size (DN). A numerical designation of the
size of a unit, which is a convenient round number
1. Scope- . approximately equal to a manufacturing dimension.
This British Standard specifies requirements for vitrified NOTE. For the purposes of this standard, this dimension is the
clay pipes and fittings with or without sockets, and compat- nominal bore of the pipe or fitting.
ible accessories, for the construction of drainage and
sewerage systems, operated as gravity pipelines, or for use 4. Materials and manufacture
as ducts. 4.1 Pipes and fittings. Pipes and fittings shall be made from
Normal, surface water, perforated, and extra chemically suitable clays and when fired shall be sound and free from
such defects as would impair their function when in service.
O
resistant pipes and fittings are covered by the stanaard,
together with ducts. The standard applies to both glazed Pipes and fittings may be unglazed, or glazed on the interior
and unglazed products. and/or exterior. When glazed, they need not be glazed on
The standard also specifies performance requirements for
flexible mechanical joints used with normal and surface
water clay pipes and fittings.
the jointing surfaces of the spigot and socket. Pipes and
fittings marked as 'Duct' shall not have sharp ends to the
internal barrel.
I
NOTE. The pipes and fittings specified may be suitable for use
Fittings may be completed by affixing fired parts together.
with joints other than flexible mechanical joints but such joints Fired fittings may be surface treated after firing. They shall
are outside the scope of this standard. be deemed to comply with this standard provided that the
The requirements specified cover certain dimensions and completed fittings meet all the appropriate requirements
tolerances, physical and performance characteristics, specified in clauses 7 and 8.
marking and sampling, and testing and inspection proce- 4.2 Flexible mechanical joints
dures to verify compliance and to facilitate quality 4.2.1 Each component shall be fabricated having regard
control. to i t s individual function in such a way that the physical
performance of the joint assembly in service will be
2. References maintained.
The t i t l e s of the standards publications referred to in this 4.2.2 Elastomeric joint rings shall satisfy the physical
standard are listed on the inside back cover.
3. Definitions
For the purposes of this British Standard the following
property and type t e s t requirements of rings of type D
(drainage) specified in BS 2494.
1.
definitions apply. Section two. Pipes
3.1 Types of pipes and fittings
3.1.1 Normal. Suitable for all drains and sewers, other than 5. Dimensions and tolerances
where extra chemical resistance is required. 5.1 Bore. The bore o f the barrel of a pipe shall not deviate
3.1.2 Surface water. Suitable only for the conveyance of from the nominal size given in the first column of table 1 (a
surface water. or table 1 (b) beyond the limits of minimum and maximum
shown.
3.1.3 Perforated. Suitable for French drains and land
drains. 5.2 Length. Preferred nominal lengths are not specified in
this standard, but the limits of tolerance on the manufac-
3.1.4 Extra chemically resistant. Suitable for drains and turer's stated nominal length shall be:
sewers where extra chemical resistance is required,
(a) for normal pipes, extra chemically resistant pipes
~~
BS 65 : 1988
5.4 Perforations. The holes in perforated pipes shall be Table 2. Maximum permissible deviation
either circular or slotted, and shall be cleanly cut. They shall from straightness (D,)
be positioned in one 180 o segment of the barrel in one or
more rows parallel to the longitudinal axis of the pipe, Nominal length Normal pipes, extra Surface water and
the holes in each row being spaced equidistantly. The per- of pipe chemically resistant perforated pipes
missible deviation of the spacing between the holes in any LN pipes and ducts
row shall not exceed 20 mm. * DS DS
The total area of holes measured at the pipe bore shall be
not less than 3 mm2 per millimetre nominal size per metre m mm
length. The diameter of circular holes a t the pipe bore shall
0.3 2
be not greater than 10 mm. If slots are used instead of
0.6 4
circular holes, the width of slot a t the pipe bore shall be
not greater than 8 mm.
o .9 5
1.O 6
1.2 7
Table 1. Dimensions of barrels I .5 8
(a) Preferred nominal sizes 10
2.0
2.5 11 1.0 % of
Nominal Limits of bore nominal
3 .O 12 t
size (DN)
Normal pipes, extra Surface water and 3.5 13 length
chemically resistant perforated pipes 4.0 14 ,
pipes and ducts
,
.
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*I
Copyright British Standards InstitutionkPa = 10 mbar = 1 kN/m2 fi 0.1 m head of water (conventional).
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3
BSI B S * h S 8 8 m Lb2Libb9 0019038 1 I
BS65 : 1988
600 40 57 70
700 40 67 81
(b) Non-preferred nominal sizes
800 40 72 86
900 40 84 106 Nominal Strength class'
1O00 40 94 120 size
(DN) Standard Extra
strength strength
*See 6.2 regarding pipes and pipe sections of higher
strength.
kNm kN.m
t See 13.3.
200 4-00 6.00
(b) Non-preferred nominal sizes *See 6.3 regarding pipes and pipe sections
of higher strength.
Nominal Strength class'
I size
(DN) Standard Extra Table 5. Maximum water absorption
strength strength
Wall thickness Maximum water
kN/m kN/m of test piece absorption
1
75 16 20
125 20 22 %
200 20 25 t up to and
250 22 29t including 20 mm 4
375 34 38 greater than
450 34 44 20 mm 6
I
*See 6.2 regarding pipes and pipe sections
of higher strength.
tSee 13.3.
6.6 Tests for extra chemical resistance. When subjected I
to the t e s t s described in appendix F, extra chemically
resistant pipes shall comply with the requirements specified
in 6.6.1 and 6.6.2.
6.6.1 Water absorption. The percentage gain in mass of
the t e s t piece when tested in accordance with F.2 shall
not exceed the values given in table 5.
6.6.2 Acid resistance. The percentage loss in mass as 1
determined by the method described in F.3 shall not
exceed 3 %.
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gauge and this shall not drop below 75 mm water gauge
a tolerance of f. 10 % on the manufacturer's stated value.
in 5 min.
7.5 Branch angle. The tolerance on branch angle of a
*
junction shall be 5 o on the manufacturer's stated
Impermeability tests are not applicable to fittings of
DN 600 or greater.
nominal angle.
NOTE. Variations in the design of inlets and outlets are permissible
depending on their specific functions and the manufacturer's type
of joint.
Junctions X
Junction blocks
8.3 Chemical resistance. When subjected to the chemical 9.3 Straight draw. The pipes within a joint assembly shall
resistance t e s t described in appendix E, the mass loss of be separated by 10 mm using the method described in G.3
any test piece shall not exceed 0.25 %. and when separated shall withstand the constant internal
NOTE. Normal, surface water and duct fittings should be resistant pressure specified in 9.1 for 5 min without visible leakage.
to attack by chemicals likely to be found in waste water, surface 9.4 Shear resistance. 'A joint assembly shall be tested by
water or ground water.
the methods described in G.4.A load of 25 N per milli-
8.4 Test for extra chemical resistance. When subjected to metre of nominal size of pipe shall be applied to a normal
the t e s t described in appendix F, extra chemically resistant pipe joint assembly and a load of 15 N per millimetre of
fittings shall comply with the requirements specified nominal size of pipe shall be applied to a surface water
in 6.6.1 and 6.6.2. pipe joint assembly. The joint assembly shall withstand
8.5 Crushing strength. Where bends, junctions, taper pipes the constant internal pressure specified in 9.1 for 5 min
or bell mouths are fired in a plant alongside pipes, using the without visible leakage.
same materials and firing process, the crushing strength of 9.5 Test for chemical and physical resistance to effluent
these fittings i s deemed to be that of the pipes when tested (for normal pipe joint assemblies only). A joint assembly
to 6.2. If pipes are not normally fired alongside these shall be tested by the methods described in H.2 using
fittings, straight fittings or short lengths of pipes made for all the t e s t solutions specified in H.1. A separate joint
t e s t purposes, using the same materials and firing process assembly shall be used for each t e s t solution. Each joint
as for these fittings, shall be type-tested for compliance assembly which has been exposed to one of the test
with the requirements of 6.2. solutions specified in H.1 shall withstand a constant
NOTE. This clause also applies to fittings of strengths higher than internal pressure of 60 kPa* for 5 min with no visible
those specified in table 3(a) and 3(bl.
leakage.
Duct fittings
*Sampling to BS 6002
I
6.2
8.2*,8.4"
caused
initial
6.5
8.3,8.5
rejection 8.3,8.5
*Marking BS 65 on or in relation to a product represents a manufacturer's declaration of conformity, ¡.e. a claim by or on behalf of the
manufacturer that the product meets the requirements of the standard. The accuracy of the claim is therefore solely the responsibility
of the person making the claim. Such a declaration is not to be confused with third party certification of conformity, whc
ih-
desirable.
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7
BS65 : 1988
Appendix A* Appendix B
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salt glazed
mm
u p to 20
>20<35 42 66
> 35 66 90
*Throughout the appendices in this standard, reference to 'pipes' includes pipe sections where these are suitable for the tests.
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8
BSI BS*b5 ¿i& l b 2 4 b b î OOLïOY3 5 W ~
~
BS 65 : 1988
B.2.2 Bearing strips. The bearing strips shall consist of supported by flexible high pressure hoses which are closed
elastomeric material having a hardness of 50 f 5 IRHD". a t each end. These hoses shall be filled with liquid and
carried in U shaped channels below the bottom bearers and
The strips shall be of rectangular cross section having a
above the top bearers. Each segment shall have a nominal
width of 50 f 5 mm and a thickness of not less than
length of 100 mrn except for individual shorter sections
25 mm or more than 40 mm. The 50 mm dimension shall
used to make up the overall bearer length.
be in contact with the pipe.
The length of each bearing strip shall be equal to the length
The top bearing strip shall be concentric with the top
of each appropriate bearer segment.
bearer.
No part of any bearer segment shall overhang either end of
The bottom bearing strips shall be symmetrically disposed
the pipe.
on the bottom bearer, of equal thickness and parallel to
one another a t a distance apart of 25 f 5 mm. B.3.2 Common hydraulic manifold system (for use with
any length of pipe or pipe section). The overall bearer
B.3 Support systems length shall be B - 50 mm for pipes up to and including
B.3.1 Flexible hose system (for use with any length of 1500 mm nominal length and 6 - 100 mm for pipes greater
pipe or pipe section). The overall bearer length shall be than 1500 mm nominal length, where B is the nominal
B - 50 mm for pipes up to and including 1500 mm nominal length (in millimetres) of the external barrel unobstructed
length and B - 100 mm for pipes greater than 1500 mm by socket shape and/or jointing configuration a t either end
nominal length, where B i s the nominal length (in milli- (see figure 4).
metres) of the external barrel unobstructed by socket shape The top and bottom bearers shall be divided along their
and/or jointing configuration a t either end (see figure 41. length into separate segments. Each segment shall be
The top and bottom bearers shall be divided, along their supported by a common hydraulic system and be of the
length, into separate segments. These segments shall be same length which shall not be greater than 390 mm.
,
The length of each bearing strip shall be equal to the
length of each bearer segment.
'rfTop bearer The distance by which the overall bearer exceeds the total
length of the bearer segments shall be distributed evenly
as gaps between the segments. No gap shall be greater than
one third of a bearer segment.
No part of any bearer segment shall overhang either end
of the pipe.
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B.3.3 Rigid system (restricted t o use with pipes or pipe
sections less than or equal t o 1.1 m nominal length).
The overall length of each bearing strip shall be B - 50 mm,
Bot tom bearer where B i s the nominal length (in millimetres) of the
external barrel unobstructed by socket shape and/or
jointing configuration a t either end (see figure 4).
25 min. t Siope'up to 50 The overall bearer length shall not be less than the length
All dimensions are in millimetres. of the bearer strip.
No part of any bearing strip shall overhang either end of
Figure 3. Bearer shape the pipe.
Load
Load
B- 100 6 -100
bearers
B
JI
J
NOTE. Segmented bearers may be used for all nominal pipe lengths.
Rigid bearers may only be used for pipes of nominal length Q 1 .Im.
-it---- - - _ - - - - -- - - - - - - - - - - _ - - - -+
d
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in 1 s, and maintain it for the required period. (c = 1.84 g/mL) to 971.5 mL distilled water to produce
D.2 Fittings air pressure test (impermeability). Close the 1 L of solution;
ends of the fitting or section with air tight seals. Connect (b) sodium hydroxide solution, c (NaOH) = 1 .O mol/L
u
a cleai- plastics or glass tube gauge (manometer) t a one taken as containing 40 g of sodium hydroxide per litre.
of the air tight seals and a means of applying the air
pressure to another air tight seal. The weighing apparatus used shall be accurate to within
0.01 g when loaded with 200 g.
Appiy pressure to achieve a value of slightly more than
100 mm water gauge for the impermeability t e s t and allow On removal from the solution, carefully and thoroughly
5 min for stabilization of the air temperature. Adjust air wash each t e s t piece with hot distilled water and then boi1
pressure to 100 mm water gauge a t the commencement in 500 m L of distilled water for half an hour. Thereafter
of the test. boil it in a further 500 mL of distilled water for another
half an hour. Then dry the test piece a t a temperature of
During stabilization and testing the ambient temperature not Iess than 150 OC until no further loss of mass can be
and atmospheric conditions of the t e s t should, as far as noted on successive weighings. Calculate the loss of acid
possible, remain constant. or alkali soluble matter in the test piece as a percentage
of the dry mass as follows. If the mass in grams of the test
Appendix E piece before treatment is M I and the mass in grams of the
test piece after treatment i s M Z ,then:
Chemical resistance test for pipes and fittings (Ml - M,) x 100
percentage loss in dry mass =
Test pieces shall be freshly broken pieces of pipe, Ml
------
each 5 x IO4 mm3 to 9 x lo4 mm3 in volume, free from
cracks o r shattered edges. Clean and dry them thoroughly
'1 kPa = 10 rnbar = 1 kN/m2 ^r 0.1 m head of water (conventional).
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BSI B S * b S B B L b 2 4 6 6 9 0019046 O U
BS 65 : 1988
NOTE. Figure is diagrammatic only and not meant t o represent any particular joint designs.
Figure 7. Deflection t e s t
*Grade no. 2 provides a range of maximum pore diameters from 40 pin t o 90 pm.
t A R : analytical reagent quality. ,
!I
Copyright British Standards Institution
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-
BS 65 : 1988
G.3 Straight draw test (see 9.3). Fully engage the pipes G.4.2 For joint assemblies which undergo the full 6 mm
in the joint, axially align them and then separate them vertical movement in 6.4.1, the following additional test
by the t e s t requirement on the longitudinal axis with their shall be carried out. The load shall be applied with the
ends restrained to prevent further longitudinal movement. pipes set up as before but with the underside of the joint
6.4 Shear resistance tests (see 9.4). The pipes shall be fully assembly supported on a firm flat surface and restrained
engaged in the joint, axially aligned and then separated by from movement.
5 mm on the longitudinal axis with their ends restrained to
I prevent further longitudinal movement (see figure 8). Table IO. Support distance for shear
resistance tests
I
The tests described in G.4.1 and G.4.2 shall be carried out
as appropriate.
G.4.1 The pipe having the socket of the joint assembly
or either pipe in a sleeve joint assembly shall be supported
under the barrel a t both ends and restrained from move-
Nominal length
of pipe L N (m)
I Support distance s (m)
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I Load
When reduced inspection is in effect and the acceptance (b) the total number of defectives in the samples from
number has been exceeded, but the rejection number has the ten preceding batches (or such other number
not been reached, the batch shall be accepted and normal required by table 13) is equal to or less than the
inspection reinstated. applicable number given in table 13.
If the rejection number has been reached or exceeded, When double sampling is in use, all samples inspected
the batch shall be rejected and normal inspection reinstated. should be included, not first samples only.
1 ~
Table 11. Normal inspection for both single and double sampling plans
2- 50 2 O 1 not
not - - - - -
applicable
51 - 500 8 1 2 5 O 2 5 1 2
-
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501 3200 13 2 133 8 O 3 8 3 4
3 201 - 20 O00 20 3 4 13 1 4 13 4 5
I
1 Table 12. Reduced inspection for both single and double sampling plans
I I
Batch Single sampling Double sampling
size
Sample Acceptance Rejection I s t sample Acceptance Rejection 2nd sample Acceptance Rejection
size no. no. size no. no. size no. no.
2- 50 2 O 1 not - - - -
applicable
51 - 500 3 O 2 2 O 2 2 O 2
501 - 3200 5 1 3 3 O 3 3 O 4
3201 -20000 8 1 4 5 O 4 5 1 5
20-
29 *
30-
49 O
5 0 - 79 O
80 - 129 2
130 - 199 4
200 - 319 8
*The number of sample units from the last ten batches is not
sufficient for reduced inspection. In this instance more than
ten batches may be used for the calculation, provided that the
batches are the most recent ones in sequence, that they have
all been on normal inspection and that none has been rejected
while on original inspection.
I Table 14. Tightened inspection for both single and double sampling plans
Batch I Single sampling I Double sampling
size
Rejection
'7
I I
3 201 - 20 O00
20
no.
2
3
not
applicable
apgplicableI
8
13
-
oO
O
-
2
3
I 8
13
13
-
1
3
v
no.
2
4
1.5
BSI BS*b5 8 8 3b24bb9 0 0 2 9 0 5 0 2 i
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BS 65 : 1988
5.6 Tightened to normal inspection. Tightened inspection Table 15. Tightened inspection for
shall continue until five consecutive batches are accepted resubmission of rejected batches
when normal inspection shall be resumed.
5.7 Discontinuation of inspection. If ten consecutive Batch size Rejection
no.
batches remain on tightened inspection, the provision of
these sampling plans shall be discontinued pending action
2- 25
to improve the quality of the submitted products.
26- 500
Tightened inspection for rejected batches. Tightened 501 - 1200
I 5.8
inspection as shown in table 15 shall be used when 1 201 - 10 O00
20
32
inspecting a batch which has previously been rejected, 10 O01 - 20 O00 50
after removal of pipes with previously undetected visible
defects.
BS 65: 1988
This British Standard, having been prepared under the direction Enquiry Section, BSI, Milton Keynes MK14 6LE. telephone
of the Clay Products Standards Committee, was published under 0908 221 166, telex 825777.
the authority of the Board of BSI on 31 May 1988 and comes into Copyright. Users of British Standards are reminded that copyright
effect on 1 September 1988 (see foreword). subsists in all BSI publications. No part of this publication may be
O British Standards Institution, 1988 reproduced in any form without the prior permission in writing of
ES 65 was first published in 1914 and revised in 1934, 1937, BSI. This does not preclude the free use, in the course of
implementing the standard, of necessary details such as symbols and
1952 and 1963.
size, type or grade designations. Enquiries should be addressed to
BS 540 was first published in 1934 and revised in 1937, 1952
the Publications Manager, BSI. Linford Wood, Milton Keynes
and 1964.
MK14 6LE. The number for telephone enquiries is 0908 220022
A further revision, as BS 65 & 540, was issued in 1966 and a
and for telex 825777.
metric edition was published in 1971.
BS 539 was first published in 1951 and revised in 1968; Contract requirements. A British Standard does not purport t o
a metric edition published in 1971, include all the necessary provisions of a contract. Users of British
BS 1143 was first published in 1943 and revised in 1955 and 1974. Standards are responsible for their correct application.
Revision of all the above-mentioned standards under the single
number of BS 65, was published in February 1981. Revision of British Standards. British Standards are revised, when
First revision of BS 65 was published 31 May 1988. necessary, by the issue either of amendments or of revised editions.
It is important that users of British Standards should ascertain that
ISBN O 580 16574 4 they are in possession of the latest amendments or editions.
The following BSI references relate t o the work on this standard:
Automatic updating service. BSI provides an economic, individual
Committee reference CLB/5 Draft for comment 86/14180 DC
and automatic standards updating service called PLUS. Details are
available from BSI Enquiry Section a t Milton Keynes, telephone
British Standards Institution. Incorporated by Royal Charter, BSI i s O908 221 166, telex 825777.
the independent national body for the preparation of British ~~
Standards. It is the UK member of the International Organization Information on all BSI publications is in the BSI Catalogue,
for Standardization and UK sponsor of the British National supplemented each month by BSI News which i s available to
Committee of the International Electrotechnical Commission, subscribing members of 8SI and gives details of new publications,
revisions, amendments and withdrawn standards. Any person who,
In addition t o the preparation and promulgation of standards, BSI
when making use of a British Standard, encounters an inaccuracy or
offers specialist services including the provision of information
ambiguity, is requested t o notify BSI without delay in order that
through the BSI Library and Standardline Database; Technical Help
the matter may be investigatedand appropriate action taken.
to Exporters: and other services. Advice can be obtained from the
British Standards
8807 -7-2k- B
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