CV216

Read this book prior to preparation of the site and installation of the unit.
This book contains specific information on installation dimensions,
service considerations and technical specifications. It has been
produced to supply the new owner of the CV216 with all of the
information required to install the CV216 to ensure that it will operate
correctly and will be accessible for service.
Contents:
Page 2 - General Arrangement - This general arrangement provides
overall reference dimensions, mounting points, feed and discharge
details.
Page 3 - Crusher Support options - Details of standard support
arrangements in various configurations. Dynamic force data is also
provided for your reference.
Page 4 - Crusher Component Weights - Total operating weight and
individual weights of the main crusher components are provided.
Also included are internal lift-out heights for service reference.
Page 5 - Critical Crusher Service Considerations - It is important that,
when installed, there is adequate access for service. This page contains
details of all the aspects of the installation that affect the ability to
service the crusher.
Page 6 - Crusher Drive Details - Fitting dimensions for pulleys and
maximum power and speed ratings are provided.
Refer to seperate documentation for details of ancillary equipment
Notes: (Anti-Vibration Switch, Pre-Start Sounder, Door Safety Interlock etc.)
- All dimensions are provided in millimeter Your Sandvik representative has this information available.
measurements.
- If you consider the information in this book
to be unclear or insufficient please contact your
Sandvik representative for clarification.
- Not all components depicted in this book are supplied with
CV216 as standard. Check with Sandvik
representative for details.
- The content of this book is subject to change at any time.
Please contact your Sandvik representative to ensure you
have the latest version.
given to a third party or used for manufacturing purposes without our per-
This drawing and all the enclosures belong to us. They must not be copied

mission. As to infringements hereof, legal action will be taken with the

or duplicated - neither in original, nor in modified form - shown to or

(Skarpa kanter brytes / Sharp edges broken)

TOLERANSER/TOLERANCES
Om ej annat angivits gäller / Unless otherwise specified
Smältsvets.konstr / Welded constructions Svetsklasser enligt / Weld classes acc. to
Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering
SS-EN ISO 13920-B (SA 1121,200) SS-ISO 5817 (SA 1184,095) Vikt (kg)
M-gängor/M-threads
ISO 965-6H/6g (SA 1161,130)
U-gängor/U-threads
SMS 1718-2A/2B (SA 1161,150)
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
afo 1:50 E
Proj. method
Weight (Kg)

INTRODUCTION
Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
support of the existing law.

(m) Medel (c) Grov (v) Mycket grov Toleransklass

(m) Medium (c) Coarse (v) Very coarse Tolerance class Datum
Date 2009-06-12 No.
Rev
00.05
Installation Manual
Basmått / Basic dimension : <4000mm >4000mm

488.1800
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c Ritn.nr/Drawing No.
Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100)

CV216
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning) ISO 2768-1-v SS-ISO 2768-1-v
Ant. Ändring Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100)
Nr. Datum Införd Godkänd
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
Sheet 1 av
of 6
 Minimum clearance A A
reguired for roof removal.
Allow room for service of
inside components nominal 600.
2040 1912
1604

100
Bi-Flow adjustment point 900 Inspection Door
in open position
Grease lubrication point

510
1648
Service door for Rotor inspection Belt tensioning

928
115
2553

185
905
Service Panels for discharge inspection

1250

1000
Service Panels for belt inspection
1700
B B Minimum clearance
3626 required.
BASE
View from underside

Discharge Plate Discharge Plate

87

Top - Roof and Hopper

1096

C-C 856
1220
710 2040
200
C-C 856

280
Discharge Plate
B-B

240
350
48
423
18(4x) Holes for
Discharge Flange (not supplied) 798
Discharge Flange, Pre-Cut

10
Recommended o/a dim.

16
1173
810 64
11
given to a third party or used for manufacturing purposes without our per-
This drawing and all the enclosures belong to us. They must not be copied

766
210

280
mission. As to infringements hereof, legal action will be taken with the
or duplicated - neither in original, nor in modified form - shown to or

A-A
(Skarpa kanter brytes / Sharp edges broken)

TOLERANSER/TOLERANCES
Om ej annat angivits gäller / Unless otherwise specified
Smältsvets.konstr / Welded constructions Svetsklasser enligt / Weld classes acc. to

min. 710
Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering
SS-EN ISO 13920-B (SA 1121,200) SS-ISO 5817 (SA 1184,095) Vikt (kg)
afo 1:50
min. 240

M-gängor/M-threads U-gängor/U-threads Gjutgods/Castings E Weight (Kg)

ISO 965-6H/6g (SA 1161,130) SMS 1718-2A/2B (SA 1161,150) ISO 8062-CT12 (SA 1121,300) Proj. method

GENERAL ARRANGEMENT
Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
support of the existing law.

(m) Medel (c) Grov (v) Mycket grov Toleransklass

(m) Medium (c) Coarse (v) Very coarse Tolerance class Datum
Date 2009-06-12 No.
Rev
00.05
Installation Manual
Basmått / Basic dimension : <4000mm >4000mm

488.1800
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c Ritn.nr/Drawing No.
Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100)

CV216
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning) ISO 2768-1-v SS-ISO 2768-1-v
Ant. Ändring Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100)
Nr. Datum Införd Godkänd
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
Sheet 2 av
of 6
 3796
DYNAMIC FORCES 2757 1924
Any out of balance load on the support structure
caused by rotor imbalance will be in a horizontal
plane approximately 280 mm above the DATUM
plane of the crusher.

1648
The magnitude and frequency of such load for a

300
CV216 fitted with a 110 kW (205hp)
motor and a SANDVIK LP Rotor will be as Datum
Frame Mounting
follows.

917
2200
2362
MAXIMUM MINIMUM

2970
Rotor Rotor
Speed Speed

Speed 2200 rpm 1300 rpm

Frequency 37Hz 22 Hz
Short Leg Mounting
Imbalance load at Skid Mounting
normal running 14,3 kN 5,1 kN
Maximum imbalance 104 kN 37 kN Long Leg Mounting
load if rotor loses tip or 3438 1430
Cavity Wear Plate.
(Operator negligence) 4355 2158
Torque at full load 0,76 kNm 1,24 kNm

Frame Mounting Leg Mounting

Fixing bolt dimensions. Concrete foundation details. Maximum concrete
M20 (12x) are required to size given to suit poor ground conditions.
F
hold the crusher frame down

200
Reinforcing 6" SQ mesh x 1/4" wire.
Datum
2726 M20 (4x)
Holding bolts
295 295

500
280

155 210 for each leg.

460
4830
Legs manufactured by Sandvik SRP AB
3588
260

are recommended, as they are the correct

210
1180

1500
1590
stiffness for operation with the CV216
vibration control system.
205

The CV216 must be allowed to move in

100
a horizontal plane +/- 5 mm or fatique
damage to the CV216 or the support
structure may result.
3426

2240
1580
260

3546
given to a third party or used for manufacturing purposes without our per-
This drawing and all the enclosures belong to us. They must not be copied

mission. As to infringements hereof, legal action will be taken with the

or duplicated - neither in original, nor in modified form - shown to or

(Skarpa kanter brytes / Sharp edges broken) Concrete - 20 MPa

TOLERANSER/TOLERANCES minimum strength
Om ej annat angivits gäller / Unless otherwise specified
Smältsvets.konstr / Welded constructions Svetsklasser enligt / Weld classes acc. to
Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering
SS-EN ISO 13920-B (SA 1121,200) SS-ISO 5817 (SA 1184,095) Vikt (kg)
M-gängor/M-threads
ISO 965-6H/6g (SA 1161,130)
U-gängor/U-threads
SMS 1718-2A/2B (SA 1161,150)
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
afo 1:50 E
Proj. method
Weight (Kg)

CRUSHER SUPPORT OPTIONS

Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
support of the existing law.

(m) Medel (c) Grov (v) Mycket grov Toleransklass

(m) Medium
Basmått / Basic dimension :
(c) Coarse (v) Very coarse
<4000mm
Tolerance class
>4000mm
Datum
Date 2009-06-12 No.
Rev
00.05
Installation Manual
488.1800
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c Ritn.nr/Drawing No.
Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100)
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning) ISO 2768-1-v SS-ISO 2768-1-v
Nr. Ant. Ändring Datum Införd Godkänd Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100)
CV216
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
Sheet 3 av
of 6
 Bearing Cartridge SANDVIK LP73 Rotor Feedtube Holder Assembly Cavity Ring Top (Roof, Hopper, retained rock)
335[739] 372[820] 235[518] 1700[3747]

430 720
Hopper

616
350[772]

912

435

540
1366

403
Base (excl. Bearing Cartridge) Roof
1810[3990] 2 of-125[276] each

770
765[1686]
1756 1890
2040

50
1020
Crushing Chamber Complete
1695[3736]
2024
1870
810 2 of-118[260] each

825
Motor
1595[3515]
1158

1030 3626

300
Motor Mounting Plate
750[]1653
1110

Frame
920[2028]
Total Weight
xShort Legs

2200
All weights in kg [lbs]

2362
4 of-107[236]

2970
Crusher with each
Drive Kit SANDVIK LP Rotor = 9500[20940]
90[199] (Incl. Motors)
Allow additional 3000[6612] xSkid Frame
1350 (approximately) for retained rock. 460[1014]

x Not incl. Total Weight xLong Legs

given to a third party or used for manufacturing purposes without our per-
This drawing and all the enclosures belong to us. They must not be copied

Belt Guards 4 of-129[284]

603
mission. As to infringements hereof, legal action will be taken with the
or duplicated - neither in original, nor in modified form - shown to or

110[243] 4355 each

(Skarpa kanter brytes / Sharp edges broken)

TOLERANSER/TOLERANCES
Om ej annat angivits gäller / Unless otherwise specified

Perforated Plate
Smältsvets.konstr / Welded constructions Svetsklasser enligt / Weld classes acc. to
Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering
SS-EN ISO 13920-B (SA 1121,200) SS-ISO 5817 (SA 1184,095) Vikt (kg)

18[37] M-gängor/M-threads
ISO 965-6H/6g (SA 1161,130)
U-gängor/U-threads
SMS 1718-2A/2B (SA 1161,150)
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
afo 1:50 E
Proj. method
Weight (Kg)

CRUSHER COMPONENT WEIGHTS

Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
support of the existing law.

(m) Medel (c) Grov (v) Mycket grov Toleransklass

(m) Medium (c) Coarse (v) Very coarse Tolerance class Datum
Date 2009-06-12 No.
Rev
00.05
Installation Manual
Basmått / Basic dimension : <4000mm >4000mm

488.1800
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c Ritn.nr/Drawing No.
Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100)

CV216
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning) ISO 2768-1-v SS-ISO 2768-1-v
Ant. Ändring Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100)
Nr. Datum Införd Godkänd
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
Sheet 4 av
of 6
 ATTENTION: CRITICAL CRUSHER SERVICE CONSIDERATIONS
For ease of servicing it is recommended
that a permanently mounted crane or
monorail be located above the crusher.
To protect internal components against
damage by tramp iron, the feed material
should be scanned by a magnet and
preferably a metal detector.
Conveyers and feed chutes should be
positioned to allow for service
4 tons accessibility. The dimension shown is
the minimum for removal of the roof. If
this cannot be achieved then the
conveyer or chute should be movable
or removable. Note that some rotor
servicing operations are completed
through the feed opening. Make
provision for access with the roof in
place.

1912
Roof. Allow clearance in
walkway width for service
FEED OPENING

3350
Rotor inspection and door to swing open.
service door must be
A mechanical safety interlock accessible from a (Recommended clearance)
system is fitted as standard. walkway.

100

340
Leave room to access Maintain clearance for 2070
inspection ports and removal of motor.

750
discharge chutes on
both sides.
Grease and lubrications point
Bi-Flow/Feed control.
Allow clear space to lower
components for internal
Suggested height access during servicing.
of walkway
760

The warranty is contingent

1000

upon a correctly installed

and operating vibration
control system.
Waste grease discharge

The conveyors and discharge chutes should

be removable or seperate to provide room
for pulley removal and belt replacement.
Minimum service clearance indicated.
given to a third party or used for manufacturing purposes without our per-
This drawing and all the enclosures belong to us. They must not be copied

mission. As to infringements hereof, legal action will be taken with the

or duplicated - neither in original, nor in modified form - shown to or

(Skarpa kanter brytes / Sharp edges broken)

TOLERANSER/TOLERANCES
Om ej annat angivits gäller / Unless otherwise specified
Smältsvets.konstr / Welded constructions Svetsklasser enligt / Weld classes acc. to
Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering
SS-EN ISO 13920-B (SA 1121,200) SS-ISO 5817 (SA 1184,095) Vikt (kg)
M-gängor/M-threads
ISO 965-6H/6g (SA 1161,130)
U-gängor/U-threads
SMS 1718-2A/2B (SA 1161,150)
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
afo 1:50 E
Proj. method
Weight (Kg)

Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
CRITICAL CRUSHER SERVICE CONSIDERATIONS
support of the existing law.

(m) Medel (c) Grov (v) Mycket grov Toleransklass

(m) Medium (c) Coarse (v) Very coarse Tolerance class Datum
Date 2009-06-12 No.
00.05
Installation Manual
Basmått / Basic dimension : <4000mm >4000mm Rev

488.1800
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c Ritn.nr/Drawing No.
Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100)

CV216
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning) ISO 2768-1-v SS-ISO 2768-1-v
Ant. Ändring Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100)
Nr. Datum Införd Godkänd
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
Sheet 5 av
of 6
 Motor shaft CV216 Shaft
Clockwise rotation End detail.
Motor Bracket adjustment range. View from drive end.
Crusher Center to Motor Feet

1234 25

14
Power cable must be
1115 119 able to flex within motor
adjustment range.

+0,035
90 0

81 - 0,2
0
Motor Size Motor Requirements
Maximum Power = 110 kW Vertical shaft down - Mounting
Maximum Frame Size = IEC 315 type V5
C Shaft Centres D Cylindrical roller bearing in DE - C3
If larger or smaller frame size is clearance
necessary to supply the required Shaft material AISI 4140
power, consult Sandvik Frame material 200 MPa minimum
representative to confirm strength
compatibility. IP55 protection
Class F insulation
Thermistor protection
Top of 6 Groove Pulley - Top of Pulley Minimum clearance
Bottom of Bearing underside of Motor Underside of Guard -
Housing Mounting Plate topmost belt

DRIVE SELECTION TABLE FOR CV216 SINGLE DRIVE CRUSHER - 73LP-ROTOR

45

40

28

Crusher Rotor (73) Crusher Pulley Motor Pulley Wedge Belt Shaft Centre Static End Load Dynamic End Load
Motor Type rpm m/s SPC SPC Type mm 110 kW Motor 110 kW Motor
60Hz - 1760rpm 1388 43 355x6 groove 280x6 groove QXPC4000 1501 9023 Newtons 7095 Newtons
60Hz - 1760rpm 1471 46 335x6 groove 280x6 groove QXPC4000 1517 9368 Newtons 7440 Newtons
60Hz - 1760rpm 1564 49 315x6 groove 280x6 groove QXPC4000 1533 9554 Newtons 7626 Newtons
60Hz - 1760rpm 1642 52 300x6 groove 280x6 groove QXPC4000 1544 9902 Newtons 7973 Newtons
60Hz - 1760rpm 1760 55 280x6 groove 280x6 groove QXPC4000 1560 10146 Newtons 8218 Newtons
60Hz - 1760rpm 1885 59 280x6 groove 300x6 groove QXPC4000 1544 10385 Newtons 8171 Newtons
(6 Groove) 162

Crusher Pulley Motor Pulley 60Hz - 1760rpm 1980 62 280x6 groove 315x6 groove QXPC4000 1533 10519 Newtons 8079 Newtons

C D 50 Hz - 1480rpm 1381 43 315x6 groove 300x6 groove QXPC4000 1489 9888 Newtons 8323 Newtons
50 Hz - 1480rpm 1480 46 280x6 groove 280x6 groove QXPC4000 1529 10146 Newtons 8783 Newtons
50 Hz - 1480rpm 1585 49 280x6 groove 300x6 groove QXPC4000 1517 10184 Newtons 8618 Newtons
50 Hz - 1480rpm 1665 52 280x6 groove 315x6 groove QXPC4000 1501 10339 Newtons 8613 Newtons
50 Hz - 1480rpm 1770 55 280x6 groove 335x6 groove QXPC4000 1485 10336 Newtons 8384 Newtons
given to a third party or used for manufacturing purposes without our per-
This drawing and all the enclosures belong to us. They must not be copied

50 Hz - 1480rpm 1876 59 280x6 groove 355x6 groove QXPC4000 1469 10473 Newtons 8282 Newtons
mission. As to infringements hereof, legal action will be taken with the
or duplicated - neither in original, nor in modified form - shown to or

50 Hz - 1480rpm 1982 62 280x6 groove 375x6 groove QXPC4000 1449 10543 Newtons 8099 Newtons

(Skarpa kanter brytes / Sharp edges broken)

TOLERANSER/TOLERANCES
Om ej annat angivits gäller / Unless otherwise specified
Smältsvets.konstr / Welded constructions Svetsklasser enligt / Weld classes acc. to
Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering
SS-EN ISO 13920-B (SA 1121,200) SS-ISO 5817 (SA 1184,095) Vikt (kg)
M-gängor/M-threads
ISO 965-6H/6g (SA 1161,130)
U-gängor/U-threads
SMS 1718-2A/2B (SA 1161,150)
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
afo 1:50 E
Proj. method
Weight (Kg)

CRUSHER DRIVE DETAILS

Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
support of the existing law.

(m) Medel (c) Grov (v) Mycket grov Toleransklass

(m) Medium (c) Coarse (v) Very coarse Tolerance class Datum
Date 2009-06-12 No.
Rev
00.05
Installation Manual
Basmått / Basic dimension : <4000mm >4000mm

488.1800
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c Ritn.nr/Drawing No.
Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100)

CV216
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning) ISO 2768-1-v SS-ISO 2768-1-v
Ant. Ändring Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100)
Nr. Datum Införd Godkänd
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
Sheet 6 av
of 6