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Safety Integrated Systems Support (SISS)

SIMATIC S7-1500F

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• F-CPU 22
• Configuring 23
• F-Parameters 24
• Protection 26
• Diagnostic 29
• ET 200SP 35
• ET 200MP 92
• F-Addressing 97

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Page 2 Safety Integrated Systems Support
F-CPU
Configuring
S7-1200F S7-1500F S7-300F/400F

F-CPU
Like a standard CPU àDrag & Drop from hardware catalog into network view ►

► Configuring
► F-Parameters
► Protection
► Diagnostic

► ET 200SP
► ET 200MP
► F-Addressing

Choose firmware version

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Page 3 Safety Integrated Systems Support
F-CPU
F-Parameter
S7-1200F S7-1500F S7-300F/400F

F-CPU
F-CPU properties ►

► Configuring
► F-Parameters
► Protection
► Diagnostic

► ET 200SP
► ET 200MP
Default: F-CPU contains ► F-Addressing
a safety program

PROFIsafe monitoring time


for central F-I/O modules

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Page 4 Safety Integrated Systems Support
F-CPU
Configuring
S7-1200F S7-1500F S7-300F/400F

F-CPU
PROFIsafe F-monitoring time for F-I/O ►

► Configuring
► F-Parameters
► Protection
► Diagnostic

► ET 200SP
► ET 200MP
► F-Addressing

PROFIsafe monitoring time


for distributed F-I/O
modules

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Page 5 Safety Integrated Systems Support
F-CPU
Protection
S7-1200F S7-1500F S7-300F/400F

F-CPU
S7-1500F protection ►

► Configuring
► F-Parameters

The default protection Every user can read and ► Protection

level is “No protection” change the hardware ► Diagnostic

configuration and the blocks ► ET 200SP


► ET 200MP
► F-Addressing
Password only for fail-safe

Read only

HMI communication is
possible

A separate password protection


Complete protection for each access level
(e.g. for different user groups)

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Page 7 Safety Integrated Systems Support
S7-1500F
Display – extra Values for Safety

► F-CPU
► Configuring
► F-Parameters
► Protection
► Diagnostic

► ET 200SP
► ET 200MP
Safety mode ► F-Addressing
Enabled/Disabled

Overall signature of
the safety program

Timestamp of the last


failsafe modification

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Page 9 Safety Integrated Systems Support
S7-1500F
Webserver – extra Values for Safety

► F-CPU
► Configuring
► F-Parameters
► Protection
► Diagnostic

► ET 200SP
► ET 200MP
► F-Addressing

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Page 10 Safety Integrated Systems Support
S7-1500F
System diagnostics with

F-CPU
• System diagnostics in firmware of

► Configuring

S7-1500 integrated ► F-Parameters


► Protection
Diagnostic
• System diagnostics also in STOP

► ET 200SP
of the PLC available ► ET 200MP
► F-Addressing

• No additional blocks necessary as


with the S7-300/400

• Easy configuration of the alarm


settings
FB49, DB49
DB50, FC49

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Page 11 Safety Integrated Systems Support
S7-1500F
System diagnostics

► F-CPU
► Configuring
► F-Parameters

Always enabled ► Protection


► Diagnostic

► ET 200SP
► ET 200MP
► F-Addressing

Less configuration effort

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Page 12 Safety Integrated Systems Support
S7-1500F
System diagnostics

► F-CPU

S7-1500 S7-300/400 ► Configuring


► F-Parameters
► Protection
Default settings enabled disabled ► Diagnostic

► ET 200SP
► ET 200MP
Implementation In Firmware distributed blocks ► F-Addressing
NO blocks

Availability PLC – “STOP” PLC – “RUN”


PLC – “RUN”

Influence regarding No influence high


performance (generation of the blocks)
(Generation/Download)
Connection to„3rd- not possible Export/Import of
Party“-HMI (changed architecture) generated messages (with
STEP 7 “Classic”)

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Page 13 Safety Integrated Systems Support
• F-CPU 23
• ET 200SP 34
• Overview 35
• BaseUnit 38
• General F-parameter 42
• 8 F-DI 46
• 4 F-DQ 56
• F-PM-E 66
• 1 F-RQ 79
• F-CM AS-i Safety 83
• ET 200MP 92
• F-Addressing 97
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Page 14 Safety Integrated Systems Support
ET 200SP
…optimum utilization of control cabinet volume

Investment protection + High availability +


• Simply add failsafe modules to • Signal-test onboard
the standard I/O • Short-circuit, wire breakage, …
• Easy and rapid localization of
faults through finely granular
Simple commissioning + fault messages in plain text
• PROFsafe address configured
via software and saved in the
coding module. Optimum utilization of control +
cabinet volume
• Reduction in module width of
Simple device replacement + 50% or more
• PROFIsafe address automatically
• Load group formation without
transferred from the intelligent
power modules
coding module

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Page 15 Safety Integrated Systems Support
ET 200SP
Interface modules

► F-CPU
ET 200SP IM DP HF IM PN ST IM PN HF ► ET 200SP
► Overview
► BaseUnit
Number of modules 32 32 64 ► General F-parameter
► 8 F-DI
► 4 F-DQ
Failsafe I/O Module ► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety
Isochronous Mode
(Synchronisation with program cycle) ► ET 200MP
► F-Addressing

Hot swapping multi single multi

Media redundancy (MRP)

Prioritized startup

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Page 16 Safety Integrated Systems Support
ET 200SP
Choose the correct BaseUnit

► F-CPU
New potential group ► ET 200SP
necessary? ► Overview
BaseUnit
à white BaseUnit

► General F-parameter
► 8 F-DI
Want to use the existing ► 4 F-DQ

potential group? ► F-PM-E


► 1 F-RQ
à dark BaseUnit ► F-CM AS-i Safety

► ET 200MP
► F-Addressing

BaseUnits with additional


AUX terminals

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Page 18 Safety Integrated Systems Support
ET 200SP
Choose the correct BaseUnit for F-PM and F-RQ

F-CPU
Power module Relay module ►

► ET 200SP
F-PM-E PPM 24VDC/8A F-RQ 1x24VDC/24..230VAC/5A ► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

Opens a new potential group for


Specific Baseunit for F-RQ
safety-related shutdown
BaseUnit: BU20-P8+A4+0B
BaseUnit: BU20-P6+A2+4D
Article Nr.: 6ES7193-6BP20-0BF0
Article Nr.: 6ES7193-6BP20-0DC0

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Page 19 Safety Integrated Systems Support
ET 200SP
Choose the correct BaseUnit

► F-CPU
► ET 200SP
► Overview
► BaseUnit
General F-parameter
New potential group

► 8 F-DI
► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety
AUX clamps connected ► ET 200MP
► F-Addressing

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Page 20 Safety Integrated Systems Support
ET 200SP
Choose the correct BaseUnit

F-CPU
Choose the correct BaseUnit in the hardware configuration. ►

► ET 200SP
► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
Choose the correct potential ► 4 F-DQ
group ► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

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Page 21 Safety Integrated Systems Support
ET 200SP
General F-Parameter

ET 200SP
General F-parameter

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Page 22 Safety Integrated Systems Support
ET 200SP
General F-Parameter

Overview – safety-related parameters of the F-I/O modules

PROFIsafe parameters
• PROFIsafe monitoring time (watchdog)
• PROFIsafe target address, unique per F-module

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Page 23 Safety Integrated Systems Support
ET 200SP
General F-Parameter

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Page 24 Safety Integrated Systems Support
ET 200SP
General F-Parameter

F-CPU
The general F-parameters are the same for all modules PROFIsafe monitoring time of

► ET 200SP
the F-CPU interface ► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ

Has to be configured with ► F-PM-E

“Assign failsafe address” ► 1 F-RQ


► F-CM AS-i Safety
(no DIP switch).
► ET 200MP
► F-Addressing

CRC across all parameters


without the PROFIsafe
address

Passivation behavior:
Passivate channel
Passivate entire module

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Page 25 Safety Integrated Systems Support
F-Addressing
Assign failsafe address in TIA Portal

Open the context menu of


the PROFINET device

Select “Assign
F-destination address”

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Page 26 Safety Integrated Systems Support
F-Addressing
Assign failsafe address in TIA Portal

Checks all modules for


assigning the failsafe
address

Checks only one module


for assigning the failsafe
address

Start the procedure by


clicking on
“Identification”

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Page 27 Safety Integrated Systems Support
F-Addressing
Assign failsafe address in TIA Portal

The operator has to


confirm the failsafe
address assignment
within 60 sec.

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Page 28 Safety Integrated Systems Support
F-Addressing
Assign failsafe address in TIA Portal

Assignment by serial
number

Confirm the serial


number of the ET
200SP IM

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Page 29 Safety Integrated Systems Support
ET 200SP
General F-Parameter

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Page 30 Safety Integrated Systems Support
ET 200SP
General F-Parameter

F-CPU
When it should a Passivation of modules happen à QBAD ►

► ET 200SP
• During the start-up of the F-system until the CPU is in RUN ► Overview

• With PROFIsafe communication errors between F-CPU and F-I/O ► BaseUnit


► General F-parameter
• If F-I/O or channel faults occur (e.g. wire break, cross circuit, etc.) ► 8 F-DI

• By setting the parameter PASS_ON = 1 in the F-I/O DB ► 4 F-DQ


► F-PM-E
► 1 F-RQ

Passivation means ► F-CM AS-i Safety

► ET 200MP
• Outputs are de-energized – independently of the process image
► F-Addressing
• Inputs provide the substitute value “0” – independently of the actual signal

QBAD ACK_REQ
Reintegration means à ACK_REI (↑)
• Outputs are supplied by the process image again Everything OK 0 0
• Process image of the inputs is supplied with valid process values Error 1 0
Error fixed 1 1
When do you need a Reintegration (after error is cleared)
ACK_REI (↑) 0 0
• Automatically for ACK_NEC = 0 – except for communication errors
• Manually for ACK_NEC = 1 by setting ACK_REI = 1 in the F-I/O DB Everything OK 0 0

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Page 31 Safety Integrated Systems Support
STEP 7 Safety V13 SP1
F-I/O DB
S7-1200F S7-1500F S7-300F/400F

Passivate the
F-I/O

For reintegration
of F-I/O

I/O evaluation

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Page 32 Safety Integrated Systems Support
STEP 7 Safety V13 SP1
Value status
S7-1200F S7-1500F S7-300F/400F

Location of value status bits in the PII for fail-safe digital input modules

Example of address
assignment in the PII
for a F-DI module with
16 channels

• The value status bits come straight after the channel values in the PII.

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Page 33 Safety Integrated Systems Support
STEP 7 Safety V13 SP1
Value status
S7-1200F S7-1500F S7-300F/400F

Location of value status bits in the PII for fail-safe digital output modules

Example of address
assignment in the PIQ
for a F-DQ module with
4 channels

• The value status bits in the PII are mapped with the same structure
as the channel values in the PIQ.

Example of address
assignment in the PII
for a F-DQ module with
4 channels

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Page 34 Safety Integrated Systems Support
STEP 7 Safety V13 SP1
Value status
S7-1500F S7-300F/400F

Location of value status bits in the PII for fail-safe digital input/output modules

Example of address
assignment in the PIQ
for a F-DI/DQ module
with 2/1 channels

• The value status bits in the PII are mapped with the same structure
as the channel values in the PII and PIQ.

Example of address
assignment in the PII
for a F-DI/DQ module
with 2/1 channels

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Page 35 Safety Integrated Systems Support
STEP 7 Safety V13 SP1
Safety blocks

Evaluation of the F-I/O in a separate F-FB „F-Periphery“

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Page 36 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

ET 200SP
F-DI 8x24VDC HF

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Page 37 Safety Integrated Systems Support
ET 200SP
General F-Parameter

F-CPU
Overview – safety-related parameters of the F-I/O modules ►

► ET 200SP
► Overview

PROFIsafe parameters ► BaseUnit


► General F-parameter
• PROFIsafe monitoring time (watchdog) ► 8 F-DI

• PROFIsafe target address, unique per F-module ► 4 F-DQ


► F-PM-E
► 1 F-RQ

Module parameters ► F-CM AS-i Safety

► ET 200MP
• Passivation behavior in case of module or channel errors
► F-Addressing
• Passivation of a single channel or of the whole module

• Activation / deactivation of cyclic tests


• Wire break, short circuit, …

• Sensor interconnection on F-DI modules


• 1-channel, 2-channel equivalent, 2-channel non equivalent

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Page 38 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

F-CPU
Sensor supplies ►

► ET 200SP
► Overview
► BaseUnit
• Each sensor supply can be used for each input ► General F-parameter
8 F-DI
• If you don’t use a supply, it is deactivated

► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

Sensor supply is not in use


and therefore deactivated

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Page 39 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

F-CPU
Sensor supplies ►

► ET 200SP
Overview
When the short-circuit test is If the module does not detect a

► BaseUnit
enabled, the corresponding "0" signal at the input within ► General F-parameter
sensor supply is switched the assigned time, a diagnostic ► 8 F-DI

off for the configured time. interrupt is generated. ► 4 F-DQ

Otherwise it supplies Meanwhile the process value is


► F-PM-E
► 1 F-RQ
constant 24V DC. “frozen” ► F-CM AS-i Safety

► ET 200MP
► F-Addressing

You use this parameter to


notify the module how long the
utilized sensor needs to start
up after connecting the sensor
supply.
Afterwards the process value
is up to date

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Page 40 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

F-CPU
Channel parameters: 1oo2 evaluation Dual-channel sensor with ►

ET 200SP
equivalent or antivalent ►

► Overview
evaluation ► BaseUnit
► General F-parameter
► 8 F-DI
Supply last valid value or 0 ► 4 F-DQ

if discrepancy ► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
Channel discrepancy time
► F-Addressing

Reintegration behavior:
Test 0-Signal necessary /
not necessary

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Page 41 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

F-CPU
Channel parameters ►

Single-channel sensor ► ET 200SP


evaluation ► Overview
► BaseUnit
► General F-parameter

Channel in use ► 8 F-DI


► 4 F-DQ
► F-PM-E
► 1 F-RQ
External / Internal sensor ► F-CM AS-i Safety
supply 0…7 ► ET 200MP
► F-Addressing

To suppress stray
interference, you can set
an input delay for the
entire channel or channel
pair.
It results in a longer
response time.

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Page 42 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

F-CPU
Channel parameters ►

► ET 200SP
► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
Recognizing unusual signal ► 4 F-DQ

patterns (with 1oo1 available) ► F-PM-E


► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

Number of signal changes until


a chatter error is detected

The monitoring window starts


8
with the first signal change of
the input signal

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Page 43 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

F-CPU
Chatter monitoring ►

► ET 200SP
An assigned monitoring window is available for each input channel. The monitoring window starts with the ► Overview
first signal change of the input signal. If the input signal changes within the monitoring window at least as ► BaseUnit

often as the assigned "Number of signal changes", a chatter error is detected. If no chatter error is detected ► General F-parameter
► 8 F-DI
within the monitoring window, the next signal change restarts the monitoring window. ► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety
Diagnosis chatter error ► ET 200MP
If a chatter error is detected, a ► F-Addressing
diagnostic is signaled. If the
chatter error does not occur for
the monitoring window for three
times the configured period, the
diagnostic is reset.

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Page 44 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

► F-CPU
► ET 200SP
► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ
One sensor is connected via one channel ► F-PM-E
(1oo1 evaluation) for each process signal. Any ► 1 F-RQ

sensor supply of the module can be assigned ► F-CM AS-i Safety

ET 200MP
to each input.

► F-Addressing

You can also supply the sensor by means of


an external sensor supply.

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Page 45 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

F-CPU
Some examples for 1oo2 equivalent / antivalent ►

► ET 200SP
► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

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Page 46 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF

F-CPU
Terminal assignment ►

► ET 200SP
Clamp Assignment Clamp Assignment ► Overview
► BaseUnit

1 DI0 2 DI1
DI0 DI1 ►


General F-parameter
8 F-DI
► 4 F-DQ
3 DI2 4 DI3 ► F-PM-E
1 F-RQ
5 DI4 6 DI5

► F-CM AS-i Safety

7 DI6 8 DI7 ► ET 200MP

US0 US1 ► F-Addressing


9 US0 10 US1
11 US2 12 US3
13 US4 14 US5
15 US6 16 US7
L+ DC24V M M
• DIn: Fail-safe digital input, Channel n
• USn: Internal sensor power supply, Channel n
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Page 47 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF - Properties

Properties

F-DI 8 x 24 VDC HF • centraler/decentraler automation

• 8 inputs up to SIL2 resp.


• 4 inputs up to SIL 3

• separated short-circuit protected sensor supplies

• Integrated diagnosis of input circuit – short-circuit


monitoring – discrepancy evaluation
• external sensor supply possible

• module passivation in case of error

• chatter monitoring of input signals

• width: 15mm

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Page 48 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF – Application examples

Emergency-Stop device …any assignment of sensor


supply for each input channel
module diagnosis

• Two-channel evaluation (1oo2)


channel 0 & 8 correspond as one
channelgroup à 1 signal in process
image of inputs

• Internal sensor-supply

• Short-circuit monitoring

• Discrepancy evaluation

à high degree of diagnostic (up to SIL 3)

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Page 49 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF - Application examples

Two-Hand operating device …any assignment of sensor


supply for each input channel
module diagnosis

• One-channel evaluation (1oo1)

• Internal sensor-supply

• Short-circuit monitoring

• No evaluation of discrepancy

à mid degree of diagnostic (up to SIL3/PLe)*

*with using library safety function „TWO_H_EN“, according to EN574 synchronization time: 500ms

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Page 50 Safety Integrated Systems Support
ET 200SP
F-DI 8x24VDC HF – Application examples

Protective door-switch (OSSD-signal)

module diagnosis

• Two-channel evaluation (1oo2)


channel 0 & 8 correspond as one
channelgroup à 1 signal in process
image of inputs

• External sensor-supply

• no short-circuit monitoring
(sensor integrated)

• discrepancy evaluation

à mid degree of diagnostic (up to SIL


SIL3/PLe)

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Page 51 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

ET 200SP
F-DQ 4xVDC/2A PM HF

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Page 52 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

F-CPU
Channel parameters for “Potential group” and “F-parameter” are the same ►

► ET 200SP
as for a F-DI and F-DQ module. ► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

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Page 53 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

F-CPU
Channel parameter Specifies the time within

► ET 200SP
the light, dark and switch ► Overview
on test should be ► BaseUnit

performed. In case of a ► General F-parameter

fault, the time is reduced to ► 8 F-DI


► 4 F-DQ
60 seconds ► F-PM-E
► 1 F-RQ
F-CM AS-i Safety
Readback time for the dark ►

ET 200MP
test ►

► F-Addressing

Readback time for switch


on test

Option: light test

Option: Wire break


diagnosis

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Page 54 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

F-CPU
Dark test ►

► ET 200SP
► Overview

• Dark tests are shutdown tests within bit pattern test. ► BaseUnit

• A test signal is switched to the output channel while the output channel is active ("1"). ► General F-parameter
► 8 F-DI
• The output channel is then briefly disabled (= "dark period") and read back. ► 4 F-DQ

• A sufficiently slow actuator does not respond to this and remains switched on. ► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

„Max readback time dark test“ should be set as ► ET 200MP

low as possible, but high enough that the output ► F-Addressing

channel is not passivated.

The dark test detects the following faults:


ü Short circuit P to L+
ü Short circuit M to ground
ü Cross circuit
Readback

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Page 55 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

F-CPU
Switch on test ►

► ET 200SP
► Overview

• The switch on test is part of the bit pattern test. ► BaseUnit

• During the switch on test, the P-switch and M-switch of the output channel are alternately closed ► General F-parameter
► 8 F-DI
and read back when the output channel is inactive ("0"). ► 4 F-DQ

• In contrary to the light test, no power flows through the connected load during the test. ► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

„Max. readback time switch on test“ should be ► ET 200MP

set as low as possible but high enough that the ► F-Addressing

output channel is not passivated

The switch on test detects the following faults:


ü Short circuit M to ground
ü Short circuit P to L+
ü Cross circuit
Readback

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Page 56 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

F-CPU
Channel parameters ►

► ET 200SP
► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

Option: Activate light test

Option: Activate wire-break


monitoring

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Page 57 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

F-CPU
Light test ►

► ET 200SP
► Overview

• A test signal is switched to the output channel while the output channel is inactive ("0"). ► BaseUnit

• The output channel is switched on briefly during the light test (= "light period") and read back. A ► General F-parameter
► 8 F-DI
sufficiently slow actuator does not respond to this and remains switched off. ► 4 F-DQ

• In contrary to the switch on test, the P-switch and the M-switch switch at the same time during the ► F-PM-E
1 F-RQ
light test and power flows through the connected load.

► F-CM AS-i Safety

► ET 200MP
► F-Addressing

The light test detects the following faults:


ü Overload with a “0” signal at the output
ü Wire break with a “0” signal at the output

Readback

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Page 58 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

F-CPU
Wiring ►

► ET 200SP
► Overview

In order to achieve SIL3/Cat.4/PLe with this ► BaseUnit

wiring, you must install a qualified actuator, for ► General F-parameter


► 8 F-DI
example, in accordance with IEC 60947. ► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

"wire break" fault is only detected if the wire ► ET 200MP

break disconnects both relays from P or M. ► F-Addressing

This diagnostics is not safety-related.

SIRIUS contactor
"wire break" and "overload" faults are detected
only at the P-switch of the output (not at the
M-switch).

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Page 60 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF – Application Example

Two-channel contactor control

module diagnosis

• short-circuit P to L+

• short-circuit M to ground

• cross-circuit detection
P-… to P-… resp. M-… to M-…

• wire-break-/overload-monitoring
P-switch

à high degree of diagnostic (up to SIL3/PLe)*

*with implementation of feedback monitoring in F-user program

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Page 61 Safety Integrated Systems Support
ET 200SP
F-DQ 4x24VDC/2A PM HF

F-CPU
Terminal assignment ►

► ET 200SP
Clamp Assignment Clamp Assignment ► Overview
► BaseUnit

DQP0 DQP1 ► General F-parameter

1 DQ-P0 2 DQ-P1 ► 8 F-DI


► 4 F-DQ
3 DQ-P2 4 DQ-P3 ► F-PM-E
► 1 F-RQ
5 DQ-P0 6 DQ-P1 ► F-CM AS-i Safety

ET 200MP
7 DQ-P2 8 DQ-P3 ►

DQM0 DQM1 ► F-Addressing


9 DQ-M0 10 DQ-M1
11 DQ-M2 12 DQ-M3
13 DQ-M0 14 DQ-M1
15 DQ-M2 16 DQ-M3
L+ DC24V M M
• DQ-Pn: Fail-safe digital output, Channel n, P-switching
• DQ-Mn: Ground for Fail-safe digital output, Channel n, M-switching
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Page 62 Safety Integrated Systems Support
ET 200SP
F-RQ 1x24VDC/24..230VAC/5A

ET 200SP
F-RQ 1x24VDC/
24..230VAC/5A

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Page 63 Safety Integrated Systems Support
ET 200SP
F-RQ 1x24VDC/24..230VAC/5A

Internal construction ► F-CPU


ET 200SP
• Module-internal Feedback signal by the process image of the inputs (PII): ►

► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

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Page 64 Safety Integrated Systems Support
ET 200SP
F-RQ 1x24VDC/24..230VAC/5A

F-CPU
ET 200SP 1 F-RQ ►

► ET 200SP
• 1 relay output (2x two-channel NO contacts) ► Overview

• SIL 3 / PL e if controlled by F-DQ output ► BaseUnit


► General F-parameter
• Galvanically isolated switching up to 5A ► 8 F-DI
► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

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Page 65 Safety Integrated Systems Support
ET 200SP
F-RQ 1x24VDC/24..230VAC/5A – Application Example

Two-Channel contactor control

module diagnosis

• Relay contacts with internal readback


signal as part of PII

• galvanically isolated switching contacts

à high degree of diagnostic (up to SIL3/PLe)*

…cascade signal to control more


*controlled by F-DQ (P/M-switching)
F-RLY modules
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Page 66 Safety Integrated Systems Support
ET 200SP
F-RQ 1x24VDC/24..230VAC/5A

F-CPU
Terminal assignment ►

► ET 200SP
Overview
Clamp Assignment Clamp Assignment

► BaseUnit
► General F-parameter
RQ01+ RQ01- ► 8 F-DI
1 RQ01+ 2 RQ01- ► 4 F-DQ
RQ02+ RQ02- F-PM-E
3 RQ02+ 4 RQ02-

► 1 F-RQ
F-CM AS-i Safety
5 - 6 -

► ET 200MP
7 - 8 - ► F-Addressing

9 IN P 10 OUT P
IN P
11 IN M 12 OUT M
IN M
13 AUX 14 AUX
15 AUX 16 AUX

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Page 67 Safety Integrated Systems Support
I IA AS S SUP FA 3

SIMATIC S7-1500F

Unrestricted / © Siemens AG 2015. All Rights Reserved. siemens.com/safety-integrated


Functional segment M1 – Auto mode for M1

Description:
• In "Auto“ mode M1 starts with "Start".
• Safe shutdown via E4.
• To Acknowledge press "Reset".

Tasks:
• Create the safe shutdown with E4
• Define a „Auto_flag“ for the Start/Stop-operation in „Auto“ mode
• Once the Auto mode is selected, by pressing “Start” button, auto_flag should switched to true. (consider
switch off condition: Fdback.error, Estop.Q, Service mode, global Qbad)
• If Safety feedback monitoring with „FDBACK“ also get a true signal, the motor M1 should be switched on
• If “auto_flag” is true and the FDBACK is true also, the relay which connected to M1 should be switched on.

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Page 69 Safety Integrated Systems Support
STEP 7 Safety V13 SP1
Safety blocks

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Page 70 Safety Integrated Systems Support
STEP 7 Safety V13 SP1
Safety blocks

Signal profile diagram F_ESTOP1 (ACK_NEC = 1)

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Page 71 Safety Integrated Systems Support
Functional segment M1 – Service mode for M1

Description:
• In “Service” mode M2 is active as long as the two-hand-monitoring evaluation
is “1”
• Safe shutdown via E4.

Tasks:
• „S1“ and „S2“ are the input for the „TWO_H_EN“ module
• Create a service_flag (consider: Estop.Q, service mode and
TWO_H_EN_M1.Q)
• Once the service_flag is true and the FDBACK is true also, the relay which
connected to M1 should be switched on.

Unrestricted / © Siemens AG 2015. All Rights Reserved.


Page 72 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

ET 200SP
F-PM-E 24VDC/8A PPM

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Page 73 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

F-CPU
New potential group is already defined ►

► ET 200SP
► Overview
BaseUnit
The F-PM needs a special (20mm) ►

► General F-parameter
BaseUnit which opens a new ► 8 F-DI
potential group (light BaseUnit). ► 4 F-DQ
► F-PM-E
► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

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Page 74 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

F-CPU
Channel parameters for “F-parameter” are the same for all F-Modules ►

► ET 200SP
Overview
PROFIsafe monitoring time of

► BaseUnit
the F-CPU interface ► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E

Has to be configured with ► 1 F-RQ

“Assign failsafe address” ► F-CM AS-i Safety

ET 200MP
(no DIP switch). ►

► F-Addressing

CRC across all parameters


without the I/O address

Passivation behavior:
Passivate channel
Passivate entire module

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Page 75 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

► F-CPU

Specifies the time within the light, ► ET 200SP

dark and switch on tests should be ► Overview


► BaseUnit
performed throughout the module ► General F-parameter
► 8 F-DI

When the short-circuit test is ► 4 F-DQ


F-PM-E
enabled, the corresponding sensor ►

► 1 F-RQ
supply is switched off for the ► F-CM AS-i Safety
configured time. ► ET 200MP
► F-Addressing
If the module does not detect a "0"
signal at the input within the
assigned time, a diagnostic
interrupt is generated.

You use this parameter to notify the


module how long the utilized sensor
needs to start up after connecting
the sensor supply.

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Page 76 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

F-CPU
Channel parameters ►

Dual-channel sensor with ► ET 200SP

equivalent or antivalent ► Overview


► BaseUnit
evaluation ► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E
Supply last valid value or 0 ► 1 F-RQ
if discrepancy ► F-CM AS-i Safety

► ET 200MP
► F-Addressing
Channel discrepancy time

Reintegration behavior

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Page 77 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

F-CPU
Channel parameters ►

► ET 200SP
► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E
► 1 F-RQ
Channel activated ► F-CM AS-i Safety

► ET 200MP
► F-Addressing
The evaluation of the
safety function can take
place in the “F-CPU” or “F-
CPU and onboard F-DI” for
fast group shutdown.

Specifies if the output is


PM or PP switching

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Page 80 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

F-CPU
Channel parameters ►

► ET 200SP
► Overview
► BaseUnit
► General F-parameter
► 8 F-DI
► 4 F-DQ
► F-PM-E
1 F-RQ
Sets the time to read back

► F-CM AS-i Safety


the dark test. ► ET 200MP
► F-Addressing

Sets the time to read back


the switch on test.

Activate light test

Activate wire-break
monitoring

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Page 81 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM – Application example

Failsafe Switching Off of Standard DQ-Modules

ü High Diagnostic, as the F-DI/F-DQ Modules (short-circuit, cross-circuit, discrepancy evaluation)

ü Evaluation of safety function either in F-PM-Module (one-/two-channel evalution) or in F-CPU

ü Fast group shut-down of standard DQ-Modules up to SIL2/PLc


Unrestricted / © Siemens AG 2015. All Rights Reserved.
Page 82 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

F-CPU
F-PM-E 24VDC/8A PPM ►

► ET 200SP
• 2 inputs (SIL 3/PL e) ► Overview

• 1 output PM or PP switching, output current 8 A (SIL 3/PL e) ► BaseUnit


► General F-parameter

Safety-oriented tripping of standard DQ modules ► 8 F-DI


► 4 F-DQ

The evaluation of the safety function take place ► F-PM-E


► 1 F-RQ
• In the F-CPU or ► F-CM AS-i Safety

• In the F-PM E power module ► ET 200MP


► F-Addressing

F-DI
E-Stop F-DI
„Fast
Response“ DQ DQ DQ DQ DI
[SIL 2/PL d]
Acknowledge
and/or
IM
F-DQ

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Page 83 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

F-CPU
PM / PP – Differences ►

► ET 200SP
► Overview

PM switching ► BaseUnit
► General F-parameter

No further requirements for wiring ► 8 F-DI


► 4 F-DQ
► F-PM-E
If the following two conditions are met, a PM-switched module ► 1 F-RQ

detects a short circuit: ► F-CM AS-i Safety

► ET 200MP
• Loads that have a connection between chassis and ground.
► F-Addressing
• Chassis and ground are connected at the power supply unit.
PP switching
Use it, if you need potential-free contacts

You have to ensure that no shortcut to P occurs.


(wiring inside a switch cabinet or by using a steel pipe)

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Page 85 Safety Integrated Systems Support
ET 200SP
F-PM-E 24VDC/8A PPM

F-CPU
Terminal assignment ►

► ET 200SP
Clamp
Klemme Assignmen
Zuweisung
Assignment Clamp
Klemme Assignmen
Assignment
Zuweisung ► Overview

t t DI0


BaseUnit
General F-parameter

1 DI
DI00 2 DI
DI11 US0 ► 8 F-DI
4 F-DQ
DQP0 DQM0

3 UUS0S0 4 UUS1S1 ► F-PM-E


► 1 F-RQ
5 DQ-P
DQ-P00 6 DQ-M
DQ-M00 ► F-CM AS-i Safety

► ET 200MP
7 AUX
AUX 8 AUX
AUX
► F-Addressing
L+ DC24V
DC24V M M
M
L+ DC24V
DC24V M M
M
• DIn: Fail-safe digital input, Channel n
• USn: Internal sensor power supply, Channel n
• DQ-P0: Fail-safe digital output, Channel 0, P switching
• DQ-M0: Ground for Fail-safe digital output, Channel 0, M switching
• AUX: Terminal for PE or voltage bus (free for use up to AC 230 V)

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Page 86 Safety Integrated Systems Support
Functional segment M2 – inc. fast shutdown with F-PM

Description:
• The safe shutdown is implemented with a F-PM-E module. If the estop E3 is
pressed, the voltage on the buses P1 and P2 of the following potential group
would be opened. Thus, the power supply of the standard DQ module is
removed and M2 is switched off safely.
• In “Auto" M2 can be started with "Start“ button. Acknowledgement is with
"Reset".

Tasks:
• Create the safe shutdown with „ESTOP1“.
• If E3 was not pressed and the auto mode is selected, F-PM should be
switched on
• If there isn't any fault in the system. You can start with “Start” button
(consider: Estop.Q, auto mode, global Qbad)
• Use the „FDBACK“-block, you can active the drive M1
• Optional: Expand / Create the block “signal lights”
Unrestricted / © Siemens AG 2015. All Rights Reserved.
Page 87 Safety Integrated Systems Support
ET 200SP
CM AS-i Master and F-CM AS-i Safety

ET 200SP
CM AS-i Master and
F-CM AS-i Safety

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Page 88 Safety Integrated Systems Support
ET 200SP
CM AS-i Master and F-CM AS-i Safety

F-CPU
Scalable SIMATIC AS-i F-Link with ET 200SP ►

► ET 200SP
► Overview

Characteristics ► BaseUnit
► General F-parameter
► 8 F-DI
• Up to 31 safe AS-i input slaves ► 4 F-DQ

• Up to 16 safe AS-i output slaves or ► F-PM-E


► 1 F-RQ
shutdown groups ► F-CM AS-i Safety

• Combined as required with ► ET 200MP


F-Addressing
ET 200SP assembly ►

• F parameter setting as usual with


ET 200SP
• Startup test, Discrepancy
monitoring, 1oo1 and 1oo2, …

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Page 89 Safety Integrated Systems Support
ET 200SP
CM AS-i Master and F-CM AS-i Safety

The AS-i Master for ET 200SP provides


CM
easy access to the AS-i slaves from the
AS-i Master
SIMATIC program.

By adding the F-CM AS-i Safety, the


F-CM standard AS-i Master turns into the safe
AS-i Safety AS-i Master

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Page 91 Safety Integrated Systems Support
ET 200SP
CM AS-i Master and F-CM AS-i Safety

► F-CPU
By adding it to the AS-i Master, it provides the connection of safe actuators and ► ET 200SP
sensors by means of AS-Interface ► Overview
► BaseUnit
► General F-parameter

• Only AS-i Power 30 V ► 8 F-DI

• Only distributed configuration at the moment! ►


4 F-DQ
F-PM-E

• Converts the ASIsafe protocol to PROFIsafe ► 1 F-RQ


F-CM AS-i Safety
• Safe communication possible in both directions (SIL 3)

► ET 200MP
• Up to 31 safe AS-i slaves can be evaluated per network ► F-Addressing
• Up to 12 independent safe AS-i actuators can be controlled per
network
• Integration as with 31 F-DI / 12 F-DO module
• Setting the F-address without DIP switches
• One F-address per AS-i network
• Width: 20mm

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Page 93 Safety Integrated Systems Support
ET 200SP
CM AS-i Master and F-CM AS-i Safety

F-CPU
Integration into STEP 7 Safety Advanced ►

► ET 200SP
► Overview

• Safe AS-i slaves are addressed by the F blocks from STEP 7 Safety ► BaseUnit
► General F-parameter
• Same configuration of the ASIsafe system as for the standard automation system ► 8 F-DI

• Safety functions can also be implemented for AS-i through the integrated library with ► 4 F-DQ
► F-PM-E
TÜV-certified function blocks ► 1 F-RQ
► F-CM AS-i Safety

► ET 200MP
► F-Addressing

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Page 94 Safety Integrated Systems Support
ET 200SP
CM AS-i Master and F-CM AS-i Safety

Safe control
e.g. S7-1500 F

Standard data
PROFINET/ PROFIsafe PROFIBUS/ PROFIsafe
Secure data
SIMATIC ET 200SP SIMATIC ET 200SP
AS-i double master and AS-i single master
Global emergency stop
F-DI module
e.g. via F-DI

AS-i / ASIsafe AS-i / ASIsafe

Safety cell Safety cell Safety cell

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Page 95 Safety Integrated Systems Support
• F-CPU 23
• ET 200SP 35
• ET 200MP 91
• Overview 92
• 16 F-DI 94
• 8 F-DQ 95
• F-Addressing 97

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Page 96 Safety Integrated Systems Support
ET 200MP
Max. performance with max. number of channels

► F-CPU
One Periphery for fail-safe and standard automation 1) ► ET 200SP
► ET 200MP
• Reduction in module width up to 60% ► Overview

• Identical handling of the F-I/Os with Standard I/Os ►


16 F-DI
8 F-DQ

• Complete integration in the system diagnostic ► F-Addressing

• Central (CPU15xxF) and distributed architectures


(IM155-5 PN ST/HF und DP ST)
• Achievable safety level up to SIL 3 acc. to
IEC 61508:2010 and PL e acc. to ISO 13849-1:2008

Certified according to IEC 61508 2nd Edition

• F-DI 16x24VDC, F-DQ 8X24VDC / 2A ppm


• No DIP switches for F-Addressing needed (configuration via engineering)
• Automatically assignment of the module parameters in case of module exchange
1) Scheduled delivery release 10/2015

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Page 97 Safety Integrated Systems Support
ET 200MP
F-DI 16x24VDC PROFIsafe

► F-CPU
► ET 200SP
F-DI 16x24VDC PROFIsafe 1) ► ET 200MP
► Overview
MLFB: 6ES7526-1BH00-0AB0 ► 16 F-DI
► 8 F-DQ
16 inputs (SIL3/Cat.3/PLd) or 8 inputs (SIL3/Cat.4/PLe) ► F-Addressing

Sensor evaluation 1oo1 and 1oo2


No DIP-switch for F-Addresses needed
Module and channel passivation
4 internal sensor supply voltage groups / external sensor
supply
New parameters pulse stretching and chatter monitoring
Supports FW-Update and I&M data
Requires Safety Advanced V13 SP1 + HSP
1) Scheduled delivery release 10/2015

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Page 99 Safety Integrated Systems Support
ET 200MP
F-DQ 8x24VDC / 2A PPM PROFIsafe

► F-CPU
► ET 200SP
F-DQ 8x24VDC / 2A PPM PROFIsafe 1) ► ET 200MP
► Overview
MLFB: 6ES7526-2BF00-0AB0 ► 16 F-DI
► 8 F-DQ
No DIP-switch for F-Addresses needed ► F-Addressing

Module and channel passivation


PM / PP switching parametrizable (SIL3/Cat.4/PLe)
Output current 2A per channel
New parameter „Disable dark test for 48h“
Supports FW-Update and I&M data
Requires Safety Advanced V13 SP1 + HSP

1) Scheduled delivery release 10/2015

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Page 100 Safety Integrated Systems Support
• F-CPU 23
• ET 200SP 35
• ET 200MP 92
• F-Addressing 96
• Coding element 97
• Assignment 102

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Page 101 Safety Integrated Systems Support
F-Addressing
ET 200SP

► F-CPU
Delivery state Module is inserted Module is pulled ► ET 200SP
► ET 200MP
► F-Addressing
► Coding element
► Assignment

Remains in
the
BU after first
insertion of
module

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Page 102 Safety Integrated Systems Support
F-Addressing
ET 200MP

Backside front conductor Coding element

Accessory:

10 yellow DIN A4 labeling sheets (yellow)


MLFB: 6ES7592-2CX00-0AA0

500 LABELING SHEETS ON ROLL FOR (yellow)


MLFB: 6ES7592-8CX00-0AA0

5 pieces coding elements


MLFB: 6ES7592-6EF00-1AA0

5 pieces FRONT DOOR FOR F-IO MODULES


MLFB: 6ES7528-0AA10-7AA0

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Page 103 Safety Integrated Systems Support
F-Addressing
Differences in F-Addressing of ET200S & ET 200SP

► F-CPU
ET 200S F-I/O modules ET 200SP F-I/O modules ► ET 200SP
► ET 200MP

ü Addressing by means of: ü Addressing by means of: ► F-Addressing


DIP switches coding element ► Coding element
► Assignment

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Page 104 Safety Integrated Systems Support
F-Addressing
Differences in F-Addressing of ET200S & ET 200SP

► F-CPU
ET 200S ET 200SP
► ET 200SP
ET 200MP
Action Action ►

► F-Addressing
Parameterize the PROFIsafe address in HW Config. Parameterize the PROFIsafe address in HW Config.
Coding element
à automatically or optional manual address assignment à automatically or optional manual address assignment ►

► Assignment

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Page 105 Safety Integrated Systems Support
F-Addressing
Assign failsafe address in STEP 7 “Classic”

► F-CPU
► ET 200SP
► ET 200MP
► F-Addressing
► Coding element
Only Online possible!!! ► Assignment

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Page 107 Safety Integrated Systems Support
F-Addressing
Assign failsafe address in STEP 7 “Classic”

► F-CPU
► ET 200SP
► ET 200MP
► F-Addressing
► Coding element
► Assignment

Choose
„Name F Adresses“

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Page 108 Safety Integrated Systems Support
F-Addressing
Assign failsafe address in STEP 7 “Classic”

► F-CPU
► ET 200SP
► ET 200MP
► F-Addressing
► Coding element
► Assignment

Same procedure as in
the dialog of TIA-Portal

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Page 109 Safety Integrated Systems Support
F-Addressing
Assign failsafe address in STEP 7 “Classic”

► F-CPU
► ET 200SP
► ET 200MP
► F-Addressing
► Coding element
► Assignment

Same procedure as in
the dialog of TIA-Portal

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Page 110 Safety Integrated Systems Support
Security information

Siemens provides automation and drive products with industrial security functions that support the secure
operation of plants or machines. They are an important component in a holistic industrial security concept.
With this in mind, our products undergo continuous development. We therefore recommend that you keep
yourself informed with respect to our product updates.
Please find further information and newsletters on this subject at: http://support.automation.siemens.com

To ensure the secure operation of a plant or machine it is also necessary to take suitable preventive action
(e.g. cell protection concept) and to integrate the automation and drive components into a state-of-the-art
holistic industrial security concept for the entire plant or machine. Any third-party products that may be in use
must also be taken into account.
Please find further information at: http://www.siemens.com/industrialsecurity

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Page 111 Safety Integrated Systems Support
Thank you for your attention!

Safety Integrated Systems Support


I IA AS S SUP FA 3

siemens.com/safety-integrated

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Page 112 Safety Integrated Systems Support

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