2 - 2020-01 - Specification - Rev I - EN

SCHEDULE 2
Technical Specification
Company Tersan Shipyard, Yalova, Turkey
Attn. Mr. Kutsal, Mehmet Ak
Project name ST-119 – trawler 250 tpd
Scope of supply Design and delivery refrigerating plant fishing trawler
GEA legal entity GEA Refrigeration Netherlands N.V.
Quotation / CRM no. APC-MAR-NL-2020-01
Revision I
Date 05 March 2021

Table of Contents
1 Contact list ..................................................................................................................................................... 4
2 Technical data ................................................................................................................................................ 6
2.1 General.............................................................................................................................................. 6
2.2 Freezing holds ................................................................................................................................... 6
2.3 SLICE system ................................................................................................................................... 6
2.4 CHW system ..................................................................................................................................... 6
2.5 Refrigerating plant ............................................................................................................................. 6
2.6 Design / class .................................................................................................................................... 7
3 Technical description.................................................................................................................................... 8
3.1 SLICE plant ....................................................................................................................................... 8

3.2 CHW plant ......................................................................................................................................... 8
3.3 Freezing plant ................................................................................................................................... 8
3.4 Control system ................................................................................................................................ 10
4 Power consumption .................................................................................................................................... 12
5 Scope of supply SLICE plant ..................................................................................................................... 13
5.1 One (1) screw compressor unit ....................................................................................................... 13

5.2 One (1) seawater cooled condenser ............................................................................................... 14
5.3 One (1) pump separator skid .......................................................................................................... 15
5.4 One (1) automatic oil return system ................................................................................................ 15
5.5 One (1) condenser water pump ...................................................................................................... 15
5.6 One (1) set of refrigerant valves and controls ................................................................................. 15
6 Scope of supply CHW plant ....................................................................................................................... 16
6.1 One (1) CHW cooler ........................................................................................................................ 16

6.2 Two (2) CHW pumps ....................................................................................................................... 16
6.3 Refrigerant valves and controls ...................................................................................................... 16
7 Scope of supply freezing plant .................................................................................................................. 17
7.1 Two (2) compressor units................................................................................................................ 17

7.2 Two (2) seawater cooled condensers ............................................................................................. 18
7.3 Two (2) liquid receiver vessels ........................................................................................................ 19
7.4 Two (2) economisers ....................................................................................................................... 19
7.5 Two (2) condenser seawater pumps ............................................................................................... 19
7.6 One (1) cascade condenser ............................................................................................................ 19
7.7 One (1) automatic oil return system ................................................................................................ 20
7.9 One (1) CO2 pilot receiver ............................................................................................................... 20
7.10 Two (2) CO2 screw compressor units ............................................................................................. 20
GEA legal entity: GEA Refrigeration Netherlands N.V.

Quotation / CRM no.: APC-MAR-NL-2020-01 I Page 2 of 33
7.11 One (1) de-super heater.................................................................................................................. 22
7.12 Two (2) cooling water pumps de-super heaters ............................................................................. 23
7.13 One (1) vertical CO2 liquid separator .............................................................................................. 23
7.14 Three (3) CO2 liquid pumps ............................................................................................................ 23
7.15 One (1) oil rectifier ........................................................................................................................... 23
7.16 Six (6) manual horizontal plate freezers ......................................................................................... 23
7.17 One (1) hydraulic unit ...................................................................................................................... 24
7.18 Cooling coils for the lower & upper freezing holds .......................................................................... 24
7.19 Two (2) air coolers for the fish meal hold ........................................................................................ 25
8 Scope of supply electrical equipment ....................................................................................................... 26
8.1 Electric panels ................................................................................................................................. 26

8.2 One (1) gas detection system ......................................................................................................... 26
8.3 Computer control system ................................................................................................................ 26
9 Scope of supply general ............................................................................................................................. 28
9.1 First charge of refrigerant ................................................................................................................ 28

9.2 First charge of lubricating oil ........................................................................................................... 28
9.3 One (1) set of spare parts ............................................................................................................... 28
9.4 Project management ....................................................................................................................... 28
9.5 Engineering ..................................................................................................................................... 28
9.6 Supervision during building ............................................................................................................. 30
9.7 Supervision for testing and commissioning..................................................................................... 30
9.8 Training for crew ............................................................................................................................. 30
9.9 Three (3) sets of operating and maintenance manuals .................................................................. 30
9.10 Classification and certificates .......................................................................................................... 31
10 Customer supply ......................................................................................................................................... 32

1 Contact list
Tersan Shipyard
Name Kutsal, Mehmet Ak Phone +90 226 465 62 00 (202)
Title Director, Project Management Mobile +90 532 467 9517
E-Mail kutsal@tersan.com.tr
Name Phone
Title Mobile
E-Mail
GEA
Name Marcel Pex Phone
Title Head of International Sales & Sales Mobile +31 6 4613 9689
Support - Marine
E-Mail marcel.pex@gea.com
Name Michael Pecher Phone +49 30 43592882
Title Sales Manager Mobile +49 172 3800410
E-Mail michael.pecher@gea.com
Disclaimer
GEA Refrigeration Netherlands N.V.
De Beverspijken 7c, 5221 EE `s-Hertogenbosch, Netherlands
Company register no. 16020595
VAT no. NL 00.15.18.288.B01

Revision remarks
Rev. 0 17/01/2020 First release
Rev. A 25/05/2020 Corrected description of plate freezers in chapter 3.3
Rev. B 06/06/2020 Modified RSW & RSWP capacity according to information from Skipsteknisk
dd. 3-6-2020
Rev. C 1/7/2020 – Changed type and no. of plate freezers.

– Included manual plate freezers.
– Increased capacity of RSW & CHW.
Rev. D 17/9/20 Adapted hold volumes + add option for slurry ice
Rev. E 25/9/20 Deleted RSW and included compressor, condenser & economiser for SLICE
Rev. F 30/10/20 Changed dimensions of liquid separator.

Deleted RSWP plant
Rev. G 08/01/21 Increase capacity of SLICE ICE plant
Rev. H 01/03/21 Added CHW plant
Rev. I 05/03/21 Deleted CHW compressor & condenser and added liquid separator for the
slurry ice plant.
The legal entity, GEA Refrigeration Netherlands N.V., is hereinafter referred to as GEA. The quotation is based
on the GEA standard terms of sale described in the terms of sale under Commercial conditions.

2 Technical data
2.1 General
K-value hold insulation W/m2.K: 0,52
Main electrical power supply V/ph/Hz: 400 / 3 / 50
Control voltage V/Hz: 220/50
Classification : RMRS, unclassed refrigerating plant
Ambient conditions:
Ambient air °C: -20 / +35
Seawater temperature °C: -2 / +32
Relative humidity %: 70
Engine room temperature °C: +15 / +45
Min. required space for the refrigeration

equipment (l x w x h) mm: 17 000 x 5 000 x 3 200
Required height for the liquid separator mm: 5 200
2.2 Freezing holds

Lower freezer hold m3: 2 250
Upper freezer hold m3: 450
Freezer/fish meal hold m3: 700
2.3 SLICE system

No. of SLICE units installed : 6
Required capacity kW: 488
Evaporating temperature °C: -28
2.4 CHW system

Required flow for slurry ice plant l/m: 456
Inlet temperature °C: +20
Outlet temperature °C: -1
2.5 Refrigerating plant

Refrigeration system : Freezing plant
Primary refrigerant : Ammonia (NH3 / R717) / CO2 (R744)
Defrosting method : Hot gas

Refrigerant system : CHW plant (integrated in freezing plant)
Primary refrigerant : Ammonia (NH3 / R717)
Secondary coolant : Seawater
Refrigerant system : SLICE

Primary refrigerant : Ammonia (NH3 / R717)
2.6 Design / class

The refrigeration plant will be designed according to the rules of the above-mentioned classification society and
class notation for the refrigeration system.
Pressure vessels will be delivered with Class certificates if required by Class. Not included are costs for
surveyors on board the vessel.
The equipment explicitly specified in the scope of supply will be delivered with markings according the TR620
requirements, when applicable for this equipment.

3 Technical description
3.1 SLICE plant
The scope of supply will include the compressor, condenser and economiser for the above mentioned plant.
The slurry ice generators will be delivered by a third party.
The compressor is provided with an integrated oil management system and step less capacity control and is
connected to an oil separator. From the oil separator the refrigerant goes to the seawater cooled condenser.
The liquid refrigerant is collected into a liquid receiver, which is mounted below the condenser. Via an electronic
expansion valve the liquid is injected into the liquid separator.
The capacity of the compressor will be controlled in the first place by adapting the speed of the compressor by
means of a frequency drive and in the second place by means of the built-in capacity slide.
The control of the compressor, condenser and economiser as well as the control of the condenser pump is done
via the computer control system as described below.
3.2 CHW plant

The CHW cooler will be connected to the suction side of the ammonia compressors of the freezing plant. A
evaporating pressure control valve will be mounted between the CHW cooler and the freezing plant to control
the evaporating pressure in the CHW cooler.
The CHW plant descripted in this chapter will have sufficient capacity for the following conditions:
– cooling down approximately 28 m³/h from +20 to -1 °C
Refrigerant in chiller : NH3

Refrigeration capacity : 650 kW
The CHW cooler is executed as a flooded evaporator. In this type of evaporator, the water flows through the
pipes, which makes cleaning of the water side easy.
The control of the cooler and pumps is done via the computer control system described below.
3.3 Freezing plant

The capacity of the freezing plant will be sufficient to freeze 250 tons of herring (fillets or H&G) in 22 hours in
automatic and manual horizontal plate freezers and simultaneously maintain the temperature in the holds at -28
°C.
The design of the freezing plant is based on freezing approx. 156 tons in automatic horizontal plate freezers,
which will be delivered by a third party and approx. 107 tons in six (6) manual horizontal plate freezers that will
be delivered by GEA.

The ammonia compressors in the freezing plant are designed to deliver also the capacity for the CHW cooler.
The freezing plant will consist of two major parts, the NH3 section and the CO2 section.
NH3 section
The NH3 section is divided into two (2) independent systems, each consisting of the following main components:
– one (1) single stage compressor unit
– one (1) seawater cooled condenser
– one (1) economiser
– one (1) cascade condensers (common with CO2 system)
– one (1) CHW cooler
The oil coolers for the compressors are cooled by refrigerant. A thermostatic oil temperature control valve is
mounted in the oil circuit.
CO2 section
The CO2 section is one refrigeration circuit and contains:
– two (2) compressor units
– one (1) de-super heater
– one (1) cascade condenser (common with ammonia systems)
– one (1) liquid separator
– three (3) liquid circulation pumps.
From the pilot receiver the refrigerant is injected into the liquid separator. The liquid pumps pump the liquid
through the plate freezers and cooling coils/air coolers in the cargo hold, in which part of the liquid evaporates.
In the liquid separator the vapour and liquid are separated. The liquid is circulated through the consumers again,
while the vapour is aspirated by the compressors and compressed to condensing pressure. The compressed
vapour condenses in the cascade condensers and flows back to the liquid receiver.
The compressor motors are frequency controlled to ensure optimum energy saving when running in part load.
The frequency drives also compensate for the variations in the power supply.
The oil coolers are cooled by seawater. A thermostatic oil temperature control valve is mounted in the oil circuit.
The liquid separator is provided with a cooling coil, which is connected to an independent condensing unit. The
purpose of this cooling coil is to keep the CO2 pressure under a certain level during stand-still of the plant.
CO2 system for holds

The cargo holds (lower & upper freezer hold) will be cooled by cooling grids, which are mounted against the
ceiling. The cooling grids are divided into multiple sections with sufficient surface to maintain the hold
temperature at -30 °C, even with one section out of operation.

The fish meal hold is provided with two (2) air coolers with air circulation fans. The air is distributed below the
gratings and flows through the cargo back to the suction side of the air coolers. In order to enable sufficient
heat transfer between the cargo and the cooling air, sufficient air gaps MUST be created between the cargo, so
that the air is able to pass through the cargo.
All electric components in the fish meal hold will be explosion proof.
Defrosting:
Hot gas for defrosting of the plate freezers, air coolers and cooling coils in the cargo holds is taken from the
discharge of the CO2 compressors. By means of motor operated control valves the discharge pressure of the
defrost compressor will be increased to approx. +5 °C. The hot gas condenses in the plate freezers, air coolers
or cooling coils in the cargo holds and the liquid will be discharged into the wet suction. A control valve in the
condensate drain line will control the pressure during defrosting.
The control of the refrigerating system, with the exception of the automatic horizontal plate freezers, is done via
the computer control system described below.
3.4 Control system

3.4.1 General
The computer control system is a distributed process control and data logging system, based on a network of
local and functional units and is based on the Siemens S7 series, which is available worldwide
3.4.2 Network
The Siemens S-7 PLC (programmable logic controller) network consists of several PLC’s and one or more
remote I/O stations, connected to each other and to the operator interface via a local network. This network is
an Ethernet or profinet based network.
3.4.3 Operator interface (HMI)

One (1) operator interface with custom made software will be delivered for the HMI functions. The entire system
is password protected depending on the user level.

The program will be in the English and Russian language.
3.4.4 Report generation and data logging

The computer control system can generate reports on the operator panel or printer.
3.4.5 Alarms
Each PLC or remote I/O station will report their alarm conditions to the operator interface, which is able to store
the alarms in an alarm list. The alarm list can be viewed on screen. The alarm message contains a description,
the origin and type of the alarm and date and time of both occurrence and reset of the alarm. Urgent alarms are
passed to the central ship's alarm system.
3.4.6 Connection for remote access and support

The GEA control system is provided with means for remote access, so that support can be provided for the crew
on board of the vessel in case of problems with the refrigerating plants.

4 Power consumption
All values are concerning the nominal shaft power consumption at a seawater temperature of +25 °C, 100 %
compressor capacity.
SLICE plant Shaft power [kW] Installed motors [kW]
one (1) compressor 188 230
one (1) condenser water pump 12 17
sub total 200 247
CHW plant Shaft power [kW] Installed motors [kW]
one (1) CHW pump 2,5 3,5
sub total 3 4
Freezing plant Shaft power [kW] Installed motors [kW]
two (2) ammonia compressors 856 1 000
two (2) condenser water pumps 68 84
two (2) CO2 compressors 622 820
two (2) cooling water pumps de-super heaters 4,5 5,5
three (3) liquid pumps (one (1) st-by) 17 23
air circulating fans cargo holds 6 9
sub total 1 574 1 942
Total 1 777 2 193

5 Scope of supply SLICE plant
5.1 One (1) screw compressor unit
The unit consists of a heavy base frame on which the following components are mounted:
5.1.1 One (1) single stage screw compressor unit

Make : GEA
Operating conditions:
Refrigerant : R717
Condensing temperature °C: +26
Speed rpm: 3 700
Capacity kW: 491
Shaft power kW: 188
Accessories:
– Suction stop valve;
– Suction filter;
– Discharge stop/check valve;
– Capacity control valve; for control between 10 and 100%;
– Safety valve between discharge and suction side;
– Flexible couplings with protective guard;
– Oil circuit with:
– Oil pressure control valve;
– Oil temperature control valve;
– Oil filter.
5.1.2 One (1) electric motor

marine type with one free shaft end and provided with stand-still heater. The motor will be suitable for frequency
control.
Design conditions:
Motor power kW: 230 @ 60 Hz
Speed rpm: 1 450 – 3 700
Type of construction : B35
Degree of protection : IP55
Insulation class : F
Accessories:
– Thermistor protection
– Stand still heating VAC: 220

5.1.3 One (1) oil separator
The oil separator is provided with electric heating element and thermostat, purge valve, drain valve and level
indicator.
5.1.4 One (1) refrigerant cooled oil cooler

The oil cooler will be provided with a mechanically operated thermostatic control valve in the oil circuit for control
of the oil temperature.
Design conditions:
Type : shell & tube
5.1.5 Refrigerant valves and controls on the unit

Valves, check valves, non-return valves, safety valves, solenoid valves, filters, pressure & temperature sensors.
5.1.6 Refrigerant piping on the unit

The piping will be executed in P235GH according DIN 17175.
5.1.7 One (1) control panel

The control panel is designed for one (1) single power supply of 1 x 230 VAC. The panel contains the following
components:
– Main switch;
– Hardware for the computer control system;
– Operating panel for local control and monitoring.
5.1.8 General
The compressor unit will be completely assembled, pressure tested, electrically tested and painted in a standard
RAL colour. The electrical components, except for the electric motors, will be pre-wired to the control panel. The
unit will be delivered, without refrigerant and oil and with a nitrogen holding charge.
5.2 One (1) seawater cooled condenser

The condenser will be provided with all necessary refrigerant inlet and outlet connections, pressure relief valve
and air vent valve, as well as drain cocks on the end covers.
Design conditions:
Type : S&T
Condensing temperature ˚C: +26
Seawater flow m³/h: 150

Used materials:
Shell : carbon steel
Tubes : titanium
Tube plate : carbon steel / titanium cladded
Covers : carbon steel coated
5.3 One (1) pump separator skid

The liquid separator and liquid circulation pumps will be mounted together on a base frame and delivered as a
complete unit. The following components are mounted on the skid:
– one (1) liquid separator (Ø800 x 2 000 mm)1
– two (2) liquid circulation pumps (one (1) running, one (1) stand-by) with valves and controls
– one (1) level transmitter, pressure sensor and pressure gauge
– safety relief valves and service valves
5.4 One (1) automatic oil return system

The oil return system to be mounted below the liquid separator and consists of a collecting vessel with heating
element and control valves. The oil is fed back into the suction line to the ammonia compressors.
5.5 One (1) condenser water pump

non self-priming with a mechanical seal, ball bearings and squirrel cage electric motor. The condenser water
pumps will be frequency controlled.
Design conditions:
Capacity m3/h: 150
Total head kPa: 200
Speed min-1: 1 450
Used materials:
Casing : bronze
Impeller : bronze
Shaft : stainless steel
5.6 One (1) set of refrigerant valves and controls

The set consists of the following components:
– one (1) injection assembly for the liquid separator
– one (1) suction valve for the liquid separator
– six (6) sets of valves for the slice generators (valves before and after the generators)
1
As information about the ammonia liquid content of the ice generators is not available, these dimensions are subject to change in a
later stage.

6 Scope of supply CHW plant
6.1 One (1) CHW cooler
The CHW cooler is designed as a flooded shell & tube heat exchanger and will be delivered with an electronic
injection assembly, electronic level indicator and sight glass. The CHW cooler is connected to the ammonia side
of the freezing plant.
The cooler will be provided with all inlet and outlet connections, dual pressure relief valve, air vent valve and
drain cocks.
Design conditions:
CHW water flow m3/h: 28 @ seawater temperature +20 to -1 °C
Used materials:
Tube sheets : carbon steel/titanium
Tubes : titanium
End covers : coated steel
6.2 Two (2) CHW pumps

non self-priming with a mechanical seal, ball bearings and squirrel cage electric motor. One (1) pump will be in
operation, while the other is stand-by.
Design conditions:
Capacity m3/h: 28
Total head kPa: 200
Speed min-1: 1 750
Used materials:
Casing : bronze
Impeller : bronze
6.3 Refrigerant valves and controls


7 Scope of supply freezing plant
AMMONIA SECTION
7.1 Two (2) compressor units

Each unit consists of the following components:
7.1.1 One (1) single stage screw compressor

Make and type : GEA
Operating conditions:
Refrigerant : R717
Condensing temperature °C: +40
Speed rpm: 3 600
Capacity kW: 1 413
Shaft power kW: 428
Accessories:
– Suction filter;
– Capacity control valve; for control between 10 and 100%;
– Oil pump with electric motor;
– Oil filter.
7.1.2 One (1) electric motor compressor

marine type with one free shaft end and provided with stand-still heater. The motor will be suitable for frequency
control.
Design conditions:
Speed rpm: 1 450 – 3 550

Accessories:
– Thermistor protection
– Stand still heating VAC: 220

The oil separator is provided with electric heating element and thermostat, purge valve, drain valve and level
indicator.
7.1.4 Two (2) refrigerant cooled oil coolers

The oil cooler will be provided with a mechanically operated thermostatic control valve in the oil circuit for control
of the oil temperature.
Design conditions:
Type : shell & tube


The piping will be executed in P235GH according DIN 17175.

components:
– Main switch;
7.1.8 General
The compressor unit will be completely assembled, pressure tested, electrically tested and painted in a standard
RAL colour. The electrical components, except for the electric motors, will be pre-wired to the control panel. The
unit will be delivered, without refrigerant and oil and with a nitrogen holding charge.
7.2 Two (2) seawater cooled condensers

The condenser will be provided with all necessary refrigerant inlet and outlet connections, pressure relief valve
and air vent valve, as well as drain cocks on the end covers.

Design conditions:
Type : S&T
Condensation temperature ˚C: +40
Seawater flow m3/h: 428
Used materials:
Tubes : titanium
Tube plate : carbon steel / titanium cladded
Covers : carbon steel coated
7.3 Two (2) liquid receiver vessels
7.4 Two (2) economisers
7.5 Two (2) condenser seawater pumps

non self-priming with a mechanical seal, ball bearings and squirrel cage electric motor. The condenser water
pumps will be frequency controlled.
Design conditions:
Capacity m3/h: 428
Total head kPa: 200
Speed min-1: 1 750
Electric motor kW: 42
Used materials:
Casing : bronze
Impeller : bronze
7.6 One (1) cascade condenser

The cascade condenser is executed as a flooded shell & tube heat exchanger with a liquid separator mounted
on top the condenser.
Design conditions:
Capacity kW: 1 950
Primary side (shell):

Refrigerant : R717

Secondary side (tube):
Refrigerant : CO2
Condensing temperature °C: -8
The cascade condenser will be provided with the following equipment:

– One (1) high level safety switch;
– One (1) pressure relief valve;
– Stand pipe with level indicator / controller and block in valves.
Used materials:
Tubes : carbon steel
Tube plate : carbon steel
Covers : carbon steel
7.7 One (1) automatic oil return system

The oil return system is mounted below the cascade condenser and CHW cooler and consists of a collecting
vessel with heating element and control valves. The oil is fed back into the suction line to the ammonia
compressors.

CO2 SECTION
7.9 One (1) CO2 pilot receiver

The pilot receiver is provided with a level control and safety valve. The receiver need to be positioned
underneath the cascade condenser.
7.10 Two (2) CO2 screw compressor units

Each unit consisting of a heavy marine base frame, on which are mounted:
7.10.1 One(1) single-stage screw compressor

Make : GEA
Maximum design pressure bar: 52
Design conditions per compressor:

Refrigerant : R744 (CO2)
Evaporating temp. °C: -50
Condensing temp. °C: -8 +5
Speed min-1: 3 000 2 750

Capacity kW: 793 609
Shaft power kW: 311 369
Accessories:
– Suction filter;
– Capacity control valve; for control between 10 and 100 %
– Oil pump;
– Oil filter.
7.10.2 One (1) electric motor

Marine type with one free shaft end and provided with stand-still heater. The motor will be suitable for frequency
control.
Design conditions:
Speed min-1: 1 450 – 3 600
Accessories:
Thermistor protection
Stand still heating VAC: 220

Complete with electric heating, thermostat, dual safety valve with change-over valve, purge valve, drain valve
and level indicator.
7.10.4 Two (2) refrigerant cooled oil coolers

The oil cooler will be provided with an oil temperature control valve.
Design conditions:
Type : shell & tube


The piping will be executed in P235GH according DIN 17175. Piping with a temperature below -40 °C will be
executed in low temperature steel according ASTM A333.

components:
– Main switch;
7.10.8 General
The compressor unit will be completely assembled, pressure tested, electrically tested and painted with a
standard RAL colour. The electrical components, except for the electric motors, will be pre-wired to the control
panel. The unit will be delivered, without refrigerant and oil and with a nitrogen holding charge.
7.11 One (1) de-super heater

The shell & tube heat exchangers are built in the discharge line between the compressor and cascade
condenser.
Design conditions:
Primary side : CO2 hot gas
Secondary side : Seawater
Capacity in 32 °C seawater kW: 124

Capacity in 15 °C seawater kW: 244
Max. seawater flow m3/hr: 55
Used materials:
Tubes : titanium
Tube plate : CS with titanium cladding
Shell : CS
Covers : CS coated
Special attention to be paid at the drains connected to the bottom of the water boxes.

7.12 Two (2) cooling water pumps de-super heaters
non self-priming with a mechanical seal, ball bearings and squirrel cage electric motor. The pumps will be
frequency controlled.
Design conditions:
Capacity m3/h: 55
Total head kPa: 200
Speed min-1: 1 450
Electric motor kW: 5,5
Used materials:
Casing : bronze
Impeller : bronze
7.13 One (1) vertical CO2 liquid separator

The volume of the liquid separator will be sufficient to contain the full charge of refrigerant during stand-still of
the plant.
Design conditions:
Refrigerant : R744 (CO2)
Capacity kW: 1 500
Diameter mm: 2 700
Total height mm: 3 550
The liquid separator will be delivered with the following equipment:

– Isolating and service valves;
– Instrumentation;
– Electronic refrigerant injection;
– Stand-still unit;
7.14 Three (3) CO2 liquid pumps

The liquid pumps are of the hermetic type. Two (2) pumps are running, while one (1) pump will be for stand-by
purpose. The pumps are delivered with suction/discharge valves, filters service valves and instrumentation.
7.15 One (1) oil rectifier
7.16 Six (6) manual horizontal plate freezers

The plate freezers are manually operated marine type. The freezers are hydraulically operated and equipped
with control valve with manual lever. The plate freezer is delivered with anti-roll-bars.

Make : DSI
Type : H26
No. of stations : 14
Plate dimension : 2 390 x 1 230
Option 1:
Fish : fillets
Block dimension mm: 465 x 248 x 65
Block weight kg: ±7
No. of blocks/station : 16
Freezing time min: ±85
Estimated (un)loading time min: ±30
No. of cycles : 11,5
Average freezing capacity tpd: ±108
Option 2:
Fish : herring (H&G)
Block dimension mm: 800 x 250 x 65
Block weight kg: ±10
No. of blocks/station : 8
Freezing time min: ±100
Estimated (un)loading time min: ±30
No. of cycles : 10,3
Average freezing capacity tpd: ±76
Working hours/day hrs: 22

Start temperature °C: +10
Final core temperature °C: -20
7.17 One (1) hydraulic unit

The hydraulic unit will be used for opening and closing of the plate freezers.
Pumps : 2
Installed power kW: 2x3
Oil tank ltr: 85
Level & temperature control : Included
Manometer, accumulator, regulator : Included
7.18 Cooling coils for the lower & upper freezing holds
Type stand still (gravity).
Design conditions:
Hold temperature ºC: -28

Fin distance mm: 18
Used materials:
Tubes : Hot dipped galvanized steel
Fins : Hot dipped galvanized steel
Frame : Hot dipped galvanized steel
7.19 Two (2) air coolers for the fish meal hold
The air coolers are designed with explosion proof fans and controls.

The set contains also the automated and manual valves for the operation of four (4) automatic, six (6) manual
horizontal plate freezers and the air coolers/cooling grids in the holds.

8 Scope of supply electrical equipment
8.1 Electric panels
The main switchboards are designed for a short circuit capacity of max 25 kA, are executed in sheet steel with
protection class IP23 and will be delivered in RAL 7035. Cable entries are from bottom.
Each switchboard is provided with a cooling fan inside the door and exhaust opening on the top.
The switchboards will be provided with a rail system and a terminal strip with numbered and coded connecting
terminals and will be completely wired and tested. The switchboards are designed to be placed inside a
separate switchboard room.
The following panels are included:
– four (4) frequency drives for the screw compressor units of the freezing plant
– one (1) general starter & control panel for the freezing plant and CHW cooler
– one (1) frequency drive for the screw compressor unit of the SLICE plant
– one (1) general starter & control panel for the above-mentioned components of the SLICE plant
– one (1) emergency panel (to be located outside the ammonia space)
8.2 One (1) gas detection system

According Class requirements.
8.2.1 NH3 gas detection sensors

The sensors to be located inside the ammonia machinery room. A total of four (4) ammonia detectors are
included.
8.2.2 CO2 gas detection sensors

The sensors to be located in the refrigerating machinery room, the processing deck and the cargo holds. A total
of ten (10) sensors are included.
8.2.3 One (1) set of audio and visual alarms

To be fitted at the entrances of ammonia machinery room, processing deck and cargo holds. A total of eight (8)
audio visual alarms are included.
8.3 Computer control system

The control system consists of the following components:
– one (1) operator interface with custom made application software for the HMI functions.
– PLC hardware for the control of the refrigerating plants
– one (1) touch panel, mounted in the door of the general starter/control panel
– data logging system for the hold temperatures

The main PLC will be built into the emergency stop panel, while the remote IO units are divided over the starter
and control panels. All equipment is connected via a Profinet or Ethernet network.

9 Scope of supply general
9.1 First charge of refrigerant

– NH3 and CO2 for the freezing/CHW plant
– NH3 for the SLICE plant
9.2 First charge of lubricating oil

for the screw compressor units.
9.3 One (1) set of spare parts

According maker’s recommendation for two years period
– One (1) shaft seal for each compressor type used
– One (1) set of bearing for each compressor type used
– One (1) oil filter element for each type
– One (1) set of gaskets for each type of refrigerant valve used
– Five (5) solenoid coils for each type uses
– One (1) pressure sensor for each type used
– Four (4) temperature sensor for each type used
– One (1) heater for oil separator
– One (1) ammonia leak detection sensor
– Two (2) ammonia masks with K2 filter set
– One (1) basic set of spares for the switchboards
– One (1) I/O module for each type used for PLC control system
– One (1) set of tools consisting of:
– One (1) oil charge pump
– One (1) filling hose for ammonia
9.4 Project management

In the engineering phase, during the building and warranty period, a Project Manager will be responsible for
technical assistance, communication and co-ordination. The project management includes two (2) visits to the
shipyard.
9.5 Engineering
Following drawings and documents are included:
Pos. Drawing Description

The diagrams contain the process flows of the
a. P&ID’s freezing/CHW plant (NH3 & CO2), refrigerants with all accessories and
including item lists
instrumentation.

The diagram containP the process flow of the
b. P&ID SLICE plant (NH3), including item list refrigerant with all accessories and
(above mentioned equipment only)
instrumentation.
The diagrams contain a proposal for the
c. Basic P&ID condenser seawater systems execution of the process flows for the cooling
water systems, including accessories and
instrumentation.
The drawings show the mounting points of the
d. Foot print drawings for the main components compressor units, heat exchangers, vessels, and
pumps.
The drawing will show the approx. position of the
e. Basic layout of the refrigerating equipment components in the refrigerating machinery space
and their dimensions.
The drawing will show the approx. position of the
f. Basic layout of the air coolers/cooling grids in the air coolers/cooling grids in the hold(s) and their
hold(s)
dimensions.
The drawing will show in the general
g. Basic layout of the refrigerant piping arrangement plan a proposal for the routing,
including pipe diameters and when applicable the
insulation thickness.
The drawing will show in the general
arrangement plan of the refrigerating machinery
h. Basic layout of the seawater piping room a proposal for the routing, including pipe
diameters and when applicable the insulation
thickness.
i. Layout of the temperature sensors in the cargo The diagram will show the position of the
hold(s) temperature sensors in the cargo holds.
The diagram will show the position of the leak
j. Layout of the leak detection system detection sensors in the machinery space,
processing deck and cargo holds.
k. Calculation of the diameter of the blow-off piping
l. Calculation of the emergency exhaust ventilation

capacity
The drawings contain the main & control current
m. Electrical diagrams, including item lists systems for the refrigerating plants, including
cable lists and connection diagrams.
n. Layout of the computer control system The drawing shows the network for the computer
control system.
The scope of drawings includes:

– One (1) edition of drawing “For approval”;
– One (1) edition of drawings “Revised for approval”;
– One (1) edition of drawings “For construction”;
After issuing the drawings “Released for construction”, the design is frozen. Further modifications to the design
and drawings will be additionally charged.
The drawings will be delivered in digital format in the English and Russian language.

9.6 Supervision during building
During the building phase of the vessel one (1) supervisor will visit the vessel for inspection of the works.
Included is a period of ten (10) weeks. During this period supervision will be carried out based on an eight hour
working day on site, during normal working hours between 08:00 to 18:00. and weekdays from Monday to
Friday.
9.7 Supervision for testing and commissioning

Testing and commissioning will be carried out with two (2) supervisors for a period of six (6) weeks after the
successful completion of the pressure test of the piping systems and cable test of the cabling.
The following works are included:

– Alignment of electric motors and compressors on the units;
– Evacuating air of the refrigerant system;
– Charging of the systems with refrigerant and oil
– Test run of the installations;
GEA Refrigeration Netherlands N.V. shall be responsible for the successful commissioning and for the correct
performance of the equipment specified in the signed contract and/or order confirmation only. GEA Refrigeration
Netherlands N.V. shall thus not be responsible for equipment or materials procured by the customer through
other sources, even though such equipment or materials may be connected to the contracted equipment.
The customer will provide the following free of charge:

– Constant power supply at the working spot of our personnel;
– Lighting and ventilation;
– Auxiliary personnel services for performance tests;
– Water, compressed air;
The works are to be carried out in accordance with a planning, which is agreed by both sides before the works
started. In case the installation works are interrupted or will last longer than the above mentioned period for
reasons not caused by GEA Refrigeration Netherlands N.V., the customer must immediately notify GEA
Refrigeration Netherlands N.V. of the reason for and the expected duration.
If the total number of days for supervision included in the contract is exceeded due to the above mentioned
interruptions or delays, the customer will be charged for the additional costs.
9.8 Training for crew

One (1) supervisor will provide a two (2) day training for the crew.
9.9 Three (3) sets of operating and maintenance manuals

The documentation will be delivered on dvd in the English and Russian language. An original digital version will
be supplied to the owners.

9.10 Classification and certificates
All components specified in this delivery specification, which have to be delivered with certificates according to
the rules of the classification society, will be delivered with certificates.
All costs for surveyors for the approval of the refrigerating plant or parts of the refrigerating system on board of
the vessel are not included in the scope of supply.

10 Customer supply
The following is not included in the GEA Refrigeration Netherlands N.V.’s scope of supply:
– Installation of the above mentioned components on board of the vessel;

– Delivery and installation of the automatic horizontal plate freezers;
– Delivery and installation of the hydraulic unit for the operation of the automatic horizontal plate freezers;
– Delivery and installation of the slurry ice generators;
– Delivery and installation of the piping for the refrigerant system of the SLICE, CHW and freezing plant,
unless explicitly mentioned above;
– Installation of the refrigerant valves and controls for the SLICE, CHW and freezing plant, unless explicitly
mentioned above;
– Delivery and installation of piping, valves, filters and controls for the sea cooling water systems of the
SLICE and freezing/CHW plant, unless explicitly mentioned above;
– Delivery and installation of the piping, valves, filters and controls for the SLICE and CHW seawater
systems, unless explicitly mentioned above;
– Delivery and installation of the blow-off piping system between the refrigerating systems and a safe
location;
– Delivery and installation of the hydraulic piping and valves for the operation of the plate freezers;
– Delivery and installation of any insulation, unless explicitly mentioned above;
– Delivery and installation of any electric or network cabling, unless explicitly mentioned above;
– Any measures for reducing the harmonic distortions from the frequency drives;
– Any ventilation or cooling systems for machinery spaces or switchboard rooms;
– Delivery and installation of all the materials required for making the gas tight machine room compliant with
the classification society, such as emergency drainage of NH3 refrigeration machinery room, separate bilge
etc.;
– Duty and harbour expenses according transport clause agreement;

– Unloading from lorry and transport of equipment to final place on board of ship;
– Putting in place of any equipment with a weight above 25 kg;
– This equipment will be put in place and mounted or fixed to the foundation by the customer/yard under the
supervision of GEA;
– Foundations, filling pieces and welding brackets for decks and bulkhead;
– Cutting, welding and reinforcements on ships steelwork;
– Painting of our equipment after dispatch from our works;
– Any costs for the insurance of our materials and tools at the yard and on board of the vessel as well as the
costs for the insurance to cover the works of GEA Refrigeration Netherlands N.V. under the building policy
of the customer/yard;
– Any costs of the yard during testing and commissioning of the refrigerated plants at the yard to operate the
auxiliary engines and any costs of the customer/yard for supervising personnel of the customer/yard;
– Any costs for water and compressed air, power supply, disposal of rubbish and garbage;
– Any costs due to painting works of piping in the engine room;

Note:
We do not accept responsibility for refrigerant losses after the witness pressure test of the installation by Class
and handing over the system to the owner (basically after first fishing trip).
We reserve the right to introduce modifications in design and / or equipment due to current development efforts
or situations beyond our control. We are obliged to inform the yard and the owner prior to implementation of said
modifications.
In case of placing an order, GEA Refrigeration Netherlands N.V.'s written confirmation is essential.
~~~~~~~~~~~~~~


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SCHEDULE 2

Company Tersan Shipyard, Yalova, Turkey

Attn. Mr. Kutsal, Mehmet Ak

Project name ST-119 – trawler 250 tpd

Scope of supply Design and delivery refrigerating plant fishing trawler

GEA legal entity GEA Refrigeration Netherlands N.V.

Quotation / CRM no. APC-MAR-NL-2020-01

Date 05 March 2021

2 Technical data ................................................................................................................................................ 6

3.1 SLICE plant ....................................................................................................................................... 8

4 Power consumption .................................................................................................................................... 12

5 Scope of supply SLICE plant ..................................................................................................................... 13

5.1 One (1) screw compressor unit ....................................................................................................... 13

6 Scope of supply CHW plant ....................................................................................................................... 16

6.1 One (1) CHW cooler ........................................................................................................................ 16

7 Scope of supply freezing plant .................................................................................................................. 17

7.1 Two (2) compressor units................................................................................................................ 17

GEA legal entity: GEA Refrigeration Netherlands N.V.

8 Scope of supply electrical equipment ....................................................................................................... 26

8.1 Electric panels ................................................................................................................................. 26

9 Scope of supply general ............................................................................................................................. 28

9.1 First charge of refrigerant ................................................................................................................ 28

10 Customer supply ......................................................................................................................................... 32

GEA legal entity: GEA Refrigeration Netherlands N.V.

Title Director, Project Management Mobile +90 532 467 9517

Name Michael Pecher Phone +49 30 43592882

Title Sales Manager Mobile +49 172 3800410

GEA legal entity: GEA Refrigeration Netherlands N.V.

Rev. A 25/05/2020 Corrected description of plate freezers in chapter 3.3

Rev. C 1/7/2020 – Changed type and no. of plate freezers.

Rev. F 30/10/20 Changed dimensions of liquid separator.

Rev. G 08/01/21 Increase capacity of SLICE ICE plant

Rev. H 01/03/21 Added CHW plant

GEA legal entity: GEA Refrigeration Netherlands N.V.

Control voltage V/Hz: 220/50

Classification : RMRS, unclassed refrigerating plant

Min. required space for the refrigeration

2.2 Freezing holds

2.3 SLICE system

2.4 CHW system

2.5 Refrigerating plant

GEA legal entity: GEA Refrigeration Netherlands N.V.

Refrigerant system : SLICE

2.6 Design / class

GEA legal entity: GEA Refrigeration Netherlands N.V.

3.2 CHW plant

– cooling down approximately 28 m³/h from +20 to -1 °C

Refrigerant in chiller : NH3

3.3 Freezing plant

GEA legal entity: GEA Refrigeration Netherlands N.V.

CO2 system for holds

GEA legal entity: GEA Refrigeration Netherlands N.V.

3.4 Control system

3.4.3 Operator interface (HMI)

GEA legal entity: GEA Refrigeration Netherlands N.V.

3.4.4 Report generation and data logging

3.4.6 Connection for remote access and support

GEA legal entity: GEA Refrigeration Netherlands N.V.

SLICE plant Shaft power [kW] Installed motors [kW]

one (1) compressor 188 230

one (1) condenser water pump 12 17

sub total 200 247

CHW plant Shaft power [kW] Installed motors [kW]