UGAM CHEMICALS

AN ISO 9001:2015 COMPANY

TECHNICAL SPECIFICATION
UGAM S I COAT SYSTEM

NO NEED FOR SHUTDOWN. THIS COATING SYSTEM IS

APPLIED ONLINE

For Long-Term Thermal Insulation AND Oxidation Protection for Metals at high
temperature.

We are thrilled to introduce UGAM S I SYSTEM, a revolutionary water-based coating

that redefines thermal protection and surface preservation for a wide range of
applications. Crafted with innovation at its core, UGAM S I SYSTEM offers an
extended reduction in temperature, shields surfaces from oxidation, and provides
unparalleled protection against gaseous chemical attacks during thermal cycles. This
versatile solution is adept at temperatures up to 450 degrees Celsius, making it a
robust choice for a variety of scenarios.

30, ADITYA RESIDENCY, MITRAMANDAL CHOWK, 498, PARVATI, PUNE,

MAHARASHTRA, INDIA, TEL- 8669922233 / 8669922244.
E-mail- ugamchem@hotmail.com
 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
SR. NO. CERTIFICATION OF UGAM S I COATING
1 Certified as “GREEN PRODUCT” from CII- Green Products and Services Council.
2 Tested & Certified for LOW VOC CONTENT ANALYSIS Test and observed 3.58 % as
per ISO 11890-1 Test method.
3 Tested & Certified for Lead Test as per ISO 3856-1 Test method.
4 Tested & Certified for Cadmium Test as per ISO 3856-4 Test method.
5 Tested & Certified for Mercury Test as per ISO 3856-7 Test method.
6 Tested & Certified for Chromium Test as per ISO 3856-5 Test method.

Key Features.
➢ This innovative system comprises four distinct layers: UGAM S I PRIMER,
UGAM S I BASECOAT, UGAM S I PUTTY, and UGAM S I TOPCOAT.
Together, these layers create an unparalleled shield against temperature
fluctuations and chemical exposure, ensuring enhanced equipment longevity and
performance.
UGAM S I PRIMER: The foundation of the UGAM SI SYSTEM, the primer
prepares the surface for subsequent layers, ensuring optimal adhesion and
longevity of the coating system. It creates a seamless connection between the
substrate and thermal protection system.
UGAM S I BASECOAT: The basecoat plays a critical role in thermal insulation
and protection. It significantly reduces temperature transfer, mitigating the risk
of overheating and enhancing equipment efficiency. This layer acts as the
frontline defense against extreme temperatures.
UGAM S I PUTTY: The putty layer offers remarkable surface preservation and
gap filling capabilities. It provides an extra level of protection against oxidation,
gaseous chemical attacks, and thermal stress. This versatile layer ensures
uniform coverage and complete protection even in intricate areas.
UGAM S I TOPCOAT: The topcoat is the final touch that seals the system,
offering a smooth and durable finish. It enhances the coating’s resistance to
environmental factors and contributes to the system's overall robustness,
ensuring longevity and sustained performance.
➢ UGAM S I COATING operates on the principle that effective heat management
requires a comprehensive approach. By tackling conduction, convection, and
radiation, this coating offers a holistic solution that optimizes energy
consumption across diverse mechanisms.
➢ Enhancing Energy Efficiency Through Temperature Reduction:
Our solution boasts a remarkable feature – the ability to significantly reduce the
exterior surface temperature of shells. This translates into a direct reduction in
exterior heat transfer, effectively driving down energy consumption.
➢ Substantial Temperature Reduction Post UGAM S I COAT SYSTEM
Application:
Experience the power of our innovation as the application of UGAM S I COAT
SYSTEM transforms surface temperatures. From pipelines to heating

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MAHARASHTRA, INDIA, TEL- 8669922233 / 8669922244.
E-mail- ugamchem@hotmail.com
 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
equipment, we've witnessed reductions from 350°C to +70°C, delivering
unparalleled thermal management.
➢ Streamlined Thickness for Optimal Space Utilization:
Compared to traditional insulation materials, the UGAM S I COATING boasts a
thickness that's merely 1/3rd. This means a reduction in congested plant areas
and a more efficient use of space.
➢ Continuous Operation, No Shutdown Required:
Bid farewell to production disruptions. Our online application process eliminates
the need for shutdowns, ensuring seamless operations and production
continuity.
➢ Maintenance-Free Advantage:
With UGAM S I COATING, you gain a maintenance-free solution. Say goodbye
to ongoing maintenance costs and focus on your core operations.
➢ Universal Applicability and Anti-Corrosive Properties:
Designed to work on all metal surfaces, our coating doesn't just reduce energy
consumption; it also offers anti-corrosive properties, extending the life of your
equipment.
➢ No More Aluminum Cladding:
Post-application of UGAM S I COATING SYSTEM, the need for aluminum
cladding is eliminated. This streamlines your equipment and enhances its visual
appeal.
➢ A Comfortable, No-Itch Solution:
Unlike conventional insulation materials like glass, fiber, or mineral wool, our
coating is itch-free, ensuring a comfortable working environment.
➢ Innovative Application Process:
The application of UGAM SI COATING is effortless with the use of a Texture
Gun, simplifying the process and ensuring uniform coverage.
➢ Eco-Friendly and Fire-Resistant:
Our inorganic composition makes UGAM S I COATING an eco-friendly choice.
Additionally, it's fire-resistant, promoting safety and security.
➢ Sealed-Porosity-Coating for Surface Protection:
UGAM S I COATING creates a sealed-porosity-coating, guarding against high-
temperature gaseous reactions with metal surfaces.
➢ Primer for Oxidation Protection:
Our primer creates a sealed-porosity-coating that prevents oxidation, effectively
withstanding temperatures up to 400°C.
➢ Water-Based, Easy-to-Clean Base Coat:
The base coat is safe, water-based, and easily cleaned up after application.
➢ Sustainability Focus:
With up to 85% recycled content and significantly less energy consumption
during production, UGAM S I COATING aligns with environmental
sustainability goals.
➢ Resistant to Mold, Mildew, and Fungi:
Say goodbye to growth concerns. UGAM S I COATING resists mold, mildew, and
fungi, maintaining a clean and hygienic environment.

30, ADITYA RESIDENCY, MITRAMANDAL CHOWK, 498, PARVATI, PUNE,

MAHARASHTRA, INDIA, TEL- 8669922233 / 8669922244.
E-mail- ugamchem@hotmail.com
 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
➢ Economical and Affordable:
Achieve superior thermal management without breaking the bank. UGAM S I
COATING is an affordable and economic solution that doesn't compromise on
quality.

Recommendation for Rotary Kiln (Cement industry and

Steel Industry)
➢ Revolutionizing Rotary Kiln Efficiency:
Introducing UGAM S I COATING – a game-changing solution designed to
elevate the performance of rotary kilns. By applying this cutting-edge coating to
the exterior shell, with a recommended thickness of 1 to 2 mm, you can unlock
remarkable benefits in energy efficiency.
➢ 10% to 15% Savings with Precision:
Harness the power of precise application. UGAM S I COATING's thin layer
packs a punch, offering substantial energy savings ranging from 10% to 15%.
Experience unparalleled cost reduction without compromising on performance.
➢ Optimal Thickness for Maximum Efficiency:
Our expertise guides us in recommending the optimal thickness range of 1 to 2
mm for UGAM S I COATING on rotary kilns. This range strikes the perfect
balance between energy savings and performance enhancement.
➢ Balancing Efficiency and Interior Shell Temperature:
While UGAM S I COATING is a game-changer, we prioritize safety and
performance. To ensure balanced operations, we advise against exceeding
thickness levels of 2 mm to 35 mm, as this could potentially raise interior shell
temperatures.
➢ Experience the future of streamlined operations with UGAM S I COATING. Our
solution is designed for hassle-free integration, ensuring a smooth application
process without the need for any shutdown.

Ideal Use
Protecting Stainless, Alloy Steels, Carbon Steels, Low-Alloy Steels from Oxidation or
Gaseous Chemical Attack. As fireproof and thermal insulation coating on Ducts, fire
walls, steam, or other hot pipelines. etc. Also, to eliminate glass wool insulation as the
maintenance cost is high and with moisture, the thermal conductivity of glass wool
increases, and surface corrosion occurs. The effectiveness of glass wool also decreases
over time and energy consumption increases. On the other hand, the coating
performance is stable and does not vary over time. Being weather resistant, can be used
exterior also.

30, ADITYA RESIDENCY, MITRAMANDAL CHOWK, 498, PARVATI, PUNE,

MAHARASHTRA, INDIA, TEL- 8669922233 / 8669922244.
E-mail- ugamchem@hotmail.com
 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
UGAM S I COAT SYSTEM APPLICATION PROCEDURE

1. SURFACE PREPARATION:
• Begin by cleaning the surface using wet washing. Ensure the surface is clean,
dry, and free from dust.
• Allow the surface to dry completely.
• If there's no previous coating and the surface exhibits signs of corrosion, it's
recommended to apply UGAM RUST REMOVER prior to further steps.
• Use UGAM RUST CONVERTER to eliminate loose rust and scaling from the
surface.
• Allow 24 hours for the UGAM RUST CONVERTER to work.
• Thoroughly wash the surface with D I water to remove any remnants.
• Wipe the surface with thinner to eliminate oil and grease.

2. FIXING OF WIRE MESH:

• Secure the first layer of wire mesh onto the surface using wires.

3. APPLICATION OF UGAM S I PRIMER:

We have two different UGAM S I PRIMER based on the temperatures. UGAM S
I PRIMER (BELOW 200 DEG C & UGAM S I PRIMER (ABOVE 200 DEG C).

Follow the procedure based on the temperature.

APPLICATION OF UGAM S I PRIMER (BELOW 200 DEG C):

• Apply UGAM S I PRIMER (BELOW 200 DEG C) if the surface temperature of
pipelines and other equipment is below 200 Deg C.
• This primer can be applied during shutdown or online if the surface temperature
is below 150 Deg C.
• Stir UGAM S I PRIMER (BELOW 200 DEG C) properly within its container
using a mechanical stirrer.
• Transfer a small amount of UGAM S I PRIMER (BELOW 200 DEG C) to
another container and stir it as well.
• Apply a single coat of UGAM S I PRIMER using a brush, roller, or spray. Let it
dry for 4 hours or cure for 2 hours at 100 Deg C if applied online.
• Proceed with UGAM S I COATING after this step.

APPLICATION OF UGAM S I PRIMER (ABOVE 200 DEG C):

• Use UGAM S I PRIMER (ABOVE 200 DEG C) when the surface temperature of
pipelines and equipment exceeds 200 Deg C.
• Operate the pipelines or equipment, maintaining a temperature of around 100
Deg C.
• Thoroughly stir UGAM S I PRIMER (ABOVE 200 DEG C) in its container using
a mechanical stirrer.
• Apply UGAM S I PRIMER (ABOVE 200 DEG C) using a texture gun.

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E-mail- ugamchem@hotmail.com
 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
• Load UGAM S I PRIMER (ABOVE 200 DEG C) into the texture spray gun.
• Begin by applying very thin coats of UGAM S I PRIMER (ABOVE 200 DEG C)
using the texture gun. Allow drying with temperature.
• Apply the second coat of UGAM S I PRIMER (ABOVE 200 DEG C) using the
texture gun and allow drying with temperature.
• Expect blistering during application on hot surfaces; this is normal. Continue
applying coats of UGAM S I PRIMER (ABOVE 200 DEG C). Initial drying is
fast, but it slows as thickness increases. Check drying and apply subsequent
coats until reaching the desired temperature range of 180 to 200 Deg C.
• Now proceed with UGAM S I COATING.

4. FIXING OF WIRE MESH:

• Attach the second layer of wire mesh to the surface using wires. Install the
second mesh layer after utilizing 50% of UGAM S I COATING.

5. APPLICATION OF UGAM S I COAT:

• During the application of UGAM S I COATING, maintain a pipeline or
equipment temperature between 100 and 150 Deg C.
• Stir UGAM S I COAT thoroughly within its container using a mechanical
stirrer.
• Load UGAM S I COAT into the texture spray gun.
• Begin by applying very thin coats of UGAM S I COAT using the texture gun.
Allow drying with temperature.
• Expect blistering during application on hot surfaces; this is normal. Continue
applying coats. Initial drying is fast, but it slows with increased thickness.
Check drying and apply the next coat until reaching the desired temperature
range of 50 to 60 Deg C.
• The thickness of UGAM S I COATING depends on surface temperature before
coating and temperature drop afterward, ranging from 5 mm to 35 mm based on
temperatures.
• Once the final coat of UGAM S I COAT is applied and the desired temperature
drop is attained, allow the final coat to dry completely and become free of
moisture.

6. APPLICATION OF UGAM S I PUTTY:

• Thoroughly stir UGAM S I PUTTY (Base) within its drum using a mechanical
stirrer.
• Take the required quantity of UGAM S I PUTTY (Base) for application within
one hour in a separate container following a 4:1 ratio.
• Stir UGAM S I PUTTY (Hardener) and add it to the mixture in a 4:1 (Base:
Hardener) ratio.
• Once again, stir the UGAM S I PUTTY using a mechanical stirrer. Add UGAM
EP THINNER if needed for your spray gun.
• Apply the first coat of UGAM S I PUTTY using a texture spray equipment with a
4:1 (Base: Hardener) mixing ratio.

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MAHARASHTRA, INDIA, TEL- 8669922233 / 8669922244.
E-mail- ugamchem@hotmail.com
 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
• Allow the first coat of UGAM S I PUTTY to cure for 4 hours at temperature.
• Apply multiple coats of UGAM S I PUTTY using a texture spray equipment until
achieving the desired temperature drop. Thickness varies from 1 mm to 5 mm
based on temperatures.
• A minimum of 2 coats are required for around 1 mm dft and 3 coats for 2 mm dft
of UGAM S I PUTTY with a 4-hour time interval between each coat at
temperature.
• Allow the final coat of UGAM S I PUTTY to dry for 24 hours.

7. APPLICATION OF UGAM S I TOPCOAT:

• After proper drying of UGAM S I PUTTY online for 24 hours, you can apply
UGAM S I TOPCOAT.
• Stir UGAM S I TOPCOAT within its container using a mechanical stirrer.
• Apply the first coat of UGAM S I TOPCOAT using an airless spray gun, brush,
or rollers.
• Allow it to cure for 1 to 2 hours at temperature.
• Stir UGAM S I TOPCOAT once again and apply the second coat using the same
methods.
• Allow it to cure for 1 to 2 hours at temperature.
• Stir UGAM S I TOPCOAT again and apply the third coat using the same
methods.
• Allow it to cure for 24 hours at temperature.

The selection of UGAM S I PRIMER, UGAM S I PUTTY & UGAM S I

TOPCOAT depends on the application and the temperature.

Specifications
Active Ingredient Inorganic binders with temperature insulating
Max Use Temperature worked up to 450 Deg C (Please contact our technical team)
Use Atmosphere All
Fired Composition Mixed Non-reactive Oxides
Liquid Carrier Water
Color Greyish
Shelf Life (months) 12
Coating Ph 10 TO 12
Substrate Use All
Other Nearly water-insoluble after drying; fully water-insoluble after
heating
Normal Emittance 93%

Size
UGAM S I SYSTEM is available in only 10 and 20 Kg packing in buckets.

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 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
COATING:
First UGAM S I PRIMER coat of around 30-40 microns thick followed by UGAM S I
BASECOAT of around 15 mm to 40 mm thick depending on requirement of temperature
reduction followed by UGAM S I PUTTY around 2 mm & UGAM S I P COAT of around
80-100 microns thick for weather protection.

TEMPERATURE DIFFERENCE OF UNCOATED & UGAM S I COATED

Temperature 141 deg C- uncoated surface. Temperature 62 deg C – coated surface.

Heat Loss Saving Calculation

Location Surface Surface Surface Actual Actual Actual

temp., oC area, Ft2 area, m2 radiation convection Total heat
heat loss, heat loss, loss,
kCal/h kCal/h kCal/h
Sample Area (Before 141 42.0 3.90 4286 2127 6414
Coating)
Sample Area (After 62 42.0 3.90 815 586 1401
Coating)
Saving Expected 3471 1542 5013

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E-mail- ugamchem@hotmail.com
 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
UGAM S I COAT SYSTEM

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 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY
TEMPERATURE BEFORE COATING

TEMPERATURE AFTER UGAM SI COATING

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 UGAM CHEMICALS
AN ISO 9001:2015 COMPANY

For Temperature above 200 Deg C we have to apply UGAM S I PRIMER (ABOVE 200
DEG C). DFT of UGAM SI PRIMER (ABOVE 200 DEG C) will be as per temperature on
surface. Please contact our technical team mention below.

E: sales@ugamchemcials.com / nitin@ugamchemicals.com
T: 8669922233 / 8669922244 / 7219872619 / 9371012245

UGAM CHEMICALS makes no warranties, express or implied, including the warranty

of merchantability or fitness for a service. Product is for industrial/commercial use only.
Users should determine suitability for their use. In no event will UGAM CHEMICALS
be liable for any direct, indirect, incidental, special or consequential damages or losses
including, but not limited to loss of properties, in any way related to this product
regardless of the legal theory asserted.

Manufactured by: UGAM CHEMICALS. PUNE.411041. AN ISO CERTIFIED

9001:2015 COMPANY.

CERTIFIED BY

NITIN SHAH
UGAM CHEMICALS.

THANK YOU FOR YOUR VALUABLE ATTENTION!!!

30, ADITYA RESIDENCY, MITRAMANDAL CHOWK, 498, PARVATI, PUNE,

MAHARASHTRA, INDIA, TEL- 8669922233 / 8669922244.
E-mail- ugamchem@hotmail.com