POTENTIAL

FAILURE MODE AND EFFECTS ANALYSIS

(PROCESS FMEA)
FMEA Number: 2196-A / 2196-B
Page: 1 OF 5
Item: Carrier - Seal Hood ODS PT00138174-D / PT00138173-D Process Responsibility: Standard Profil - Rivian Prepared By: Tonya Hawley
Model Year(s)/Program(s): Key Date: FMEA Date (Orig.): 12/28/2021
FMEA Date (Update.):
Core Team: MMI: (248-528-1680) Program Mgr./Plant Coordinator - Larry Thomas, Mfg. Engineer - Tom Rickel, Tooling Engineer 8/11/2022
MMI-Caro (989 672-1300) Quality - Tonya Hawley, Plant Manager - Steve Ruppal, Processing Engineer - Ed Rievert - Process Engineer

Process Current Process Action Results

Classification
Step

Occurrence

Occurrence
Severity

Detection

Detection
Severity
RPN
Potential Effect(s) of Potential Cause(s) of Recommended Responsibility &
Requirement Potential Failure Mode

RPN
Failure Failure Controls Action Target Completion Actions Taken
Controls Prevention
Detection Date Completion
Function Date

Verify correct Material

100% visual inspection of material
OP: 10 Received per Receiving
Unable to produce Certified Supplier and per receiving instructions
Receive Instructions Incorrect material received 4 Incorrect label on material 2 8 64 None
parts Supplier Certs provided W-QA-108
Materials Thermylene
Form: F-QA-117 Receiving Log
P-20TC-1156 BK733

Verify correct Material 100% visual inspection of material

Receive/Verify Received per Receiving Unable to produce Certified Supplier and per receiving instructions
Incorrect material received 4 Incorrect label on material 2 8 64 None
Material Instructions parts Supplier Certs provided W-QA-108
TPV 9273A Black Form: F-QA-117 Receiving Log

OP: 20
Store Material
100% visual inspection of
Operator did not store
Unable to produce Train operator per warehouse material location -
Materials stored in material in correct location
Materials stored in incorrect parts Receiving Instructions Train operator per receiving
warehouse in correct 3 of warehouse causing 2 8 48 None
location of the warehouse Unable to ship parts W-QA-108 instructions
Store materials in location incorrect inventory count -
Possible line shut down Form: F-QA-117 W-QA-108
warehouse unable to produce parts
Form: F-QA-117 Receiving Log

Hilo Training - Train operator

OP: 30 Contamination and/or Container damaged by
Damage to container 3 Hilo Training 3 correct procedure for material 8 72 None
Molding loss of material Hilo during movement
movement
Correct Material placed at
machine
Thermylene
P-20TC-1156 BK733 Parts produced with
Move material to Incorrect material placed at incorrect material - Material was not verified Resin Sheet for 100% visual inspection of material
4 2 8 64 None
machine machine Unable to produce per Resin Sheet Mold 2196-A by Supervisor and Quality
parts

Process Set Up Sheet Process Set Up Sheet

OP: 30 Material not dried at Non-conforming parts - 100% visual inspection of process
4 Mold 2196-A for 2 8 64 None
Molding 170-180° for 2 hours unable to produce parts set up sheet
not followed Mold 2196-A

100% visual inspection of tool at

Damage to tool during Non-conforming parts - Operator mishandled tool Train operator on tool
4 2 setup - First piece approval and 8 64 None
setup unable to produce parts causing tool damage handling during setup
Last piece inspection each run

Setup tool per Process

Setup Sheet for
Mold 2196-A Train operator per First
Items and foreign material First Piece Approval & Job
Piece Approval & Job First Piece Approval & Job Set-
not being used for current Non-conforming parts - Set-Up / Shut Down
Process Setup 2 Set-Up / Shut Down 2 Up / Shut Down Check List: 8 32 None
job were not removed from unable to produce parts Check List
Check List F-MFG-218
work station F-MFG-218 not used
F-MFG-218

100% visual check of Process

Process Set Up sheet for
Set Up Sheet
Mold 2196-A
Non-conforming part Process Setup Sheet Mold 2196-A
Color Streak 4 was not used by operator - 2 8 64 None
Unable to assemble Mold 2196-A First piece approval and Last
Screw speed was set
piece inspection each run.
above slow
Operator Instructions

100% visual check of Process

Incorrect Process Set Up
Set Up Sheet, First piece
OP: 30 Non-conforming part sheet was used by Process Setup Sheet
4 3 approval and Last piece 8 96 None
Molding Unable to assemble operator - Incorrect Mold 2196-A
inspection each run.
pressure was set
Operator Instructions

Preventative First piece approval and Last

Flash
4 Barrel Wear Maintenance for 2 piece inspection per run, 8 64 None
Machine # 12 Operator Instructions
& Target Completion

Preventative First piece approval and Last

4 Screw Wear Maintenance for 2 piece inspection per run, 8 64 None
Machine # 12 Operator Instructions
Setup tool per Process
Setup Sheet for
Mold 2196-A 100% visual check of Process
Incorrect Process Set Up
Set Up Sheet. First piece
Non-conforming part sheet was used by Process Setup Sheet
Process Setup 6 2 approval and Last piece 8 96 None
Unable to assemble operator - Incorrect Mold 2196-A
inspection each run.
pressure was set
Operator Instructions

Short Preventative First piece approval and Last

6 Barrel Wear Maintenance for 2 piece inspection per run, 8 96 None
Machine # 12 Operator Instructions
 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
(PROCESS FMEA)
FMEA Number: 2196-A / 2196-B
Page: 1 OF 5
Item: Carrier Prepared By:
Setup tool per -Process
Seal Hood ODS PT00138174-D / PT00138173-D Process Responsibility: Standard Profil - Rivian Tonya Hawley
Model Year(s)/Program(s): Key Date: FMEA Date (Orig.): 12/28/2021
Setup Sheet for
FMEA Date (Update.):
Core Team: MMI: Mold
(248-528-1680)
2196-A Program Mgr./Plant Coordinator - Larry Thomas, Mfg. Engineer - Tom Rickel, Tooling Engineer 8/11/2022
MMI-Caro (989 672-1300) Quality - Tonya Hawley, Plant Manager - Steve Ruppal, Processing Engineer - Ed Rievert - Process Engineer
Process Setup
Process Current Process Action Results

Classification
Step

Occurrence

Occurrence
Severity

Detection

Detection
Severity
RPN
Potential Effect(s) of Potential Cause(s) of Recommended Responsibility &
Requirement Potential Failure Mode

RPN
Failure Failure Controls Action Target Completion Actions Taken
Short Controls Prevention
Detection Date Completion
Function Date

Verify correct Material Preventive First piece approval and Last

6 Screw Wear Maintenance for 2 100%piece
visual inspection
inspection perofrun,
material 8 96 None
OP: 10 Received per Receiving
Unable to produce Certified Supplier
Machine # 12 and per receiving
Operator instructions
Instructions
Receive Instructions Incorrect material received 4 Incorrect label on material 2 8 64 None
parts Supplier Certs provided W-QA-108
Materials Thermylene
Form: F-QA-117 Receiving Log
P-20TC-1156 BK733
Dimensions not to
First piece approval and Last
specification / Parts will not Tool incorrectly watered
OP: 30 Non-conforming part Water Diagram - Mold piece inspection,
fit gage +/- 6 Water Diagram for Mold 3 7 126 None
Molding Unable to assemble 2196-A Operator instructions O-
2.0mm - 9 SPC Points on 2196-A
MFG-MO-302
Gages G00107/G00108

100% visual check of water

valves. First piece approval and
Mold set up
6 Water not turned on 2 Last piece inspection each run. 8 96 None
Mold 2196-A
Operator Instructions
O-MFG-MO-302

100% visual check of Process

Setup tool per Process sheet 2196-A
Setup Sheet Process Set Up Sheet First piece approval and Last
6 Incorrect cycle time 3 7 126 None
2196-A Mold 2196-A piece inspection
Operator instructions O-
MFG-MO-302

100% visual check of Process

sheet 2196-A
Process Set Up Sheet First piece approval and Last
6 Incorrect process sheet 3 7 126 None
Mold 2196-A piece inspection
Operator instructions
O-MFG-MO-302

100% visual check of Process

sheet 2196-A
Process Set Up Sheet First piece approval and Last
6 Mold too Hot 3 7 126 None
Mold 2196-A piece inspection
Operator instructions
O-MFG-MO-302

100% visual check of Process

Incorrect process sheet
Set Up Sheet. First piece
Non-conforming part was used by operator - Process Setup Sheet
Shrinkage 6 2 approval and Last piece 8 96 None
Unable to assemble Incorrect cycle time was Mold 2196-A
inspection each run.
set
Operator Instructions

100% visual check of

Cycle Part
Water Diagram.
Tool incorrectly watered Water Diagram None
6 2 First piece approval and Last 8 96
Mold 2196-A
piece inspection each run.
Operator Instructions

100% visual check of water

Water not turned on valves. First piece approval and None
6 Mold set up 2 8 96
Last piece inspection each run.
Operator Instructions

Incorrect process sheet 100% visual check of Process

Setup tool per Process Set Up Sheet. First piece
Setup Sheet Non-conforming part was used by operator - Process Setup Sheet
6 2 approval and Last piece 8 96 None
2196-A Unable to assemble Incorrect cycle time was Mold 2196-A
set inspection each run. Operator
Instructions
Warpage

100% visual check of Water

Water Diagram Diagram. First piece approval and
6 Tool incorrectly watered 2 8 96 None
Mold 2196-A Last piece inspection each run.
Operator Instructions

100% visual check of water

valves. First piece approval and
6 Water not turned on Mold set up 2 8 96 None
Last piece inspection each run.
Operator Instructions

100% visual check of Process

Non-conforming part Material not dried at Set Up Sheet. First piece
Process Setup Sheet
Splay 6 2 approval and Last piece 8 96 None
Unable to assemble 170°for 2 hours Mold 2196-A
inspection each run. Operator
Instructions

Final Inspection per

Parts are to be visually Operator Instructions 100% check for visual defects
inspected for defects per and Form: per Operator Instructions
In-process Operator Instructions and Non-conforming part In-Process Inspection was F-QA-158 In-process Inspections
Defects not found 4 3 8 96 None
Inspection In-process Inspection Unable to assemble not done correctly In-process Inspection per F-QA-158
Sheet at Start Up and Audit Record In-process Inspection Audit
Every 2 hours In-process Inspection Record
training
 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
(PROCESS FMEA)
FMEA Number: 2196-A / 2196-B
Page: 1 OF 5
Item: Carrier - Seal Hood ODS PT00138174-D / PT00138173-D Process Responsibility: Standard Profil - Rivian Prepared By: Tonya Hawley
Model Year(s)/Program(s): Key Date: FMEA Date (Orig.): 12/28/2021
FMEA Date (Update.):
Core Team: MMI: (248-528-1680) Program Mgr./Plant Coordinator - Larry Thomas, Mfg. Engineer - Tom Rickel, Tooling Engineer 8/11/2022
MMI-Caro (989 672-1300) Quality - Tonya Hawley, Plant Manager - Steve Ruppal, Processing Engineer - Ed Rievert - Process Engineer

Process Current Process Action Results

Classification
Step

Occurrence

Occurrence
Severity

Detection

Detection
Severity
RPN
Potential Effect(s) of Potential Cause(s) of Recommended Responsibility &
Requirement Potential Failure Mode

RPN
Failure Failure Controls Action Target Completion Actions Taken
Controls Prevention
Detection Date Completion
Function Date

Verify correct Material Operator Instruction

Place parts in WIP 100% visual inspection of material
10
OP: 40 Received per Receiving Packaging instruction Training Supplier
on Operator In-process Inspection per
Packaging per Operator Incorrect material
Quanity received
of parts Unable toofproduce
Shortage parts to Certified and per receiving instructions
WIPReceive
Packaging Instructions Incorrect 4
3 Incorrect label
were not on material
followed - Instruction 2
3 F-QA-158 8
5 64
45 None
Instructions
Thermylene packed in WIP Packaging produceparts
finshed part Supplier Certs provided W-QA-108
Materials
of Part Operator Instructions O-MFG-MO-302 In-process Inspection Audit
O-MFG-MO-302 Form: F-QA-117 Receiving Log
P-20TC-1156 BK733 Record

Operator Instruction
O-MFG-MO-302
Shortage of parts to Packaging instruction Training on Operator In-process Inspection per
LH & RH parts mixed 3 3 5 45 None
produce finshed part were not followed Instruction F-QA-158
In-process Inspection Audit
Record
& Target Completion
In-process Inspection per
Incorrect Inventory F-QA-158
OP:50 Container was labeled count. Incorrect Labels delievered In-process Inspection Audit
6 2 8 98 None
WIP Storage incorrectly Unable to complete to press Operator Training Record
secondary process. Operator Instructions
O-MFG-MO-302

Parts were stored in

Store parts with correct
label, quantity and in
correct location
Parts were stored in
incorrect location
Incorrect Inventory Operator training on WIP storage
wrong location of
count. Designated WIP area location in warehouse and
4 warehouse. 3 8 96 None
Unable to complete storage area. part storage/movement
Operator did not verify
secondary process. - 100% visual of part location.
location.

Operator Instructions
Incorrect Inventory O-MFG-MO-302
Operator Instructions
count. Packaging instructions In-process Inspection per
LH & RH parts mixed 3 O-MFG-MO-302 3 5 45 None
Unable to complete were not followed F-QA-158
WIP Packaging
secondary process. In-process Inspection Audit
Record

OP: 60
Molding
Move material to Contamination and/or Hilo Training Certificate - Train
Container Damaged by
machine Damage to container loss of material / WIP 3 Hilo Training 3 operator correct procedure for 8 72 None
Hilo during movement
Product material movement

Correct Material placed at

machine
TPV 9273A Black
Parts produced with
Material was not verified
Incorrect material placed at incorrect material - Resin Sheet 100% visual inspection of material
4 per Resin Sheet 2 8 64 None
machine Unable to produce Mold 2196-B by Supervisor and Quality
2196-B
parts

Correct Material
Move WIP Hilo Training Certificate - Train
TPV 9273A Black Contamination and/or Container Damaged by
product to Damage to containers 4 Hilo Training 3 operator correct procedure for 8 72 None
WIP Product loss of WIP Product Hilo during movement
machine material movement
Placed at machine

100% visual inspection of tool at

OP: 60 Damage to tool during Non-conforming parts - Operator mishandled tool Train operator on tool
4 2 setup - First piece approval and 8 64 None
Molding setup unable to produce parts causing tool damage handling during setup
Last piece inspection each run

Tool PM Checklist, Tool PM Shot

Train maintenance on
Non-conforming parts - Tracking, Maintenance Work
Setup tool per Process Tool Worn 2 PM was not completed use of Tool PM 2 8 32 None
unable to produce parts Order - First piece approval and
Setup Sheet Checklist of PM form
Last piece inspection each run
2196-B
Process Setup

Items and foreign material First Piece Approval & Job Train operator per
First Piece Approval & Job Set-
not being used for current Non-conforming parts - Set-Up / Shut Down b Set-Up / Shut Down
2 2 Up / Shut Down Check List: 8 32 None
job were not removed from unable to produce parts Check List Check List
F-MFG-218
work station F-MFG-218 not used F-MFG-218

Dimensions not to First piece approval and Last

Tool incorrectly watered
OP: 60 specification / Parts will not Non-conforming part Water Diagram piece inspection,
6 Water Diagram for 3 7 126 None
Molding fit gage Unable to assemble Mold 2196-B Operator instructions
Mold 2196-B
G00107/G00108 O-MFG-MO-302

100% visual check of water

valves. First piece approval and
Mold set up
6 Water not turned on 2 Last piece inspection each run. 8 96 None
Mold 2196-B
Operator Instructions
O-MFG-MO-302

100% visual check of

Process Set Up sheet
Mold 2196-B
Process Set Up Sheet
6 Incorrect cycle time 3 First piece approval and Last 7 126 None
Mold 2196-B
piece inspection
Setup tool per Process Operator instructions
Setup Sheet 2196-B O-MFG-MO-302
OP: 60
100% visual check of
Molding
Process Set Up sheet
Mold 2196-B
Process Set Up Sheet
6 Incorrect process sheet 3 First piece approval and Last 7 126 None
Mold 2196-B
piece inspection
Operator instructions
O-MFG-MO-302
 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
(PROCESS FMEA)
FMEA Number: 2196-A / 2196-B
Page: 1 OF 5
Item: Carrier - Seal Hood ODS PT00138174-D / PT00138173-D Process Responsibility: Standard Profil - Rivian Prepared By: Tonya Hawley
Model Year(s)/Program(s): Key Date: FMEA Date (Orig.): 12/28/2021
FMEA Date (Update.):
Core Team: MMI: (248-528-1680) Program Mgr./Plant Coordinator - Larry Thomas, Mfg. Engineer - Tom Rickel, Tooling Engineer 8/11/2022
Setup tool per Process
MMI-Caro (989 672-1300) Quality - Tonya Hawley, Plant Manager - Steve Ruppal, Processing Engineer - Ed Rievert - Process Engineer
Setup Sheet 2196-B
Process
OP: 60 Current Process Action Results

Classification
StepMolding

Occurrence

Occurrence
Severity

Detection

Detection
Severity
RPN
Potential Effect(s) of Potential Cause(s) of Recommended Responsibility &
Requirement Potential Failure Mode

RPN
Failure Failure Controls Action Target Completion Actions Taken
Controls Prevention
Detection Date Completion
Function Date

100% visual check of

Verify correct Material
100% Process Set Up sheet
visual inspection of material
OP: 10 Received per Receiving Mold 2196-B
Unable to produce Certified Supplier and per receiving instructions
Receive Instructions Incorrect material received 4
6 Incorrect label
Mold tooon material Process Set Up Sheet
Hot 2
3 First piece approval and Last 8
7 64
126 None
parts Supplier
Mold Certs provided
2196-B W-QA-108
Materials Thermylene piece inspection
Form: F-QA-117 Receiving Log
P-20TC-1156 BK733 Operator instructions
O-MFG-MO-302

OP: 60 100% visual check of

Molding Process Set Up sheet
Incorrect process sheet
Mold 2196-B
Non-conforming part was used by operator - Process Set Up Sheet
Color Streak 4 2 First piece approval and Last 8 64 None
Unable to assemble Screw speed was set too Mold 2196-B
piece inspection
fast
Operator instructions
O-MFG-MO-302

100% visual check of

Process Set Up sheet
Incorrect process sheet Mold 2196-B
Non-conforming part Process Set Up Sheet
Flash 4 was used by operator - 3 First piece approval and Last 8 96 None
Unable to assemble Mold 2196-B
Incorrect pressure was set piece inspection
Operator instructions
O-MFG-MO-302

First piece approval and Last

Preventative
piece inspection per run,
4 Barrel Wear Maintenance for 2 8 64 None
Operator Instructions
Machine # 12
O-MFG-MO-302

First piece approval and Last

Preventative
Screw Wear piece inspection per run, None
4 Maintenance for 2 8 64
Operator Instructions
Machine # 12
O-MFG-MO-302

100% visual check of Process

Incorrect process sheet Set Up Sheet. First piece
Non-conforming part Process Setup Sheet
Short 6 was used by operator - 2 approval and Last piece 8 96 None
Unable to assemble Mold 2196-B
Incorrect pressure was set inspection each run.
Operator Instructions

First piece approval and Last

Preventative
piece inspection per run, Operator
6 Barrel Wear Maintenance for 2 8 96 None
Instructions
Machine # 12
O-MFG-MO-302

First piece approval and Last

Preventative
Screw Wear piece inspection per run, Operator None
6 Maintenance for 2 8 96
Instructions
Machine # 12
O-MFG-MO-302

Setup tool per 100% visual check of

Process Setup Sheet Incorrect process sheet Process Set Up Sheet
Mold 2196-B Non-conforming part was used by operator - Mold 2196-B.
Process Setup Sheet
Cycle Part Shrinkage 6 2 First piece approval and Last 8 96 None
Unable to assemble Incorrect cycle time was Mold 2196-B
set piece inspection each run.
Operator Instructions
O-MFG-MO-302

100% visual check of

Water Diagram
Mold 2196-B
Tool incorrectly watered Water Diagram None
6 2 First piece approval and Last 8 96
Mold 2196-B
piece inspection each run.
Operator Instructions
O-MFG-MO-302

100% visual check of water

valves.
Water not turned on Mold Set Up First piece approval and Last None
6 2 8 96
Mold 2196-B piece inspection each run.
Operator Instructions
O-MFG-MO-302

100% visual check of

Incorrect process sheet Process Set Up Sheet
Non-conforming part was used by operator - Mold 2196-B
Process Setup Sheet
Warpage 6 2 First piece approval and Last 8 96 None
Unable to assemble Incorrect cycle time was Mold 2196-B
set piece inspection each run.
Operator Instructions
O-MFG-MO-302

100% visual check of

Water Diagram
Mold 2196-B
Water Diagram
6 Tool incorrectly watered 2 First piece approval and Last 8 96 None
Mold 2196-B
piece inspection each run.
Operator Instructions
O-MFG-MO-302

100% visual check of

Water Diagram
Mold 2196-B
Water not turned on Mold Set Up None
6 2 First piece approval and Last 8 96
Mold 2196-B
piece inspection
Operator instructions
O-MFG-MO-302
 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
(PROCESS FMEA)
FMEA Number: 2196-A / 2196-B
Page: 1 OF 5
Item: Carrier - Seal Hood ODS PT00138174-D / PT00138173-D Process Responsibility: Standard Profil - Rivian Prepared By: Tonya Hawley
Model Year(s)/Program(s): Key Date: FMEA Date (Orig.): 12/28/2021
FMEA Date (Update.):
Core Team: MMI: (248-528-1680) Program Mgr./Plant Coordinator - Larry Thomas, Mfg. Engineer - Tom Rickel, Tooling Engineer 8/11/2022
MMI-Caro (989 672-1300) Quality - Tonya Hawley, Plant Manager - Steve Ruppal, Processing Engineer - Ed Rievert - Process Engineer

Process Current Process Action Results

Classification
Step

Occurrence

Occurrence
Severity

Detection

Detection
Severity
RPN
Potential Effect(s) of Potential Cause(s) of Recommended Responsibility &
Requirement Potential Failure Mode

RPN
Failure Failure Controls Action Target Completion Actions Taken
Controls Prevention
Detection Date Completion
Function Date

Verify correct Material Final Inspection per

Operator Instructions 100%
100%visual inspection
check for visualofdefects
material
OP: 10 Received
Parts are per Receiving
to be visually Unable to produce Certified
andSupplier
Form: and per
per receiving
Operator instructionsIn-
Instructions.
Receive Instructions Incorrect material received 4 Incorrect label on material 2 8 64 None
inspected for defects per parts
In-process
Materials Thermylene Non-conforming part In-Process Inspection was Supplier Certs provided
F-QA-157 processW-QA-108
Inspections per
Operator Instructions at Defects not found 4 3 Form: F-QA-117 Receiving Log 8 96 None
Inspection P-20TC-1156 BK733 Unable to assemble not done correctly In-process Inspection F-QA-157
Start Up and Every 2
Audit Record In-process Inspection Audit
hours
In-process Inspection Record
training

Parts are to be sent to an
Annual Part
approved supplier for
Validation
Annual CMM validation
Parts did not get sent out
for annual CMM validation
No annual validation
Annual Part Validation Annual Part Validation Schedule
Non-conforming part schedule was generated
4 Schedule to ensure 2 setup in Google Calendar to alert 8 64 None
Unable to assemble causing no annual
part is sent annually for annual part validation date
validation of part

In-process and Final Inspection

per F-QA-157
Incorrect Quantity of parts
OP: 70 Shortage of parts to Incorrect number of parts Operator Instruction Final Inspection Audit Record.
placed in 3 3 5 45 None
Package Parts ship to the customer were placed in tote O-MFG-MO-302 Operator Instructions
Finished Packaging
O-MFG-MO-302
Dock Audit O-QA-100

In-process and Final Inspection

per F-QA-157
Incorrect Packaging Shortage of parts to Incorrect part was placed Operator Instruction Final Inspection Audit Record.
4 3 5 60 None
Method ship to the customer in Finished container O-MFG-MO-302 Operator Instructions
O-MFG-MO-302
Dock Audit O-QA-100

Finished Packaging
In-process and Final Inspection
Incorrect Inventory per F-QA-157
Container was labeled count. Incorrect Labels delievered Final Inspection Audit Record.
6 Operator Training 2 8 98 None
incorrectly Unable to make to press Operator Instructions
shipment to customer O-MFG-MO-302
Dock Audit O-QA-100

Incorrect Inventory In-process and Final Inspection

count. per F-QA-157
Unable to make Packaging instruction Training on Operator Final Inspection Audit Record.
LH & RH parts mixed 3 3 5 45 None
shipment to customer. were not followed Instruction Operator Instructions
Rejection at customer O-MFG-MO-302
location Dock Audit O-QA-100

OP: 80 100% Visual Inspection to Shortage of parts to Final Inspection was not Safe Launch Inspection Safe Launch Plan for Standard
Defective Parts 6 2 8 98 None
Safe Launch Safe Launch Plan ship to the customer done correctly Instructions Profil

OP: 90
Finished Goods In-process and Final Inspection
Storage Incorrect Inventory per F-QA-157
Container was labeled count. Incorrect Labels delievered Final Inspection Audit Record.
6 Operator Training 2 8 98 None
incorrectly Unable to make to press Operator Instructions
shipment to customer O-MFG-MO-302
Dock Audit O-QA-100

Parts were stored in

Incorrect Inventory Operator training on storage area
wrong location of
Parts were stored in count. Designated storage location in warehouse and part
4 warehouse. 3 8 96 None
incorrect location Unable to make area. storage/movement
Operator did not verify
shipment to customer - 100% visual of part location.
location.
Store parts with correct
label, quantity and in
correct location In-process and Final Inspection
Parts were stored in per F-QA-157
Incorrect Inventory Operator Instructions
Parts were stored in incorrect container. Final Inspection Audit Record.
count. Unable to make 3 Final Packaging 3 8 72 None
incorrect container Operator did not verify Operator Instructions
shipment to customer O-MFG-MO-302
WIP container O-MFG-MO-302
Dock Audit O-QA-100

Incorrect Inventory In-process and Final Inspection

count. per F-QA-157
Unable to make Packaging instruction Training on Operator Final Inspection Audit Record.
LH & RH parts mixed 3 3 8 72 None
shipment to customer. were not followed Instruction Operator Instructions
Rejection at customer O-MFG-MO-302
location Dock Audit O-QA-100

OP: 100
Shipping
Customer releases were Plant Mgr., and/or
Non-shipment of parts 100% visual check of releases
Ship parts per customer Shipment not sent to not verified and caused Quality to review/verify
Possible line shut down 6 2 per Standard Profil/Rivian 8 96 None
releases customer non-shipment of parts and customer releases
Short Shipment requirements
possible line shut down daily.

Ship parts to
Customer
100% visual check of releases
Operator sent incorrect Operator training:
Ship parts per customer Incorrect part sent to Possible line shut down per Standard Profil/Rivian
6 parts - Releases 2 8 96 None
releases customer Short Shipment requirements
Possible line shut down - Shipping