Ref. No.

: GPL F HS 02 Date: 10/20/2020

Rev.No.: 00 Page no. 01 of 01 GPL/HIRA/28
Hazard Identification & Risk Assessment Format

Activity: TOWER CRANE TELESCOPING WORK(SELF JUMPING WORK)

Risk
Assessment

Non-Significant (NS)
Risk Assessment existing Control Measures additional

Ref. Of WI/ SOP :-

Legal Yes/No

Significant (S) /
Control
Measures
Sr. No. Activity Hazard Issues (Internal/External) Risk ( Probable Outcome) Existing Control Additional Control Measure Opportunities & Action Remark

Probability(P)

Probability(P)
Severity(S)

Severity(S)
Risk Level

Risk Level
(H/M/L) :

(H/M/L) :
Personal Injury, 1. Deploy only experienced & trained operator 1. Administration controls like medical
Unauthorised Operator Internal 2. Display Name, contact number with P3 S3 H screening & competency shall be P2 S3 M Nil
collapse of crane photograph of operator on Tower Crane. exercised.

1. Signalman should be available at unloading 1. Ensure activity should be carried

Person standing below the Internal Personal Injury point to warn worker about job. P3 S3 H under supervision.
P2 S3 M Nil
suspended load 2. Conduct Tool Box Talk on hazards & risk 2. Follow work permit.
associated with crane operation.

1. Designate the experienced & trained person for

signalling.
1. Establish the adequate
2. Conduct training on signaling for both operator
Confusion while signaling Internal Personal injury & signalman
P2 S3 M communication methodology like P2 S3 M Nil
Walky talky, hand signals etc.
3. Only signalman will give the signal to avoid
confusion.

1. Inspect tools to check any damage

Damaged lifting tools & tackles
1. Internal inspection of Vehicle / crane
2. Ensure test certificate i.e. Form 11
Internal Personal Injury 3. Issue work permit according to inspection.
P3 S3 H shall be carried out on site before every P2 S3 M Nil
use.

1. Check SWL of all lifting tools before lifting to

1. Select lifting tools according to load.
avoid overloading.
Fall of Material 2. Take work permit.
2. Check operation of Limit switch before start
Overloading Internal P4 S3 H 3. Check whether SWL is displayed or P2 S3 M Nil
Personal Injury the job.
not on lifting equipment.

GPL/SAF/WI-30/MMH/RO & GPL/SAF/SOP-IV/PTW/R2 & GPL/SAF/WI-14/HW/RO

4. check load chart before lifting

1. Crane should not be operated in wind speeds

Swinging of load 1. Follow instruction manual of crane
that are in excess of those specified in the
Heavy wind Internal P4 S3 H 2. Install Anemometer to measure wind P2 S3 M Nil
Personal Injury operating instructions for the crane.
speed.
2. Stop crane operation in case of Heavy Wind

1 YES S
Material Handling By Tower
crane

1. Provide guide line to balance job.

Internal Serious Injury P4 S3 H 1. Only experience Rigers are P3 S3 H Nil
Hit by material 2. Identify obstructions and clear the
allowed to Perform Work.
same before operation.

Imbalanced job Internal Serious Injury 1. Balance job on ground level. P3 S2 M 1. Signalman to ensure balancing P2 S2 M Nil
2. Tie with guide rope. of job before lifting.

1. Signalman to ensure for loose

1. Same size of material to be lifted. material.
Loose Material Internal Fall of Material 2. Proper tying of material. P4 S3 H 2. Periodical training should be P2 S3 M Nil
Personal Injury 3. Do not lift or unload the material conducted for crane operator
before signaling by Singnalman. and singnalman to ensure safe
rigging practices

1. Carry work under supervision. Nil

1. Train crane operator & signalman about the

Obstruction of Electrical lines in
movements
Internal Serious Injury site condition. P4 S4 H P2 S4 H
2. Ensure safe operation.

Nil

1. Physically Check The Condition

1. Operator to check working of limit
Failuer of Limit Switch Internal Fall of Material
P2 S3 M Of Tools & Tackels By P2 S3 M Nil
switch before start job.
Personal Injury Component Person
2. Do not bypass the limit switches.
2. Carry periodical mentainance.

Pre inspection of Power pack

and hydraulic jack should be

WI-14 Height work & WI-18 Tower crane

2 Tower crane telescoping
Mechanical or Hydraulic Failure
done before operation.
Hydraulic jack failure. Y P3 S2 M S P1 S2 L Nil
Follow manufacturers
instruction. And barricade
1. Manufacturer instruction should be underneath area.
followed before Self jumping operation.2.
Visual inspection must be done before
Internal operation. 3 . Don’t start any jumping
crane if the condition of hydraulic pipe is
damage. 4.Dont start any operation
if any hydraulic hose leakage observed

2 Tower crane telescoping Mechanical or Hydraulic Failure
Collapse of tower crane or
collapse of load
Shifting of "I" Beam and "C" Frame Defective tools and tackles,poor
3 in work location with the help of
Tower crane. comunication
Improper Material stacking on
working location.
Improper and unsafe working
platform in work location.
4 "I" Beam and "C" Frame shifting in
lift shaft.
Unauthorized and untrained team. Internal
Unsafe Working platform.
Fixing of "I" Beam Bracket on Lift
5 Wall with the help of anchor
fastener.
Inadequate Anchor fastener.
Unplumbed Crane condition.
Obstruction of construction
material in shaft.
Poor Supervision.
6 Jumping process of Tower Crane. Mechanical Failure
Unsecure “I” Beam & “C” Frame.
WI-14 Height work & WI-18 Tower crane
1. Manufacturer instruction should be
followed before Self jumping operation.2.
Visual inspection must be done before
Internal operation. 3 . Don’t start any jumping
crane if the condition of hydraulic pipe is
damage. 4.Dont start any operation
if any hydraulic hose leakage observed
Hydraulic hose Y P3 S2 M S P1 S2 L Nil
Leakage.
1) Prior to use all document to be
verified and recorded. Refer MLA
tracker 2) it is forbidden : -
to slew the jib, to move the
trolly, to operate hoisting or
lowering when the crane part is
1. Third party certificates should be available for being lifted .
all required lifting tools and tackles.
Internal Serious injury 2. Ensure all Lifting tools and tackles must be
Y P4 S4 H S 3) beside the telescoping P2 S4 M Nil
inspected prior to use on site.. operation :- never let the
3 . Identification number must be marked on telescoping assembly rested on
lifting tools and tackles.
the cylinder , telescoping can
only be carried out with a wind
not exceeding 50 km \h . after
each climbing operation check
the perpendicularity of the crane
.
1. Only competent and experienced signal
man to be deploy for signaling.
2. Competency
certificates and license of signal man to be
Hit to another object recorded. 3. periodic inspection of walky
& structure and Only "Wireless communication Talky to be done and recorded.
Internal Y P3 S2 M S P1 S2 L Nil
collapse the lifted system"(Walky Talky) should be used for
load. TC operation signaling.
4. Two signal man to be deploy for TC
operation.
5. Work must be done under close
supervision.
1. All shifted material to be stacked in
right manner and away from access.
Internal Hit , trip and physical 2. Access to be clear N P2 S3 M NS Strict supervision must be P1 S3 M Nil
injury. at all time from obstruction. followed for such activity.
3. Any material don’t kept and stacked
on lift shaft edge.
1. Safe and standard working platform to
be installed for respective work.
2. All engaged people must be
wear Double lanyard Full body safety
Prior to use working platform
Internal Fall of person & Fall of harness. 3. Y P3 S2 M S must be inspect and it should be P1 S2 L Nil
Hand Tools Permit to work system should be followed
recorded.
for such activity. 4. TBT and
Training to be conduct with all engaged
people. 5. During this activity
other work must be stopped in lift shaft.
1. Only authorize people deploy for such
critical activity. 2.
Competency must be checked prior to
Fall of deployment of work. 3. Medical
Only authorize and competent
person ,Physical screening must be done for all engaged N P3 S2 M NS P1 S2 L Nil
agency to be finalize for Tower
injury and property worker and recorded.
crane jumping work.
damage. 4. TBT and job specific training to
be conduct with engaged worker.
5.Mandatory and Job specific PPE to be
ensure for all engaged worker.
1. Safe and standard working platform to
be installed for respective work.
2. All engaged people must be
wear Double lanyard Full body safety
Prior to use working platform
Internal Fall of person and harness. 3. Y P3 S2 M S must be inspect and it should be P1 S2 L Nil
Material. Permit to work system should be followed
recorded.
for such activity. 4. TBT and
Training to be conduct with all engaged
people. 5. During this activity
other work must be stopped in lift shaft.
1. Sufficient number of anchor fastener to
be used for anchor bracket fixing.
Tilt and topple of 2. SWL certification
Internal TC of all fashner must be
Tower Crane documents of fastener to be available and Y P3 S3 H S P1 S3 M Nil
available and submit to concern.
foundation. recorded. 3.
Approved scheme and design to be obtain
with the concern person.
1. Before extension complete plumb
should be checked. 2.
Crane should be in plum. 3. Don’t
Internal Tilt and topple of N P3 S2 M NS Plumb to be check before P1 S2 L Nil
jump the crane if not in plum.
Tower Crane jumping of Tower crane.
4. P & M in charge must
be check and monitor the such critical
activity.
1. Shaft should be clear from all
obstruction. 2.
1. Hit and jerk. Before extension shaft should be check Thoroughly inspection of shaft to
Internal N P3 S2 M NS
2. Tilt and topple of for any construction material. be done for any obstruction and P2 S2 M Nil
tower crane. 3. Permit to work system to it should be recorded.
be followed before commencing the
work.
1.Early in the morning and after sun set
extension work don’t carried out.
Internal Overturning and tilt Y P3 S3 H S PTW System should be followed. P1 S3 M Nil
2. Site P & M in charge
of crane.
should be full time available on job during
the Jumping process. 3.
1. Visual inspection must be done before
operation. 2. Test Manufacturer instruction should
1. Hydraulic jack certificates (TPI) of jack must be available be followed prior to use of
Internal failure. before operation. Y P2 S3 M S Hydraulic jack. P1 S3 M Nil
2. Hydraulic 3.Don’t use any hydraulic jack
hose failure. in condition of damage hydraulic hose/ oil Follow preventive maintenance
leakage. schedule and document same.
4. Display inspection tag.
1. "I" beam should be fully secured with
permanent structure. 2. Both
Beams should be welded with ISMC. Before jumping Visual and
Internal Tilt and topple of
3. C Frame must be tied N P3 S4 H NS physical inspection to be done P1 S4 M Nil
Tower Crane
with nut bolt as per manufacturer. and recorded .
4. Beam pocket gap should be pack
with ready mix concrete.
6 Jumping process of Tower Crane.

1 . Unauthorized entry must be restricted

Unauthorized movement.
in Crane boom radius. 2. Boom radius
Internal Falling object. Y P2 S3 M S PTW system and close P1 S3 M Nil
must be cordon off/barricaded.
supervision to be followed.
3. Boom radius must be
restricted for general movement.

1. Before jumping of tower crane

electrical line must be disconnect and
isolated. 2. All Prior to Jumping all temporary
Service line and electrical Internal Electrocution Temporary Earthing must be disconnect N P2 S3 M NS connection to be checked and P1 S3 M Nil
connection.
before jumping of crane. recorded
3. Thoroughly visual inspection
to be done before jumping of crane.

1. Personal fall protection system like: -

Fall arrestor, Double Lanyard Full Body

WI- Work at height

7 Work at Height.
Job specific training to be
Safety Harness must be wear all engaged
conduct with all engaged people
person which is working at height.
prior to erection.
Fall Hazard. Internal Fall of person & Fall of 2.Boom location area Y P3 S2 M S P1 S2 L Nil
Hand Tools should be cordon off /fully barricaded.
Area in lift duct to be barricaded.
3. Tools bag should be used all
Cover duct to prevent fall of
rigger which will be working at height.
material on ground level.
4. Life Line should be provided for
height work.

1. Tower Crane jumping activity should

be carried out only in working time( 9.30
8 Early morning & after sunset Poor supervision Internal Physical injury and N P2 S2 M NS PTW System should be followed. P1 S2 L Nil
am to 7pm)
work property damage.
2. jumping work not allow in
Sunday/Holiday and late night.

RISK Calculation / Evaluatio

Probability (P) P/S S1 S2 S3 S4

P1: Improbable P1 L L M M

P2 : Remote P2 L M M H

P3 : Possible P3 M M H H

P4 : Probable P4 M H H H

A : Hazards must be avoided (or the level of risk reduced significantly and reliable by controls)
Severity (s)
B : Hazards should be avoided (or the level of risk reduced significantly and reliable by controls)
S1 : Negligible
C : Risk to be controlled as far as reasonably practicable
S2 : Minor
D : Risk is controlled as far as reasonably practicable .
S3 : Sever
-- : Acceptable risk
S4 : Extreme
LEGAL : If activity come under legal implecation (significant) than additional control measures is to be taken and has to be reviewed periodically.
S : Significant
NS : Non - Significant.

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