BRITANNIA INDUSTRIES LTD, RANJANGAON MIDC, PUNE
FORMAT
Sr.
Activity
No.
1 Obtain Permit
Shifting of pipes/ducts
2 First Aid, Injury
to fabrication area
Cutting activity with gas
3 cutter/ Pipe cutting
machine.
4 Grinding Work.
5 Welding Work.
SIDEL - H1.00148
Hazard
1.Unauthorised work
cause injury/damage
1. Hazards during manual
handling.
2. Pinching of leg/hands
while handling of
materials.
3. Improper stacking of
materials.
4. Improper illumination.
1. Improper unloading
process- damage of
cylinder resulting fire and
explosion, injury while
handling.
2. Untied stored cylinder.
3. Fire, burn injury while
using at site.
1. Stuck by grinding
wheel.
2. Breaking of wheel.
3. Poor electrical
connection.
1. Improper electric
connection.
2. Welding fumes.
3. Fire hazard due to
welding spark.
HAZARD IDENTIFICATION & RISK ASSESSMENT
Date: 16.12.2021 Ref No. : SID-WRA-02 Revision No. : 0
Activity: Utility Pipeline fabrication Work.
Risk
Assessment Risk Assessment
Non-Significant (NS)
Non-Significant (NS)
Ref. Of WI/ SOP :-
existing existing Control
Legal Yes/No
Legal Yes/No
Significant (S) /
Significant (S) /
Control Measure
Measure
Risk ( Probable Outcome) Existing Control Additional Control Measure Remark
Probability(P
Probability(P
Risk(R) : P*S
Risk(R) : P*S
Severity(S)
Severity(S)
)
)
Slip, trip, fall Get PTW before starting the job. P1 S1 - - P1 S1 -
1. Don’t allow the person to lift more
than 30 kg for material shifting from
one place to other. 1. Use hand gloves during material
2. provide trolley for material shifting. handling.
P2 S2 D P1 S1 -
3. Person should be physically fit to do 2. All mandatory PPE's shall be used at
the work. site.
4. The space for access and egress shall
be proper, clear with adequate lighting.
1. Competent person should be
1. Cylinders should be kept at upright engaged for the activity.
position only. 2. Providing flashback arrestor each
2. Cylinder shed should be away from side of the gas cutting set.
Major injury, Fatality P2 S4 B P1 S2 -
office area. 3. Only cutting wheel shall be used for
3. Wheel guards shall not be removed cutting activity instead of grinding
for the cutting machine while in use. wheel.
1. All the grinding machine shall be 1. Only competent person should be
used with wheel guards. engaged for the activity.
Major injury, First Aid. P2 S3 C P1 S2 -
2. Check expiry date of grinding wheel 2. All grinding machine shall be
and use approved product of wheel. inspected and tagged prior to use.
1. Area shall be cleared of flammables
and combustible materials before
commencing welding activity.
2. Only competent welders to be
1. Helmet mounted welding guards to engaged for welding activity.
Electrocution, Long term be used by welder. 3. Fire extinguishers shall be placed
P3 S4 A P1 S2 -
illness, Fire burns 2. Welding goggles shall be mandatory nearby the activity.
for the helper. 4. All Welding machines shall be
calibrated, inspected and tagged prior
to use.
5. All electrical connections shall be
channelled through tested ELCB/RCCB.
 Risk Matrix
Probability (P) P/S S1 S2 S3 S4
P1: Improbable P1 - - D C
P2 : Remote P2 - D C B
P3 : Possible P3 D C B A
P4 : Probable P4 D B A A

Severity (s) A : Hazards must be avoided (or the level of risk reduced significantly and reliable by controls)
S1 : Negligible B : Hazards should be avoided (or the level of risk reduced significantly and reliable by controls)
S2 : Minor C : Risk to be controlled as far as reasonably practicable
S3 : Sever D : Risk is controlled as far as reasonably practicable .
S4 : Extreme -- : Acceptable risk
LEGAL : If activity come under legal implication (significant) than additional control measures is to be taken
and has to be reviewed periodically.
S : Significant
NS : Non - Significant.

Prepared By : HSEO - Chinmay Nanda

Reviewed By : ISM - Muthu Alagappan

Approved By: ________________________________________________
PMC's / Client's