DOCUMENT HIR-POM/MMD/BLR/024 HAZARD IDENTIFICATION, RISK ASSESSMENT AND DETERMINING CONTROLS (HIRADeC)

DEPARTMENT MECHANICAL MAINTENANCE

TITLE EMG & BLACK START DG NORMAL - ROUTINE / NON-ROUTINE ACTIVITIES
VER. NO : 02 REV. NO : 03 PAGE 1 OF 1 Date: 28/08/2021
Hazard Identification Existing Risk Assessment Residual Risk Assessment

Refer SOP/WI
Score= S*P

Score= S*P
Hazard No.
PERSON(S)

Risk level

Risk level
exposed
Persons
Proposed controls (Elimination, Subsitution, Engg,

No. of
Existing Potential POTENTIALLY Existing Control BC S/NS

Risk

Risk
Activity Hazard Sign/Admin & PPE)/Opportunities

P
harm EXPOSED Measures
(E/C/V/LC)

Supervison to be mainatained,ensure proper tools & checklist,

Improper material Adequate
1.1 Injury to body parts E/C AWS,PPE 3 1 4 4 use trolley for shifting, tested rope or chain block to be used if 1 3 3 Acceptable
handling risk
required, ensure proper PPEs.

Material shifting Material should be properly tied. Tested

Slings/deshackles.Colour coding for lifting tools and tackles.
Fall of material from Adequate Barricade the material lifting area & ensure nobody stand
1.2 Injury to body parts E/C AWS,PPE 3 2 3 6 1 3 3 Acceptable
height risk below the lifting area.Loose material tied properly and shifted.
Tested ropes to be used if required. Proper supervision to be
ensured.
DG power isolation to be ensured. LOTO V to be done.
Enusre zero energy. Connection only by Electrical authorised
Substantial
2.1 Contact with electricity Electrocution E/C WPS,AWS,PPE 3 4 4 16 person. Ensure preoperational checklist, validated equipment 3 3 9 Adequate
risk
to be used.Ensure all electrical connection through 30MA
ELCB. Proper supervision to be ensured.

Proper tools to be used. Avoid slipage of tools from hand. All

Slip of tools, material & Adequate tools & tackles shoule be tested. Continuous supervision to be
2.2 Hand Injury E/C AWS, WI, PPE 2 2 3 6 1 3 3 Acceptable
manpower risk maintained.Keep tools and material over working mat or
sheet. Clean the water & oil from work place immediately.
Tested Slings/deshackles & chain block to be used.Colour
coding for lifting tools and tackles. Test certificate of lifting
Fall of material due to tools to be ensured. Do lift the material according to the
WPS, AWS Substantial
2.3 failure of chain block, Injury to body part E/C 3 4 3 12 capacity of lifitng tools. Barricade the material lifting area & 2 3 6 Adequate
, PPE risk
Sling & Dshackles ensure nobody stand below the lifting area. Continous
DG power isolation
supervision to be ensured.
to be maintained. Proper
Training insulation
to be given onofmaterial
welding
handling.cable joint.Use by welder leather hand gloves, leather
body apron, hand sleves, leg guard, no loose cables, tagging &
certification of machine, certified technicians should be used,
Electrical shock during Substantial
2.4 Electrocution E/C WPS,AWS,PPE 3 4 3 12 Connection only by Electrical authorised person. Ensure 3 3 9 Adequate
grinding & welding risk
preoperational checklist, validated equipment to be
Lube oil, fuel filter & used.Ensure all electrical connection through 30MA ELCB.
air filter & coolant filter W/M with VRD to be used. Tagging of all machine & power
maintenace Use
tools.of safety belt.Height pass to be ensured. Proper
scaffolding to be ensured. Tagging of scaffolding. Scaffolding
substantial
2.5 Fall from height Body Injury E/C WPS,AWS,PPE 2 4 4 16 platform with handrail to be ensured.Use lifeline where it is 2 3 6 Adequate
risk
required. Approved approach ladder to be used if required.
Continous supervision to be maintained.

Supervision & Training on material handling, ,proper

Adequate
2.6 Fall of gas cylinder Injury on body parts E/C EGC,ATC,PPEs 4 3 12 platform,kept vertically on trolley,use cylinder stands for 3 3 9 Adequate
Risk
stacking the cylinders, Ensure isolation.
Fire tender to be present. Oil to be drained completely.
Removal of combustible material from welding & cutting
area. Fire extinguisher kept near hot job area. Use of spatter
Substantial tray. Proper housekeeping and PPE's. Kept cylinder in vertical
2.7 Fire & explosion Burn injury E/C WPS,EGC 3 4 4 16 3 3 9 Adequate
risk & tie with the chain. Cylinder cap to be ensured. Cyliner hose
should be of good condition. Clean the oil from work place
immediately. Calibrated pr gauge and flash back arrestor to be
used.
area to be barricaded, use of appropriate PPEs.Area should be
Expose to the cutting Adequate free from combustible substances and cables,flammables to be
2.8 Burn injury E/C WPS,AWS,PPE 3 2 4 8 2 3 6 Adequate
spark & welding spatters risk removed, face shield, apron should be used. Proper
supervision to be ensured.

Proper tools to be used. Avoid slipage of tools from hand. All CPP-SMP/
Slip of tools, material & Adequate tools & tackles shoule be tested. Continuous supervision to be POM/MMD/
3.1 Hand Injury E/C AWS, WI, PPE 2 2 3 6 2 3 6 Adequate
manpower risk maintained.Keep tools and material over working mat or BLR/024
sheet. Clean the water & oil from work place immediately.
Tested Slings/deshackles & chain block to be used.Colour
coding for lifting tools and tackles. Test certificate of lifting
Fall of material due to tools to be ensured. Do lift the material according to the
WPS, AWS Substantial
3.2 failure of chain block, Injury to body part E/C 3 4 3 12 capacity of lifitng tools. Barricade the material lifting area & 2 3 6 Adequate
, PPE risk
Sling & Dshackles ensure nobody stand below the lifting area. Continous
DG power isolation
supervision to be ensured.
to be maintained. Proper
Training insulation
to be given onofmaterial
welding
handling.cable joint.Use by welder leather hand gloves, leather
body apron, hand sleves, leg guard, no loose cables, tagging &
certification of machine, certified technicians should be used,
Electrical shock during Substantial
3.3 Electrocution E/C WPS,AWS,PPE 3 4 3 12 Connection only by Electrical authorised person. Ensure 3 3 9 Adequate
grinding & welding risk
preoperational checklist, validated equipment to be
Alternator, radiator, bellow, Head used.Ensure all electrical connection through 30MA ELCB.
& piston inspection and repairing W/M with VRD to be used. Tagging of all machine & power
Use
tools.of safety belt.Height pass to be ensured. Proper
scaffolding to be ensured. Tagging of scaffolding. Scaffolding
substantial
3.4 Fall from height Body Injury E/C WPS,AWS,PPE 2 4 4 16 platform with handrail to be ensured.Use lifeline where it is 2 3 4 Acceptable
risk
required. Approved approach ladder to be used if required.
Continous
Fire tendersupervision to Oil
to be present. be maintained.
to be drained completely.
Removal of combustible material from welding & cutting
area. Fire extinguisher kept near hot job area. Use of spatter
Substantial tray. Proper housekeeping and PPE's. Kept cylinder in vertical
3.5 Fire & explosion Burn injury E/C WPS,EGC 3 4 4 16 3 3 9 Acceptable
risk & tie with the chain. Cylinder cap to be ensured. Cyliner hose
should be of good condition. Clean the oil from work place
immediately. Calibrated pr gauge and flash back arrestor to be
used.
& piston inspection and repairing

area to be barricaded, use of appropriate PPEs.Area should be

Expose to the cutting Adequate
3.6 Burn injury E/C WPS,AWS,PPE 2 2 4 8 free from combustible substances and cables,flammables to be 2 3 6 Adequate
spark & welding spatters risk
removed, face shield, apron should be used.

Proper tools to be used. Avoid slipage of tools from hand. All

Slip of tools, material & Adequate tools & tackles shoule be tested. Continuous supervision to be
4.1 Hand Injury E/C AWS, WI, PPE 3 2 3 6 2 3 6 Adequate
manpower risk maintained.Keep tools and material over working mat or
sheet. Clean the water & oil from work place immediately.

Improper Material Adequate Proper Supervision & Training on material handling. Proper
4.2 Injury on body parts E/C WPS,AWS,PPE 3 2 3 6 2 3 6 Adequate
Handling risk PPEs & tools to be ensured.

PM Activity
DG power isolation to be ensured. LOTO V to be done.
Enusre zero energy. Connection only by Electrical authorised
Substantial
4.3 Contact with electricity Electrocution E/C WPS,AWS,PPE 3 4 4 16 person. Ensure preoperational checklist, validated equipment 3 3 9 Adequate
risk
to be used.Ensure all electrical connection through 30MA
ELCB. Proper supervision to be ensured.
Use of safety belt.Height pass to be ensured. Proper
scaffolding to be ensured. Tagging of scaffolding. Scaffolding
substantial
4.4 Fall from height Body Injury E/C WPS,AWS,PPE 2 4 4 16 platform with handrail to be ensured.Use lifeline where it is 2 3 6 Adequate
risk
required. Approved approach ladder to be used if required.
Continous supervision to be maintained.

Prepared by : Reviewed by : Approved by :

Name: Name: Name:
Name:
Name:
Name:

Amendment History:
Sl No Revision Date Revised by Reviewed by Approved by Amendment

FORM:MRJ/HIRA/01-00