HIR-POM/MEC/TBN/ROU-22 HAZARD IDENTIFICATION, RISK ASSESSMENT AND

DOCUMENT
DETERMINING CONTROLS (HIRADeC)

DEPARTMENT MECHANICAL MAINTENANCE

Dosinng room Routine manintenance NORMAL -

TITLE
ROUTINE / NON-ROUTINE ACTIVITIES

VER. NO : 02 REV. NO : 03 PAGE 1 OF 1 Date:28.08.2021

Hazard Identification Existing Risk Assessment Residual Risk Assessment

No. of Persons exposed

Refer SOP/WI
PERSON

Risk Score= S*P

Risk Score= S*P

(S) Proposed controls (Elimination,
S/
Hazard No.

POTENTI

Risk level

Risk level
Existing Existing BC Subsitution, Engg, Sign/Admin &
ALLY NS
Activity Hazard Potential Control PPE)/Opportunities

S
P

P
EXPOSE
harm Measures
D
(E/C/V/L
C)

Ensure proper PPEs, 30 mA ELCBs to be

ensured, loose cables should be tied up,
injury to E/C WPS,AWS,PP Subst Adequ
Electrical Works 22.01 Electrocution 3 4 4 16 S ensure no cut marks on cables, all 3 3 9
body parts E antial ate
electronic devices should be properly
earthed use approved power tools

Supervision to be maintained, ensure

proper tools & tackkles, use trolly if
required, chain block to be propely
Improper material Injury to E/C Adeq Adequ
Matrial shifting 22.02 PPE,AWS,WI 2 3 3 9 NS anchored if necessary, ensure proper 2 3 6
handling body parts uate ate
PPEs, color coding & proper test
certificates to be ensured, area cleaning
& barricading
 Proper barracading to be done,
supervision to be ensured at all times,
Chances of Injury to E/C Adeq Adequ
22.03 ATC,AWS 2 3 3 9 NS TBT to be given, alage formation to be 2 3 6
slippage body parts uate ate
removed, no water logging should be
there, proper PPEs must be ensured

Adequate lighting, Proper supervison to

Contact with hot E/C Adeq Adequ
22.04 burn injury AWS,WI,PPE 3 3 3 9 NS be aintained, TBT to be followed, esnure 2 3 6
surface. uate ate
proper PPEs,

Supervison to be mainatained,ensure
proper tools & checklist, use trolley if
Improper use of Hand E/C Adeq
22.05 AWS,WI,PPE 2 3 3 9 NS needed, chain block to be used if 2 3 6 Adequate
hand tools injury uate
required, ensure proper PPEs, colour
coding & test certificate

ensure zero enrgy, Coupling guards to be

Maintenance of Entanglement with Hand E/C Adeq installed after work completion, Area to
22.06 AWS,WI,PPE 3 3 3 9 NS 2 3 6 Adequate
dosing pump rotating parts injury uate be isolated and baricaded, supervsion to
be maintained, ensure proper PPEs

ensure that the line is isolated and

eyes E/C Adeq draining also.use appropriate safety
22.07 PPE,AWS,WI 3 3 3 9 NS 2 3 6 Adequate
irritation uate chemical PPEs, use chemical irriation
KIT at site before starting the job

Contact with chemical

 MSDS to be displayed at work site,
Skin
E/C Adeq chemical spillage kit to be kept ready,
22.08Contact with chemicalirritation PPE,AWS,WI 3 3 3 9 NS 2 3 6 Adequate
uate supervision to be maintained, all job
or burns
specific PPEs to be worn

MSDS to be displayed at work site,

Nose E/C Adeq chemical spillage kit to be kept ready, Adequ
22.09 PPE,AWS,WI 3 3 3 9 NS 2 3 6
irritation uate supervision to be maintained, all job ate
specific PPEs to be worn

Platform/scaffolding to be ensured with

lifeline installed , height pass to be
insured, supervision to be maintained,
check the tank Injury to E/C Adeq Adequ
22.1 Fall from height PPE,AWS,WI 2 3 3 9 NS area to be barricaded and ensure 2 3 6
inside condition body parts uate ate
scaffolding checklist by authorized
person, while working at height ensure
the usage of full body harness.

Check the
Proper barracading to be done,
agitator gearbox,
supervision to be ensured at all times,
oil seal,bearing, Injury to E/C Adeq Adequ
22.11 fall due to slipage PPE,AWS,WI 3 3 3 9 NS TBT to be given, alage formation to be 2 3 6
and gear mesh body parts uate ate
removed, no water logging should be
condition
there, proper PPEs must be ensured

HIR-POM/MEC/TBN/ROU-22
Check the
agitator gearbox,
cut resistant gloves to be worn which are
oil seal,bearing, contact with sharp Injury to E/C Adeq Adequ
22.12 PPE,AWS,WI 3 3 3 9 NS in good condition, tool box talk to be 2 3 6
and gear mesh edge objects body parts uate ate
followed, supervision to be maintained
condition
 HIR-POM/MEC/
Ensure confined space register, stand-by
person & confined pass, confined space
Check the tank
work permit, ensure blower/ air
level indicator Injury to E/C Adeq Adequ
22.13
working in confined space PPE,AWS,WI 2 3 3 9 NS piepline,ensure proper oxygen (19.5- 2 3 6
valve position body parts uate ate
23.5) & co level, ensure 24V DC bulb
and its isolation
supply. Gas test to be done in each shift
renewal.

Platform/scaffolding to be ensured with

lifeline installed , height pass to be
insured, supervision to be maintained,
Injury to E/C PPE,AWS,WI, Adeq Adequ
22.14 Fall from height 2 3 3 9 NS area to be barricaded and ensure 2 3 6
body parts EGC uate ate
scaffolding checklist by autorized person,
while working on height ensure the usage
of full body harness.

Proper barracading to be done,

Check the
supervision to be ensured at all times,
agitator of tank Injury to E/C Adeq Adequ
22.15 fall due to slipage PPE,AWS,WI 2 3 3 9 NS TBT to be given, alage formation to be 2 3 6
inside the blades body parts uate ate
removed, no water logging should be
of the agitator
there, proper PPEs must be ensured

cut resistant gloves to be worn which are

contact with sharp Injury to E/C Adeq Adequ
22.16 PPE,AWS,WI 2 3 3 9 NS in good condition, tool box talk to be 2 3 6
edge objects body parts uate ate
followed, supervision to be maintained

30mA ELCB to be ensure, VRD to be

used, proper PPEs to be worn,
Eye exposure to Injury to E/C Adeq Adequ
22.17 PPE,AWS,WI 3 3 3 9 NS supervision to be mainatined, bire 2 3 6
welding spark body parts uate ate
blanket to be ensure, fire extinguisher to
kept on site, ensure welding checklist

Replace the line

if any leakage
Replace the line
if any leakage
Supervision to be maintained, ensure
proper tools & tackkles, use trolly if
required, chain block to be propely
Injury to E/C Adeq Adequ
22.18
improper material handling PPE,AWS,WI 2 3 3 9 NS anchored if necessary, ensure proper 2 3 6
body parts uate ate
PPEs, color coding & proper test
certificates to be ensured, area cleaning
& barricading

Platform/scaffolding to be ensured with

lifeline installed , height pass to be
Check the tank
insured, supervision to be maintained,
top filter Injury to E/C PPE,AWS,WI, Adeq Adequ
22.19
chance of falling from height. 2 3 3 9 NS area to be barricaded and ensure 2 3 6
working body parts EGC uate ate
scaffolding checklist by autorized person,
condition
while working on height ensure the usage
of full body harness.

check the pump Supervison to be mainatained,ensure

internals in proper tools & checklist, use trolley if
Injury to E/C Adeq Adequ
annual 22.20
improper tool handling PPE,AWS,WI 2 3 3 9 NS needed, chain block to be used if 2 3 6
body parts uate ate
overhauling required, ensure proper PPEs, colour
time coding & test certificate

Platform/scaffolding to be ensured with

lifeline installed , height pass to be
WPS, AWS, insured, supervision to be maintained,
Injury to E/C Adeq Adequ
22.21 Fall from height TRG, EGC, 2 3 3 9 NS area to be barricaded and ensure 2 3 6
body parts uate ate
ATC, PPE scaffolding checklist by autorized person,
while working on height ensure the usage
of full body harness.

tools and tackles to be tied properly,

WPS, AWS, supervision to be maintained,certified
Maintenance of Injury to E/C Adeq Adequ
22.22 Fall of object TRG, ATC, 2 3 3 9 NS tools & tackles to be only used, ensure 2 3 6
Agitators body parts uate ate
PPE that there is no loose matterial on edge
area
Maintenance of
Agitators

WPS, AWS, cut resistant gloves to be worn which are

Cut with sharp Injury to E/C Adeq
22.23 TRG, ATC, 2 3 3 9 NS in good condition, tool box talk to be 2 3 6 Adequate
object body parts uate
PPE followed, supervision to be maintained

Note: S= Severity, P= Probability, BC=Business concern

Prepared by : Reviewed by : Approved by :

NGSL PLANT HEAD

NGSL COORDINATOR NGSL HOD

VAL PLANT HEAD

VAL CO. VAL HOD

VAL SAFETY

NGSL SAFETY

Amendment History:

Sl No Revision Date Revised byReviewed Approved by Amendment

FORM:MRJ/HIRA/01-00