VJNR/S&FS/HIRA-

OH & S MANAGEMENT SYSTEM ISSUE NO.

HAZARD IDENTIFICATION AND RISK ASSESSMENT ISSUE DATE

DEPARTMENT: JVML Sinter Plant PAGE NO.

Activity: Conveyor, Weigh Feeder and Belt Feeder Erection activities

Condition Legal Severity Rating Risk

Routine/ Current control Additional control
S.No Basic Job Steps Direct/Indirect Normal/Abnormal/Emerg Requirement Potential Hazard Risk Involved Consequence Probability RiskLevel Acceptable
Non-Routine measures measures
ency Yes/No P E A R ( Yes/No)

Area to be kept barricated. 2 1 1 1 2

Guiding of load / structure with
guy rope

Working at height.,Tools Hit by structure, Hit by

Proper supervision to be
Yes handling slippage, Mobile Falling Tools, Hit by Bodily Injury 4 Yes
done.
Equipment Movement. Mobile Equipment.

Lifting of Fabricated / assembled structure with

1 Routine Indirect Normal
hydra/crane. Use tested lifting tools and 2 1 1 1 3
tackles. Area to be kept
barricated.

Improper Rigging, Faulty Proper supervision to be

Yes Fall of Structure. Bodily Injury 6 Yes
slings. done.

Use tested lifting tools and 2 1 1 1 3

tackles. Area to be kept
Improper Rigging, Faulty barricated.
Fall of parts, Proper supervision to be
2 Fabrication of assembly part Non-Routine Indirect Normal Yes slings, Mobile equipment Bodily Injury 6 Yes
assembly. done.
movement.

Competent person certified tools

Improper Rigging, Faulty Failure of lifting tools and tackles to be used.
Yes Bodily Injury. 2 1 1 1 3 6 Yes
slings. and tackles. Area of lifting to be kept
barricated.

Loading of fabricated / assembled structure on

3 Non-Routine Indirect Normal
Trailer.

Resting surface of Crane / Hydra

should be proper and ground
Mobile Equipment Toppling of crane, Hit Bodily Injury, damage
Yes should be leveled. 2 1 1 2 1 2 Yes
Movement. by Mobile equipment. to asset.
Load should be lifted as per
the load chart.

Structure properly loaded on

Fall of load during Hit by falling loose Bodily Injury, damage Transport with minimum
Yes trailer and tightened with chain 2 1 1 2 2 4 Yes
transportation material. to asset. speed.
or wire rope sling.

Transportation of fabricated / assembled

4 Routine Indirect Normal
structures to erection point. Avoid transportation of bigger or
odd type structures, if necessary
Structure projection then proper road closure permit
Yes Hit by projected part. Bodily Injury. 2 1 1 1 2 4 Yes Providing flagman
outside the trailer body. to be taken while movement and
projected parts to be clearly
earmarked.

Improper Rigging, Faulty Failure of lifting tools Competent person certified tools Ensure no person is standing
Yes Bodily Injury. and tackles to be used. 2 1 1 1 2 2 Yes
slings. and tackles. within barricating.
Area of lifting to be kept
barricated.
Unloading of fabricated assembled structures at
5 Routine Indirect Normal
the site. Work should be performed
within the barricated area
Mobile Equipment Toppling of crane, Hit Bodily Injury, damage Ensure ground stability before
Yes 2 1 1 2 2 4 Yes and no person should be
Movement. by Mobile equipment. to asset. placement of Hydra / Crane.
allowed with the barricading
area.

WAH standards to be followed

Working at height.,Tools with usage of double body Proper Supervision, Ensuring
Fall from height, fall of
Yes handling slippage, Mobile Bodily Injury harness, fall arrestors, and 4 1 1 1 2 8 Yes no person is within the
objects.
Equipment Movement. lifeline. Proper barricading barricaded area.
should be done below work area.

Erection of Fabricated items and assembled

6 Routine Indirect Normal
structure/ equipment
 Welding m/c to be inspected and
Contact with hot complaint for ELCB, proper
Hot Job (Welding Gas Proper supervision to be
Yes material, electric Burn/Bodily Injury earthing. Usage of required 3 1 1 1 2 6 Yes
cutting). done.
shock. PPE,s. Gas cutting sets should be
leakage free and standard.

Erection of Fabricated items and assembled

6 Routine Indirect Normal Ensure crane capacity for the
structure/ equipment
particular load and lifting radius
and also ensure ground stability
Improper Rigging, Faulty before placement of crane, if Proper Supervision, Ensuring
Fall of structure, hit by required place proper thickness
Yes slings. Mobile equipment Bodily Injury 3 0 0 2 2 6 Yes no person is within the
mobile equipment. metal plates below the Jacks.
movement. barricaded area.
Competent person certified tools
and tackles to be used.
Barricading of Crane surrouding
area

WAH standards to be followed

with usage of double body Proper supervision to be
Yes Working at height. Slip, Trip, Fall. Bodily Injury 3 1 1 1 1 3 Yes
harness, fall arrestors, and done.
lifelines.

Spanners, Keys, Hammer proper,

Working at Height above tied with rope of wires while
1.8 meters / Tools Fall from height, fall of working at Height structure Ensure no person is allowed
Yes Bodily Injury 2 1 1 2 2 4 Yes
handling / slippage at objects. should be supported with slings within the barricaded area.
height. on either side. Barricadding of
surrounding area.
7 Alignment of structure/ Equipment and locking Routine Indirect Normal

Contact with hot Welding m/c to be inspected and

Hot Job (Welding Gas Proper supervision to be
Yes material, electric Bodily Injury. complaint for ELCB, proper 1 1 1 1 3 3 Yes
cutting). done.
shock. earthing. Usage of required
PPE,s. Gas cutting sets should be
leakage free and standard.
WAH standards to be followed
Working at Height above
with usage of double body
1.8 meters / Tools Fall from height, fall of
Bodily Injury harness, fall arrestors, and life 4 1 1 1 2 8 Yes
handling / slippage at objects.
lines. Proper barricading should
height.
Yes be done below work area.
Welding m/c to be inspected and
Contact with hot complaint for ELCB, proper
Hot Job (Welding Gas
material, electric Bodily Injury earthing. Usage of required 3 1 1 1 2 6 Yes
cutting).
shock. PPE,s. Gas cutting sets should be
Yes leakage free and standard. Ensure no person is allowed
within the barricaded area.
Ensure crane capacity for the
8 Erection of Conveyor drive assembly. Routine Indirect Normal particular load and lifting radius
and also ensure ground stability
Improper Rigging, Faulty
Fall of structure, Hit by before placement of crane, if
slings, mobile equipment Bodily Injury 3 1 1 2 2 6 Yes
mobile equipment. required place proper thickness
movement.
metal plates below the Jacks.
Competent person certified tools
and tackles to be used.
Yes

WAT above 1.8 meters Fall from height, fall of Proper supervision to be
Yes Bodily Injury. WAH standard to be followed 3 1 1 1 1 3 Yes
tools. objects. done.
with usage of double body
harness, fall arrestors, life lines.
WAH standards to be followed
with usage of double body
Working at Height above Fall from height, fall of
Bodily Injury harness, fall arrestors, and life 4 1 1 1 2 8 Yes
1.8 meters objects.
lines. Proper barricading should
be done m/c
Welding belowtowork area.
be inspected and
Contact with hot complaint for ELCB, proper
Erection of Tail end assembly and stringers with Hot Job (Welding Gas Ensure no person is allowed
9 Routine Indirect Normal Yes material, electric Bodily Injury earthing. Usage of required 3 1 1 1 2 6 Yes
short post and long post. cutting). Ensure crane capacity for the within the barricaded area.
shock. PPE,s. Gas cutting sets should be
particular load and lifting radius
leakage free and standard.
and also ensure ground stability
Improper Rigging, Faulty
Fall of structure, Hit by before placement of crane, if
slings, mobile equipment Bodily Injury 3 1 1 2 2 6 Yes
mobile equipment. required place proper thickness
movement.
metal plates below the Jacks.
Competent person certified tools
and tackles
Ensure to be for
and ELCB used.
welding
machine

Not to use damaged cables for

Electrical shock Burn/Bodily Injury 3 1 1 2 1 6 Yes
electrical connections

Working in Monsoon Cover welding machines and STOP all outdoor activity
10 Working in monsoon condition Non routine Indirect Normal No
season panels when drizzling

STOP the work if wind velocity

>7m/s
Body Injury, Property
Slip, Trip, Fall. 3 1 2 1 1 6 Yes
loss
STOP all outdoor work activities

Working at height 1.8 WAH standard to be followed Proper supervision ensure no

Fall from height, fall of
Routine Indirect Normal Yes mtrs tools handling Bodily injury with usage of double body 4 1 1 1 2 8 Yes person is within the
objects.
slippage at height . harness, fall arrestors, life lines. barricated area
Fastening and Alignment for equipment and
11 Welding m/c to be inspected and
welding
Contact with hot complaint for ELCB, proper
Hot Job (Welding Gas Proper supervision to be
Routine Indirect Normal Yes material, electric Burn injury earthing. Usage of required 3 1 1 1 2 6 Yes
cutting). done.
shock. PPE,s. Gas cutting sets should be
leakage free and standard.
 Maintaining good
11 Housekeeping Routine Indirect Normal Yes Sharp Object Hit by Sharp Object Bodily Injury Usages of Standard PPE,s. 2 1 1 1 2 4 Yes
housekeepng.