安全阀整定压力及排放量汇总

CALCULATION SUMMARY OF SAVETY VALVES

产 品 型 号 SG-2129/17.5-M922
MODEL OF PRODUCT

产 品 名 称 印度尼西亚 SURALAYA 电站项目

NAME OF PRODUCT
PLUT 1 BENTEN SURALAYA UNIT 8 INDONESIA

编 号 922-1-8401
SERIAL No.

编 制 日 期 2008.02.03
PREPARED BY DATA

校 对 日 期
CHECKED BY ,
DATA 2008.2.20
审 核 日 期
REVIEWED BY ,DATA 2008.2.20

批 准 日 期
APPROVED BY
.
DATA
2008.03.03

上海锅炉厂有限公司
SHANGHAI BOILER WORKS,LTD
2008 年 2 月

1
 说 明

印度尼西亚 SURALAYA 电站项目 2129t/h 亚临界压力控制循环锅炉安全阀排放

量按下列条件:

1.主蒸汽能力工况蒸发量(BMCR)为 2129000 kg/h,阀门全开工况蒸发量(VWO)

为 2067000 kg/h.

2.锅炉汽包设计压力为 19.81MPa.

3.锅炉汽包运行压力为 18.87MPa.

4.过热蒸汽出口设计温度为 546℃.

5 过热蒸汽出口运行温度为 541℃

6 过热蒸汽出口运行压力为 17.5MPa.

7.再热器蒸汽能力工况(BMCR)流量为 1804800kg/h,阀门全开工况(VWO)流量
为 1752200kg/h

8.再热蒸汽进口设计温度 345℃, 再热蒸汽出口设计温度 547℃.

10.再热蒸汽进口运行温度 334℃, 再热蒸汽出口运行温度 541℃

9.再热蒸汽设计压力为 4.54MPa.,

11.再热蒸汽进口运行压力为 4.05MPa., 再热蒸汽出口运行压力为 3.84MPa.

12.安全阀及气动泄放阀的设计、制造、试验与检验、铭牌、合格证等应遵循 ASME
卷 I，质量体系应遵循 ISO9001。

13.锅炉安全阀采用美国 Crosby 公司产品，锅炉气动泄放阀及隔绝阀采用美国

VTI 公司产品

14.锅炉安全阀的布置见图 502922-E1-12.

2
14.锅炉安全阀汇总表

阀门设定压力

设计温度(℃)
阀门尺寸

% 总排量
排放反力

阀门重量
(MPa)

% 回坐

总排量
(kg/h)

(kg/h)
序号

排量

(N)

(Kg)
阀门编号

进口 出口
起跳 回坐
mm/in mm/in

汽包安全阀

1 HE-96W 76.2/3” 152.4/6” 19.81 19.02 366 4 276929 67568 286

2 HE-96W 76.2/3” 152.4/6” 19.81 19.02 366 4 276929 67568 286

3 HE-96W 76.2/3” 152.4/6” 20.21 19.40 366 4 285368 67568 286

1703580 82.42
4 HE-96W 76.2/3” 152.4/6” 20.21 19.40 366 4 285368 67568 286

5 HE-96W 76.2/3” 152.4/6” 20.40 19.58 366 4 289493 67568 286

6 HE-96W 76.2/3” 152.4/6” 20.40 19.58 366 4 289493 67568 286

过热器安全阀

3
 阀门设定压力

设计温度(℃)
阀门尺寸

% 总排量
排放反力

阀门重量
(MPa)

% 回坐

总排量
(kg/h)

(kg/h)
序号

排量

(N)

(Kg)
阀门编号

进口 出口
起跳 回坐
mm/in mm/in

7 HCI-98W 63.5/2.5” 152.4/6” 18.30 17.75 547 3 114419 38210 191

8 HCI-98W 63.5/2.5” 152.4/6” 18.30 17.75 547 3 114419 38210 191

458190 22.17
9 HCI-98W 63.5/2.5” 152.4/6” 18.33 17.78 547 3 114674 38210 191

10 HCI-98W 63.5/2.5” 152.4/6” 18.33 17.78 547 3 114674 38210 191

过热器气动泄放阀

E0L121N
11 7BWRA5 63.5/2.5” 101.6/4 18.12 17.76 547 2 112650 79447 314
P1
225300 10.9
E0L121N
12 7BWRA5 63.5/2.5” 101.6/4 18.12 17.76 547 2 112650 79447 314
P1

4
 阀门设定压力

设计温度(℃)
阀门尺寸

% 总排量
排放反力

阀门重量
(MPa)

% 回坐

总排量
(kg/h)

(kg/h)
序号

排量

(N)

(Kg)
阀门编号

进口 出口
起跳 回坐
mm/in mm/in

B0L1-21-I
SO-BW-2 63.5/2.5” 63.5/2.5” ISOLATION VALVE 236
.5

B0L1-21-I
SO-BW-2 63.5/2.5” 63.5/2.5” ISOLATION VALVE 236
.5

再热器进口安全阀

13 HCI-46W 152.4/6” 254/10” 4.54 4.40 345 3 249200 72150 1516908 84.05 535

14 HCI-46W 152.4/6” 254/10” 4.54 4.40 345 3 249200 72150 535

15 HCI-46W 152.4/6” 254/10” 4.58 4.44 345 3 251626 72150 535

16 HCI-46W 152.4/6” 254/10” 4.58 4.44 345 3 251626 72150 535

5
 阀门设定压力

设计温度(℃)
阀门尺寸

% 总排量
排放反力

阀门重量
(MPa)

% 回坐

总排量
(kg/h)

(kg/h)
序号

排量

(N)

(Kg)
阀门编号

进口 出口
起跳 回坐
mm/in mm/in

17 HCI-46W 152.4/6” 254/10” 4.68 4.54 345 3 257628 72150 535

18 HCI-46W 152.4/6” 254/10” 4.68 4.54 345 3 257628 72150 535

再热器出口安全阀

19 HCI-68W 152.4/6” 203.2/8” 4.23 2.496 547 3 159994 56003 409

319988 17.73
20 HCI-68W 152.4/6” 203.2/8” 4.23 2.57 547 3 159994 56003 409

6
 SUMMARIZE
PLUT 1 BENTEN SURALAYA UNIT 8 INDONESIA . 2129t/h subcritical
pressure control circle boiler safety valves are selected for the following
condition

1. Capacity evaporation (BMCR) is 2129000 kg/h of steam, Valve opened

completely evaporation (VWO) is 2067000 kg/h of steam

2. Boiler drum design pressure is 19.81MPa.

3. Boiler drum working pressure is 18.87MPa..

4. Superheater steam outlet design temperature is 547℃

5. Superheater steam outlet working temperature is 541℃.

6. Superheater steam outlet working pressure is. 17.5MPa.

7. Capacity evaporation flow (BMCR) through reheater is 1804800 kg/h,

Valve opened completely evaporation flow (VWO) through reheater is
1752200 kg/h

8. Design temperature of steam entering the reheater is 345℃ and that

leaving the reheater is 547℃

9.Working temperature of steam entering the reheater is 334℃ and that

leaving the reheater is 541℃

10. Reheater design pressure is4.54MPa.

11. Working pressure of steam entering the reheater is 4.05MPa. and that
leaving the reheater is 3.84MPa.

12. The design, manufacturing, testing, name plate and certificate of quality
for safety valves & pneumatic ERV shall comply with ASME Section I.
Quality control shall comply with ISO9001.

13. Boiler safety valves is to be supplied by the products of Crosby valves

Inc. U.S.A. Boiler EBV is to be supplied by the products of VTI Inc. U.S.A

14. Boiler safety valve arrangement see drawing No. 502922-E1-12

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14.Boiler Safety valve details

% OF EVAPORATION
% OF BLOWDOWN

CAPACITY (kg/h)
CAPACITY (kg/h)

TOTAL RELIEVING
VALVE SET

VALVE WEIGHT
REACTION (N)
BLOWDOWN
DEG. TEMP.
SERIAL No.

RELIEVING
VALVE SIZE PRESSURE

APPROX
TYPE OF (MPa)

(℃)

(Kg)
SAFETY
VALVE
INLET OUTLET
OPEN CLOSE
mm/in mm/in

DRUM SAFETY

1 HE-96W 76.2/3” 152.4/6” 19.81 19.02 366 4 276929 67568 286

2 HE-96W 76.2/3” 152.4/6” 19.81 19.02 366 4 276929 67568 286

3 HE-96W 76.2/3” 152.4/6” 20.21 19.40 366 4 285368 67568 286

1703580 82.42
4 HE-96W 76.2/3” 152.4/6” 20.21 19.40 366 4 285368 67568 286

5 HE-96W 76.2/3” 152.4/6” 20.40 19.58 366 4 289493 67568 286

6 HE-96W 76.2/3” 152.4/6” 20.40 19.58 366 4 289493 67568 286

SH. SAFETY

7 HCI-98W 63.5/2.5” 152.4/6” 18.30 17.75 547 3 114419 38210 458190 22.17 191

8 HCI-98W 63.5/2.5” 152.4/6” 18.30 17.75 547 3 114419 38210 191

8
 % OF EVAPORATION
% OF BLOWDOWN

CAPACITY (kg/h)
CAPACITY (kg/h)

TOTAL RELIEVING
VALVE SET

VALVE WEIGHT
REACTION (N)
BLOWDOWN
DEG. TEMP.
SERIAL No.

RELIEVING
VALVE SIZE PRESSURE

APPROX
TYPE OF (MPa)

(℃)

(Kg)
SAFETY
VALVE
INLET OUTLET
OPEN CLOSE
mm/in mm/in

9 HCI-98W 63.5/2.5” 152.4/6” 18.33 17.78 547 3 114674 38210 191

10 HCI-98W 63.5/2.5” 152.4/6” 18.33 17.78 547 3 114674 38210 191

SH. PNEUMATIC EBV

E0L121N
11 7BWRA5 63.5/2.5” 101.6/4 18.12 17.76 547 2 112650 79447 314
P1
225300 10.9
E0L121N
12 7BWRA5 63.5/2.5” 101.6/4 18.12 17.76 547 2 112650 79447 314
P1

B0L1-21-I
SO-BW-2 63.5/2.5” 63.5/2.5” ISOLATION VALVE 236
.5

9
 % OF EVAPORATION
% OF BLOWDOWN

CAPACITY (kg/h)
CAPACITY (kg/h)

TOTAL RELIEVING
VALVE SET

VALVE WEIGHT
REACTION (N)
BLOWDOWN
DEG. TEMP.
SERIAL No.

RELIEVING
VALVE SIZE PRESSURE

APPROX
TYPE OF (MPa)

(℃)

(Kg)
SAFETY
VALVE
INLET OUTLET
OPEN CLOSE
mm/in mm/in

B0L1-21-I
SO-BW-2 63.5/2.5” 63.5/2.5” ISOLATION VALVE 236
.5

RH. INLET SAFETY

13 HCI-46W 152.4/6” 254/10” 4.54 4.40 345 3 249200 72150 535

14 HCI-46W 152.4/6” 254/10” 4.54 4.40 345 3 249200 72150 535

15 HCI-46W 152.4/6” 254/10” 4.58 4.44 345 3 251626 72150 535

1516908 84.05
16 HCI-46W 152.4/6” 254/10” 4.58 4.44 345 3 251626 72150 535

17 HCI-46W 152.4/6” 254/10” 4.68 4.54 345 3 257628 72150 535

18 HCI-46W 152.4/6” 254/10” 4.68 4.54 345 3 257628 72150 535

RH. OUTLET SAFETY

19 HCI-68W 152.4/6” 203.2/8” 4.23 2.496 547 3 159994 56003 319988 17.73 409
10
 20
SERIAL No.

VALVE
SAFETY

HCI-68W
TYPE OF

mm/in
INLET

152.4/6”
VALVE SIZE

mm/in

203.2/8”
OUTLET

4.23
OPEN
(MPa)
VALVE SET
PRESSURE

2.57
CLOSE

11
(℃)
547

DEG. TEMP.
3

% OF BLOWDOWN

RELIEVING
CAPACITY (kg/h)
159994

BLOWDOWN
REACTION (N)
56003

TOTAL RELIEVING
CAPACITY (kg/h)

% OF EVAPORATION

APPROX
VALVE WEIGHT
409

(Kg)