SCRAP OUT ROLLER CONVEYOR (SKELETON).

1. Design
The design must incorporate Supplier & Valmont’s accumulative knowledge in Roller Conveyor
and best practices in One Flow Technologies such as Monterrey Bay 3.

2. Machine Overview
Mechanical, Electrical/Electronic Design. According to ANSI/CEMA, NOM, IEC, for the design of
the Motorized Roller Conveyor, coupled with chains and activated with a gear motor supported
by SKF Pillow Block Bearing, Structural Steel, Jogging ON/OFF control with VFD Speed Control
with Open Loop, including safety package according to ISO, OSHA Safety Machinery Standard.

3. Technical Data
 Bed Speed – 0 to 600 IPM VFD Controlled, Open Loop for Speed Control, Reversible,
Overloaded Protection (Mechanical and Electrical)
 Electrical Protections for Current Overload and Over/Low Voltage and Phase Lost.
 Pull-E-Stop in Both sides of the roller Conveyor.
 E-Stop Synchronized with previous and next Slat Conveyors and Burn Table PG-30.
 Capacity 1 Ton (+25% Overloaded Protection) for scrap plate skeleton.
 Table Size Width: 6' - 6" x Length 43' x Height (5' to 8' Ascending & Adjustable)
 Gear-Motor with enough power to easily move 1 Ton Scrap Plate from Skeleton plus all the
Rollers, Sprockets and Chains weight.
 Roller with SKF Pillow Block
 Structural Steel for Roller Bed and Support Roller Bed.
 Power Transmission with Sprocket and Chain.
4. Capabilities
 Capacity 1 Ton (+25% Overloaded Protection) for Scrap Plate from Skeleton.

5. Footprint at Max
• Height – 5’ to 8’ (Adjustable)
• Length – 43’
• Width – 6’ – 6”

6. Systems
• Rollers sped reversible controlled by VFD (Forward and Backward movements).
• Jogging ON/OFF Controlled with Fix and Remote Push Button Stations.
• Mechanical devices to adjust alignment of Drums, Shafts, Sprockets, Pulleys, and Gears.
• Safety devices to provide a safe operation for all Valmont’s employees.
7. Paint
• Valmont Standard Blue for structural components with
• Valmont Standard Orange - for moving and sub-components
• Yellow – Safety call outs
• Note: Use Valmont Color Code.

8. Safety
• The machine will be designed and built in compliance with Valmont Global EHS Standards
HS-05 Machinery Safety Std, ANSI B11.19, ISO 13850, and applicable OSHA safety
standards.
• Safety Devices consider (this is not a limiting list):
 RFID switch Technology for as much as possible Safety Devices according to ISO
14119.
 Physical Barriers according to ANSI B11.19
 E-Stop (Pull, Push Bottom, etc.) according to ISO 13850 and/or IEC 60204-1.
 Lighting Curtain according to IEC 61496-1/-2
 Zone Exclusion Radar according to IEC / EN 62061 and/or ISO 13849.
 Interlocks for Mobile Physical Barriers according to ISO 14119.
 PLC or Safety Controller + I/O Safety Module + Safety Contactors + Power Supply, PLe,
cat. 4 according to ISO 13849-1 and SIL CL3 according to IEC 62061.

9. Documentation
 The information below will be supplied at the time of installation to the final customer.
 Operations Manual
 Hazardous Energy Control (LOTO procedure)
 Mechanical Schematics
 Electrical Schematics
 Recommended preventative maintenance schedule
 Consumable & critical spare parts list, COST & LEAD TIME (Delivered together
with the equipment)

10. Assumptions
 Installation, Commissioning, Workshop Testing and Site Testing for Safety, Quality,
Reliability.
 SAT’s Test
 FAT’s Test
 Customer will provide utilities (electrical) to the machine location.
 Electrical 460 volts / 60 hz.
11. Approvals
Name Area Date Sign
Quality
Safety
Manufacturing
Operations
General Direction
Maintenance
Welding