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50/60 Hz
3~
96771152 0909 GB 1 / 19
1. Type identification
1.1 Nameplate
1 2 3 4 5
Type CR120-2A-F-A-E-HQQE
Model A959222217P10740
11 f 60 Hz P2 37,0 kW 6
96505758
12 n
-1
3566 min Hmax 84,5 m 7
13 Q
3
144 m /h H 61,4 m 8
14 pmax/tmax 30/120 bar/°C CCW 9
15 Technical file no. 96499604 XX
Serial No. 0001 Made in DK 10
16 17
Fig. 1 Nameplate
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2. Tightening torques and lubricants
Pos. Description Quantity Dimensions Torque [Nm] Lubricant
M10 x 25 mm 85 ± 8,5 THREAD-EZE
9 Hexagon socket head screw 4
M16 x 45 mm 100 ± 10 THREAD-EZE
26 Staybolt 4 THREAD-EZE
26b Hexagon socket head screw 4 M8 x 30 mm 15 ± 2 THREAD-EZE
28 Hexagon socket head screw 4 M10 x 50 mm 62 ± 6 THREAD-EZE
4 80 ± 16 THREAD-EZE
28a Hexagon socket head screw
8 80 ± 16 THREAD-EZE
Nut (motor stool) 4 M16 80 ± 10 THREAD-EZE
36
Nut (pump head) 4 M16 120 ± 10 THREAD-EZE
37 O-ring 1 Rocol 22
47b Bearing bush 1 Rocol 22
48 Split cone nut 180 ± 10
58a Hexagon socket head screw 4 M10 x 25 mm 62 ± 6 THREAD-EZE
67 Nut 1 M14 45 ± 5
109 O-ring 1 Rocol 22
110 O-ring 1 Rocol 22
THREAD-EZE, part number SV9997 (0.5 l).
Rocol 22, part number RM2924 (1 kg).
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3. Service tools
A B C D
E F G H
I J K L
M N O P
Q R S T
U V W
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3.1 Special tools
Pos. Description For pos. Further information Part number
51, E, R Lifting tool 96750365
A Lifting tool for chamber stack
E Extension 96750367
B Holder 96750680
C Socket 48 SV0874
D Pin for torque wrench C 9 x 12 x Ø14 SV0402
CR, CRN 120 96749256
E Hook spanner 48
CR, CRN 150 96753896
51 22 mm 96755158
F Guide for chamber stack
51 32 mm 96753898
Upper wedge 96760892
G Sliding guide 8
Lower wedge 96760841
105 22 mm 985924
H Adjusting fork
105a 32 mm 96731316
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4. Dismantling and assembly
4.1 General information
Follow these instructions if it is necessary to dismantle the pump, either because it is clogged or damaged.
Position numbers of parts (digits) refer to drawings and parts lists; position numbers of tools (letters) refer to section
3. Service tools.
Before dismantling
• Disconnect the electricity supply to the motor.
• Close the isolating valves, if fitted, to avoid draining the system.
• Remove the electric cable in accordance with local regulations.
• Note the centre of gravity of the pump to prevent it from overturning.
This is especially important in the case of high pumps.
Before assembly
• Clean and check all parts.
• Replace defective parts by new parts.
• Order the necessary service kits.
• Always replace gaskets and O-rings when the pump is serviced.
During assembly
• Lubricate and tighten screws and nuts to the correct torque. See section 2. Tightening torques and lubricants.
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4.2 Replacing the motor
4.2.1 Dismantling
1. Remove the coupling guards (pos. 7).
2. Keep the shaft seal (pos. 105/105a) in position on the shaft (pos. 51) by inserting the adjusting fork (pos. H)
between the seal driver and carrier. See fig. 2.
4.2.2 Assembly
1. Turn the motor to the required terminal box position, and place it on the motor stool (pos. 1a).
2. Lubricate and cross-tighten the screws (pos. 28a) and nuts (pos. 36a). See section 2. Tightening torques and
lubricants.
3. Check that the adjusting fork (pos. H) is still inserted between the shaft seal driver and carrier.
4. Fit the coupling (pos. 8) on the shaft with your hand or the sliding guide (pos. G) so that the top of the pump
shaft is flush with the clearance chamber in the coupling. See fig. 3.
TM03 9607 4207
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4.3 Replacing the motor stool
4.3.1 Dismantling
1. Remove the motor. See section 4.2.1 Dismantling.
2. 55-75 kW: Remove the nuts (pos. 36).
3. Remove the screws (pos. 28) and the motor stool (pos. 1a).
4.3.2 Assembly
1. Turn the motor stool (pos. 1a) to the required position.
2. Lubricate and cross-tighten the screws (pos. 28). See section 2. Tightening torques and lubricants.
3. 55-75 kW: Fit and cross-tighten the nuts (pos. 36). See section 2. Tightening torques and lubricants.
4. Further assembly, see section 4.2.2 Assembly.
4.4.2 Assembly
1. Clean and smooth the shaft (pos. 51) using the holder with emery cloth supplied with the shaft seal kit.
2. Lubricate the shaft end (pos. 51) and the O-rings (pos. 109 and 110) of the shaft seal (pos. 105/105a), and
press the shaft seal down on the shaft (pos. 51) and home against the pump head (pos. 2).
3. Remove excess grease from the shaft end (pos. 51) using a cloth.
4. 11-45 kW: Fit the seal carrier (pos. 58).
5. Lubricate and cross-tighten the screws (pos. 58a). See section 2. Tightening torques and lubricants.
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6. Press the shaft (pos. 51) home, and tighten the three screws in the shaft seal (pos. 105/105a). See fig. 6.
9 / 19
4.5 Replacing the chamber stack
In order to handle the chamber stack, it is advisable to fit an eyebolt in the top of the shaft and use a suitable lifting
equipment.
4.5.1 Dismantling
1. Remove the coupling guards (pos. 7).
2. Remove the coupling (pos. 8).
3. 55-75 kW: Remove the nuts (pos. 36).
4. Remove the screws in the pump head (pos. 28).
5. Carefully lift the motor and motor stool (pos. 1a) off the pump using a suitable lifting equipment.
6. 11-45 kW: Remove the screws (pos. 58a) and the seal carrier (pos. 58).
7. 55-75 kW: Remove the screws (pos. 58a).
8. Clean the shaft (pos. 51), and slacken the three screws of the shaft seal (pos. 105/105a) by 1/2 turn. The
screws should be slackened only so much that the shaft seal can be removed from the shaft.
9. Pull the shaft seal (pos. 105/105a) off the pump head (pos. 2) and free of the shaft (pos. 51) using two screw-
drivers. See fig. 10.
4.5.2 Assembly
1. Lubricate and fit new O-rings (pos. 37) in the base (pos. 6) and pump head (pos. 2). Replace the four springs
(pos. 60) in the pump head. See section 2. Tightening torques and lubricants.
2. Carefully fit the chamber stack into the base (pos. 6).
3. Fit the outer sleeve (pos. 55) and the staybolts (pos. 26) in the base (pos. 6).
4. Turn the chamber stack with the guide for chamber stack (pos. F) until it engages with the staybolts (pos. 26).
See fig. 11.
TM03 9611 4207
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9. Lubricate the shaft end (pos. 51) and the O-rings (pos. 109 and 110) of the shaft seal (pos. 105/105a), and
press the shaft seal down on the shaft (pos. 51) and home against the pump head (pos. 2).
10. Remove excess grease from the shaft end (pos. 51) using a cloth.
11. 11-45 kW: Fit the seal carrier (pos. 58).
12. Lubricate and cross-tighten the screws (pos. 58a). See section 2. Tightening torques and lubricants.
13. Press the shaft (pos. 51) home, and tighten the three screws in the shaft seal (pos. 105/105a). See fig. 12.
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22. Pull the adjusting fork (pos. H) free of the shaft (pos. 51). Turn it, and place it on the screw (pos. 58a). See fig.
15.
Discharge part A
1. Loosen the discharge part (pos. 3b) from the top chamber.
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Chamber types D and E
1. Loosen the top chamber (pos. 3) from the chamber/inlet part using a screwdriver.
2. Slacken the split cone nut (pos. 48) using the socket (pos. C). Turn the socket, and knock it against the nut to
loosen the impeller from the split cone (pos. 49b).
3. Pull the split cone nut (pos. 48), split cone (pos. 49b) and the impeller off the shaft (pos. 51).
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4.7 Assembling the chamber stack
Use the holder (pos. B), which can be placed in a vice or the base (pos. 6).
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Chamber types D and E
1. Fit the impeller, and push up the split cone nut (pos. 48) using two screwdrivers so that it tightens the split
cone (pos. 49b) evenly.
2. Hold the impeller with the hook spanner (pos. E) and extension (pos. A). Tighten the split cone nut (pos. 48)
using the socket (pos. C). See section 2. Tightening torques and lubricants.
3. Fit the top chamber (pos. 3), and press it home against the chamber below/inlet part.
Discharge part A
1. Fit the discharge part (pos. 3b) on the top chamber.
2. Fit the strap (pos. 26a), washers (pos. 26c) and screws (pos. 26b). Lubricate and tighten the screws. See sec-
tion 2. Tightening torques and lubricants.
3. Remove the nut in the bottom of the holder (pos. B), and lift off the chamber stack.
4. Further assembly, see section 4.5.2 Assembly.
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5. Drawings
5.1 Exploded view
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6. Order of assembly for chambers and impellers
6.1 CR, CRN 120 (standard)
The table shows the composition of the chamber stack by means of symbols.
50 Hz
A
A E
A D G
A D G G
A D G G G
A A E G G G G
A D E G G G G G
TM039585 4207
C I I I I I I I
J J J J J J J J
120-1 120-2-1 120-2 120-3 120-4-1 120-5-1 120-6-1 120-7
60 Hz
A
A D
A A D F
A A A D E G G
A D D E G G G G
TM039587 4207
C H I I I I I I
J J J J J J J J
120-1 120-2-2 120-2-1 120-2 120-3-1 120-3 120-4-1 120-5-2
A B C D E
TM039589 4207
TM039590 4207
TM039591 4207
TM039590 4207
TM039591 4207
F G H I J
TM039592 4207
TM039593 4207
TM039594 4207
TM039595 4207
TM039596 4207
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6.2 CR, CRN 150 (standard)
The table shows the composition of the chamber stack by means of symbols.
50 Hz
A
A E
A D G
A A D F G
A D E G G G
A A D F G G G G
TM039586 4207
B C I I I I I I
J J J J J J J J
150-1-1 150-1 150-2-1 150-3-2 150-3 150-4-1 150-5-2 150-6
60 Hz
A
A A D
A A A D E F
TM039588 4207
A A D D E F G G
B C H I I I I I
J J J J J J J J
150-1-1 150-1 150-2-2 150-2-1 150-2 150-3-2 150-3 150-4-2
A B C D E
TM039589 4207
TM039590 4207
TM039591 4207
TM039590 4207
TM039591 4207
F G H I J
TM039592 4207
TM039593 4207
TM039594 4207
TM039595 4207
TM039596 4207
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6.3 CR, CRN 120 and 150 (NEMA)
The table shows the composition of the chamber stack by means of symbols.
60 Hz
A
A A D
A D E G
A A A D F G G
A D D E G G G G
TM039587 4207
B H I I I I I I
J J J J J J J J
120-1 120-2-2 120-2-1 120-2 120-3-1 120-4-2 120-4 120-5-1
60 Hz
A
A A D
A A A D E G
TTM039588 4207
A A D D E F G G
B C H I I I I I
J J J J J J J J
150-1-1 150-1 150-2-2 150-2-1 150-2 150-3-2 150-3 150-4-1
A B C D E
TM039589 4207
TM039590 4207
TM039591 4207
TM039590 4207
TM039591 4207
F G H I J
TM039592 4207
TM039593 4207
TM039594 4207
TM039595 4207
TM039596 4207
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