11 10 9 8 7 6 5 4 3 2 1

G G

F F

(4) 12GA [4mm] - 480VAC

FIELD
MOT230
BY CUSTOMER CE1 ARC DANGER

TUMBLE/REJECT FLASH ELECTRICAL SHOCK HAZARD

ONLY AUTHORIZED AND TRAINED
ELECTRICIANS ARE TO SERVICE
THIS ENCLOSURE
DISCONNECT AND LOCK OUT

13.5FLA / 900RPM
ALL SUPPLY POWER
BEFORE SERVICING ENCLOSURE

VOLTS: 480VAC
CURRENT: 40A
FREQUENCY: 60HZ
ENCL. RATING: NEMA 12

GKC
E E
480VAC
24VDC

VIBRA-MILL RAISE VIBRA-MILL START

G G

VIBRA-MILL LOWER VIBRA-MILL STOP

R R

CONTROL RESET

ABB
MPMT3-20R12
NEMA Mushroom Push-Pull Operator

(4) 12GA [4mm] - 480VAC

FIELD
MOT237 BY CUSTOMER GENERAL KINEMATICS
D D
VIBRATING PROCESS EQUIPMENT

TUMBLE GEN
E RAL
K
INEMAI
TCS

13.5FLA / 900RPM IL
SERA XXXXXXXX
US
..PT
A ENTRE33,
542
MODEL JO XXXX

GKC

C C

B B

TITLE:
SYSTEM LAYOUT

FOR:
A CASTMET REV. DATE DESCRIPTION OF REVISION A
DRAWN REFERENCE
SAFETY R. KNUTSON DP04928
HAS BEEN GIVEN CONSIDERATION IN THIS DESIGN GENERAL CHECKED

THE INFORMATION CONTAINED IN THIS DRAWING AND ALL R

ATTACHMENTS HERETO ARE INTENDED TO BE KINEMATICS DATE JOB NO.

WIRE GAUGE SHOWN FOR REFERENCE.
REQUIRED LENGTH DEPENDANT UPON SEVERAL VARIABLES AND LOCAL CODES.
11
CONFIDENTIAL, PRIVILEGED, AND ARE FOR THE SOLE USE OF
THE INTENDED RECIPIENT. THE DESIGN AND DETAIL
08/29/2014 4391
SCALE DWG. NO.
CONTAINED WITHIN IS THE PROPERTY OF GENERAL
KINEMATICS CORPORATION AND ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED. ANY RETENTION,
DISSEMINATION, OR DISTRIBUTION OF THIS DRAWING IS
STRICTLY PROHIBITED.
© COPYRIGHT 2009 GENERAL KINEMATICS CORPORATION
VIBRATORY PROCESS EQUIPMENT 1" = 1'
DO NOT SCALE
C10799-02-001
10 9 8 7 6 5 4 3 2 1
 11 10 9 8 7 6 5 4 3 2 1

480VAC
480vac / 3∅ / 60hZ GND 203L1 203L2 203L3
GND BY CUSTOMER 2 2 2 2
25 25 25 25

G 2 01 2 26 G
C311

CE1
DS202
2 02 40A 2 27 227L1
MAIN DISCONNECT 227L2
227L3

2 03 2 28 C312

2 04 RED 2 29

.
CE1
WIRES INTEGRAL TO OVERLOAD
VOLTAGE DETECTOR CE1 CE1 RELAY
OL230
VAC VDC

-
L2 L3
- FU230 230L1 M435 230T1
F 2 05 BLU
+

POWER
+

PM204 2 30 17.5A F

.
+ +
L1 GND
- -

DANGER
3 PHASE
VOLTAGE INDICATOR FIELD
230L2 230T2 MOT231
2 06 YELL 2 31 17.5A 8.4
VIBRA-MILL

.
HP
TUMBLE/REJECT MOTOR
900RPM / 13.5FLA
230L3 230T3
2 07 GRN
.
2 32 17.5A

.
435
VIBRA-MILL
CE1 2082 228L1 TUMBLE/REJECT
FU208 208L1 FU208A 2082 MOTOR
2 08 3A CE1 20A
3 2 33
G209 01
480W +24VDC 228L2
L1 3
2081
E 208L2 L2 + 228L3 E
2 09 3A 2 34
L3 M
PE 2091
208L3 2091
2 10 3A POWER SUPPLY 3 2 35
460VAC X 24VDC 01
20A -24VDC

2 11 2 36 CE1
OVERLOAD
GND CE1 CE1 RELAY
FU237 M437 OL237 237T1
237L1
2 12 2 37 17.5A

FIELD
237L2 237T2 MOT238
D 2 13 GND 2 38 17.5A 8.4 D
HP VIBRA-MILL
TUMBLE MOTOR
900RPM / 13.5FLA
237L3 237T3
2 14 2 39 17.5A
203L1 437
203L2 VIBRA-MILL
TUMBLE
203L3 MOTOR
2 15 2 40

2 16 2 41

C 2 17 2 42 C

2 18 2 43

2 19 2 44

2 20 2 45

B 2 21 2 46 B

2 22 2 47

2 23

TITLE:
POWER DISTRIBUTION
2 24

FOR:
A CASTMET REV. DATE DESCRIPTION OF REVISION A
2 25 DRAWN REFERENCE
SAFETY R. KNUTSON
HAS BEEN GIVEN CONSIDERATION IN THIS DESIGN GENERAL CHECKED

2 2 2 2 THE INFORMATION CONTAINED IN THIS DRAWING AND ALL R

26 26 26 26 ATTACHMENTS HERETO ARE INTENDED TO BE KINEMATICS DATE JOB NO.

CONFIDENTIAL, PRIVILEGED, AND ARE FOR THE SOLE USE OF 08/29/2014 4391
THE INTENDED RECIPIENT. THE DESIGN AND DETAIL
GND 203L1 203L2 203L3 CONTAINED WITHIN IS THE PROPERTY OF GENERAL SCALE DWG. NO.

KINEMATICS CORPORATION AND ALL RIGHTS OF DESIGN

480VAC AND INVENTION ARE RESERVED. ANY RETENTION,
DISSEMINATION, OR DISTRIBUTION OF THIS DRAWING IS
STRICTLY PROHIBITED.
© COPYRIGHT 2011 GENERAL KINEMATICS CORPORATION
VIBRATORY PROCESS EQUIPMENT FULL
DO NOT SCALE
C10799-02-002
11 10 9 8 7 6 5 4 3 2 1
 11 10 9 8 7 6 5 4 3 2 1

+24VDC -24VDC
2082 CE1 2091
2 EMR301 2
08 EMERGENCY STOP 10
CE1 MONITORING RELAY
FU301 3011 ES-TN-1H5
G 3 01 1A 3 26 G
CE1 A1 A2 CONTROL POWER
WIRE JUMPER EMERGENCY RESET
REMOVE FOR ADDITIONAL E-STOP STOP PBLT302
3022 PB302 3023 3024 3025
3 02 3 27
S11 X1 CE1
313

3032 3033
3 03 3 28
S21 X2
CE1
3031 3061 C311 3062
3 04 3 29
S22 X3 311
SAFETY CONTACTOR CE1
3021 3071 C312
F 3 05 3 30 F
S12 X4 312
SAFETY CONTACTOR

3 06 3 31
Y1 X5

3 07 3 32
Y2 X6

3 08 3 33
2082 G
CE1 CE1 FIELD
FU309 CR442 3093 SOL326
3091 3092 3093
E 3 09 4A
4A MAX

IMMEDIATE
AIRBAG DEFLATE 3 34 E
442 13 14 (LOWER VIBRA-MILL)
VIBRA-MILL (TUMBLE MODE)
RAISE SOLENOID CE1 3102 FIELD
RELAY CR444 3101 3102 SOL327
3 10
4A MAX

IMMEDIATE
AIRBAG INFLATE 3 35
444 23 24 (RAISE VIBRA-MILL)
VIBRA-MILL CE1 (REJECT MODE)
LOWER SOLENOID C311
RELAY 4A MAX 3111 SAFETY CONTACTOR
3 11 DELAYED
NO 226,226,226,304,402 3 36
37 38 NC
CE1 SUP
CE1 3112
FU312
C312
4A MAX 3121 SAFETY CONTACTOR
3 12 4A DELAYED
NO 228,228,228,305,402 3 37
47 48 NC
SUP CE1
PBLT302
D 3 13 W 3 38 D
IMMEDIATE

51 52
302
CONTROL POWER
RESET
3 14 DELAYED
3 39
61 62

3 15 3 40

CE1 3161 2091

FU316 3161
3 16 5A
4 4 3 41
01 01
+24VDC -24VDC

C 3 17 3 42 C

3 18 3 43

3 19 3 44

3 20 3 45

B 3 21 3 46 B

3 22 3 47

3 23

TITLE:
POWER DISTRIBUTION
3 24

FOR:
A CASTMET REV. DATE DESCRIPTION OF REVISION A
3 25 DRAWN REFERENCE
SAFETY R. KNUTSON
HAS BEEN GIVEN CONSIDERATION IN THIS DESIGN GENERAL CHECKED

THE INFORMATION CONTAINED IN THIS DRAWING AND ALL R

ATTACHMENTS HERETO ARE INTENDED TO BE KINEMATICS DATE JOB NO.

CONFIDENTIAL, PRIVILEGED, AND ARE FOR THE SOLE USE OF 08/29/2014 4391
THE INTENDED RECIPIENT. THE DESIGN AND DETAIL SCALE DWG. NO.
CONTAINED WITHIN IS THE PROPERTY OF GENERAL
KINEMATICS CORPORATION AND ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED. ANY RETENTION,
DISSEMINATION, OR DISTRIBUTION OF THIS DRAWING IS
STRICTLY PROHIBITED.
© COPYRIGHT 2011 GENERAL KINEMATICS CORPORATION
VIBRATORY PROCESS EQUIPMENT FULL
DO NOT SCALE
C10799-02-003
11 10 9 8 7 6 5 4 3 2 1
 11 10 9 8 7 6 5 4 3 2 1

AB
+24VDC 1766-L32BXB -24VDC +24VDC -24VDC
3161 MODULE 0 2091 3161 2091
MICROLOGIX
3 20-PT DC IN, 12-PT DC OUT 3 4 4
16 16 25 25
PLC01 PLC01
G 4 01 4 26 G
COM 0 +24VDC
CE1 CE1
C311 4021 C312 4022
4 02 4 27
VIBRA-MILL IN 0 GND
311 312 I:0/00
SAFETY CONTACTOR START SAFETY CONTACTOR
PBLT403
CE1 4031
4 03 4 28
430 CE1 IN 1 VDC NEUT
VIBRA-MILL I:0/01
STOP
PB404 4041
4 04 4 29
VIBRA-MILL IN 2 VAC/VDC 0
I:0/02 CE1
RAISE
PBLT405 PBLT403
F CE1 4051 4301 F
4 05 4 30 G
432 IN 3 O:0/00 OUT 0
I:0/03 403
VIBRA-MILL
START
4 06 CE1 4 31
VIBRA-MILL COM 1 VAC/VDC 1
LOWER CE1
PBLT407 PBLT405
4071 4321
4 07 4 32 G
434 IN 4 O:0/01 OUT 1
I:0/04 405
CE1 VIBRA-MILL
M435 4081 RAISE
4 08 4 33
435 IN 5 VDC 2
VIBRA-MILL I:0/05 CE1
TUMBLE/REJECT CE1 PBLT407
MOTOR M437 4091 4341
E 4 09 4 34 G E
437 IN 6 OUT 2
VIBRA-MILL I:0/06 O:0/02 CE1 407
CE1 TUMBLE M435 CE1 VIBRA-MILL
M437 MOTOR 4351 4352 OL230 LOWER 2091 VIBRA-MILL
4 10 4 35 TUMBLE/REJECT
437 IN 7 3161 OUT 3 MOTOR
VIBRA-MILL I:0/07 O:0/03 230
CE1 OVERLOAD NO 230,231,232,408
TUMBLE M436 RELAY NC
MOTOR VIBRA-MILL
4 11 4 36 TUMBLE/REJECT
COM 2 OUT 4 MOTOR PLUG-STOP
O:0/04 CE1 NO
CE1 M437 CE1 NC
M438 4371 4372 OL237 VIBRA-MILL
4 12 4 37 TUMBLE
438 IN 8 OUT 5 MOTOR
VIBRA-MILL I:0/08 O:0/05 237
CE1 OVERLOAD NO 237,238,239,409,410
TUMBLE M438 RELAY NC
D MOTOR PLUG-STOP VIBRA-MILL D
4 13 3161 2091 4 38 TUMBLE
IN 9 OUT 6 MOTOR PLUG-STOP
I:0/09 O:0/06 NO 412
NC
4 14 4 39
IN 10 OUT 7
I:0/10 O:0/07

4 15 4 40
IN 11 COM 2
I:0/11

4 16 4 41
COM 3 VAC/VDC 3
CE1
CR442
C 4421 VIBRA-MILL C
4 17 4 42 RAISE SOLENOID
IN 12 O:0/08 OUT 8 RELAY
I:0/12 NO 309
NC
4 18 4 43
IN 13 VAC/VDC 4
I:0/13 CE1
CR444
4441 VIBRA-MILL
4 19 4 44 LOWER SOLENOID
IN 14 O:0/09 OUT 9 RELAY
I:0/14 NO 310
NC
4 20 4 45
IN 15 VAC/VDC 5
I:0/15

B 4 21 4 46 B
IN 16 O:0/10 OUT 10
I:0/16

4 22 4 47
IN 17 O:0/11 OUT 11
I:0/17

4 23
IN 18
I:0/18
TITLE:
PLC SCHEMATIC
4 24
IN 19
I:0/19
FOR:
A CASTMET REV. DATE DESCRIPTION OF REVISION A
4 25 DRAWN REFERENCE
SAFETY R. KNUTSON
HAS BEEN GIVEN CONSIDERATION IN THIS DESIGN GENERAL CHECKED

4 4 THE INFORMATION CONTAINED IN THIS DRAWING AND ALL R

26 26 ATTACHMENTS HERETO ARE INTENDED TO BE KINEMATICS DATE JOB NO.

CONFIDENTIAL, PRIVILEGED, AND ARE FOR THE SOLE USE OF 08/29/2014 4391
THE INTENDED RECIPIENT. THE DESIGN AND DETAIL
3161 2091 CONTAINED WITHIN IS THE PROPERTY OF GENERAL SCALE DWG. NO.

KINEMATICS CORPORATION AND ALL RIGHTS OF DESIGN

+24VDC -24VDC AND INVENTION ARE RESERVED. ANY RETENTION,
DISSEMINATION, OR DISTRIBUTION OF THIS DRAWING IS
STRICTLY PROHIBITED.
© COPYRIGHT 2011 GENERAL KINEMATICS CORPORATION
VIBRATORY PROCESS EQUIPMENT FULL
DO NOT SCALE
C10799-02-004
11 10 9 8 7 6 5 4 3 2 1