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Abstract: A probabilistic fatigue assessment methodology for riveted railway bridges is presented. The methodology is applied to a
typical, short-span, riveted U.K. railway bridge under historical and present day train loading. On the loading side, the problem is
randomized through dynamic amplification and traffic volume; on the resistance side, the S-N curves and the cumulative damage model
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are treated probabilistically. Model uncertainty is represented by the ratio between actual and calculated stresses, the latter obtained
through finite element analysis. Annual response spectra for a fatigue-critical connection are developed through Monte Carlo simulation,
which show that there is a continual and accelerating increase in the mean stress range experienced by the connection with time. S-N
curves proposed in United States and United Kingdom codes are used in combination with Miner’s rule, to estimate the remaining fatigue
life of the connection for different target failure probabilities. Parametric studies revealed that fatigue life estimates exhibit the highest
sensitivity to detail classification, to S-N predictions in the region of high endurances, and to model uncertainty. This highlights the
importance of field monitoring for old bridges approaching the end of their useful life.
DOI: 10.1061/共ASCE兲1084-0702共2008兲13:3共237兲
CE Database subject headings: Bridges, railroad; Steel; Probability; Fatigue life; United Kingdom.
Fig. 1. Finite element model of a typical riveted railway bridge Fig. 2. Results of full-scale fatigue tests on old steel and
wrought-iron riveted members and connections compared with S-N
curves suggested by U.K. codes 关adopted from BS 共1980兲; Railtrack
codes to represent the fatigue behavior of riveted connections. 共2001兲兴
BS5400 共BS 1980兲 suggests the use of its Class D for riveted
details. Class B can also be used, following some tests on riveted
girders 共Xie et al. 2001兲. Since the latter class relates to the stress versus drilled兲, the possible presence of corrosion on test speci-
at the edge of a hole, its S-N curve has to be divided by a stress mens from actual girders, the different termination criteria used in
concentration factor of 2.4 共suggested in BS5400兲 in order to the tests 共first observed cracking, fracture or excessive deforma-
express it in terms of commonly used nominal stress. This class tion兲 and, finally, the variation in damage accumulated before
will be termed as “modified Class B” hereafter. The U.K. railway removing the specimens for testing 共Imam 2006兲. The data pre-
assessment code 共Railtrack 2001兲 proposes a specific class for sented in Figs. 2 and 3 imply a higher standard deviation than that
wrought-iron riveted details 共Class WI兲. assumed in either U.K. or U.S. classifications.
On the other hand, in the American Railway Engineering As- By studying Figs. 2 and 3, it can be seen that the modified
sociation 共AREA 1996兲 code, a distinction is made between steel Class B S-N curves 共mean and design兲 and the AREA curves
riveted connections with low or normal clamping force, the effect 共mean and design兲 for punched holes seem to provide a reason-
of which was investigated extensively by Zhou et al. 共1995兲. For able fit to the experimental results. The Class D mean S-N curve
the former, Category D is suggested, whereas for the latter, a 共Fig. 2兲 lies much too close to the upper bound of the experi-
combination of Category D and C curves is proposed. For normal mental data, while the Category D curve 共Fig. 3兲 becomes too
clamping, a further distinction is made between punched and conservative for higher endurances. The AREA S-N curve for
drilled holes. In the same code, a classification for wrought iron drilled holes has not been considered further, since the method of
riveted connections is also given 共Category E兲. hole preparation used in the construction of riveted bridges at the
When all stress ranges in a stress history are below the con- beginning of the previous century was likely to be by punching.
stant amplitude fatigue limit 共CAFL兲, ⌬0, the assumption of an The fatigue data on wrought-iron riveted members and con-
infinite life may be adopted. However, long life 共number of cycles nections presented in Figs. 2 and 3 are replotted in Fig. 4 in order
⬎108兲 variable amplitude fatigue tests carried out on full-scale to make direct comparisons with the mean and design S-N curves
welded details 共Fisher et al. 1983, 1993兲 have resulted in fatigue for wrought-iron riveted details 共Railtrack Class WI and AREA
cracking even when only 0.1% of the applied stress ranges was Category E兲. Due to the limited number of full-scale test results
above the CAFL. For this reason, U.S. codes 共AREA 1996; on wrought-iron elements, small-scale test results on wrought-
AASHTO 1998兲 treat variable amplitude loading by extending the
S-N curves downwards without a change of slope at the CAFL. In
the case of U.K. codes 共BS 1980; Railtrack 2001兲, variable am-
plitude loading is treated by changing the slope of the S-N curve
from m to m + 2 for stress ranges below the CAFL, which is
defined at N = 107 cycles.
The mean and design 共defined as “mean minus two standard
deviations”兲 S-N curves of the above-mentioned U.K. detail clas-
sifications for steel riveted details are shown in Fig. 2, whereas
Fig. 3 presents their American counterparts. In addition to the S-N
curves, Figs. 2 and 3 also present full-scale experimental results
on old steel and wrought-iron riveted members and connections
retrieved from the literature. The majority of these were retrieved
from Kulak 共2000兲. A considerable degree of scatter can be ob-
served in these test results, which is greater than that evidenced
with welded details. Several reasons contributing to this scatter
may be identified: The wide range of rivet clamping force values
in the specimens, the different stress ratios that were applied Fig. 3. Results of full-scale fatigue tests on old steel and
during different tests, the different material properties 共old steel wrought-iron riveted members and connections compared with S-N
versus wrought iron兲, the method of hole preparation 共punched curves suggested by the AREA 共1996兲 code
N共⌬兲m = C 共1兲
where N = number of cycles to failure; ⌬ = applied constant
amplitude stress range; and C and m = constants relevant to the
fatigue detail in question. In a probabilistic formulation, N is
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Annual train frequency f ti From 共Imam et al. 2006兲 and BS 共1980兲 0.14 Lognormal
a
Units: MPa3.
particular characteristics in rail traffic. Historical trains are pro- A summary of all the random variables and their distribution
posed for the first three periods, whereas the fourth period is characteristics considered in the probabilistic analyses is shown in
represented by the BS 共1980兲 medium traffic model, as suggested Table 1.
by the code for current rail traffic. Although load evolution and
its impact on the fatigue life of welded details has been consid- Damage and Remaining Life Formulation
ered in highway bridges 共Righiniotis 2006兲, this study adopts
nonevolving loads from present day onwards, which is likely to For the purposes of the probabilistic analyses, annual response
be a nonconservative assumption given the current outlook on the spectra are developed for each period of the rail traffic model
development of rail freight in the United Kingdom and other 共1900–1920, 1920–1940, 1940–1970, 1970–2005兲. These spectra
countries. Further details regarding the proposed rail traffic model are developed by multiplying the static stress ranges obtained
and the train characteristics 共axle weights, spacings, and train from previous deterministic analyses of the bridge under the pas-
frequencies兲 can be found in Imam et al. 共2006兲. sage of individual train types over one track of the bridge 共Imam
The annual frequency for each train type crossing the bridge et al. 2006兲 with the DAF and the ␣ factor. For each individual
is assumed to be lognormally distributed, as proposed by train crossing, a different value of DAF and ␣ is sampled from the
Ebrahimpour et al. 共1992兲, with a CoV of 0.14. Randomness assumed probability distributions in order to account for random-
in train frequencies is, of course, directly linked to the annual ness in these variables. This process of calculating the determin-
number of applied stress cycles. istic stress ranges is carried out f ti times, where f ti is the annual
One of the major sources of loading uncertainty is associated frequency of train type i in any given time period. Effectively a
with dynamic amplification. Following the field measurements Monte Carlo simulation is carried out, with random variables
presented by Byers 共1970兲 and Tobias and Foutch 共1997兲 on DAF and ␣ sampled from assumed distributions. Since the train
short-span steel railway bridges, a normal distribution with a frequencies f ti are also taken to be random, the above process is
mean value of 1.10 and a standard deviation of 0.15 is assumed repeated 103 times, in order to capture the uncertainty in the train
for the DAF. frequencies.
Modeling or epistemic uncertainty is typically captured by the The annual damage Da,l in each period l can be calculated
from its annual response spectrum and will be given, for the case
differences between the analytically/numerically obtained stress
of the two-slope British S-N curves, as
ranges ⌬a and the actual stress ranges ⌬ f . In general, actual
stresses obtained through field measurements are lower than their
calculated counterparts 共Sweeney et al. 1997兲. This can be attrib- Da,l = D⬘a,l + Da,l
⬙ 共4兲
uted to several reasons, such as the beneficial effects of the lon-
gitudinal and transverse distribution of train axle loads through where
the rails, sleepers and ballast, which are typically ignored in the
冉 冊
k1
analysis, the higher design axle loads given in codes as compared n ⌬i m
to the true axle loads, the partial end fixity of the various mem- ⬘ =
Da,l 兺
i=1 10
i
7
⌬0
if ⌬i 艌 ⌬0 共5兲
bers, the participation of the bracing and the floor system on the
response of the structure and, finally, the composite action of
冉 冊
the ballast and track with the bridge superstructure. In order to k2
n ⌬i m+2
account for this class of uncertainties, a factor ␣ = ⌬ f / ⌬a is
introduced, which is assumed to follow a normal distribution with
⬙ =
Da,l 兺
i=1 10
i
7
⌬⌬0
if ⌬i 艋 ⌬0 共6兲
Fig. 5. Annual spectrum of calculated stress ranges for the period Fig. 7. Annual spectrum of calculated stress ranges for the period
1900–1920 1940–1970
k1
1
Da,l = 兺
C i=1
ni共⌬i兲m 共7兲 Based on the limit state function of Eq. 共8兲, the probability of
fatigue failure can be defined as the probability of g 艋 0. In other
words
In the case of the combined AREA S-N curve for punched holes
共combination of Categories C and D兲, Eq. 共7兲 is modified accord- P f = P关g共X兲 艋 0兴 = P关Tr 艋 t兴 = ⌽共− 兲 共10兲
ingly.
The probability of failure is calculated by considering a limit where g 艋 0 represents the “failure” domain;  = reliability index,
state function given as and ⌽共 兲 = standard normal distribution function. This time-
varying failure probability is estimated using Monte Carlo simu-
lp Tl
lation with 106 samples. The sample size was determined through
g=⌬−D=⌬− 兺 兺 Da,l
l=1 j=1
共8兲 a convergence study as discussed by Imam 共2006兲.
Fig. 6. Annual spectrum of calculated stress ranges for the period Fig. 8. Annual spectrum of calculated stress ranges for the period
1920–1940 1970 onwards
Fig. 9. Probability density function of predicted fatigue life for Fig. 10. Probability of fatigue failure versus time for U.K. detail
various detail classifications classification
In essence, the distributions corresponding to successive periods the remaining fatigue life of the connection is found to be
may be seen to shift to the right, thus pushing progressively more 110 years. For the same probability of failure and assuming its
stress ranges above the CAFL. American counterpart 共AREA punched holes兲, the remaining
Fitted probability distributions to each response spectrum are fatigue life drops to 40 years. However, given the large number of
also shown in Figs. 5–8. Different distribution types were tested bridge connections present in the U.K. railway network, it is pru-
and the best fit was found to be provided by the Weibull law, dent to consider a target lower than 2.3%. For example, it is
whose probability density function 共PDF兲 is given as estimated that roughly 6,000 bridges similar to the type presented
冋 冉 冊册
in Fig. 1 are in service today with an average of about 16 fatigue-
f共x兲 = 冉冊
x
−1
exp −
x
共11兲
critical connections each, which corresponds to a total of almost
100,000 共Imam 2006兲. Thus, a 1% failure probability target 共or a
corresponding  = 2.3兲 would imply 1,000 connection failures
where and are the distribution parameters. The estimated within 85 years assuming modified Class B or within 25 years
values of these parameters are given in the respective figures. assuming the AREA punched holes classification. Of course, once
Since the stress ranges close to and above the fatigue limit make a connection fails, load redistribution is likely to occur within
the largest contribution to fatigue damage, the distribution param- such bridges, which is not taken into account here. The differ-
eters were determined considering the best fit with respect to ences between the results associated with the wrought-iron S-N
the stress range blocks on the right tail of the histograms. The curves 共Railtrack Class WI versus AREA Category E兲 are found
first period spectrum is represented by an exponential distribution to be significantly higher, with the AREA curve leading to very
关Eq. 共11兲 with = 1兴, whereas the following three are better de- high probabilities of fatigue failure.
scribed by the two-parameter Weibull. The great degree of variation observed in remaining fatigue
life estimates 共Figs. 10 and 11兲 can be attributed to the differences
Remaining Fatigue Life between the S-N curves that were considered 共Figs. 2–4兲.
Comparison of the BS5400 modified Class B mean S-N
Fig. 9 depicts the PDF of the predicted fatigue life of the connec- curve with the AREA mean curve for punched holes shows
tion according to two U.K. and one U.S. detail classification. The that the former results in more conservative life estimates up to
mean life and its standard deviation are also presented in the N ⬇ 5 ⫻ 107 cycles. Thereafter, the latter becomes more onerous.
figures. The PDF are very well described by lognormal distribu- Since the majority of the stress ranges experienced by the con-
tions, as might be expected given the input distributions shown in nection are close to and below the CAFL, as was demonstrated in
Table 1. From an engineering point of view, it is important to
emphasize that the significance of these distributions lies in the
very high standard deviations rather than in the mean values. The
estimated values for the standard deviations offer a quantitative
assessment of the overall uncertainty associated with fatigue
evaluation procedures and underline the importance of adopting
intensified inspection and management plans for this class of
bridges.
Failure probabilities from year 2004 onwards are calculated
according to Eq. 共10兲 and based on the spectra shown in
Figs. 5–8. Fig. 10 shows the probability of fatigue failure P f
of the connection against time for two U.K. detail classifications
共modified Class B and Class WI兲, whereas Fig. 11 presents results
obtained by considering the AREA S-N curves 共punched holes
and Category E兲. It is evident from Figs. 10 and 11 that detail
classification has a significant effect on the fatigue failure prob-
ability of the connection. For a 2.3% probability of failure 共or a Fig. 11. Probability of fatigue failure versus time for the AREA
corresponding  = 2.0兲 and assuming a modified Class B detail, detail classification
Conclusions