BORING UNIT

COD. 29L0168387F

Rev. 00 (04/14)

Use and maintenance handbook

SCM GROUP SpA HITECO

SS 258 Marecchia, 18/30/34
47826 Villa Verucchio RN –
Italia
tel. +39 0541 674940
info@hiteco.net
www.hiteco.net
 INFORMATIONS ON DOCUMENT

MANUFACTURER: SCM GROUP Spa HITECO

ADDRESS: SS 258 Marecchia 34

TYPE OF DOCUMENT: USER’S TECHNICAL MANUAL FOR BORING UNIT

DOCUMENT CODE: 90L0191303E

EDITION: 00 (04/14)

RELEASED BY: HITECO TECHNICAL OFFICE

PRODUCT CODE: 29L0168387F

MODEL: F7.0H.00
 INDEX
1.1 General warnings.............................................................................................................. 2

1.2 Warnings for transport and handling .............................................................................. 2

1.3 Warnings for installation ................................................................................................. 2

1.4 Warnings for the personnel ............................................................................................. 3

1.5 Warnings for the maintenance ........................................................................................ 3

1.6 Symbol key .................................................................................................................. 3

1.7 Warranty .................................................................................................................. 4

1.8 Product identification ....................................................................................................... 6

2.1 Main parts .................................................................................................................. 2

2.2 Main technical data .......................................................................................................... 3

2.3 Lay-out .................................................................................................................. 4

3.1 Handling .................................................................................................................. 2

3.2 Overall size and weight .................................................................................................... 2

3.3 Packing .................................................................................................................. 2

3.4 Unpacking .................................................................................................................. 2

3.5 Storing .................................................................................................................. 3

4.1 Mounting ................................................................................................................ 2

4.2 Motor connection ............................................................................................................ 3

4.3 Pneumatic circuit ............................................................................................................ 4

4.3.1 Pneumatic connection .................................................................................................... 4

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 INDEX
4.3.2 Pneumatic circuit ............................................................................................................ 5

4.3.3 Air purity in the pneumatic circuit ................................................................................. 5

4.4 Running in ................................................................................................................ 6

4.5 Warm up ................................................................................................................ 6

5.1 Tool characteristics ....................................................................................................... 2

5.1.1 Dimensional characteristics of drilling bits .................................................................. 2

5.1.2 Spindle rotation direction .............................................................................................. 2

5.2 Mounting tools ................................................................................................................ 3

5.3 Fitting drilling bits on vertical spindles ........................................................................ 3

6.1 Cleaning and maintenance............................................................................................. 2

6.2 Lubrication ................................................................................................................ 3

7.1 Dismantling the device ................................................................................................... 2

7.2 Disposing of the device .................................................................................................. 2

8.1 Problems - Causes - Solutions ...................................................................................... 2

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29L0168387F
EN 1 - Preliminary information

INDEX

1.1 General warnings ................................................................................................................ 2

1.2 Warnings for transport and handling ................................................................................... 2

1.3 Warnings for installation ................................................................................................... 2

1.4 Warnings for the personnel ................................................................................................ 3

1.5 Warnings for the maintenance .......................................................................................... 3

1.6 Symbol key .................................................................................................................. 3

1.7 Warranty .................................................................................................................. 4

1.8 Product identification.......................................................................................................... 6

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1 - Preliminary information EN

1.1 General warnings

(1.1 g)

- This handbook has been prepared for:

. persons who carry out the transport, handling and unpacking
. technicians who have to set up the plants and the installation place
. installers
. machine operators to carry out the production cycles
. personnel responsible for the maintenance
- The knowledge and the application of the safety prescriptions are required for right and safe
installation, use and
maintenance.
- The personnel who carries out the installation or uses the equipment shall be skilled and have
a proper knowledge
to understand the safety prescriptions described in this handbook.
- Do not carry out any operations or moves if you are not sure of their effect; in case of doubt
apply the nearest
Technical Service or directly to the manufacturer.
- The manufacturer is not responsible for damages caused to the machine or to things in the
following cases:
. wrong use
. employment of not skilled personnel
. fitting and installation not right
. defects in the plants
. modifications or interventions not authorized on the machine
. use of not original spare parts
. non-observance of the norms indicated in this handbook
. exceptional events
- The handbook indicates the use foreseen by the manufacturer.
- Keep the handbook with care and it must be always available. If necessary copy the pages
which are required for
the direct use on the machine. The handbook life must be at least equal to the machine one.
- Although the instructions given in the handbook are detailed the operator must know the
processing procedure to
obtain the max. performance.
- HITECO reserves the right to introduce at any moment all necessary modifications without
obligation
to timely update this handbook.

1.2 Warnings for transport and handling

Always make sure that the means and the devices for transport and handling are proper.

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EN 1 - Preliminary information

1.3 Warnings for installation

(1.3 g)

- Only skilled personnel must carry out the installation.

- The installer is responsible for the control system elements, the inverter and the
electric, hydraulic and
pneumatic connections. He must verify the perfect operation of the entire system before
starting the
equipment. In case of doubt apply to HITECO or to one of its Technical Service.
- Carefully carry out the procedures to realize the plants before installing the machine.
- The boring unit is a device to be inserted into other machinery after presetting the
interventions and the
guards to eliminate the eventual risks during the processing.
- As to the installation place, the room must be sufficient for the checking, the maintenance, the
cleaning and the
waste removal.
- Set an efficient signaletics near the machine in order to ensure that the not authorized
personnel can operate
close to the working field necessary for the processing cycle.
- The workstation shall be sufficiently lighted so that the personnel is under the best operating
conditions.

1.4 Warnings for the personnel

- The machine shall be used after fitting safety guards.

- The machine shall be used only as described in the handbook.
- Only personnel who has read the norms given in the handbook may use the machine.
- Often check the processing steps and during the working avoid the contact with cutting parts
and the moving parts.
- To demount and to replace the tools use proper individual guards (gloves).
- During the operation some parts are hot; the access to these parts or the non observance of
the safety notes can
cause danger to the persons or to the machine.

1.5 Warnings for the maintenance

- Any maintenance operation is to be carried out by skilled personnel with the machine off and
disconnected from
the power and pneumatic supply line.
- Always close all stop valves ahead of the machine.
- For the cleaning of painted parts, do not use solvents or alcohol because these products can
damage the surface.

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1 - Preliminary information EN
1.6 Symbol key
(1.6 g)

GENERIC DANGER It indicates a procedure or an action which, if not correctly carried out,
may cause injuries to people.

SMB124
WARNING! It indicates a procedure or an action which, if not correctly carried out, may
damage or totally destroy the product.

INFORMATION It indicates information of general peculiar interest which is not to be neglected.

1.7 Warranty

1.7.1
In regards to possible defects of supply a warranty for manufacturing defects of components
will be applied having a duration of 12 months and not more than 1800 hours of work.

1.7.2
The warranty begins on the date of registration of the faulty component in Hiteco. The life of the
component is calculated from the date of registration to the date of return at the plant Hiteco
(documented by supply documents).
After the above-mentioned period, the guarantee will no longer be granted in any way and for
any reason and without any further explanation by the Seller.
The guarantee shall consist, at the choice of the Seller and at the sole discretion of the same,
in either repair or replacement, at the expense of the Seller, of the components that are broken
or defective, due to defects in manufacture of the product and taking into account the correct
use of the same. Any repair/replacement under warranty will be without the recognition of
expenses by the Seller arising from any technical assistance activities of the Purchaser. The
replaced parts will be returned EXW Ex Works (Incoterms 2010).

1.7.3
The Seller shall be entitled to require the Buyer to return the defective parts which were
replaced for the verification and the eventual recognition of the warranty.

1.7.4
Not covered by warranty are defects due to normal wear and tear of those parts which, by their
nature, are subject to rapid and continuous usage (e.g. gaskets, gears, bearings, etc ...). In
particular, the seller does not guarantee a specific duration in hours of the bearings and gears

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29L0168387F
EN 1 - Preliminary information

as it depends on various factors including: the degree of balancing of the tools, the types of
machining, shock and/or mechanical stresses that depend on the specific application.
The Seller is also not responsible for damage or deterioration of any kind caused by use other
than that intended in the Owner Handbook or arising from misuse, or failure to suspend the use
of the components in the presence of malfunction , or from any other cause not attributable to
the Seller including the failure by the buyer of the requirements for the storage of components
according to previous art.8.1.

1.7.5
The warranty loses its effectiveness when ever parts or supplies not supplied by the Seller are
installed or when modifications are made or foreign replacement parts are used without the
expressed written consent by the Seller or when repair and/or tampering by unauthorized
personnel has been carried out.

1.7.6
No responsibility can be attributed to the Seller for damages of any kind that may result from
improper use, bad maintenance and/or behaviors different from those contained in the
instructions for use and maintenance. It is the exclusive responsibility and burden of the
Purchaser to ensure that products manufactured with the components supplied by the Seller
are in compliance with current safety standards, and to be liable for any claim in respect of any
damage, relieving the Seller in this regard.

1.7.7
The warranty is subject to revocation, in case of Buyer's failure to notify the Seller in writing
within 8 days from the time the Buyer has made the discovery of the defect or lack of quality, as
well as failure to express a request, always to be notified in the forms described above, to the
Seller to make a warranty repair.
In addition, the Buyer forfeits the warranty in case he does not allow the Seller to carry out all
necessary checks or if the buyer doesn't answer within 2 weeks to send back defective parts
after the Seller request to have those parts back or in case of any repairs not expressly
authorized by the Seller.

1.7.8
This present warranty excludes any other damages, including those arising from the failure or
reduced production, as well as indirect and consequential damages, and terminates this
Agreement, even if the Seller has been advised of the possibility of such damages.

1.7.9
Drawings with measures and pictures are supplied for example purpose for understanding texts
in easier way. The manufacturer, due to company policy of developing and updating the
products, reserves the right to modify functional and aesthetic features, to update drawings of
every functional or accessory parts, to break off the production and supply, this without any
compulsory of giving information to anybody. Furthermore Hiteco reserves the right to make

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1 - Preliminary information EN
modifications of every structural and functional parts and adding modifications on supply of
accessory and spare parts without any compulsory of giving information to anybody and with
any rights.

1.8 Product identification

The serial number and the code of the boring unit are impressed over an identification plate.
The main electrical features of the motor are impressed over the motor identification plate.

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29L0168387F
EN 2 - Technical specifications

INDEX

2.1 Main parts .................................................................................................................. 2

2.2 Main technical data ............................................................................................................ 3

2.3 Lay-out .................................................................................................................. 4

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2 - Technical specifications EN

2.1 Main parts

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EN 2 - Technical specifications

2.2 Main technical data

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2 - Technical specifications EN

2.3 Lay-out

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29L0168387F
EN 3 - Handling, packing, unpacking and storing

INDEX

3.1 Handling .................................................................................................................. 2

3.2 Overall size and weight ....................................................................................................... 2

3.3 Packing .................................................................................................................. 2

3.4 Unpacking .................................................................................................................. 2

3.5 Storing .................................................................................................................. 3

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3 - Handling, packing, unpacking and storing EN

The installation and assembly operations should be carried out by skilled personnel.

3.1 Handling

Hoisting and handling the product are potentially hazardous operations:

we therefore recommend that suitable equipment is used.

Please take care not to knock the product either when handling it, as you may damage it.

Choosing hoisting equipment that can lift and move the product in complete safety is the user's
responsibility.

3.2 Overall size and weight

The weight of the product when packed is specified on the size layout.
Given that the product is delivered wrapped in sheets of pluriball, for the dimensions of the
packed product, refer to the size layout.

3.3 Packing

The product is delivered wrapped in sheets of pluriball.

3.4 Unpacking

Before unpacking the product, make sure that the packaging is in good condition.
Unpack the product using scissors and taking the utmost care.

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EN 3 - Handling, packing, unpacking and storing

3.5 Storing
(

If the product needs to be stored, leave it in its packing, which will protect it from the weather,
damp, dust and atmospheric and environmental agents.
MAXIMUM STORAGE TEMPERATURE: +55°C (+131 °F) maximum.

UNCONDENSED RELATIVE HUMIDITY : between 5% and 55%.

SMB124
We strongly suggest not to store the product for more than 12 months.

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29L0168387H
EN 4 - Installation

INDEX

4.1 Mounting ................................................................................................................ 2

4.2 Motor connection .............................................................................................................. 3

4.3 Pneumatic circuit .............................................................................................................. 4

4.3.1 Pneumatic connection ....................................................................................................... 4

4.3.2 Pneumatic circuit .............................................................................................................. 5

4.3.3 Air purity in the pneumatic circuit ...................................................................................... 5

4.4 Running in ................................................................................................................ 4

4.5 Warm up ................................................................................................................ 4

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4 - Installation EN

4.1 Mounting

Use the indicated holes for fixing the head with 12.9 resistance class screws

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EN 4 - Installation

4.2 Motor connection

On the cover of the electric box there is a plate indicating the motor type as well as the
mechanic and electric features (power, electrical input, rotation speed).
For the supply of the phases inside the power wiring, use cables of proper section for the
electric input of the motor absorption indicated on the identification plate.
(3.2 (30e))

Motor rated data

Power Frequency Voltage Current Rotation speed Cosφ
2.2 kW 50 Hz 230/400 V ∆ 8.34 / Y 4.8 A 2750 0.85
2.5 kW 60 Hz 265/460 V ∆ 8.34 / Y 4.8 A 3300 0.85
Duty cycle S6 40% Weight 11kg

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4 - Installation EN

4.3 Pneumatic circuit

4.3.1 Pneumatic connection

The pneumatic connections of the on/off cylinders are on the cover of the boring unit
(φ4 hoses).
Electrovalves are non included.
Feed pressure shall be at least 6Bar.
Max allowed pressure 9 Bar.

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29L0168387H
EN 4 - Installation

4.3.2 Pneumatic circuit

4.3.3 Air purity in the pneumatic circuit

(3.6.1 (30e))

The compressed air shall be DRIED.

The purity of the air should satisfy the 2-4-3 classes indicated in the ISO8573-1 normative:
- Class 2: solid particles < 1 [u]m
- Class 4: humidity - dew point < 3 °C (37,4 °F)
- Class 3: oil - concentration < 1 mg/m3
Feeding dry air into the device that does not comply with the specifications indicated above may seriously
damage the product and cause it to malfunction.

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4 - Installation EN
4.4 Running-in

Before the delivery, an automatic running-in cycle of the boring unit has been carried out in
order to get the uniform grease distribution along the rolling tracks of the bearings and gears.
Further running-in is not necessary.
If the boring unit remains stock for more than 6 months, after installation it's compulsory to
proceed with braking in procedure before turning it on.

Step Speed [Rpm] Time [min.]

1 2000 10

2 BORING UNIT OFF 2

3 4000 10

4 BORING UNIT OFF 2

5 6000 10

6 BORING UNIT OFF 2

4.5 Warm up

At first daily start of BORING UNIT, execute the following warm up cycle in order to optimise
ball bearing preload and lubrication. Warm up cycle will increase boring unit life.
Warm up cycle must be executed with all the spindles ejected one at a time for about 1 second.

Step Speed [Rpm] Time [min.]

1 4000 2

2 5000 2

3 6000 1

In case of electric connection without inverter, the test must be performed only at rated speed
for 3 minutes.

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29L0168387F
EN 5 - Tools

INDEX

5.1 Tool characteristics ............................................................................................................. 2

5.1.1 Dimensional characteristics of drilling bits ........................................................................... 2

5.1.2 Spindle rotation direction..................................................................................................... 2

5.2 Mounting tools .................................................................................................................. 3

5.3 Fitting drilling bits on vertical spindles ................................................................................. 3

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5 - Tools EN

5.1 Tool characteristics

5.1.1 Dimensional characteristics of drilling bits

5.1.2 Spindle rotation direction

Caution: use only tools in conformity with EN 847-1:2005 and EN 847-2:2000/AC2003 standards and
follow the manufacturer instructions.

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EN 5 - Tools

5.2 Mounting tools

To ensure efficient operation and a long working life of the spindle, observe the following basic
precautions:
a) Only work with balanced tools;
b) Before fitting a tool, clean the contact surfaces between the tool and the spindle using a
soft cloth. (DO NOT USE EMERY CLOTH!). Remove all traces of oil and ensure that the
contact surfaces are not marked. This will ensure good tool centering and thus reduce
imbalance and vibration to the minimum.
c) Do not use force when fitting or remove a tool. Do not attempt to release the tool by
knocking the spindle or the tool spanner with a hammer. This can break the tool and cause
irreparable damage to the bearings.
d) When you have finished using a tool, clean and oil the centering of the tool and the
threads and store the tool in its container.
e) Always use cutting speeds, feed speeds, tool lengths and diameters to match the
machining operation

. Warning: Permitted operating speeds are marked on the tools. Do not exceed these limits.

5.3 Fitting drilling bits on vertical spindles

WARNING: During the machine adjustment stop the machine.

All the operations described in this section must be performed by the machine operator.

To fit the drilling bits, you need:

-15* mm open-ended spanner
-spindle locking pin

* spanner size depends on drilling bit design

Fit the bits as follows:

-Insert the clockwise rotating bits into R spindles and the counterclockwise rotating bits in L
spindles.
-tighten the bits with the open-ended spanner A and tighten the spindles with the pin B.

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29L0168387F
EN 6 - Planned maintenance

INDEX

6.1 Cleaning and maintenance ............................................................................................... 2

6.2 Lubrication ................................................................................................................ 3

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 29L0168387F
6 - Planned maintenance EN

To operate a product installed on the machine in perfect safety, always consult also the manual of the
machine.

SMB124
To ensure that the Boring Unit operates correctly, it is essential to observe all the planned
maintenance operations.

6.1 Cleaning and maintenance

Every 150/200 hours (at least once a month)

-from the CNC select and lower all the vartical spindles and clean with organic or alkaline
detergents
-dry the surfaces of the spindles
-spray a moderate amount of "FIB Lube TF" type lubricant (aerosol) code 000240207h evenly
over the entire surface of the spindle
-let it dry for approximately 1 minute before retracting the spindles.

Important:
Do not inhale vapours or nebulised substances
Make sure that the area is well ventilated
Wear protective gloves
Wear eye protection-

When the spindles show delays or the ascent/descent slows down, immediately proceed with
cleaning and lubricating

SMB124
When cleaning, take care not to point blasts of compressed air directly at the spindle as this may
blow dust into the machine and cause harmful dirt to build-up inside the product.

Important: The machining of medium density material creates very fine sawdust; in these cases the
maintenance and lubrication operations must be performed more frequently.

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EN 6 - Planned maintenance

6.2 Lubrication

Every 800-1000 hours (six-monthly maintenance):

Lubricate the vertical spindles on the main head.

For a correct lubrication operate as follows:

-To mount on a spindle, possibly next to the motorization, a sufficiently long screw M10 to be able to apply then an
electric screwdriver or a pneumatic drill
-Apply a pneumatic crewdriver or pneumatic drill (at charge of the customer) on the screw A to make the spindle
turn (we suggest a rotation of 200-250 rpm)
-Inject approximately 10cm3 of grease (approx. 14 pumping - Type KLUEBER ISOFLEX NBU 15) into each grease
nipple
-With the pneumatic screwdriver, prevoiusly mounted, make the spindles turn at least 2min. to obtain a correct
distribution of grease.

Important: Failure to perform this operation, making the head revolve only when the motor is
started, means that grease would "shoot off" and the gears would not be lubricated

Boring head with 7 vertical spindles: the above mentioned operations must be carried out 2 times in order to
insert 20cm3 of grease in the head

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EN 7 - Dismantling and disposing of the device

INDEX

7.1 Dismantling the device ...................................................................................................... 2

7.2 Disposing of the device ..................................................................................................... 2

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7 - Dismantling and disposing of the device EN
7.1 Dismantling the device

Disconnect the Boring Unit:

- from the electrical power supply
- from the compressed air supply network
Follow the installation instructions in reverse order.
Clean the surfaces. Oil the parts that may be subject to oxidization.
Package up the Boring Unit so it is properly protected against dust and dirt.

7.2 Disposing of the device

Dismantle the Boring Unit as described above.

Split up the parts according to type and dispose of them according to the legislation in force in
the country in which the device was installed.
For instructions regarding the transport and removal of the Boring Unit, see Chapter 2:
Transport and Packaging.
Disposing of the device correctly is the responsibility of the user.

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29L0168387F
EN 8 - Troubleshooting

INDEX

8.1 Problems - Causes - Solutions .......................................................................................... 2

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8 - Troubleshooting EN
8.1 Problems - Causes - Solutions
(8.1 (30e))

Before using a product read all the SAFETY and MAINTENANCE warnings and instructions and put
them into practice.

Problems Causes Solutions

• Check the connector plug
• Check the continuity and
integrity of the electrical
No electric power supply
connections
The spindles do not • Check the power supply
rotate voltage
Electric motor doesn't
• Substitute the motor
work
Gears or bearings are
• Contact the service dept.
demaged
The spindles rotate
bacwards Incorrect phase wiring • Invert the phases of the motor

• Lubricate the boring unit

The boring unit is
Lack of lubrication • If problem persists, contact
noisy.
the service dept.
No pneumatic • Check the pneumatic
connection connection
• Check the pressure of the
pneumatic pipe above the
boring unit
• Check that the overflow of the
solenoid valve driving the
The spindles do not go spindle descent is not
downward jammed
Insufficient pressure
• Check that the circuit pipes
are correctly connected to the
pipe fittings
• Check the integrity of the
pneumatic circuit
• If the problem persists,
contact the service dept.
• Check the efficiency of the
quick exhaust valve
• Check the efficiency and the
The spindles do not go The cylinder is in
proper connection of the
upward pressure
solenoid valve
• If the problem persists,
contact the service dept.
•

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