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Dhampur Sugar - Technical Conclave 2017

STEAM TURBINE
By
Mr. Tatsuo Kondo

Shin Nippon Machinery Co.,Ltd.


2

Messrs. Dhampur Sugar Mills


( August 2017 )

Shin Nippon Machinery Co.,Ltd.


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About Shin Nippon Machinery

Shin Nippon Machinery Co.,Ltd.


Company Profile 4

Manufacturing Established in 1951


Steam Turbine
Process Pumps 453 employees
Capital 2.5 billion yen

Manufacturing Capacity = 100 units / year

Shin Nippon Machinery Co.,Ltd.


5

Product Design & Capabilities

INLET STEAM CONDITION


• UP TO 13MPa (1850 PSI)
• UP TO 550℃
℃(1022 F)
EXHAUST
• CONDENSING
• BACK PRESURE
OUTPUT AND SPEED
• 1KW TO 100,000 KW
• UP TO 14,000 RPM

Shin Nippon Machinery Co.,Ltd.


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Multi-stage Steam Turbine
Direction of Exhaust outlet OUTPUT (MW)
TYPE
Axial Down-ward Up-ward Side-ward 20 40 60 80 100
B4 ○ ○ ○
Range 1MW ~ 100MW
B5 ○ ○ ○
B6 ○ ○ ○
B8 ○ ○
B10 ○ ○
C4 ○ ○
C5 ○ ○
C6 ○ ○ ○
C7 ○ ○ ○
C8 ○ ○ ○
C9 ○ ○ ○
C10 ○ ○
C11 ○ ○
B : Multistage Back-Pressure Steam Turbine
C : Condensing Multistage Steam Turbine
*1) : Option Shin Nippon Machinery Co.,Ltd.
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Loading dock

Land area = 60,557m2


Building area = 28,290m2

 All Steam Turbines made


at SNM factory in Japan.

 Equipment loaded for


international export with
no trucking within Japan.

Shin Nippon Machinery Co.,Ltd.


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Steam Turbines

Shin Nippon Machinery Co.,Ltd.


9

Process Pump

Shin Nippon Machinery Co.,Ltd.


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Dated Nov. 2016

SNM
34%

SNM is No.1 Market Share Holder


among Japanese manufacturers

Shin Nippon Machinery Co.,Ltd.


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Steam Turbine Share among Japanese manufacturers

SNM is No.1 share holder


SNM

Source: Japanese Industrial Newspaper

Shin Nippon Machinery Co.,Ltd.


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SNM Market Share in the world


(up to 70MW)
60%

50%

BHEL
SKODA
40% D-R
FUJI
GE
30% KHI
MAN
MHPS

20% SNM NANJING


SNM
SIEMENS
TRIVENI
10%

0%
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Source: McCoy Report
Shin Nippon Machinery Co.,Ltd.
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Global References of Steam Turbines

Total Countries:
:85
Total Units:
:Over 7100

Total generator turbine: Approx 12,6GW world wide


Shin Nippon Machinery Co.,Ltd.
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SUPPLY RECORD OF STEAM TURBINE


(FROM 1970 TO 2017.6)
TOTAL OUTPUT : 16,142,360kW AS OF JUN. 2017

No. of No. of TOTAL NAME of No. of No. of TOTAL NAME of No. of No. of TOTAL
COUNTRY MULTI STAGE SINGLE STAGE UNIT COUNTRY MULTI STAGE SINGLE STAGE UNIT COUNTRY MULTI STAGE SINGLE STAGE UNIT
ALGERIA 10 75 85 INDIA 204 86 290 RUSSIAN 102 133 235
ARGENTINA 5 12 17 INDONESIA 123 354 477 SAUDI ARABIA 30 259 289
AUSTRALIA 30 37 67 IRAN 12 90 102 SENEGAL 1 0 1
AUSTRIA 1 0 1 IRAQ 18 152 170 SINGAPORE 19 186 205
BAHRAIN 0 3 3 JAPAN 632 1,529 2,161 SLOVAKIA 2 9 11
BANGLADESH 7 19 26 KENYA 1 0 1 SOUTH AFRICA 2 27 29
BARBADOS 3 0 3 KOREA 72 377 449 SPAIN 0 8 8
BELARUS 1 1 2 KUWAIT 12 134 146 SRI LANKA 0 1 1
BOLIVIA 2 0 2 LIBERIA 0 1 1 SUDAN 9 8 17
BRAZIL 23 39 62 MACAO 2 2 4 TAIWAN 25 63 88
BRUNEI 9 52 61 MALAWI 2 7 9 TANZANIA 0 1 1
BULGARIA 1 5 6 MALAYSIA 54 149 203 THAILAND 214 361 575
CAMBODIA 3 0 3 MEXICO 19 16 35 TRINIDAD TOBAGO 2 8 10
CANADA 7 2 9 MOROCCO 2 9 11 TUNISIA 2 2 4
CHILE 3 8 11 MOZAMBIQUE 1 1 TURKEY 7 21 28
CHINA 97 237 334 MYANMER 6 36 42 TURKMENISTAN 3 13 16
COLOMBIA 16 0 16 NEW CALEDONIA 2 0 2 UAE 12 21 33
COSTA RICA 1 1 2 NICARAGUA 3 0 3 UGANDA 1 0 1
CUBA 12 97 109 NIGERIA 27 78 105 USA 41 18 59
DOMINICA 5 10 15 NIGER 0 1 1 URUGUAY 0 1 1
ECUADOR 3 1 4 NORTH KOREA 0 5 5 UZBEKISTAN 0 2 2
EGYPT 11 33 44 OMAN 2 14 16 VENEZUELA 1 34 35
EL SALVADOR 1 0 1 PAKISTAN 18 32 50 VIETNAM 10 22 32
FIJI 7 26 33 PANAMA 9 13 22 YEMEN 2 0 2
GHANA 2 0 2 PAPUA NEW GUIN 2 7 9 ZAMBIA 1 0 1
GERMANY 8 24 32 PERU 4 16 20
GUATEMALA 16 0 16 PHILIPPINES 55 89 144
GUINEA 0 1 1 POLAND 2 2 4
HONDURAS 7 0 7 QATAR 10 15 25 TOTAL COUNTRIES 85
HONG KONG 6 6 12 RUMANIA 0 7 7 TOTAL UNITS 2,077 5,108 7,185
SHIN NIPPON MACHINERY CO.,LTD.

Shin Nippon Machinery Co.,Ltd.


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SNM STEAM TURBINE REFERENCE LIST FOR SUGAR PLANT IN INDIA

№ JOB NO. MODEL DRIVEN OUTPUT SPEED IN-P IN-T EXH-P


MACHINE Q'TY (kW) (RPM) (kPaA) (℃) (kPaA) END USER/会社名 COUNTRY YEAR
963 10963 UGAR-3E-10963 B8-R9-ER GENE 1 22800 5615 5785.9 490 245.17 THE UGAR SUGAR WORKS LTD. India 199803
1068 11068 GAYAT-9E-11068 C9-R13-ER GENE_S 1 23000 4886 6374.3 480 9.81 GAYATRI SUGAR COMPLEX LTD. India 200009
1075 11075 VARAL-1E-11075 C8-R12-ER GENE_S 1 16000 6200 4317.9 418 9.81 VARALAKSHMI SUGARS LIMITED India 200101
1103 11103 KCSI-9E-11103 C8-R14-ER GENE_S 1 16700 6200 8237.0 510 9.80 KAKATIYA CEMENT SUGAR & INDUSTRIES LTD. India 200109
1109 11109 JSL-0E-11109 C5-R9-ER GENE_S 1 6300 7500 4021.0 415 9.80 JAMKHANDI SUGARS LTD. India 200109
1110 11110 AEL-0E-11110 C8-R12-ER GENE_S 1 15940 6200 4024.0 418 9.80 AURO ENERGY LIMITED India 200110
1114 11114 PSKL-AE-11114 C9-R13-ER GENE_S 1 24450 4900 6375.0 490 14.70 BIRLA COPPER India 200201
1148 11148 UGAR-3E-11148 B8-R9-ER GENE_S 1 22800 5615 5786.0 490 245.00 THE UGAR SUGAR WORKS LTD. India 200301
1152 11152 VSL-3E-11152 C6-R9-ER GENE_S 1 15000 7781 6570.6 485 9.81 VISHWANATH SUGARS LIMITED India 200406
1164 11164 BC-5E-11164 C8-R14-ER GENE_S 1 20050 6200 8237.0 510 8.72 BALRAMPUR CHINI MILLS LTD (Haidergarh Chini Mills) India 200306
1178 11178 DAVAN-AE-11178 C9-R13-ER GENE_S 1 24450 4900 8433.0 510 9.80 DAVANGERE SUGAR COMPANY LTD. India 200312
1186 11186 NANDI-1E-11186 C8-R13-ER GENE_S 1 18100 6200 6400.0 495 7.00 The Nandi Sahakari Sakkare Karhane Niyamit Krishna India 200401
1187 11187 PSKL-BE-11187 C9-R13-ER GENE_S 1 24450 4900 6375.0 490 14.70 M/S PURTI SAKHAR KARKHANA LTD. India 200312
1220 11220 NIZAM-1E-11220 C8-R14-ER GENE_S 1 20400 6200 8237.0 510 12.75 NIZAM DECCAN SUGARS LIMITED India 200501
1238 11238 NBS-6E-11238 C6-R10-ER GENE_S 1 13150 6200 4119.0 400 9.80 NAVA BHARAT FERRO ALLOYS LIMITED India 200506
1276 11276 MULA-3E-11276 C8-R13-ER GENE 1 16950 6200 6374.0 490 9.81 MULA SAHAKARI SAKHAR KARKHANA LTD. India 200603
1280 11280 BC-6E-11280 C8-R13-ER GENE 1 21500 6200 8238.0 510 9.81 BALRAMPUR CHINI MILLS LTD (Mankapur Chini Mills) India 200606
1284 11284 RERM-3E-11284 B6-R4-R GENE 1 12000 6200 2553.0 385 297.00 REAM UDOM SUGAR India 200604
1294 11294 GSR-8E-11294 C8-R14-ER GENE 1 16250 6200 8238.0 510 8.83 GSR SUGARS PRIVATE LTD. India 200608
1296 11296 RAMGA-8E-11296 C9-R12-ER GENE 1 27050 4900 8238.0 510 9.81 RAMGARH CHINI MILLS LTD. India 200608
1300 11300 MSL-0E-11300 B6-R7-ER GENE 1 20000 6500 8338.5 510 218.70 MAWANA SUGARS LIMITED India 200609
1301 11301 DSSKL-8E-11301 B6-R6-ER GENE 1 12100 6500 6476.0 480 248.40 SHRI DNYANESHWAR SAHAKARI SAKHAR KARKHANA LTD. India 200608
1302 11302 UGAR-AE-11302 C8-R13-ER GENE 1 15500 6200 6472.4 500 9.81 THE UGAR SUGAR WORKS LTD. India 200611
1305 11305 MSL-9E-11305 B6-R7-ER GENE 1 20000 6500 8338.5 510 218.70 MAWANA SUGARS LIMITED India 200609

Shin Nippon Machinery Co.,Ltd.


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SNM STEAM TURBINE REFERENCE LIST FOR SUGAR PLANT IN INDIA

№ JOB NO. MODEL DRIVEN OUTPUT SPEED IN-P IN-T EXH-P


MACHINE Q'TY (kW) (RPM) (kPaA) (℃) (kPaA) END USER/会社名 COUNTRY YEAR
1306 11306 UGAR-0E-11306 C8-R13-ER GENE 1 15500 6200 6472.4 500 9.81 THE UGAR SUGAR WORKS LTD. India 200609
1307 11307 DHAMP-AE-11307 C9-R12-ER GENE 1 30000 4200 10003.0 535 9.81 THE DHAMPUR SUGAR MILLS GROUP India 200611
1308 11308 DHAMP-AE-11308 C9-R12-ER GENE 1 30000 4200 10003.0 535 9.81 THE DHAMPUR SUGAR MILLS GROUP India 200611
1324 11324 UPGS-2E-11324 C9-R12-ER GENE 1 21800 4900 8237.6 510 9.80 UPPER GANGES SUGAR & INDUSTRIES LIMITED India 200702
1332 11332 CSL-2E-11332 C9-R13-ERX GENE 1 26000 4900 10297.0 540 6.50 SRI CHAMUNDESWARI SUGARS LTD India 200702
1339 11339 BC-6E-11339 C9-R12-ER GENE 1 25600 4900 5884.0 480 7.40 BALRAMPUR CHINI MILLS LTD (Raugazaon Chini Mills) India 200706
1343 11343 DHAMP-5E-11343 C9-R12-ER GENE 1 30000 4216 10003.0 535 9.81 THE DHAMPUR SUGAR MILLS GROUP India 200703
1344 11344 DHAMP-7E-11344 C9-R12-ER GENE 1 30000 4200 10003.0 535 9.81 THE DHAMPUR SUGAR MILLS GROUP India 200705
1346 11346 JSCL-0E-11346 B6-R6-ER GENE 1 16800 6500 6473.0 490 245.20 THE JEYPORE SUGAR CO.,LTD. India 200710
1347 11347 BC-8E-11347 C9-R12-ER GENE 1 21300 4900 4314.9 425 9.80 BALRAMPUR CHINI MILLS LTD (Gularia Chini Mills) India 200708
1351 11351 ICPL-8E-11351 C9-R13-ER GENE 1 28000 4900 8335.7 510 9.80 INDIAN CANE POWER LIMITED India 200708
1357 11357 HSSK-9E-11357 C9-R13-ER GENE 1 26000 4900 6570.5 505 9.80 SHRI HIRANYAKESH SAHAKARI SAKKARE KARKHANE NIYAMITIndia 200709
1361 11361 ASL-BE-11361 B6-R4-R GENE 1 8900 6500 4217.0 415 215.70 THE ANDHRA SUGARS LTD. India 200801
1371 11371 NBS-1E-11371 C8-R14-ER GENE 1 20000 6200 8531.8 515 9.80 NAVA BHARAT FERRO ALLOYS LIMITED India 200801
1381 11381 SARVA-4E-11381 C8-R10-ER GENE 1 12650 6200 6276.3 480 9.80 SRI SARVARAYA SUGAR LIMITED India 200804
1389 11389 RENUK-5E-11389 C9-R13-ER GENE 1 25500 4900 8237.6 510 9.80 SHREE RENUKA SUGARS LTD India 200805
1404 11404 KEDAR-6E-11404 C5-R9-ER GENE 1 10000 7500 8237.6 510 11.80 SHREE KEDARNATH SUGAR AND AGRO PRODUCTS LTD.India 200806
1423 11423 VSL-0E-11423 C9-R11-ER GENE 1 22400 4922 6472.4 510 9.80 VISHWANATH SUGARS LIMITED India 200809
1430 11430 HSSK-AE-11430 C9-R13-ER GENE 1 25850 4900 6570.5 505 9.80 SHRI HIRANYAKESH SAHAKARI SAKKARE KARKHANE NIYAMITIndia 200811
1434 11434 DHAR-4E-11434 C6-R11-ER GENE 1 22000 5800 10297.0 538 17.70 DHARANI SUGARS AND CHEMICALS LTD. India 200904
1445 11445 BILT-5E-11445 C10-R11-ER GENE 1 40000 3600 6181.1 475 8.10 BILT POWER LTD. India 200905
1455 11455 YMKSS-7E-11455 C8-R13-ER GENE 1 16000 6200 8433.7 510 9.80 YASHWANTRAO MOHITE KRISHNA SSK LTD India 200906
1456 11456 RENUK-6E-11456 C9-R12-ER GENE 1 30000 4900 6276.3 510 9.80 SHREE RENUKA SUGARS LTD India 200906
1457 11457 DWAR-6E-11457 C5-R8-ER GENE 1 10000 7500 7060.8 510 11.80 DWARKADHISH SAKHAR KARKHANA LTD. India 200906
1461 11461 RENUK-6E-11461 C9-R12-ER GENE 1 30000 4900 6276.3 510 9.80 SHREE RENUKA SUGARS LTD India 200906
1464 11464 DHANA-9E-11464 C8-R11-ER GENE 1 23100 6200 10297.0 535 15.70 DHANALAKSHMI SRINIVASAN SUGARS PRIVATE LIMITEDIndia 200908
1467 11467 WARAN-AE-11467 C10-R13-ER GENE 1 44000 3900 10100.8 535 9.80 SHREE TATYASAHEB KORE WARANA SSK LIMITED India 200912

Shin Nippon Machinery Co.,Ltd.


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SNM STEAM TURBINE REFERENCE LIST FOR SUGAR PLANT IN INDIA

№ JOB NO. MODEL DRIVEN OUTPUT SPEED IN-P IN-T EXH-P


MACHINE Q'TY (kW) (RPM) (kPaA) (℃) (kPaA) END USER/会社名 COUNTRY YEAR
1471 11471 SHAHB-8E-11471 C6-R11-ER GENE 1 25500 6200 8436.7 505 9.80 SHAHBAD COOP. SUGAR MILLS, LTD. India 200908
1472 11472 SSW-0E-11472 C8-R12-ER GENE 1 20400 6200 8237.6 510 9.80 SHIRAGUPPI SUGAR WORKS LIMITED India 200911
1473 11473 NSML-AE-11473 C8-R12-ER GENE 1 20400 6200 8237.6 510 9.80 JAMKHANDI SUGARS LTD. India 201003
1484 11484 GSML-2E-11484 B6-R7-ER GENE 1 21560 6500 8436.7 510 277.50 THE GODAVARI SUGAR MILLS LTD. India 201002
1485 11485 PATIL-3E-11485 C8-R12-ERX GENE 1 20650 6200 8335.7 510 10.80 PADMASHIRI DR.D.Y. PATRI SKK LTD India 201003
1504 11504 RENUK-9E-11504 C8-R11-ERX GENE 1 28450 5500 8237.7 515 21.57 SHREE RENUKA SUGARS LTD., India 201008
1511 11511 RENUK-7E-11511 B6-R7-ER GENE 1 15000 6500 8237.7 515 294.20 SHREE RENUKA SUGARS LTD., India 201007
1528 11528 AIL-4E-11528 C9-R13-ERX GENE 2 31500 4900 10297.0 535 10.30 ABHIJEET INFRASTRUCTURE LIMITED India 201104
1557 11557 SHIVA-6E-11557 C7-R10-ERX GENE 1 15000 7000 8238.0 510 9.80 SHIVASHAKTI SUGARS LTD. India 201106
1563 11563 JSL-9E-11563 C8.5-R11-ERX GENE 1 27500 5500 10297.0 535 9.80 JAMKHANDI SUGARS LTD. India 201109
1586 11586 SLSPL-BE-11586 C8-R11-ERX GENE 1 18000 6200 8600.0 505 98.00 SOUBHAGYA LAXMI SUGARS PVT. LTD. India 201201
1650 11650 LBPS-2E-11650 C7-R10-ER GENE 1 17370 7000 4413.0 505 9.80 Loknete Baburao patil Sahakari Sakhar Karkhana Ltd India 201302
1674 11674 RAJ-9E-11674 C9.5-R12-ERX GENE 1 35550 4300 6377.7 500 9.80 DSM SUGAR RAJPURA India 201309
1709 11709 UTOPI-6E-11709 C6-R10-ER GENE 1 14880 7800 8237.7 510 17.65 UTOPIAN SUGARS PRIVATE LIMITED India 201406
1726 11726 BALAJ-7E-11726 C7-R10-ER GENE 1 20000 7000 8437.1 510 11.28 Shri Balaji Sugars and Chemicals Pvt. Ltd. India 201407
1732 11732 ICPL-AE-11732 C10-R13-ER GENE 1 55000 3900 11768.2 540 10.79 INDIAN CANE POWER LIMITED India 201412
1819 11819 BHIMA-6E-11819 C7-R10-ER GENE 1 17000 7000 8335.8 505 9.80 Bhima Sahakari Sakhar Karkhana Ltd, India 201605
1833 11833 BILAG-9E-11833 C9-R13-ERX GENE 1 30000 4900 11768.0 540 9.80 BILAGI SUGAR MILL LIMITED India 201610
1834 11834 BSS-9E-11834 C7-R9-ER GENE 1 15400 7000 10297.1 535 9.80 BHIMA SHANKAR SSKN India 201610

Shin Nippon Machinery Co.,Ltd.


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Global References of Process Pump

Total Countries:
:62
Total Units:
:Over 26,600

Shin Nippon Machinery Co.,Ltd.


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SUPPLY RECORD OF PROCESS PUMP


(FROM 1961 TO 2017.6)

AS OF JUN. 2017
NAME of TOTAL NAME of TOTAL NAME of TOTAL
COUNTRY UNIT COUNTRY UNIT COUNTRY UNIT
ALGERIA 533 INDONESIA 917 QATAR 600
ARGENTINA 100 IRAN 439 RUMANIA 72
AUSTRALIA 32 IRAQ 367 RUSSIAN 849
AZERBAYDZHAN 20 JAPAN 10,145 SAUDI ARABIA 1,348
BAHRAIN 209 KAZAKHSTAN 2 SINGAPORE 1,183
BANGLADESH 40 KOREA 3,132 SLOVAKIA 32
BELARUS 4 KUWAIT 572 SOUTH AFRICA 238
BELGIUM 2 LITHUANIA 1 SUDAN 4
BRAZIL 22 MACAO 8 TAIWAN 252
BRUNEI 43 MALAYSIA 1,124 THAILAND 539
BULGARIA 21 MEXICO 31 TRINIDAD TOBAGO 4
CHILE 10 MYANMER 100 TURKEY 80
CHINA 1,173 NEDERLAND 4 TURKMENISTAN 35
CUBA 4 NEW ZEALAND 38 UAE 76
DOMINICA 53 NIGERIA 671 USA 67
ECUADOR 20 NORTH KOREA 6 UZBEKISTAN 28
EGYPT 74 OMAN 105 VENEZUELA 77
FIJI 8 PAKISTAN 252 VIETNAM 15
GERMANY 49 PAPUA NEW GUINEA 2
HONG KONG 11 PERU 157
HUNGARY 2 PHILIPPINES 320 TOTAL UNITS 26,647
INDIA 289 POLAND 36 TOTAL COUNTRIES 62
SHIN NIPPON MACH INERY CO.,LTD.

Shin Nippon Machinery Co.,Ltd.


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Typical Experience for


SNM Steam Turbine

Shin Nippon Machinery Co.,Ltd.


Down Exhaust
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MODEL C9 FOR Double Controlled


Extractions
Dhampur Sugar, India
SNM Mfg No. 11307, 11308,
11343, 11344
Year 1996

Country India

SNM model C9-R12-ER

ST Power (kw) 30,000

Speed (rpm) 4,200

Inlet-P. (ata) 102

Inlet-T. (deg C) 535

Exhaust-P 0.1
(ata)

No. of 2 controlled
Extraction

Shin Nippon Machinery Co.,Ltd.


Axial Exhaust
22

Bekasi Power
SNM Mfg No. 11422
HRSG Area
Year 2007
Country Indonesia Gas Turbine Area
SNM model C11-R16-X

ST Power 50,000
(kw)
Speed (rpm) 3,000

Inlet-P. 88.0
(bar.A)

Inlet-T. 530
(deg C)
Exhaust-P 0.10
(bar.A)

No. of Straight
Extraction Condensing

Shin Nippon Machinery Co.,Ltd.


Axial Exhaust
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No-Load Mechanical
Running Test for Turbine

Shin Nippon Machinery Co.,Ltd.


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Axial Exhaust

Sun Coke Corporation Haverhill, Ohio


SNM Mfg No. 11358
Year 2008
Country USA, OHIO

SNM model C11-R16-EX

ST Power 67,000
(kw)
Speed (rpm) 3,600

Inlet-P. (psia) 1,555


(111.5 Bar.A)

Inlet-T. 1,000 (538℃


℃)
(deg F)
Exhaust-P 1.35 (0.097
(psia) Bar.A)

No. of 2 Bleed
Extraction

Shin Nippon Machinery Co.,Ltd.


GTCC Axial Exhaust
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Thailand Utility Co., Ltd, Thailand


SNM Mfg No. 11341
Year 2007
Country Thailand
SNM model C10-R11-ERX
ST Power (kw) 39,000
Speed (rpm) 3,900
Inlet-P. (bar.A) 49
Inlet-T. (deg C) 425
Exhaust-P (bar.A) 0.11

No. of Extraction 1 controlled


● Stable process steam to
Condensing Steam Turbine chemical plant.
(Controlled Extraction) ● High Reliability
(Redundant Governor system)
Generator Gas
Turbine Steam
Generator ● Easy operation & save labor cost
HRSG Turbine (Automatic Start Sequence)
Condenser
Chemical plant
Shin Nippon Machinery Co.,Ltd.
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Customers from wide range field of industry

Biomass: Sugar, Palm, Wood, Rice Husk


Oil & Gas & Petrochemical
Cement
Power Plant: WtE, GTCC, CFPP, IPP
Steel
Pulp & Paper
Textile
Mining Company
Shin Nippon Machinery Co.,Ltd.
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SNM Steam Turbine’s Highlights

Shin Nippon Machinery Co.,Ltd.


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1.Large and stable steam for process


Extraction
Internal Control Inlet steam Control Valve

Extraction
Governor Valve Control Valve

HP LP
Generator
Governor

Turbine provide internal control valve, extraction pressure will be maintained


even if extraction flow fluctuates.
In SNM Steam Turbine system, control can be available up to 90% of extraction flow ratio.

Shin Nippon Machinery Co.,Ltd.


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2. Mechanical Running Test


Tests Detail
1) No-Load Mechanical
Running Test
2) Governor Changeable
Speed Range Check
3) Overspeed Trip Test

4) Hand Trip Test

5) Vibration Check

6) Noise Level Check


(For reference)
7) Sequence(Instrument)
Check

No-load mechanical running tests to be done all turbines for


confirming performance and quality before shipment.

Shin Nippon Machinery Co.,Ltd.


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No Load Mechanical Running Test

INGENIO MAGDALENA S.A.


GUATEMALA
POWER OUTPUT 61.5MW
MODEL C10.5-
C10.5-R16-
R16-E

COMASA, CHILE
POWER OUTPUT 21.5MW
MODEL C7-
C7-R12-
R12-ERX
(AXIAL EXHAUST)

Shin Nippon Machinery Co.,Ltd.


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Disassembling Inspection
After No Load Mechanical Running Test

Shin Nippon Machinery Co.,Ltd.


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Construction Cost reduction


by Axial Exhaust type

Simple and Less

Shin Nippon Machinery Co.,Ltd.


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Construction Cost reduction


by Axial Exhaust type

FOUNDATION AND BUILDING COST

300%
FOUNDATION
250%
BUILDING & ENCLOSURE
INITIAL COST

200%

150%

100%
① ② ③ ④
Type DOWN EXHAUST TURBINE AXIAL EXHAUST TURBINE
50%
Location INDOOR INDOOR OUTDOOR 1 OUTDOOR 2
Building
0%
②2 ③3 ④4
Building

①1
2ton trolley
Enclosure
Enclosure

Foundation Foundation Foundation Foundation


Initial cost

Foundation 77% 62% 62% 62%

Building 173% 154% N.A. N.A.

Enclosure 4% 4% 38% 9%

TOTAL 254% 219% 100% 69%

Shin Nippon Machinery Co.,Ltd.


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What our customers say about SNM

Shin Nippon Machinery Co.,Ltd.


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What our customer says about SNM

Shin Nippon Machinery Co.,Ltd.


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What our customer says about SNM

Shin Nippon Machinery Co.,Ltd.


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3. After Service

Shin Nippon Machinery Co.,Ltd.


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After Service back-up of Shin Nippon Machinery
• Operation Manual & Maintenance Manual
• Caravan Service by SNM Service Engineers
>Turbine condition check, operation & maintenance advisory
> Caravan visit to customer’s site
• Customer’s Contact Point
1. Shin Thermo Dynamics Engineering (STDE), India
2. SNM Tokyo HQ & Kure works (Hiroshima)
• Field Technical Assistant Service
1. SNM Japan
2. Shin Thermo Dynamics Engineering (STDE), India
3. SNM Thailand
• Option
1. Operation & Maintenance training at site
2. Operation & Maintenance training at Kure works
Shin Nippon Machinery Co.,Ltd.
SNM Network in Asia 39

SNM Global Support available for customer


enable to provide quick response in Emergency Case

SNM Japan: 30

STDE: 10 SNM Thailand: 3 Agent /Representative offices


Stations with SNM approved
2 Persons engineer

Mobilize experienced engineer within 24 hours to India

Shin Nippon Machinery Co.,Ltd.


After Service activities – Maintenance Seminar 40

Shin Nippon Machinery Co.,Ltd.


41

After Service activities- Caravan service


Caravan visit in 2016

127

75 75
61
43
30
16 12

Shin Nippon Machinery Co.,Ltd.


42

Our Focuses in business are :

Always customer’s value comes first


Relationship with customers
Manufacturing better performance
and reliable products
Consideration long term business

Because we are also happy our steam turbine


contribute to customer’s business

Shin Nippon Machinery Co.,Ltd.


43

Thank you for listening

Shin Nippon Machinery Co.,Ltd.

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