Professional Documents
Culture Documents
B> AIR LEAK TEST RIG: To TEST DUCTS ~ AHU ~ FIRE DOORS AS per SMACNA – AHRI –
EUROVENT.
C> Clean Room Products – HEPA TERMINAL BOX + PASS BOX + LAF
D> GARBAGE CHUTES. /ACCESS DOORS / FILTER ASSEMBLY BOX /SOUND ATTENUATORS
A.1> DUCT SEAM – Perimeter < 2500mm & Length Max 1208mm & Respective Welding Point
SINGLE SEAM – CORNER PITTS BURGHE LOCK SINGLE SEAM – SHEET GROOVED LOCK
A.2> DUCT SEAM – Perimeter >2500mm & Length Max 1208mm & Respective Welding Point
DOUBLE SEAM – CORNER PITTS BURGHE LOCK DOUBLE SEAM – SHEET GROOVED LOCK
B.1> DUCT SEAM – Perimeter < 2500mm & Length Max 2440 mm & SIGNLE SEAM & Welding Point
SINGLE SEAM – CORNER PITTS BURGHE LOCK SINGLE SEAM – SHEET GROOVED LOCK
B.2> DUCT SECTION – Perimeter >2500mm & Length Max 2440 mm & DOUBLE SEAM & Welding Point
RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
DOUBLE SEAM – CORNER PITTS BURGHE LOCK DOUBLE SEAM – SHEET GROOVED LOCK
B.3> DUCT SECTION – With Multiple Seams & Respective Welding Point
C.1> Transformation Ducts – with Multiple Seams & Respective Welding Point
A> DUCTS ARE FORMED ---- SHEET WIDTH = DUCT LENGTH – MAX 1208mm.
SHEET WIDTH = 1220mm
SHEET LENGTH = PERIMETER + LOCK ALLOWNACE
DUCT IS FOLDED ---LENGTH of SHEET (WHICH IS PERIMETER + LOCK)
FOLDED to FORM a DUCT and LONGITUDINAL JOINT at CORNER IS WELDED
B> 2 EQUAL WDTH SHEET JOINED IN LENGTH LENGTH – TO MAKE WIDTH AS 8 FT.
SHEET WIDTH = 1220mm
SHEET LENGTH = PERIMETER + LOCK ALLOWNACE --- 2 NOS
2 SHEETS JOINED TOGETHER ………in LENGTH
Sheets are JOINED by GROOVED LOCK in LENGTH and WELDED.
AFTER JOINING 2 SHEET, NEW WIDTH = 1220+1220 – 25mm (Grooved Lock) = 2415mm
Now TOTAL SHEET WIDTH (2415 mm) BECOMES – LENGTH OF DUCTS
DUCT IS FOLDED ---LENGTH of SHEET (WHICH IS PERIMETER + LOCK)
FOLDED to FORM a DUCT and LONGITUDINAL JOINT at CORNER IS WELDED
Corner
Seam -
Welded
GROOVED
SEAM -
WELDED
RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
C> 2 SHEET OF 2.4 MTR ( 8 FT ) JOINED TOGETHER in LENGTH …AND FOLDED IN WIDTH
SHEET WIDTH = 1220mm & SECOND SHEET to MATCH THE PERIMETER + LOCK allowance.
SHEET LENGTH = 2440 mm-- QTY 2 NOS
2 SHEETS – 2.44 MTR LENGTH JOINED TOGETHER ………
SHEETS ARE JOINED by GROOVED LOCK in LENGTH and WELDED.
NEW SHEET WIDTH = PERIMETER + LOCK ALLOWNACE ---
AFTER JOINING 2 SHEET, NEW WIDTH = 1220+1220 – 25mm (Grooved Lock) = 2415mm
Means a Duct OF Perimeter – 2415 -40 = 2375mm can be FORMED. (MAXIMUM)
NEW SHEET LENGTH = 2.44 MTR (SAME)
SINGLE CORNER JOINT + SINGLE GROOVE LOCK – BOTH WELDED
FOLDED to FORM a DUCT and LONGITUDINAL JOINT at CORNER IS WELDED
Corner
Seam -
Welded
GROOVED
SEAM -
WELDED
WELDING IS
SELECTION Visual
CARRIED
OF WELDING AFTER Control -
WELDING Of OUT AFTER ZERO
7 PROCESS LOCK Supervisor HEAT 100% Witness Witness
SEAM CLEANING PORSITY
according to FORMING EFFECTED
THE
THICKNESS ZONES
SURFACE
RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
8> Angle Frames. ……. Please Refer Process Video for further understanding
## > Angle Frames - With Universal & Uniform Holes for both Bolts & Rivets.
We Use PLC Operated - Angle Punching Machine for the manufacturing of Angle Frames.
The Process ensures - Uniform Spacing of Holes & Cutting length Accuracy.
The Consistent & ACCURATE CUTTING & PUNCHING ensures the MATCHING of FRAMES Size to Size
& Holes to Holes.
It Eliminates the PROCESS OF PAIRING. --- and LAYING OF DUCTS and assembling as PER PAIR
OF ANGLE FRAMES IS NOT REQUIRED.
ANY SAME-SIZE FRAME CAN MATCH WITH ANOTHER FRAME OF THE SAME SIZE.
It Also ensures PERFECT DIAGONAL DIMENSIONS --- AVOIDING TWISTING OF HANGED DUCTS Due to
MISMATCHED DIAGONAL DIMENSIONS.
WIDTH
HEIGHT
Width – 12MM & Height – 9mm Diameter – 8mm
Hole Pitch – c/c – 125 ~ 150mm Hole Pitch – C/C – 125 ~ 150mm
NUT & height
BOLT With WASHER on BOTH SIDES NUT SIZE – M6
Holes Details For Rivets
ROUND RIVET PUNCH
height
Diameter – 4.2 / 5mm ---& Hole Pitch – c/c – 125 ~ 150mm - RIVET SIZE – NO 12.
MANUFACTURING CAPABILITIES: Depends upon the Type OF SPECIFICATIONS & MATRIX ---
SHAPE ~ SIZE ~ THICKNESS ~ FLANGE ~ SEAM TYPE ~ DUCT LENGTH ~ ASSEMBLY >WELDING / SOLDERING