11/5/2013

Outline of Lecture
Department of Chemical Engineering
College of Engineering
University of the Philippines Diliman • Introduction
First Semester, AY 2013-2014
• P&ID Details
o Vessels and Columns
o Furnaces
o Heat Exchangers and Air Fin Coolers
ChE 142: Chemical
Engineering Plant Design

LECTURE 02A
The Piping and Instrumentation
Diagram (P&ID)

Introduction P&ID Details

The piping and instrumentation diagram
Vessels and Columns
(P&ID) is a detailed graphic description Show the following information at the
of the process flow, showing all piping, equipment block:
equipment and instrument details.
• Equipment Number
The P&IDs shall be the basis of design • Equipment Title
• Inside Diameter (in mm)
for piping, instrumentation, and
• Tangent-to-Tangent Length (in mm)
structural design. • Design Pressure (in kPag)
• Design Temperature (in ºC)
• Material of Construction
• Insulation

(Setting the design conditions and insulation

will be discussed on Lectures 03 to 05.)

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P&ID Details P&ID Details

Vessels and Columns Vessels and Columns
D-1050 PFD: Show only the important trays
Deethanizer Overhead Accumulator (top, bottom, and feed trays).
Size : 1600 ID x 4600 TT
Design : 3100 kPag/FV @ 120ºC P&ID: Aside from the important trays,
MOC : 304L SS also show the trays with nozzles,
Insulation : No instrumentation and internal parts.
Clearly show the relative positions.

(Necessity and placement of nozzles

will be discussed on Lecture 04.)

P&ID Details P&ID Details

Vessels and Columns Vessels and Columns

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P&ID Details P&ID Details

Vessels and Columns Vessels and Columns

P&ID Details P&ID Details

Vessels and Columns Vessels and Columns
For vertical vessels, show the height of tangent
line above grade. For horizontal vessels, show
the height of bottom above grade. Elevations
are expressed in millimeters.

(Suggested elevation of vessels and columns

above grade will be discussed on Lecture 04.)

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P&ID Details P&ID Details

Vessels and Columns Furnaces
Show the following information at the
equipment block:

• Equipment Number
• Equipment Title
• Duty (in kW)
• Material of Construction

P&ID Details P&ID Details

Furnaces Furnaces

Typically, detailed furnace design is done
by heat transfer specialists. For this course,
only specify the required duty and indicate
that detailed design of the furnace is not
within the scope of the study.
Although detailed furnace design will be
outsourced, all furnace instrumentation
and control has to be identified and
auxiliary equipment has to be shown.

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P&ID Details P&ID Details

Heat Exchangers and Air Fin Coolers Heat Exchangers and Air Fin Coolers
Show the following information at the E-2100
equipment block: Feed-Effluent Heat Exchanger
Duty : 480 kW
• Equipment Number Area : 25 m2
• Equipment Title
Design : 400 kPag/FV @ 200ºC (Shell)
• Duty (in kW)
• Area (in m2) 2000 kPag/FV @ 200ºC (Tube)
• Design Pressure (Shell/Tube) (in kPag) MOC : CS (Shell), 304L SS (Tube)
• Design Temperature (Shell/Tube) (in ºC) Insulation : P (Shell), H (Tube)
• Materials of Construction (Shell/Tube)
• Insulation

(Setting the design conditions and insulation

will be discussed on Lectures 03 to 05.)

P&ID Details P&ID Details

Heat Exchangers and Air Fin Coolers Heat Exchangers and Air Fin Coolers
Show the following information at the E-2420
equipment block: Benzene Product Cooler
Duty : 52 kW
• Equipment Number Area : 100 m2
• Equipment Title
Design : 400 kPag/FV @ 200ºC
• Duty (in kW)
• Extended Area (in m2) MOC : CS
• Design Pressure (in kPag) Insulation : None
• Design Temperature (in ºC)
• Materials of Construction

(Setting the design conditions and insulation

will be discussed on Lectures 03 to 05.)

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P&ID Details P&ID Details

Heat Exchangers and Air Fin Coolers Heat Exchangers and Air Fin Coolers
Show correct TEMA type of exchanger, Show correct TEMA type of exchanger,
number of shells, flow arrangement, etc. number of shells, flow arrangement, etc.

P&ID Details P&ID Details

Heat Exchangers and Air Fin Coolers Heat Exchangers and Air Fin Coolers
Show correct TEMA type of exchanger, Show correct TEMA type of exchanger,
number of shells, flow arrangement, etc. number of shells, flow arrangement, etc.

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P&ID Details
Department of Chemical Engineering
Heat Exchangers and Air Fin Coolers College of Engineering
University of the Philippines Diliman
If the exchanger should be elevated for a First Semester, AY 2013-2014
process reason, denote the height above
grade.
ChE 142: Chemical
Air coolers will be illustrated with only one
bay represented, with a note as to the Engineering Plant Design
actual number of trays required.
LECTURE 02A
The Piping and Instrumentation
Diagram (P&ID)