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SP-1121
Specification for Low Voltage
Switchgear and Control Assemblies
(Amendment/Supplement to DEP
33.67.01.31-Gen, Feb 2011)
Document ID SP-1121
Security Restricted
Discipline Electrical
Version 5.0
Keywords: This document is the property of Petroleum Development Oman, LLC. Neither the whole nor
any part of this document may be disclosed to others or reproduced, stored in a retrieval system, or
transmitted in any form by any means (electronic, mechanical, reprographic recording or otherwise)
without prior written consent of the owner.
Revision: 5.0
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i Document Authorisation
Authorised For Issue
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ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all
revisions prior to these are held on file by the issuing department.
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TABLE OF CONTENTS
i Document Authorisation ......................................................................................................... 3
ii Revision History ..................................................................................................................... 4
iii Related Business Processes ................................................................................................. 4
iv Related Corporate Management Frame Work (CMF) Documents ........................................ 4
1 INTRODUCTION.................................................................................................................... 6
1.1 Purpose ............................................................................................................................ 6
1.2 Applicable Standards, Specifications and Codes ............................................................ 6
1.2.1 PDO Reference Standards ............................................................................. 6
1.3 Compliance with Standards ............................................................................................. 6
1.3.1 Language and Units of Measurement ............................................................ 6
1.4 Product/Asset Warranty ................................................................................................... 6
2 AMMENDMENT/SUPPLEMENT ........................................................................................... 7
2.1 DEP Clause 6.1 – Name Plates ....................................................................................... 7
2.2 DEP Clause 6.2.2 – Instructions for Handling, Installation, Operation and Maintenance 7
2.3 DEP Clause 7.1 – Normal Service Conditions ................................................................. 8
2.4 DEP Clause 7.3 – Conditions during Transport, Storage and Erection ............................ 8
2.5 DEP Clause 8 – Constructional Requirements ................................................................. 8
2.6 DEP Clause 8.1.1 – General ............................................................................................ 8
2.7 DEP Clause 8.4.5.2.3 – Requirements Related to Accessibility for Maintenance .......... 10
2.8 DEP Clause 8.5.2 – Removable Parts............................................................................ 10
2.9 DEP Clause 8.5.3.101 – Incoming and Sectionalizing Units .......................................... 10
2.10 DEP Clause 8.5.3.105 – Motor Starters and Contactors .............................. 11
2.11 DEP Clause 8.5.3.108 – Motor Restating Facilities ...................................... 11
2.12 DEP Clause 8.5.3.112 – Integrated Motor Control ....................................... 12
2.13 DEP Clause 8.5.6 - Barriers.......................................................................... 12
2.14 DEP Clause - 8.8 Terminals for External Conductors ................................... 13
2.15 DEP Clause 9.3 – Short-Circuit Protection and Short-Circuit Withstand
Strength ...................................................................................................................... 13
2.16 Protective Devices, Metering and Recording Instruments ............................ 14
2.17 Interface Relay Box ...................................................................................... 15
2.18 Purchase Order ............................................................................................ 15
2.19 Applicable Standard Drawings ...................................................................... 15
2.20 Site Erection, Testing and Commissioning ................................................... 15
3 Appendix A ........................................................................................................................... 17
3.1 Appendix 1, Glossary of Definitions, Terms and Abbreviations ..................................... 17
3.2 Appendix 2, Drawings .................................................................................................... 18
3.3 Appendix 3, Electrical Load list ...................................................................................... 21
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1 INTRODUCTION
A Specification (SP) is a document that Petroleum Development Oman (PDO)
issue to specify their requirements, procedures and standards. The prefix for
these documents shall be SP.
1.1 Purpose
This SP specifies additional and/or modified requirements to DEP 33.67.01.31 -
Gen. 'Low Voltage Switchgear and Control Assemblies'.
DEP clause numbers used in this SP refer to the relevant clause numbers of the
above DEP, issue dated Feb 2011.
This SP shall be complied in totality. Approved variance shall be obtained from
CFDH-E, in case of any deviation from this SP/DEP.
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directed by the Company's Representative, the Vendor shall submit the item for
further inspection and/or test.
All repair procedures shall not be performed without the prior approval of the
Company's Representative. In the event of a defect on any item being of such a
nature that the specification requirements cannot be fulfilled by adjustment or
modification, such item shall be replaced by the Vendor, at his own expense to
the entire satisfaction of the Company's Representative.
Equipment repaired to an approved procedure shall not be accepted as a
permanent solution or replacement unless the Vendor guarantees in writing that
the repaired plant or component shall have the same service life and efficiency as
the component originally manufactured.
The Vendor shall also warrant all equipment and component parts against
defective material, design and /or workmanship. Merely extending a Sub-
Vendor’s warranty is not acceptable.
The approval of the Company's Representative of inspection and/or test results
will not prejudice the right of the Company's Representative to reject an item of
equipment if it does not comply with the contract document when erected or
prove completely satisfactory in service.
Product/asset warranty shall further refer to the requirement as specified in the
commercial package of the contract document.
2 AMMENDMENT/SUPPLEMENT
2.1 DEP Clause 6.1 – Name Plates
Add to this clause:
• Name plate details shall be furnished in form of a drawing with dimensions by
vendor for company's approval.
• In addition to the equipment nameplate a separate plate stating the internal arc
classification of the switchgear with permissible short circuit current and duration
of arc as per IEC TR 61641, Criteria 1 to 7 shall be provided. Also the operating
conditions required in order to maintain the arc-resistant rating of switchgear
shall be clearly indicated on the label.
• Circuit labels for switchgear shall be fastened to the front cover of the relevant
cubicles, compartments, etc… Where the cable terminal compartment is not
adjacent to the front cover of the top, a separate circuit label shall be
provided. On withdrawable type units, these labels shall be mounted on the
fixed and on withdrawable parts. Circuit labels for switchgear shall be of white
non-deteriorating material with inscriptions in black. A plate of corrosion-
resistant metallic material shall be fixed to a non-removable part of each
switchboard showing the switchgear number in 6mm high letters. Enamelled
plates are not acceptable.
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2.4 DEP Clause 7.3 – Conditions during Transport, Storage and Erection
For transport requirements to and inside Oman reference shall be made to PR-
1858 – Procedure for Material Handling, Storage & Preservation and SP-2000,
HSE, Road Transport.
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8. All wiring shall be left sufficiently long and neatly looped to allow a fresh
termination to be made should the original termination device break
off. Where wiring crosses between a side sheet and a hinged panel it shall
be bunched and arranged so that flexing is reduced to a minimum and
strain is not transmitted to any terminal.
9. All wires passing through holes within a cubicle shall be protected by means
of neoprene or other approved plastic grommets.
10. Both ends of each wire shall be provided with crimped wire termination,
applied with a ratchet type crimping tool which leaves an identifying mark on
the crimp, thereby enabling post crimping checks on the tools used. No
more than one wire shall be connected into a single crimped wire
termination. There shall be no jointing or teeing of wires between terminals
and the number of wires on each terminal shall be as shown in the wiring
diagrams.
11. Wire marker ferrules shall be provided on both ends of each wire to give the
wire identification as shown on Contractor wiring diagrams or termination
schedules. The ferrules shall be of insulating material, complying with BS
3858 or other wire identification system approved by the Company. The
identification numbering system used for the ferrules shall be subject to the
Company approval.
12. The identification system used to mark each cable, core or wire shall be
manufactured from moisture and oil resisting insulating material and offer
long life in the environment which they are installed without fading or
deterioration. The marker shall be of the interlocking type and shall grip the
insulation firmly. Wire markers shall be white with black characters. Wires
and terminals associated with tripping circuits shall be distinctively marked
“trip” with red colour.
13. Circuits of similar nature shall be grouped together on terminal blocks.
14. All terminal blocks shall be mounted in accessible positions. Adjacent rows
of terminal blocks shall be adequately spaced with respect to each
other. Separate terminal blocks shall be provided for the cores of all
incoming and outgoing cables including all spare cores. No more than one
wire shall be connected into one side of a terminal block. Looping between
terminals shall be made with proprietary cross connection accessories.
15. Each terminal block shall be fitted with an individual marking tag to uniquely
identify the terminal block within a group. Each group or row of terminal
blocks shall also be fitted with an individual marking tag to uniquely identify
the group or row of terminals
16. Acceptable types of terminal blocks are screw clamp or stud type made of
polyamide material for use with crimped terminals. Terminal blocks shall be
suitable for DIN rail mounting.
17. Disconnect and fuse terminal blocks used for analogue circuits shall be
fitted with 2.3 mm diameter test plugs.
18. Terminal blocks provided for current transformers shall incorporate facilities
to enable measured value testing, relay testing and short circuiting of
secondary windings without disturbing fixed wiring.
19. DC circuit terminal blocks shall be segregated from AC terminal blocks.
20. A protruding insulating barrier shall separate adjacent terminals to which
wires of different voltage, polarity or phase are connected; this requirement
also applies to terminals carrying wires of the same voltage but originating
from different sources.
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All intelligent motor protection relays shall be provided with built in restarting
feature as detailed below:
• Immediate restart shall be provided for all motors for voltage dips ≤ 0.2 s.
• Delayed restart facility shall be provided for voltage dips > 0.2 sec up to 4 sec
(Maximum dip duration after which the system will initiate a restart shall be
configurable from 4 sec up to 30 sec which is required in case of emergency
supply).
• The delayed restart facility shall be staggered in group of motors in steps of 5
seconds up to max 60 sec from the instant of voltage restoration.
• Process dept. to provide the necessary input for grouping the loads to stagger
the restarting.
• Based on process input the most priority motors shall be grouped together
and restarted in first step, typically 5 second after the voltage restoration.
Other group of motors shall be restarted in consecutive steps.
• Power system studies shall be carried out to verify the thermal capability of
the transformer and to confirm there is no voltage violations for restarting of
each group of motors including dynamic system studies.
• Protection coordination studies and protection settings shall be carried out
accordingly.
• The electrical load list during FEED and DD stage should reflect the electrical
loads that requires restart feature and the most priority loads that required to
be restarted. The column for re-starting in electrical load list (DEP
05.00.10.80-Gen) shall be populated as indicated in Appendix-3.
The above mentioned restart feature shall be achieved without the requirement of
any external power source to relay like UPS etc.
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the same.
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Note: This requirement may be reviewed, case by case and the project specific
decision may be taken. This clause does not apply to assemblies used for sub-
distribution
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3 Appendix A
3.1 Appendix 1, Glossary of Definitions, Terms and Abbreviations
The following terms and abbreviations used in this document, are defined below:
General Terminology
Corporate Functional
Discipline Head
(CFDH) - The person responsible for a discipline in the Company.
The CFDH approves the SPs that apply to his discipline
Abbreviation
AC - Alternating Current
CFDH - Corporate Functional Discipline Head
DC - Direct Current
DEP - Design Engineering Practice
LV - Low Voltage
MCCB - Moulded Case Circuit Breaker
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Appendix
Page 21 3, Electrical Load for
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