SP-1285 - Heating, Ventilation and Air-Conditioning (HVAC) Specification V07

Revision: 7.
0
Petroleum Development Oman LLC Effective: Oct-2021
Petroleum Development Oman L.L.C.
Specification for Heating, Ventilation and

Air-Conditioning (HVAC)
Document ID SP-1285
Document Type Specification
Security Restricted
Discipline Civil Engineering
Owner UEV - Corporate Function Discipline Head
Issue Date October 2021
Version 7.0
Keywords: This document is the property of Petroleum Development Oman, LLC. Neither the whole
nor any part of this document may be disclosed to others or reproduced, stored in a retrieval system,
or transmitted in any form by any means (electronic, mechanical, reprographic recording or otherwise)
without prior written consent of the owner.
Page 1 SP-1285 Specification for Heating, Ventilation and Air-Conditioning 11 October 2021
Printed copies are UNCONTROLLED.
Revision: 7.0
This page was intentionally left blank
Revision: 7.0
i Document Authorisation
Authorised For Issue October 2021
Revision: 7.0
ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all
revisions prior to these are held on file by the issuing department.
Version No. Date Author Scope / Remarks

Revision 0 July ‘90 W. Von Schmidt, TTH/4 First Issue
Revision 1 Mar ‘95 BEZ/5 Updated and Reformatted
Version 1.0 May ‘04 Ali Nasser Al Jahadhamy, Converted to Specification as per
TTO/2 (UEC) PDO policy and minor changes to
the text
Version 2.0 Dec ‘09 Ali Nasser Al Jahadhamy, Specification format and content
UIB/4 (UEB) revised
Version 3.0 April Hilal Said Al Aghbari HVAC specification revised here.
2013 UEP/1C (UEB) Other specification remain to be
followed from older revision 2.0
Version 4.0 March Hilal Said Al Aghbari HVAC specification revised here.
Version 5.0 October Hilal Said Al Aghbari HVAC specification revised here.
Version 6.0 November Hilal Said Al Aghbari UEV  Revised and updated to Latest
2020 Alawi, Yahya UEV3 International Codes & Standards
George, Jikky UEV4  All changes in this version
Hinaai, Mohammed PDEV23 summarized in section 1.2
Badi, Nassr UEFV14
Al Kharusi, Hamed UEV31
Version 7.0 October Hilal Said Al Aghbari UEV  Revised and updated to Latest
2021 Alawi, Yahya UEV3 International Codes & Standards
Al Kharusi, Hamed UEV31  Remove All DEP standards
requirements.
iii Related Corporate Management System (CMS) Portal

The related CMS Documents can be retrieved from the Corporate Business Control
Documentation Register CMS.
Revision: 7.0
TABLE OF CONTENTS
i Document Authorisation .......................................................................................................... 3
ii Revision History ........................................................................................................................ 4
iii Related Corporate Management System (CMS) Portal ........................................................ 4
Section 1: Introduction ......................................................................................................................... 13
1 Introduction ........................................................................................................................... 14
1.1 Purpose........................................................................................................................ 14
1.2 User Guidelines ........................................................................................................... 14
1.3 Changes to the Specification ....................................................................................... 14
1.4 Specification Index....................................................................................................... 14
Section 2: General Requirements ........................................................................................................ 15
2.1 Introduction ........................................................................................................................... 16
2.1.1 Purpose........................................................................................................................ 16
2.1.2 Applicable Standards, Specifications and Codes ........................................................ 16
2.1.2.1 PDO Standards ............................................................................................................ 16
2.1.2.2 International Standards ............................................................................................... 17
2.1.3 Compliance with Standards ......................................................................................... 21
2.1.4 Product / Asset Warranty ............................................................................................. 21
2.1.5 Quality Assurance and Control .................................................................................... 21
2.1.6 Maintenance ................................................................................................................ 22
2.1.7 Factory Acceptance Test (FAT)................................................................................... 22
2.1.8 Guarantees .................................................................................................................. 22
2.2 Scope ...................................................................................................................................... 23
2.2.1 General ........................................................................................................................ 23
2.2.2 Units of Measurement ................................................................................................. 23
2.2.3 Shop Drawings ............................................................................................................ 24
2.2.4 Protection and Storage ................................................................................................ 25
2.2.5 Painting, Colour Coding & Identification ...................................................................... 25
2.2.6 Test Points & Instruments ........................................................................................ 27
2.2.6.1 Test Points & Instruments for Pipe Works .............................................................. 27
2.2.7 HVAC Yard .................................................................................................................. 28
2.2.8 Commissioning & Handover ........................................................................................ 28
2.2.8.1 Commissioning Programme ........................................................................................ 28
2.2.8.2 Pre-Commissioning .................................................................................................. 29
2.2.9 Testing, Adjusting & Balancing .................................................................................... 30
2.2.10 Test Report & Documentation Format ......................................................................... 31
2.2.11 Spares, As-Built & Manual ........................................................................................... 31
2.2.11.1 Maintenance Tools..................................................................................... 31
Revision: 7.0
2.2.11.2 As Built Drawings .......................................................................................31

2.2.11.3 Operating & Maintenance Manuals............................................................32
2.2.11.4 Training ......................................................................................................32
2.2.11.5 Coordination with Other Division ................................................................32
2.2.11.6 Existing Service and Equipment ................................................................33
2.3 Air-Conditioning & Ventilation Design General Specification .................................. 34
2.3.1 General ........................................................................................................................34
2.3.2 Design Criteria for Air Conditioning & Ventilation Works .............................................37
2.4 Specialist Areas .................................................................................................................... 41
2.4.1 Battery Rooms ............................................................................................................41
2.4.2 Control Rooms and Field Auxiliary Rooms ..................................................................41
2.4.3 Electrical Substations & Switch Houses ......................................................................41
2.4.4 Gas Bottle Stores .........................................................................................................42
2.4.5 Kitchens ......................................................................................................................42
2.4.6 Laboratories ................................................................................................................43
2.4.7 Temporary Buildings ...................................................................................................43
2.5 Appendices............................................................................................................................. 44
Appendix 2.5A: Glossary of Definitions & Abbreviations ..........................................................45
2.5. A1 General Definitions & Terminology ..............................................................................45
2.5.A2 Abbreviations ...............................................................................................................46
Appendix 2.5.C: Standard Forms: ............................................................................................49
2.5.C1 Test Report for Pipe Work Leakage (STD-2-1702-A01) .............................................50
2.5.C2 Exceptions List (STD-2-1702-A02) ..............................................................................51
2.5.C3 Handover Report (STD-2-1702-A03) ...........................................................................52
Section 3: Heating, Ventilation & Air-Conditioning Materials & Works ........................................ 54
3.1 Introduction ..................................................................................................................55
3.2 Scope ...........................................................................................................................55
3.2.1 General ........................................................................................................................55
3.2.2 Abbreviations ...............................................................................................................55
3.2.3 Definitions ....................................................................................................................55
3.2.3.1 General Definitions ......................................................................................................55
3.2.3.2 Specific Definitions .......................................................................................................55
3.2.4 Automation Controls ....................................................................................................57
3.2.5 Units of Measurement ..................................................................................................57
3.3 Chilled Water System ..................................................................................................57
3.3.1 Air Cooled Water Chiller ..............................................................................................57
3.3.1.1 General .......................................................................................................................57
3.3.1.2 Fluids..........................................................................................................................58
3.3.1.3 Housing ......................................................................................................58
Revision: 7.0
3.3.1.4 Evaporator ................................................................................................................ 58

3.3.1.5 Condenser ................................................................................................................ 58
3.3.1.6 Compressor ................................................................................................................. 59
3.3.1.7 Refrigerant Circuit ...................................................................................................... 59
3.3.1.8 Electrical Requirements .............................................................................................. 59
3.3.1.9 Chiller Control .............................................................................................................. 59
3.3.1.10 Chiller Control Functions .......................................................................... 60
3.3.1.11 Remote Chiller Control Interface .............................................................. 60
3.3.1.12 Motors ....................................................................................................... 60
3.3.1.13 Building Control System Interface ............................................................ 60
3.3.2 Pipe Work .................................................................................................................... 60
3.3.2.1 Chilled Water Pipe ..................................................................................... 61
3.3.2.2 Refrigerant Pipe ........................................................................................................ 61
3.3.2.3 Condensate Drain Pipe ........................................................................................... 61
3.3.3 Valves (Chilled Water) ................................................................................................. 62
3.3.3.1 Isolating Valves........................................................................................................ 62
3.3.3.2 Double Regulating Valves ........................................................................................ 62
3.3.3.3 Chilled Water Commissioning Valve Sets ................................................................ 62
3.3.3.4 Non-Return Valves ................................................................................................... 62
3.3.3.5 Strainers....................................................................................................................... 62
3.3.3.6 Terminal Units ........................................................................................................... 62
3.3.3.7 Safety Valves ............................................................................................................... 63
3.3.3.8 Air Cocks...................................................................................................................... 63
3.3.3.9 Automatic Air Vents ..................................................................................................... 63
3.3.3.10 Drain Cocks ............................................................................................... 63
3.3.3.11 Valves (Refrigerant) ................................................................................... 63
3.3.3.12 Fittings........................................................................................................ 63
3.3.4 Pipe Installation ........................................................................................................... 63
3.3.4.1 Pipe Work Installation Generally ................................................................................. 63
3.3.4.2 Pipe work Support ....................................................................................................... 65
3.3.4.3 Trenches ...................................................................................................................... 65
3.3.4.4 Refrigerant Pipe Work ................................................................................................. 66
3.3.4.8 Condensate Drains Pipe Work .................................................................................... 66
3.3.5 Pipe Insulation ............................................................................................................. 66
3.3.5.1 Chilled Water Pipe Insulation ...................................................................................... 66
3.3.5.2 Refrigerant Pipe-Work Insulation................................................................................. 67
3.3.5.3 Condensate Drain Pipe-Work Insulation ..................................................................... 67
3.3.6 Execution ..................................................................................................................... 67
3.3.7 Pre-insulated Chilled Water Pipes ............................................................................... 67
Revision: 7.0
3.3.8 Chilled Water Pumps ...................................................................................................69

3.3.9 Pre-commissioning Cleaning Of Pipe Work ................................................................69
3.3.10 Chilled Water Pressurisation Units ..............................................................................70
3.3.11 Chemical Dosing ..........................................................................................................71
3.3.11.1 Chemical Dosing Procedure ......................................................................71
3.4 Air Handling System ....................................................................................................72
3.4.1 Air Handling Units ........................................................................................................72
3.4.1.1 General ........................................................................................................................72
3.4.1.2 Components .................................................................................................................72
3.4.1.3 Casing ..........................................................................................................................73
3.4.1.4 Fan and Motor ..............................................................................................................73
3.4.1.5 Cooling Coil (Chilled Water & DX type) ......................................................................73
3.4.1.6 Moisture Eliminators ....................................................................................................74
3.4.1.7 Electrical Heaters .........................................................................................................74
3.4.1. 8 Humidifiers ...................................................................................................................74
3.4.1.10 Filter ............................................................................................................................74
3.4.1.11 Sand trap louver and fresh air filter ...........................................................75
3.4.1.12 Weather hood (for outdoor AHU) ................................................................................75
3.4.1.13 Heat Exchangers & Energy Recovery System ...........................................................75
3.4.2 Electronics Commutation (EC) Plug Fan .....................................................................77
3.4.2.1 EC Fan specification: .................................................................................................77
3.4.2.2 EC Fan Motor specification: .......................................................................................77
3.4.2.3 Electronics and connection area specification: ............................................................77
3.4.2.4 EC Fan support Bracket: ..............................................................................................78
3.4.2.5 Flow grid specification:..................................................................................................78
3.4.2.6 Inlet ring : ......................................................................................................................78
3.4.2.7 Impeller specification: ...................................................................................................78
3.4.2.8 Integrated protective devices: .......................................................................................78
3.4.2.9 General Requirement for Plug Fan System ..................................................................78
3.4.3 Variable Air Volume (VAV) Units .................................................................................79
3.4.3.1 General ........................................................................................................................79
3.4.3.2 Electronic Modulating Control ......................................................................................79
3.4.4 Constant Air Volume (CAV) Units ................................................................................79
3.4.5 Fan Coil Units...............................................................................................................79
3.4.5.1 General ........................................................................................................................79
3.4.5.1.1 Fan /Motor ....................................................................................................................80
3.4.5.1.2 Coil ...............................................................................................................................80
3.4.5.1.3 Drain Pans ...................................................................................................................80
3.4.5.1.4 Electric Heaters ............................................................................................................81
Revision: 7.0
3.4.5.1.5 Controls........................................................................................................................ 81
3.5 Central Direct Expansion Units (Condensing Unit) ..................................................... 81
3.5.1 General ....................................................................................................................... 81
3.5.2 Materials ...................................................................................................................... 81
3.5.2.7 Execution ................................................................................................................ 82
3.6 Unitary Air Conditioning Unit ....................................................................................... 82
3.6.1 Window Air Conditioners ............................................................................................. 82
3.6.2 Mini Split Units ............................................................................................................ 83
3.6.2.1 General ..................................................................................................................... 83
3.6.2.2 Evaporator Unit ........................................................................................................ 83
3.6.2.3 Condensing Unit ........................................................................................................... 83
3.6.2.4 Control ..................................................................................................................... 83
3.6.3 Cassette Type Fan Coil Unit ........................................................................................ 84
3.6.4 Packaged Air Conditioning Units ................................................................................. 84
3.6.4.1 General ........................................................................................................................ 84
3.6.4.5 Coils ............................................................................................................................ 85
3.6.4.6 Refrigerant Circuit and Components ....................................................................... 85
3.6.4.7 Filter Section .............................................................................................................. 85
3.6.4.8 Controls and Safeties .................................................................................................. 85
3.6.4.9 Motor ............................................................................................................................ 85
3.6.5 Variable Refrigerant Flow/Volume (VRF/VRV) System .............................................. 85
3.6.5.1 General .................................................................................................................... 85
3.6.5.2 Outdoor Unit ............................................................................................................ 85
3.6.5.2.1 Compressor ............................................................................................................. 85
3.6.5.2.2 Heat Exchanger ........................................................................................ 85
3.6.5.2.3 Refrigerant Circuit ..................................................................................... 86
3.6.5.2.4 Safety Devices ........................................................................................................... 86
3.6.5.2.5 Oil Recovery System ................................................................................................. 86
3.6.5.3 Indoor Unit ................................................................................................................... 86
3.6.5.4 Control ........................................................................................................................ 86
3.6.5.5 Central Remote Controller ........................................................................................... 86
3.6.5.6 Unified On/Off Controller. ........................................................................................... 86
3.6.5.7 Schedule Timer........................................................................................................... 86
3.7 Fans ............................................................................................................................. 87
3.7.1 General ........................................................................................................................ 87
3.7.2 Products ....................................................................................................................... 88
3.7.2.1 Centrifugal Fans ......................................................................................................... 88
3.7.2.2 Axial Flow Fans .......................................................................................................... 89
3.7.2.3 Propeller Fans ............................................................................................................ 90
Revision: 7.0
3.7.2.4 Wall/Window Mounted Extract Fans ...........................................................................90

3.7.2.5 Ducted Inline Extract Fans ...........................................................................................90
3.7.2.6 Twin Fans....................................................................................................................90
3.7.2.7 Roof Extract Units .....................................................................................................91
3.7.2.8 Explosion Proof Exhaust Fan Ducted Type. ................................................................91
3.7.2.9 Explosion Proof Exhaust Fan Wall Mounted Type ......................................................92
3.8 Duct Work ....................................................................................................................92
3.8.1 General ........................................................................................................................92
3.8.1.1 Quality Assurance, Code and Standards ....................................................................92
3.8.2 Materials...........................................................................................................................92
3.8.2.1 Sheet Material ............................................................................................................92
3.8.2.2 Flexible Duct Work .....................................................................................................93
3.8.2.3 Flexible Connections ...................................................................................................93
3.8.2.4 Pre-insulated Phenolic Duct Work ..............................................................................93
3.8.2.5 Volume Control Damper (Balancing Dampers) .........................................................93
3.8.2.6 Fire Dampers .............................................................................................................94
3.8.2.6.1 Curtain Type: .............................................................................................................94
3.8.2.6.2 Smoke Dampers ........................................................................................................95
3.8.2.6.3 Combination Fire/Smoke Dampers: ..........................................................95
3.8.2.7 Access Panels .............................................................................................................96
3.8.2.8 Motorized Shut off Dampers. ......................................................................................96
3.8.2.9 Back Draft Dampers.....................................................................................................97
3.8.2.10 Pressure Relief Dampers ...........................................................................97
3.8.2.11 Duct Mounted Electric Heater ....................................................................97
3.8.2.12 Duct Work Flanges .....................................................................................97
3.8.2.13 Turning Vanes ............................................................................................98
3.8.2.14 Sound Attenuator .......................................................................................98
3.8.2.15 Air Flow Pressure Switch ...........................................................................................98
3.8.3 Air Outlets and Inlets....................................................................................................98
3.8.3.1 General ........................................................................................................................98
3.8.3.2 Linear Bar Grilles .........................................................................................................99
3.8.3.3 Four-way Ceiling Diffusers ..........................................................................................99
3.8.3.4 Wall Registers ..............................................................................................................99
3.8.3.5 Circular Ceiling Diffusers .............................................................................................99
3.8.3.6 Linear Slot Diffusers....................................................................................................99
3.8.3.7 Extract Air Louvers ......................................................................................................99
3.8.3.8 Sand Trap Louvre for Fresh Air Intake ........................................................................99
3.8.4 Duct Construction and Installation .............................................................................100
3.8.4.1 General .....................................................................................................................100
Revision: 7.0
3.8.4.2 Duct supports ............................................................................................................ 101

3.8.4.3 Cleaning .................................................................................................................... 101
3.8.4.4 Test Holes ................................................................................................................. 102
3.8.4.5 Testing, Balancing and Commissioning .................................................................... 102
3.8.5 Duct Insulation and Liner ........................................................................................... 102
3.8.5.1 Thermal Insulation .................................................................................................... 102
3.8.5.3 Adhesive and Fastener Materials .............................................................................. 104
3.8.5.3.1 Liner Adhesive ........................................................................................................ 104
3.8.5.3.2 Mechanical Fasteners ............................................................................ 104
3.8.6 Sealing Materials ...................................................................................................... 104
3.8.7 Fire-Stopping ............................................................................................................. 104
3.8.8 Silencers (Sound Attenuator) .................................................................................... 104
3.9 Power and Automation Control.................................................................................. 105
3.9.1 General ...................................................................................................................... 105
3.9.2 Design ....................................................................................................................... 105
3.9.3 Functional Description of Control System: ................................................................ 108
3.9.4 Material ...................................................................................................................... 109
3.9.5 Control and Monitoring Philosophy for Direct Expansion System. ............................... 110
3.9.5.1 AHU Fan Start/Stop & Monitoring ............................................................................ 111
3.9.5.2 Temperature Control .............................................................................................. 111
3.9.5.3 Alarm Monitoring ................................................................................................... 112
3.9.5.4 Change Over Philosophy ........................................................................................... 112
3.9.5.5 Air Handling Unit/Package Unit ................................................................................. 112
3.9.5.6 Battery Room Extract Fan ......................................................................................... 112
3.9.5.7 Motorized Fire and Smoke Damper (MFSD) ............................................................. 113
3.9.5.8 Maximum Allowable Running Time for Motorised Dampers ..................................... 113
3.9.6 Standards Control Interlocks ..................................................................................... 113
3.9.7 Alarms on Local Control Boards ................................................................................ 114
3.9.8 Building Management System (BMS) ....................................................................... 114
3.9.9 Electrical Connections .............................................................................................. 115
3.9.10 Electrical Power Supply and Electrical Safety ........................................................... 115
3.9.11 Start-up and Commissioning ..................................................................................... 116
3.10 Cold Room ................................................................................................................. 116
3.10.3 Refrigeration Plant for Cold Rooms and Freezer Rooms......................................... 116
3.11 Water Cooler .............................................................................................................. 116
3.11.1 Bottle Water Type Water Cooler Units ...................................................................... 116
3.12 Ice Maker ................................................................................................................... 116
3.13 Refrigerator ................................................................................................................ 117
3.13.1 Deep Freezer ............................................................................................................... 117
Revision: 7.0
3.14 Testing & Commissioning ..........................................................................................117

3.14.1 General ......................................................................................................................117
3.14.2 Test Instruments ........................................................................................................118
3.14.3 Testing & Commissioning Procedures.......................................................................119
3.14.4 Chilled Water..............................................................................................................120
3.14.4.1 Leakage Testing of Pipe Works ...............................................................................120
3.14.5 Air Systems ................................................................................................................122
3.14.6 Control Systems .........................................................................................................123
3.14.7 Final Balance & Calibration .......................................................................................123
3.15 Supervision ................................................................................................................124
Section 4: Electrical Specification for Heating, Ventilation & Air-Conditioning .............. 125
4.1 Abbreviations .............................................................................................................126
4.2 Electrical Requirements .............................................................................................127
4.2.1 General ......................................................................................................................127
4.2.2 Voltage .......................................................................................................................127
4.2.3 Others ........................................................................................................................127
4.3 415V HVAC MCC ......................................................................................................128
4.4 Motors ........................................................................................................................129
4.5 Exhaust Fan ...............................................................................................................130
4.6 Interface with Other Systems like FCS/FGS/IPS/SCADA/UPS etc. ..........................130
4.7 Electrical Documents .................................................................................................130
5.0 Appendices........................................................................................................................... 132
Appendix A: HVAC Typical and General Details ..........................................................133
Appendix B: Standard Air Conditioning Test Sheets(Refer Zenator) ...........................146
Appendix C: SP User - Comment Form .......................................................................147
Revision: 7.0
Section 1: Introduction
Revision: 7.0
1 Introduction
1.1 Purpose
The purpose of this document is to specify the minimum requirements for “HVAC
Works” and is intended for use by PDO and its nominated Consultants and Contractors
for the development and operation of Company facilities.
This specification is intended to:
- Set the Company standards for facilities along the facilities life cycle.
- Disseminate and record facilities related information, experience and
procedures.
1.2 User Guidelines
The following are the main changes to this document:

 Title changed to “Specification for Heating, Ventilation and Air-
Conditioning (HVAC)”
 Revision of all “shall” statements to match with International Standards.
 Transfer non-related sections to other disciplines within the Company.
 All challenges to ‘shall’ statements can be referred in this LINK.
For all HSE requirements, the User should refer the CP-122 ‘Code of Practice for
Health, Safety and Environmental Protection’ and other documents referenced therein.
1.3 Changes to the Specification
Custodian of this document is the Corporate Functional Discipline Head (CFDH) of Civil
Engineering. Any User of this document, who encounters an inaccuracy or ambiguity,
is requested to notify the CFDH using the SP user feedback form provided in UEV civil
function webpage at following path (Directorates > UED- Engineering Directorate > UEV
- CIVIL ENGINEERING)
Reviews and modifications or changes to the Specification will normally be made by the
CFDH every three years or earlier when justified.
1.4 Specification Index
This Specification comprises of the following Chapters:

Section 1 : Introduction
Section 2 : General Requirements
Section 3 : Heating, Ventilation & air-Conditioning Materials &
Work.
The User should issue only the relevant Chapters of this Specification, for a particular
contract.
Revision: 7.0
Section 2: General Requirements
Revision: 7.0
2.1 Introduction
This specification covers the General requirements for the design, furnishing
&installation of equipment, final testing, adjusting, and balancing of all heating,
ventilating and air-conditioning system.
2.1.1 Purpose
The purpose of this document is to specify the minimum requirements for “Heating,
Ventilating and Air Conditioning” (HVAC) Works and is intended for use by PDO and
its nominated Consultants and Contractors for the development and operation of
Company facilities.
This specification is intended to:
- Set the Company standards for facilities along the facilities life cycle.
- Disseminate and record facilities related information, experience and
procedures.
This part shall be read in conjunction with other services of the Building and Utility
Services specification.
2.1.2 Applicable Standards, Specifications and Codes
This document shall be read in conjunction with the latest revisions of the following
standards, Specifications and Codes.
2.1.2.1 PDO Standards
SP 1100 : Specification for Testing and Commissioning of

Electrical Equipment
SP 1119 : Specification for electrical Machines cage induction
type.
SP 1173 : Specification for ‘Welding of On-Plot Pipe work’
SP 1176 : Specification for Non Destructive Examination
(Amend/supplements to ASME BPV Code section V)
SP 1231 : Health, Safety and Environment Specification
(Occupational Health)
SP 1246 : Specification for Painting and Coating of Oil & Gas
Production Facilities
SP 1275 : Specification and Criteria for Design of Civil &
Buildings
SP 1279 : Specification for ‘Civil & Building Construction’
SP 1284 : Specification for Signs & Signboards – Standard Signs
Catalogue
SP 2152 Specification for Tagging Philosophy and FLOC Level 5
PR 2224 HVAC Equipment Commissioning and Start Up
GU 628 : Guide to Civil & Buildings Standard Drawings - Index
CP 122 : Code of Practice for ‘Health, Safety & Environmental
Protection’
Revision: 7.0
2.1.2.2 International Standards

British Standards (BS)
BS 2971 : Class II Arc Welding.
BS EN 287 : Qualification test of welders. Fusion welding. Steels.
BS 6031 : Code of Practice for Earthworks
BS EN 287 : Approval Testing of Welders for Fusion Welding
ASME IX : Boiler & Pressure Vessel Code IX Welding & Brazing
Qualifications
AWS D1.1 : Structural Welding Code – Steel
IP 15 : Institute of Petroleum Model Code of Practice Part 15 –
‘Area Classification Code for Petroleum Installations’
BS ISO 8501 : Preparation of Steel Substrates Before Application of
Paints & Related Products - Visual Assessment of
Surface Cleanliness
IEC : International Electro technical Commission (IEC)
Standards.
IEC 60364 : Electrical Installation of Buildings
IEC 60439-4 : Low voltage switchgear and control gear assemblies
IEE : Institute of Electrical Engineers (IEE) Regulations for
Electrical Installations.
CIBSE : Chartered Institution of Building Services Engineers
(CIBSE) Guide. BS 4871: Part 1
BS 759 : Valves, Gauges & Other Safety Fittings.
BS 3974 : Specification for pipe supports.
BS 5970 : Code of practice for thermal insulation of pipe and
equipment.
BS EN 1057 : Copper & Copper Alloy Tubes for heating application.
BS EN10255 : Non-alloy steel tubes suitable for welding and
threading.
BS EN 12449 : Copper & Copper Alloy Tubes for general purposes.
BS EN 12451 : Copper & Copper Alloy Tubes for heat exchangers
BS 2879 : Draining Taps
BS EN 1452 : UPVC Pressure Pipes for Cold Potable Water
BS EN 10216-1 : Seamless steel tubes for pressure purposes.
BS EN 10217-1 : Welded steel tubes for pressure purposes.
BS EN 1171 : Cast Iron Gate Valves
BS EN 13789 : Cast Iron Globe Valves
BS EN 12334 : Industrial valves. Cast Iron Check Valves.
BS EN 12288 : Copper Alloy Gate Valves.
Revision: 7.0
BS 9999 : Code of practice for fire safety in the design, management

and use of buildings
BS EN 779 : Particulate Air Filtres for General Ventilation
BS EN 61260 : Electro acoustics, Octave-band, and fractional octave-
band filters
BS EN 61672 : Electro acoustics. Sound level meters
BS EN 60942 : Electro acoustics, Sound Calibrators
HVCA : Heating & Ventilation Contractors Association
Publications
Air Conditioning and Refrigeration Institute (ARI)
ARI 210 : Unitary Air Conditioning Equipment
ARI 270 : Standard for sound rating of outdoor unitary equipment
ARI 360 : Commercial and Industrial Unitary Air-conditioning
equipment
ARI 370 : Sound Rating of Large Outdoor Refrigerating and Air-
Conditioning Equipment.
ARI 410 : Forced circulation Air-cooling and Air-heating coils
ARI 430 : Central Station Air-handling Unit
ARI 495 : Refrigerant Receivers.
ARI 550 / 590 : Standard for Water Chiller Packages using Vapour
compression.
ARI 650 : Standard for Air Outlets and Inlets
American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc.
(ASHRAE)
ASHRAE 14 : Methods of testing for rating positive displacement
condensing units
ASHRAE 15 : Safety code for mechanical refrigeration
ASHRAE 20 : Methods of testing for rating remote mechanical-draft air-
cooled refrigerant condensers
ASHRAE 52-76 : Methods of testing Air cleaning Devices used in general
ventilation for removing particular matter
ASHRAE 90A : Energy conservation in new building design (Sections 1
through 9)
ASHRAE 70 : Method of testing for rating the air flow performance of
outlets and inlets
ASHRAE 34 : Number designation and safety classification of
refrigerants
ASHRAE 111 : Practices for measuring, testing and balancing a building
heating, ventilation, air conditioning and refrigeration
systems
ASHRAE : Hand books
CARRIER : Handbook for air conditioning system design, Carrier air
conditioning company
Revision: 7.0
American Society for Testing and Materials (ASTM)

ASTM A53 : Standard Specification Pipe, Steel, black and hot-
dipped, zinc-coated, welded and seamless
ASTM A90 : Standard Test method for weight of coating on zinc
coated (galvanised iron or steel articles)
ASTM A527 : Standard Specification for steel sheet, zinc-coated
(galvanised) by the Hot-dip process, lock-forming
quality
ASTM A 534 : Preformed, Flexible Elastomeric Cellular Thermal
Insulation in Sheet and Tubular Form.
ASTM A 666 : Standard Specification for Austenitic stainless steel,
sheet, strip, plate and flat bar
ASTM B62 : Standard specification for composition bronze or
ounce metal castings
ASTM B88 : Standard specification for seamless copper water tube
ASTM B280 : Standard specification for seamless copper tube for air
conditioning and refrigeration field service
ASTM C552 : Standard specification for cellular glass thermal
insulation
ASTM D579 : Standard specification for greige woven glass fabrics
ASTM E477 : Standard Test Method for Measuring Acoustical and
Airflow Performance of Duct Liner Materials and
Prefabricated Silencers.
National Fire Protection Association (NFPA)

NFPA 70 : National Electrical Code
NFPA 90A : Standard for the Installation of Air Conditioning and
Ventilating Systems
NFPA 90B : Installation of warm Air Heating and Air conditioning
Systems.
NFPA 220 : Standard on Types of Building Construction
NFPA 255 : Method of Test of Surface Burning Characteristics of
Building Materials
Rubber Manufacturers Association (RMA)
RMA IP-20 : Specifications for Drives Using Classical Multiple V-
Belts, and Sheaves – Cross Sections, A,B,C and D
Sheet Metal and Air Conditioning Contractors National Association, Inc.
(SMACNA)
SMACNA-06 : HVAC Duct Construction Standards – Metal and
Flexible
Revision: 7.0
Air Diffusion Council (ADC)

ADC 1062:GRD : Test Codes for Grilles, Registers, and Diffusers
ADC-01 : Directory of ADC Certified Products
Underwriters Laboratories, Inc. (UL)

UL 181 : Factory Made Air Ducts and Connectors
UL 207 : Refrigerant – Containing Components and Accessories,
Nonelectrical
UL 303 : Refrigeration and Air-conditioning Condensing and
Compressor Units
UL 465 : Central Cooling Air Conditioners
UL 555 : Fire Dampers and Ceiling Dampers
UL 723 : Test for surface burning characteristics of building material.
UL 900 : UL Standard for safety air filter units – Sixth Edition
UL 1479 : Fire test of through -Penetration fires stops.
Air Moving and Control Association (AMCA)

AMCA 210 : Laboratory Methods of Testing Fans for rating.
AMCA 300 : Test code for sound rating air moving devices.
AMCA 500 : Test Methods for Louvers, Dampers and Shutters.
National Electrical Manufacturers Association (NEMA)

NEMA 250 : Enclosures for Electric Equipment (1000 Volts Maximum)
National Environmental Balancing Bureau (NEBB)
NEBB-01 : Procedural Standards for Testing Adjusting of
Environmental Systems
Associated Air Balance Council (AABC)
National Standards for Field Measurement and Instrumentation, Total System
Balance, Volume
International Electro technical Commission (IEC)
IEC 61260 : Electro acoustics, Octave-band and fractional-octave-
band filters. (Formerly IEC 225)
IEC 60651 : Recommendations for sound-level meters. (Formerly IEC
651)
IEC 60942 : Electro acoustics, Sound Calibrators. (Formerly IEC 942)
International Organization for Standardization (ISO)
ISO 266 : Acoustics – Preferred frequencies for measurements
ISO 1996 : Acoustics, Description and measurement of
environmental noise
Revision: 7.0
ISO 9001 : Quality Systems – Model for Quality Assurance in

Design, Development, Production, Installation and
Servicing
ISO 9003 : Quality Systems – Model for Quality Assurance in final
inspection & test
ISO 9004 : Quality Management and Quality System Elements -
Guidelines
2.1.3 Compliance with Standards
All requirements of this Specification shall apply except where equipment

manufacturers’ standards are more stringent then the latter shall apply.
“Complete installation” shall mean not only the major items of plant and equipment
conveyed by this specification, but all the incidental sundry components necessary for
the complete execution of the works and for the proper operation of the installation,
with their labour charges, whether or not these sundry components are mentioned in
detail in the tender documents issued in connection with the contract.
"As indicated", "where indicated”, and “unless otherwise indicated", refer to items or
requirements which are, or may be given elsewhere in the tender documents issued in
connection with the contract, (e.g. on a drawing, in a supplementary specification or in
a schedule to this specification).
Any deviations from this part of Specification shall be subject to Company approval and
shall be advised in writing to the Custodian.
In all cases, the Company shall determine the adequacy of the design carried out and
Works executed by the Contractor in accordance with this Specification.
2.1.4 Product / Asset Warranty
The entire Works, executed under a particular contract, shall be guaranteed to meet the
specified technical specifications and its referred standards & specifications.
All apparatus shall be built and installed so as to deliver its full rated capacity at the
efficiency for which it was designed and without objectionable noise or vibration (not more
than 3.3 2 mm/s). The vibration shall be taken from fan bearing motor end side.
Any defects, identified within the maintenance period as per the contract specified or a
minimum of one year from the date of Provisional Acceptance Certificate, have to be
rectified or replaced by the Contractor at his own cost.
The Contractor shall prepare a repair procedure for the defects. No repair procedures
shall be performed without the prior approval of the Company.
2.1.5 Quality Assurance and Control
Contractors and Suppliers shall demonstrate to the Principal that they implement
quality control and Assurance systems, which conform to the ISO 9000 series.
All materials used on the project shall be brand new and of high quality. Obtain
approval of all manufacturers from the Consultant and the Company.
"New" is defined as newly manufactured, "state of the art," tested and proven item of
equipment. Items which have been held in stock for any extended period of time by
either the Manufacturer or the Supplier will be rejected.
All materials used on the project shall bear the third party quality assurance stamp like
British Standard kite mark, UL, FM, LPC and/or other quality assurance authority as
stated herein elsewhere.
Revision: 7.0
All materials shall conform to the requirements of the specified British Standards or to
other equipment North American, DIN or European Standards.
2.1.6 Maintenance
Maintenance is defined as the Contractual Liability to maintain the equipment in

working condition, plus the regular checks and servicing of equipment during the
maintenance period to keep the equipment in best working order.
Regular maintenance shall be as necessary, but in any event not less frequently than
monthly.
In the event that the Owner has his own staff, the Contractor is still to check monthly
and advice on any problems and is still to assume responsibility.
2.1.7 Factory Acceptance Test (FAT)
Contractor shall submit FAT procedures and associated documentation for review and
acceptance by Company at least four weeks before planned start of FAT
The following equipment “Chiller, Air handling unit, Pumps, HVAC control panel and
HVAC MCC where specified shall be required for factory inspections, pre-testing, and
performance testing at Manufacturer site.
The Contractor shall endure that any deficiencies or shortcomings found during Factory
Acceptance Testing are made good prior to releasing the equipment for shipment to
site.
FAT Procedure
A test plan and procedure should be developed to ensure comprehensiveness of the

test execution. The procedure should, at a minimum, describe the following:
• Define test method(s),
• Define performance test method(s),
• Functionality to be tested,
• Pass/Fail criteria, and
• Test Documentation
The FAT shall fully demonstrate that the equipment achieves its specification and the
design basis. As with all testing, the intent is to demonstrate and document that the
equipment operates as intended. The test outcome should give the test team
confidence that the equipment behaves as expected under the full range of foreseeable
conditions, including misuse and error.
2.1.8 Guarantees
The Contractor will guarantee all material and workmanship for at least one year or
as per project specified, after the issue of final completion certificate issue and take
over by the Company. Compressors shall be under warranty for 5 years for free
replacement in case any defect or failure.
Instruct all Suppliers and Manufacturers that guarantees on equipment will
commence when the completed work is accepted and not from the date the
equipment is put into operation.
Revision: 7.0
2.2 Scope
2.2.1 General
This specification shall define the minimum requirements for Supply and Installation of
‘HVAC’ Works.
This document shall be read in conjunction with the Company’s General Conditions of
Construction Works and the Contract Specifications. The Contract specifications
contain:
- Scope of Work including Technical Design Parameters
- Particular Specifications
- Technical Schedules
- List of Drawings
Labour, materials, equipment and services to complete the work of the HVAC system
as further specified and as shown on the Drawings;
The manufacture, supply, delivery, erection, testing and adjustment of the complete
heat, ventilation air conditioning system;
All of the material to provide a complete and operational installation to the satisfaction
of the Company incidental component and appurtenance necessary for the proper
operation of the system shall be provided and installed as required whether or not they
were specifically mentioned in the Contract Documents.
This Specification shall define the physical characteristics of the suitable materials and
describes the Works based on product or a method of Specifications. This
Specification shall also define the type of testing requirements and test sheets to be
used.
Plant and non-plant buildings require climatic conditioning (i.e. air conditioning and
ventilation) in order to maintain the temperature, relative humidity and air quality within
defined limits. In this way reliable operation of electronic equipment and human working
conditions are enhanced.
HVAC systems are generally supplied by specialised Manufacturers as package units
or as single components. Standard industrial HVAC equipment should be used.
It shall be ensured that sufficient space in buildings is reserved for HVAC equipment
and its ducting.
Verify location and elevation of all services (Water, Electrical, Telephone, Sanitary,
Storm Drainage, etc.,) before proceeding with the work.
2.2.2 Units of Measurement
Current : Amperes : A
Dimension : metre, millimetre : m, mm
Electrical : Ohms : 
resistance
Flow : litres per second : 1/s
Force : Newton : 0.9807 kgf
Frequency : hertz : Hz
Power : watt, kilowatt : W, kW
Revision: 7.0
Pressure : Pounds per square : PSI

inch
: kPa,
kilopascals (gauge)
Kpa(g)atmospheres : 100 kPa.
bar
Noise : Decibel 'A' scale. : dBA
Refrigeration : Kilowatt : kW
tons of refrigeration : TR = 3.517 kW
Temperature : degrees Celsius : oC
Velocity : metres per second : m/s
Weight : Gram and kilogram : g, kg
Voltage : Volt : V
2.2.3 Shop Drawings
Submit shop drawings and samples for all materials and equipment.
Provide transparencies wherever possible and provide printed copies in a number as
specified elsewhere in the contract documents.
Present a schedule of shop drawings after award of the contract and not later than what
is specified in the contract documents, indicating the anticipated date when the
drawings will be submitted for review. Assume full responsibility for timely submission
of all drawings.
Check for all pertinent information such as physical dimensions, make, performance,
electrical characteristics and indicate the intended use and location before submitting
these drawings. Use reference symbols or enumeration to correspond to the contract
drawings.
Assume responsibility for accuracy of equipment dimensions related to space
available, accessibility for maintenance and service, compliance with inspection
authorities codes. Ensure that shop drawings indicate the shipping and working weights
of all equipment.
The submission of samples will be subject to the same procedure as that of shop
drawings. One set of such samples shall be required to be brought to site and kept
there after approval till substantial completion.
Prepare drawings in conjunction with all trades concerned, showing sleeves and
openings for all passages through structure and all insert sizes and locations.
Prepare composite construction drawings, fully dimensioned, of piping and equipment
in tunnels, shafts, mechanical equipment rooms and areas, and all other critical
locations to avoid a conflict of trades.
Base equipment drawings upon shop drawings and include but do not necessarily limit
to, all details pertaining to access, cleanouts, tappings, sleeves, electrical connections,
drains, location and elevation of pipes, ducts, conduits, etc., obtained from consultation
with, and agreement of, all trades involved.
Prepare drawings of equipment bases, pump pits, anchors, inertia slabs, floor and roof
curbs, wall openings, trenches, pertaining to mechanical work.
Revision: 7.0
Furnish prints of the reviewed details to all other parties who may require them for
proper coordination of their work, and furnish all information necessary for the work as
a whole.
Obtain Manufacturers' installation directions to aid in the preparation of shop drawings.
Submit two copies of such directions to the Consultant/ Company for his use.
The Consultant’s/ Company’s review shall not relieve the Contractor from responsibility
for deviations from the Contract documents, unless he has, in writing, called the
Consultant’s /Company’s attention to such deviations at the time of submission of
drawings. The review shall be construed to apply to, and only to, general arrangements
and shall not relieve the Contractor from the entire responsibility. Any approval by the
Consultant/Company shall be on the understanding that any item submitted shall be
ordered with options and modifications to fully meeting the specification. Any
fabrication, erection, setting out or other work done in advance of receipt of stamped
drawings shall be done entirely at the Contractor's risk and cost.
2.2.4 Protection and Storage
Protect all mechanical & electrical works from damage. Keep all equipment dry and
clean at all times.
Cover all openings in equipment and materials. Cover all temporary openings in ducts
and pipes with polyethylene sheets or caps until final connection is made. The quality
of such cover must be determined with due regard to how long it may be until final
connection.
Be responsible for and make good any damages caused directly or indirectly to any
walls, floors, ceilings, woodwork, brickwork, finishes, services, roads, gardens, etc.
2.2.5 Painting, Colour Coding & Identification
Equipment shall have the manufacturer's standard finish, unless otherwise specified in
the Contract, which, on completion of installation, shall be in good condition or brought
up to original standard.
Ferrous pipe work, brackets, etc. shall be painted with two coats of zinc phosphate
primer. Alternatively, where steelwork is completely enclosed, a proprietary antirust
coating may be used. A finish coat may also be required.
2.2.5.1 Pipe Work Identification

Pipe work shall be painted in the appropriate colour code in accordance with BS 1710.
All insulated pipe work shall also be colour coded in accordance with BS 1710, painted
full length, adhesive taped or painted with coloured bands.
Primary Identification
Apply colour bands, 300mm wide, white text with green back ground, Pipe labels should
indicate full name of service as “chilled water supply/ chilled water return, Clearly
identify direction of flow in piping with arrows, Arrows shall be mounted to provide
unobstructed visibility from floor level in accordance with BS 1710, to each pipe at least
once in every room or enclosed area; at intervals not exceeding fifteen metres; at every
junction; at every valve; and at every inspection and access position into service shafts,
false ceilings, bulkheads etc.
Colour bands shall not be provided on pipes which are to be painted to match internal
decorations. Where two or more pipes run in parallel, then the colour banding for each
pipe shall be at the same locations.
At intervals as for colour banding, coloured arrows and wording shall be stencilled to
the insulation or pipe work to indicate direction of flow, and to indicate the circuit or
system.
Revision: 7.0
Secondary Identification
Apply colour bands, 50mm wide, in accordance with BS 1710 and superimpose a
legend identifying circuit, direction of fluid or gas flow, nominal pipe bore and, where
appropriate, fluid or gas pressure.
Colour bands shall not be provided on pipes which are to be painted to match internal
decorations. Directional flow arrows shall be provided on straight pipe runs, changes
of direction and passing through floors and walls.
2.2.5.2 Ductwork Identification

Generally colour code and label to HVCA Specification DW 144.
Primary Identification
Apply colour bands, 300mm wide, to each duct at least once in every room or enclosed
area; at intervals not exceeding ten metres; at every junction; at every damper; and at
every inspection and access position into service shafts, false ceilings, bulkheads etc.
Secondary Identification
For ducts with longest side or diameter up to and including 225mm. Paint colour bands
50mm wide and superimpose legends.
For ducts with longest side or diameter over 225mm. Paint or apply transfers to
identification triangles, or triangular plates. Superimpose or incorporate legends.
Triangular Plates
Attach to buckle bands or stool pieces and fix to ducting, with apex indicating direction
of airflow. Submit details of plates and fixings for approval before painting and marking.
Use equilateral triangle of side 150mm minimum.
Legends
Apply transfers of an approved type to colour bands or triangles or triangular plates.
Identify floor and space served, associated equipment reference and direction of
airflow.
2.2.5.3 Plant and Equipment Identification

Each of the plant units and equipment shall be factory painted in accordance with the
manufacturer's recommendations to a colour designated and approved by the
Company. Any damage to finishes which may have occurred during transit, storage,
installation or otherwise shall be made good in the manner recommended by the
manufacturer and to the satisfaction of the Company.
a) Specification plates
Each unit shall have a specification metal plate (the manufacturer's name plate) which
shall show full details as manufacturer's name, unit and unit motors serial numbers,
model numbers, project name, capacities, date of manufacture and BS or other number
for the internationally approvable standard to which the item of plant conforms.
Specification plates shall be made of stainless steel and should be mechanically fixed.
b) Water Chiller:
Full details of water flow rates and design temperatures, condensing and evaporating
temperatures and pressures, refrigerants and lubricants, compressor type and duty,
electrical connections, and any other pertinent information as may be required by the
Company. This plate shall also be securely fixed to each of units local control panel
and protected from the environment influences.
Revision: 7.0
c) Pumps:
Pump size, rpm, amperes, voltage, impeller diameter, lubricants, pump characteristics,
flows for the duty specified, the K factor of the orifice plate if applicable, and any other
pertinent information as may be required by the Company. This plate shall also be
securely fixed to the pump.
d) AHUs, Fan Coils and Fans:
Air flows for the duty specified, fan size, rpm, amperes, voltage, pulley sizes, belt sizes,
air flow, impeller diameter, lubricants, fan characteristics, coil type and characteristics
air and water inlet/outlet temperatures and any other pertinent information as may be
required by the Company. This plate shall also be securely fixed to the fan. An
engraved label shall be fixed to each filter stating the maximum permissible pressure
drop.
The same as above is applicable to any other single piece of equipment or units within
the HVAC systems.
e) Identification plates
In addition to the specification plates, each unit shall be provided with an identification
plate showing the code number for each unit as indicated on the system schematics.
This plate shall be securely fixed to the unit in a prominent position.
f) Valve Equipment Labels
Valves shall be clearly labelled, and colour coded in accordance with BS 1710. Labels
shall be 100 mm x 40 mm, Colour/Black/Colour, multi-layer laminated plastic both
sides, showing the tag number and the service. Labels shall be attached to valve
spindles using short lengths of chain.
A valve chart, indicating both duty and position of all valves, shall be provided, in a
glazed picture frame and located as approved by the Company. Copies shall be
included as part of the As-Built Drawings.
Equipment shall be clearly labelled to identify equipment tag number and/or equipment
name and service. Labels shall multi-layer, White on Black, laminated plastic, front-
engraved and securely fixed to equipment by stainless steel screws or blind rivets.
2.2.6 Test Points & Instruments
Test points shall be provided as required for commissioning, whether shown on the
Contract Drawings or not, generally as given below to allow in-operation temperature
and/or pressure readings.
2.2.6.1 Test Points & Instruments for Pipe Works
Pressure and temperature test points in pipe work systems shall be provided at all main
branches and on flow and return connection to all cooling coils, and on all connections
to 3-way valves.
Temperature test points for pipe work shall comprise a 100 mm long x 15 mm brass
diameter well or sealable measuring nipple.
Thermometers for pipe work shall be bi-metallic type with a 100 mm dial, black case,
chrome bezel, 100 mm long stem and 15 mm BSPT connections, calibrated in °C.
Pressure test points for pipe work shall comprise a 10 mm diameter female brass gauge
cock and brass plug or sealable measuring nipple.
Pressure gauges for pipe work shall be the Bourdon type with a 100 mm diameter,
black case, chrome bezel and 10 mm BSPT connection, calibrated in PSI.2.2.6.2
Test Points & Instruments for Ductwork
Revision: 7.0
Pressure and temperature test points in ductwork systems shall be provided before and
after all air handling units, cooling coils and at fresh air and re-circulation inlets, whether
shown on the Contract Drawings or not.
Pressure and temperature test points for ductwork shall be 25 mm diameter holes
provided with an effective seal.
Test plug for AHU shall be to suit the panel thickness, by adding a further nut at the
lower thread end the plug can also be used on insulated ducting. Plug body cap and
nuts are made of brass. Cap seal neoprene and strap ethylene propylene rubber.
Temperature and pressure sensor shall be used which provides excellent
accuracy,repeatability and stability.
2.2.7 HVAC Yard
Separate fencing for the HVAC yard is not required if it is located within the plant
fencing.
The fence for the HVAC yard shall be provided if the building(s) is located outside the
plant fencing or if it is specify in the project specification.
The HVAC yard shall be provided with interlock or cement tiles as per sketch no
2.2.8 Commissioning & Handover
This section of the document provides guidelines for planning, responsibility, resources
and documentation for commissioning system by system. Technical commissioning
requirements for each service are given in the relevant Parts of these Specifications.
The commissioning period should comprise the following activities and events.
- Pre-commissioning.
- Commissioning and Start up.
- Contractor Substantial Completion.
- Contractor Completion.
- Handover to Asset Custodian.
Commissioning & Handover Procedure
A comprehensive method statement for Pre-commissioning and Commissioning the
Works shall be submitted to the Company for approval, well in advance of the planned
start.
The Method Statement shall include, but not be limited to:
- Identification of all systems
- Details of tests and demonstrations
- Samples of documentation (check lists, test sheets, test reports etc.)
- Details of test instruments
2.2.8.1 Commissioning Programme

A Commissioning Programme shall be submitted to the Company for approval at the
same time as the Method Statement.
The Commissioning Programme should be appropriate to the size and complexity of
the project, and should contain a network of activities sufficiently defined to indicate the
following milestones for each system.
Revision: 7.0
- Pre-commissioning completion.
- Commissioning completion.
- Substantial Completion
- Handover.
The Commissioning Programme should include:
- Step by step procedures.
- Planning and resources.
- Details of specialist requirements.
2.2.8.2 Pre-Commissioning
Before pre-commissioning starts, the updated drawings, manuals, certificates and
factory test data shall be made available.
Materials, instruments and equipment shall be provided as required to carry out the
tests adequately, efficiently and safely. Test instrument calibration shall be checked
before use.
Before commencing work, verify that systems are complete and operable. Ensure the
following:
a. Equipment is operable and in a safe and normal condition.
b. Temperature control systems are installed complete and operable.
c. Proper thermal overload protection is in place for electrical equipment.
d. Filters are clean and in place. If required, install temporary media in addition to final
filters.
e. Hydraulic systems have been flushed, filled, and vented.
f. Pump motors have been checked to verify rotation is correct.
g. Proper strainer baskets are clean and in place.
h. Service and balance valves are open.
I. Fan motors have been checked to verify rotation is correct.
j. Fire and volume dampers are in place and open.
k. Duct system leakage has been minimized.
l. Coil fins have been cleaned and combed.
m. Access doors are closed, and duct end caps are in place.
n. Air outlets are installed and connected.
o. Fans and motors have been lubricated.
p. Alignment of pulleys and belt tension has been adjusted on each fan.
q. Fire, volume, and splitter dampers are operable and linkages are lubricated.
r. Position indicators are visible.
s. Field mounted gauges are installed and calibrated.
t. Confirm operation of ESD (Emergency Shutdown System).
u. Identify all duct traverse locations on the as-built drawings. Number and identify each
on the drawing and in the field.
v. Check whether indications in DCS (digital control system) are available.
Revision: 7.0
w. Check the running and standby units are operating.
2.2.9 Testing, Adjusting & Balancing
Definitions
Systems testing, adjusting, and balancing is the process of checking and adjusting all
the building environmental systems to produce the design objective. It includes:
The balance of air and water distribution, adjustment of total system to provide design
quantities, electrical measurement; verification of performance of all equipment and
automatic control; sound and vibration measurement.
Test: To determine quantitative performance of equipment.
Adjust: To regulate the specified fluid flow rate and air pattern at the terminal
equipment (e.g. reduce fan speed, throttling)
Balance: To proportion flows within the distribution system (sub-mains, branches, and
terminals) according to specified design quantities.
Procedure: Standardized approach and execution or sequence or work operations to
yield reproducible results.
Report forms: Test sheets arranged for collecting test data in logical order for
submission and review. These data should also form the permanent record to be used
as the basis for required future testing, adjusting, and balancing.
Terminal: The point where the controlled fluid enters or leaves the distribution system.
These are supply inlets on water terminals, return outlets on water terminals, and
exhaust or return inlets on air terminals such as registers, grilles, diffusers, louvers and
hoods.
Main: Duct or pipe containing part of the system’s capacity and serving two or more
branch mains.
Branch main: Duct or pipe serving two or more terminals.
Branch: Duct or pipe serving a single terminal.
When satisfied that a system, or systems, complies with the Contract Documents, the
Contractor shall give the Company adequate notice, in writing, that it is ready for test
and demonstration.
If full load conditions are not available, a system may be commissioned on part load.
The Contractor shall, however, repeat the tests and demonstrations under full load
conditions at such time(s) as it may be possible to do so.
The Contractor shall finally demonstrate to the Company that all systems of the
installation, already commissioned separately, operate simultaneously in accordance
with the Contract Documents.
Requirements include measurement and establishment of the fluid quantities of the
mechanical systems as required meeting design specifications and recording and
reporting the results.
Test adjusts and balances the following mechanical systems:
Supply air systems, all pressure ranges, including variable volume system
Return air system
Exhaust air system
Noise and sound control
Water piping system
Revision: 7.0
Control system
2.2.10 Test Report & Documentation Format
Documentation should be used in the formats given in the Appendices to these

Specifications. When no suitable format is available, documentation shall be subject
to Company approval.
Copies of all completed Pre-commissioning and Commissioning documents witnessed
and approved by the Company, shall be included in the Operation and Maintenance
Manuals.
2.2.11 Spares, As-Built & Manual
2.2.11.1 Maintenance Tools
Such special tools as are required for testing or dismantling and assembling items of
equipment shall be provided in each equipment room.
Spare Parts
Classification Description
Initial Spares Spares required for Commissioning and First Year operation.
Subsequent Spares required after First Year operation.

Spares
Insurance Spares High cost items held in store as insurance against
breakdown, not including spare parts used in normal
maintenance programmes.
Procurement
Initial & Within 6 weeks of each material approval, the Contractor
Subsequent shall provide manufacturer’s lists of the recommended parts
Spares to be held. The list should be completed on Company Spare
Parts List and Interchange ability Record forms (SPIR). The
company shall select from these lists and procure and store
the necessary items.
Insurance Shall be identified in the Particular Specification Spares for
each project. The Contractor shall supply these items prior
to Substantial Completion.
2.2.11.2 As Built Drawings
As Built Drawings shall be prepared, coordinated and submitted to the Company for
approval prior to the issue of the Substantial Completion Certificate. As Built Drawings
shall have the words ‘AS-BUILT DRAWING’ clearly indicated adjacent to the title block.
As Built Drawings shall include but not be limited to:
- External layout drawings at 1:500 or 1:100 scales.
- General arrangement drawings to a scale of 1:50.
- Detailed layouts of all plant and equipment areas, motor rooms, switch rooms,
etc., at a scale of 1:20.
- Control and protection drawings, diagrams and schematics.
- Schedules of equipment.
Revision: 7.0
- Mounted Block Plans showing fire zones.

In addition, the Contractor shall provide 3 sets of manufacturers detail drawings of
all motors, switchgear, internal wiring, etc., as appropriate.
The above drawings and schedules shall be specially prepared for record purposes
and shall be submitted to the Company as 3 sets of dyeline prints, to be bound into
the Operation & Maintenance Manuals, and one set of electronic copy, unless
specified otherwise in the Contract Documents.
2.2.11.3 Operating & Maintenance Manuals
Operation & Maintenance Manuals shall be prepared, coordinated and submitted

to the Company for approval prior to the issue of the Substantial Completion
Certificate.
Operation & Maintenance Manuals shall include, but not be limited to:
- An index.
- A full description of the services.
- Illustrations describing operational routeing together with line diagrams
showing the location and function of controls and valves.
- Maintenance routines and details of spare parts
- Original, not photocopy, manufacturers details of all equipment with
maintenance and operating instructions.
- Emergency measures and telephone numbers of Vendors, Installers,
Manufacturer, etc.
- Safety Procedures necessary for the proper operation and maintenance of the
installation and equipment.
- As Built Drawings.
- Commissioning and Testing Records and Reports.
Operation & Maintenance Manuals shall comprise 3 nos. securely bound copies
of each, unless specified otherwise in the Contract Documents.
2.2.11.4 Training
The Contractor shall be responsible to train adequate number of Operators or

Maintenance Staff deputed by the Company. They shall be trained for correct
operation, safety devices, control and maintenance of all air conditioning services
provided under the contract before the works are handed over to the Company.
'The training shall be carried out by the qualified commissioning staff of the
Contractor, for each particular service and shall continue till the operators or
maintenance staffs are fully conversant with all aspects of operations.
2.2.11.5 Coordination with Other Division
Particular attention must be paid to the proximity of electrical conduit and cable to
mechanical piping and equipment. Electrical conduits shall not touch or be
supported on pipe or duct.
Confer with all trades installing equipment which may affect the work of this division,
and arrange equipment in proper relation with that equipment installed under all
Divisions of the Contract.
Furnish all items to be built in by others, in time, complete with all pertinent information,
commensurate with the progress of the work.
Revision: 7.0
2.2.11.6 Existing Service and Equipment
All changes and connections to existing services shall be made only in a manner and
at a time approved by the Company, so as to avoid any interruption of such services
during normal working hours. If necessary, changes and connections to existing
services shall be made outside of normal working hours, at no extra cost.
Revision: 7.0
2.3 Air-Conditioning & Ventilation Design General

Specification
2.3.1 General
The Building Services design shall include, but not be limited to, overall scheme design,
sizing of equipment, duct & pipe work and coordination with other service.
HVAC system shall be designed to provide temperature, air quality and humidity controlled
environments for personnel and equipment in accordance with design criteria given in this
document. The design of the system should cater for the adverse desert environments
with fine sand and occasional high humid conditions. Systems shall incorporate the use
of filtration, cooling, heating and humidification/ dehumidification as required meeting this
objective.
Detailed design shall be prepared using established design methods, as given in ASHRAE
Fundamentals Handbook. Loads should be calculated using ASHRAE, Carrier or CIBSE
methods.
HVAC design review shall be carried out during details design stage
The heat load calculation shall be carried out using the latest version of Carrier HAP
programme only.
Actual U factors shall be calculated based on Architectural drawings.
The HVAC system shall be selected as follow:
- If the building is not serving Hydrocarbon facility then the table 1 shall be used.
Table 1:
Building without battery Building with battery Requirements

room room
(Group A)
(Group B)
Heavy duty free Same as Group A but -The units shall be
standing(HDFS) units the battery room shall be uniformly distributed in
shall be used with 20% fed from fresh air system the space.
standby units (e.g. if the consisting of
- The units (HDFS) shall
building required 10 Condensing unit and Air
be top discharge.
working units then two Handling Unit or heavy
- The units(HDFS) shall
more additional units duty package unit to
not be used inside the
shall be provided as feed the battery room
battery room
standby) with operation and providing positive
- The operation
sequence controller pressure for other area
sequence shall be
changed in weekly basis
including the standby
units
Package units with duty Heavy duty package Supply and return duct
and standby(n +1 units with duty and can be common
arrangement) standby(n+1 between the units or
arrangement arrangement) each unit can be ducted
arrangement separately
Revision: 7.0
- If the building is serving the hydrocarbon facility then table 2 shall be used.
Table 2:
Building with and without Building with battery Requirements
battery room room
(Group C)* (Group D)*
Condensing unit and Air Condensing unit and With all associated
Handling Unit Air Handling Unit facilities e.g. duct work,
control system ...
Chilled water system Chilled water system With all associated

facilities e.g. duct work,
control system,
chemical dosing,
pressurisation unit ...
Package units with duty and Any of the above **This system may be
standby arrangement for used with following
telecom building** condition:
- If there is no
separate
battery room
- If the load is
not more than
60 Ton
*During the FEED or details design of the project, the project team shall be submitting
all necessary data to technical safety (MSE4) in order to evaluate the necessity of the
ventilation requirement for the building(s).
All hydrocarbon facilities Buildings shall be pressurized by minimum 30 20 Pascal as per

ASHRAE standard.
All motorized dampers, gas detectors, sensors and HVAC Direct Digital Controllers (DDC)
relevant to the operation of the pressurization system shall should be feed from the
uninterruptible power supply (UPS), or have an independent emergency power supply in
addition to the normal power supply.
For all pressurized buildings a differential pressure sensor (digital type with LCD screen to
show the differential pressure in Pa) shall be installed for measuring the static pressure
difference between the interior and exterior of the building. The external static pressure
(atmospheric) shall be configured in the HVAC control panel. Pressure sensor shall be
linked with DDC for command and status signal. Each room exposed to atmosphere
(except utilities rooms) shall be equipped with its own sensor. The differential pressure
sensor for control room (or any other room specify in the project specification) in a manned
building shall be linked with DDC but the alarm shall not be generated (for monitoring only).
The Refrigerants shall have zero ozone depletion refrigerants and less global warming
potential (GWP).Weight-age shall be given for refrigerants which have complied to less
GWP.
All HVAC systems covered by this specification shall be provided with standby units with
n + 1 arrangement. Fresh air intake duct shall be provided with motorized dampers or as
project specified. If H2S or flammable gases detectors shall be used and installed in the
fresh air intake duct then tight shut off damper shall be installed in the fresh air intake. The
Revision: 7.0
tight shut off damper shall be as per EN 1751 class 3, air leakage of 30 l/(s.m2) for closed
blade leakage and 0.29 l/(s.m2) for case leakage for duct pressure of 1000 Pa and less.
The tight shut off damper high integrity damper shall be provided with actuator in order to
close the damper within two seconds as maximum.
Sand trap louver shall be sized on 1.5 m/s velocity for economically and efficiently.
Building Automation System shall be considered when specified, for evaluating, controlling
the HVAC system from a centralized location, the integration of HVAC control systems
and the Building Automation System shall be considered on project bases.
A separate toilet/locker exhaust system shall be provided in all cases where these facilities
are provided and shall in no case be clubbed with exhaust of other areas. All exhaust fans
shall be provided with thermistor to protect from overheating.
All necessary fire/smoke dampers shall be provided within the air conditioned ducts, return
and exhaust openings penetrating and/or passing through walls of and fire zones.
Air handling units to be designed as per ASHRAE HVAC system and equipment
handbook(Latest version) The AHU shall be housed inside a room with air conditioning if
it is located in the red or yellow zones or if it is specify in the project specification. Rooftop
locations are acceptable, if space availability is a concern but with proper accessibility to
the roof e.g. concrete stair case.
Minimum space of 1.5 meter shall be maintained all the way around each unit.
Safe access to be provided to reach the unit and its accessories e.g. proper bridging with
hand rail.
Providing dog house in case of slab cut-out or/and side wall entry in case wall cut-out as
per the sketches provided in this SP.
Provide duct support all around the duct if the height of the duct is more than one meter
from floor finish level of the roof.
Water tank (1200 gallons) with two taps (one for AHU area and the second one for the
DX/chilled system area) shall be provided for maintenance of the HVAC. Also power out
let shall be provided for both locations (as above). The tank can be shared with other
facilities e.g. Toilet
Duty/stand by air handling units shall be fitted with shutoff dampers (motorised damper) to
allow maintenance of the stand by unit when the other unit is running.
Access sections with doors shall be provided at each filter section as required for the
maintenance, filter cleaning and replacement.
Fresh air ventilation units for control buildings, Computer buildings & auxiliary rooms to bel
be provided as per ANSI/ASHRAE 52.1 with following paramenters
 MERV 8 or higher for Human comfort;
 MERV 11 or higher for Electrical products;
 MERV 13 for Chemistry & Physics Lab;
 MERV 14 or 15 for Biology lab
 MERV 11 for polluntant
 MERV 3 for Pre filter
ASHRAE Standard 52.2 MERV 13 is equal to 80% ≤ Em( Average Eff.) < 90%
 M.E.(Minimum Eff): 35%
 F7 of EN 779:2012
Cooling coil shall be designed to have maximum air face velocities 2.5m/s to prevent
moisture carry over. Cooling coil performance shall be rated in accordance with ARI 410.
Heater shall be U.L. listed for the appropriate service.
Revision: 7.0
Supply fans shall be centrifugal type, backwardly inclined and air foil blades. Fans to be
tested and rated in accordance with ASHARE standard 51 and AMCA 210. Fans to be AMCA
tested, certified and labelled. Fan and housing assemblies to be isolated from vibration and
insulated as required to maintain a maximum sound power level rating of the unit at 85 dB, in
accordance with AMCA standard 301.
In general, all AHU motor shall be the high efficiency type (IE3). Terminal box for motor cable
shall be provided in the AHU wall close to fan section and from the box to the motor the cable
shall run through closed cable tray.
Motorised dampers shall be provided at all air inlets and outlets. Motorized damper shall be
provided at inlet of fresh air.
Outside air ventilation rates to be provided in accordance with latest revision ASHARE
standard 62.1
Relief of air shall be accomplished with gravity operated relief air dampers. These dampers
shall be set to relieve at specified building pressurization requirements. This damper shall be
start to open at +12pa (0.05 in wg.) above the mentioned pressure.
Exhaust to be provided for rest room, photocopy machine room, toilets, kitchen, battery room,
laboratories, and similar areas (when applicable) as indicated in appendix –B and in ASHRAE
standard 62.1. Air shall be exhausted by dedicated exhaust fans.Exhaust outlets shall be
located away from all air intakes. Exhaust rates to meet minimum criteria as given in ASHRAE
standard 62.1
Condensate drains from indoor terminal units should discharge to nearest soak way. The
drain line shall be provided with open-able trap with water seal, cover with insulation and
metal cladding.
Pipe work shall not be directly buried, not chased in floors or walls, but shall be enclosed in
preformed ducts or voids.Refrigerant pipes shall be insulated as per standards with metal
cladding and run in a metal open tray.
The HVAC controls shall be interlocked with the fire and gas detection system. Activation of
a fire alarm shall cause the shutdown of air conditioning system, unless continued operation
of the system does not cause spread of smoke to outside the area where the fire has been
detected. In case of detection of H2S, Hydrocarbon or any flammable gases, the fresh air
intake motorized damper of air-conditioning system shall shutdown automatically to prevent
ingress of gases into the building through fresh air system and air conditioning system shall
be shutdown.
Where installations include evaporate water-cooling, the guidelines of CIBSE TM 13,
minimising the risk of Legionnaires disease, shall be followed.
2.3.2 Design Criteria for Air Conditioning & Ventilation Works
2.3.2.1 Outdoor Conditions

Design outdoor conditions should be based on relevant meteorological data for each project
area and shall be subject to Company approval. In the absence of definitive data, the figures
given in Table -3 shall be used.
Table -3: Outdoor Air conditioning Design Criteria.
Location Summer Winter
Coastal Oman 48/30 0C DB/WB 18/15 0C DB/WB

Interior 50/30 0C DB/WB 12/11 0C DB/WB
Revision: 7.0
2.3.2.2 Indoor Conditions

Design Indoor conditions should be based on relevant for each project requirementarea
and shall be subject to Company approval. In the absence of definitive data, the figures
given in Table -4 shall be used.
Table -4: Indoor Air conditioning Design Criteria.
Building DB (0C) RH (%)
Manned Building 21 0C DB 40 – 60%

Unmanned Building 0
24 C DB 40 – 60%
Design indoor conditions should be based on the ASHRAE standard, CIBSE Guide,
Section A1, Environmental Criteria for Design, and shall be subject to Company
approval.
Ventilation rates shall keep carbon dioxide concentrations below 1000 ppm to create
indoor air quality conditions acceptable.
Contractor to use actual equipment heat gains from the selected equipment in the
calculation. Humidity shall be controlled.
2.3.2.3 Chilled Water distribution System:

The chilled water system will include but not be limited to the following items. The
chilled water system comprising chiller, chilled water circulation pump, air handling
units, chemical dossers, feed and expansion pressurization units, chilled water pipe
work, control and accessories.
Design criteria: Chilled water shall be distributed from chiller to air handling systems
located in the buildings. The chilled water distribution system shall be constant volume
or variable volume type.
Chilled water piping system shall be designed by the following:
Piping shall be sized based on a maximum flowing water pressure drop 39 kpa per100
meter (4ft/100ft). Water velocity shall also be considered in pipe sizing. In general,
piping 50 mm diameter and smaller shall be designed for a water velocity 1.2 m/s.
Larger piping shall be sized based on pressure drop, but at no time shall the velocity in
any size pipe exceed 2.5 m/s.
2.3.2.4 Air distribution system:

Air distribution systems shall be designed in keeping with industry standards, and in
accordance with all applicable SMACNA publications, and DW 144. Air distribution
systems shall conform to the following criteria.
Duct Work: Rigid and flexible ductwork shall be constructed in accordance with the
latest edition of SMACNA “HVAC Duct Construction standards”.
Ductwork air velocities shall not exceed the following limits:
Table -4
For fan outlet discharge Maximum velocity = 11-12 m/s
Maximum pressure drop = 0.60Pa/M
Revision: 7.0
For Main Duct Maximum velocity = 7-8 m/s

For Fan Coil units Maximum velocity = 2.50 m/s

For Central Extract Fan Maximum velocity = 9.10 m/s

The above limits may be exceeded in areas where space restrictions exist; it’s
subjected to approval from the company.
The length of the flexible duct shall not exceed 6 x diameter and supports to be provided
as per DW 144 section 30
All rectangular 45 to 90 degree elbows ductwork shall contain turning vanes. Kitchen
exhaust ductwork shall be welded stainless steel. See NFPA 96 for kitchen exhaust
ductwork design restrictions.
Balancing devices shall be provided at each supply branch connection. Balancing
devices shall also be provided at return air and exhaust air devices to obtain required
return and exhaust airflow. Pressure loss for each outlet on each ductwork branch or
run shall be approximately equal to ensure uniform air distribution.
Quick selection of air terminals shall be carried out based on a face velocity of 2.5 m/s
(500- FPM) and the velocity selection shall maintain the required noise level. Similarly,
air intake louvers shall be sized on a face velocity of 1.5 m/s (300 FPM) and extract air
louvers on a face velocity of 2m/s (400 FPM). Face areas shall be gross area and not
net free area.
Maximum noise criteria shall be as given in appendix –B of this specification.
All inlets in finished spaces shall be installed with an inlet air boot for appearance and
noise control. Air inlet/return devices should have volume control dampers.
Pressure sensor shall be installed in supply duct and link with the DDC to monitor the
duct pressure.
The Air-Conditioning & Ventilation system, materials and Equipment shall comply with
the section-3.
2.3.2.5 Equipment Overcapacity

The HVAC load calculations shall include an overall excess capacity- in the sensible
heat and latent heat calculation of 15%, as an ageing factor.
It shall also take into account that The units shall work at 50 °C without capacity de-
rating.
The percentage of future safety factor shall be decided by individual project
specification if it is required.
2.3.2.6 Coefficient of performance
Air conditioning equipment shall be selected aiming for the highest operation efficiency.
The minimum Coefficient of Performance (COP) at 50°C for all Air Conditioner shall be
1.9 (integrated) for all types of compressors.
2.3.2.7 Selection of Equipment
Revision: 7.0
Selection of equipment shall be based on this Specification, the project specification,

and the technical data contained in the Drawings for a particular installation.
Where items of equipment are interconnected to form an integral part of the complete
air conditioning installation, their characteristics of performance and capacities shall be
so matched as to give safe, reliable, efficient and economical operation of the complete
air conditioning installation.
2.3.2.8 Air Recirculation Limitations

Air recirculation shall not be permitted from the following areas:
· Hazardous classified areas and/or areas classified for dust;
· Any other area specified on ASHRAE Standard 62.1and/or by applicable health and
safety regulations.
Revision: 7.0
2.4 Specialist Areas
2.4.1 Battery Rooms

Battery rooms shall be air-conditioned to maintain a maximum temperature of 24oC
with minimum of 6 ACH. If battery room temperature (24oC or less) can’t be achieved
by 6 ACH then ACH shall be increased in order to maintain the battery room
temperature. The air from battery rooms shall not be recycled.
The ventilation air in room shall be through dropper(s), the dropper shall not be higher
than 300 mm above the finish floor level. One dropper shall be provided in between
every battery racks, the rack and the walls. The dropper shall be made of G.I with
insulation as per duct insulation specification and with metal cladding (all the duct work
inside the battery room shall be covered with metal cladding). Motorised damper shall
be provide in main supply duct of room and shall be linked with the DDC, if motorised
damper installed inside the battery room it shall be explosion proof otherwise it shall be
normal type. Each dropper shall be provided with VCD for proper control of air. The
VCD shall be located 2.5 meter from floor finishing level.
The HVAC supply duct droppers shall throw air between the battery rows and direct hit
of the battery rocks is not allowed.
The explosion proof extract fan(s) working and stand by shall be provided in the
opposite direction of the droppers, if not due to any technical reason then ducted
explosion proof exhaust fan shall be used. Air inlets and outlets shall be located to
provide effective cross ventilation over the batteries.
No false ceiling is allowed in battery rooms. Pockets for collection of flammable gas
within battery room ceiling shall be avoided. However, if not possible, then means shall
be provided to withdraw any collected flammable gas from the highest within this ceiling
pocket. The battery room shall be maintained at a negative pressure relative to
adjacent spaces and positive pressure of 20 pa relative to atmosphere. Differential
pressure sensor (digital type) shall be installed to monitor the battery room positive
pressure. The sensor shall be provided with LCD screen and shall be explosion proof
type suitable for zone 1class 2B and T4.
2.4.2 Control Rooms and Field Auxiliary Rooms

Provide a separate thermostat to control the temperature of this room and Maintained
an internal temperature as per appendix-B.
For Humidity control follow ASHERA Application Standard.
Air-handling and condensing units shall be located in an external enclosure.
Account should be taken of possible future expansion of the building.
2.4.3 Electrical Substations & Switch Houses

Substations and switch houses should normally be designed as completely closed
structures, with dust tight construction and cable passages.
The air conditioning design shall include two separate installations, which shall be
individually electrically supplied and controlled.
The indoor design criteria shall be such that:
HVAC system and equipment selection for the buildings will be capable of producing a
positive pressure 30 pa in the rooms, the positive pressure will minimise the dust
ingress from outside.
Revision: 7.0
2.4.4 Gas Bottle Stores

Spare and empty gas bottles shall be separated and stored in an upright-chained
position and housed in a purpose built, well-ventilated, shaded and secured enclosure
located at least 20 m from combustible materials. Possible air pockets at high level
shall be avoidedFor Spare and empty gas bottles refer to ASHREA Application
Standard.
Electrical installations in gas bottle stores shall be suitable for Zone 2.
2.4.5 Kitchens
The guidelines given below address commercial catering installations, criteria for
domestic kitchens are given in Appendix-B.
Often it is not possible to achieve comfort conditions in kitchen cooking areas at all
times because of the extremely high expenditure involved. In such cases, it should be
sufficient to maintain acceptable working conditions with maximum of 24°C with 70%
RH.
Generally air should be extracted from cooking and subsidiary areas through stainless
steel double-skin hoods, minimum sheet thickness 18 gauge located over the main
cooking, Chapatti area, Bakery/Pastry and dishwashing equipment. Hoods should be
sized to overlap equipment by 150 mm each side, to have a minimum face velocity of
0.3 m/s and to have a minimum clearance of 1900 mm above finished floor level.
Vertical distance from lower lip of the hood and the cooking surface shall not exceed
1200 mm. The hood volume should suit the equipment covered. 80 – 85% of the
replacement air should be provided, as treated (cooled and filtered) outside air with
85% efficiency, at the internal perimeter of the hood. If this part of the replacement air
is supplied outside the hood, it should be 100% outside air-cooled to plenum conditions.
Ducted, re-circulating systems should not be used because of greasing problems. The
remainder of the replacement air should be drawn from adjacent areas so that a
negative kitchen pressure is maintained to contain odours but Kitchen pressure shall
be maintained positive against the atmospheric pressure.For commercial kitchens
Refer to ASHREA System and Equibment and UL Standard.
Extract ductwork shall be designed for ease of cleaning, with flanged joints and man-
size access doors, and shall be constructed of stainless steel sheet (type 316),
minimum thickness, 1.0 mm. Air velocities should be a minimum of 9 m/s. Extract fans
should be treated for moisture and heat, and attenuators should be avoided. A point of
grease and residue collection shall be provided at the base of each vertical rise. An
opening and drain trap shall be provided at each change in direction of the duct for
purposes of inspection and cleaning. This access door shall be made to be removed
without the use of tools.
The hood shall be equipped with stainless steel baffle type grease filter. The filter
housing shall terminate in a pitched, full length grease trough, which shall drain into a
stainless steel removable grease container. Any noise from the filter shall not be
acceptable. The drain line shall be provide and connected to drain point of hood. Hood
shall be provided with one (1) filter removal tool.
All external joints and seams are to be welded liquid-tight. The motor to an exhaust fan
is to be located outside the exhaust air stream. The ducts that terminate above the roof
has the discharge located a minimum 1000 mm above the roof surface and distance
should be 20 meter between the exhaust point and any supply air intakes. The
discharge terminal device should include a bird guard mesh (made of SS grade 316)
and protected from rain entertainment.
Comfort air conditioning should be provided by high level fan coil units.
The requirements for fire detection and protection in kitchens are included in SP-1075
Specification for Fire & Explosion Risk Management.
Revision: 7.0
2.4.6 Laboratories
Laboratory air conditioning design shall adher to ASHREA Application Standard.
However, the following guidelines should apply.
HVAC system for Laboratory working and solvent storage areas should be provided
with 100% outside air system (with treatment), which also provide adequate ventilation
to offset fume hood exhaust and exhaust air requirements. Laboratory supply air shall
not be re-circulated or reused for other ventilation needs. In interior Oman, heating
should be included for winter morning start up. Ancillary areas, such as offices, should
be provided with separate, re-circulating systems such as fan coil units. Mechanical
exhaust should be provided for chemical and material storage areas, typically at a rate
of 6 – 15 air changes an hour, depending on the items stored.
Fume cupboards for use with hydrocarbons should have an acid resistant 18/12
stainless steel internal fume chamber with integral bench top. The minimum air velocity
over a 400 mm deep sash opening should be 0.75 m/s.
Fume cupboards for general use should have 1 mm thick high-pressure plastic
laminate on the sides and solid epoxy resin bench tops. The minimum air velocity over
a 400 mm deep sash opening should be 0.5 m/s.
All fume cupboards should be provided with air foil sash opening profiles and high-level
by-pass grilles to ensure constant volume airstreams.
Fume cupboard exhaust ductwork shall be constructed of HDPE or stain steel 316 and
shall not contain fire dampers. Fire detection and alarm systems shall not be
interlocked to automatically shut down laboratory hood exhaust fan.
Exhaust air from fume hoods shall be sterilized before being exhausted to the outdoors
and meet the requirements of ASHRAE HVAC Application Handbook.
The internal fume chamber, exhaust ducting and exhaust fan shall be classified as
Zone 1 hazard.(To be finalised with technical safety team)The internal light fittings
therefore shall be separated from the fume chamber by an airtight glass plateSolvent
and gas bottle stores shall be classified Zone 2.
2.4.7 Temporary Buildings

Air conditioning design parameters for temporary buildings, such as transportable
units, should be similar to those for permanent buildings. However, due to inferior
thermal conductivity characteristics, electric heating may be required.
Revision: 7.0
2.5 Appendices
Appendix 2.5A: Glossary of Definitions & Abbreviations
Appendix 2.5B: Internal Environment Design Criteria
Appendix 2.5C: Standard Forms
Revision: 7.0
Appendix 2.5A: Glossary of Definitions & Abbreviations

For the purposes of this document, the following definitions, terminology and
abbreviations shall apply.
2.5. A1 General Definitions & Terminology

Shall : The word 'shall' indicates a requirement
Should : The word 'should' indicates a recommendation
The Company : Petroleum Development Oman L.L.C.,
The Contractor : The party with which the Company has entered into a
Contract
Manufacturer : A Party responsible for the manufacture of equipment and
services to perform the duties specified by the Consultant or
the Company.
Vendor/Supplier: : A party responsible for the supply of equipment, materials or
product related services in accordance with the purchase
order issued by PDO or its nominated purchasing office.
Local Agent : An authorised agent of a Manufacturer in the Sultanate Of
Oman who can supply the product and services.
National Product : A product defined as a National Product, in origin
manufactured in the Sultanate Of Oman as per the General
Conditions of Contract.
GCC Product : A product defined as a GCC Product, in origin manufactured
in GCC country as per the General Conditions of Contract.
Works : The permanent Works to be executed and maintained in
accordance with the contract together with all temporary
works of every kind required in or about the execution or
maintenance of the Works.
Workshop : A defined place, approved by the Company, where the
Contractor executes fabrication works.
Worksite : The land and other places on, under, in or through which the
Works are to be executed.
the User : The Company, and/or Consultant, designate using this
document.
Temporary : Any member or structure which needs to withstand loads and
Structures forces of a temporary nature, such as scaffolding, erection
bracing, steel props, commissioning facilities, etc. The word
‘temporary’ shall be understood as a short period, limited to
maximum of 2 years.
Semi Permanent : Any member or structure which needs to withstand all
Structures meteorological conditions, loads and forces of a permanent
nature, but designed for a short period. The word ‘semi-
permanent’ shall be understood as a relatively short period,
limited to maximum of 4 years.
Permanent : Any member or structure which needs to withstand all
Structures meteorological conditions, loads and forces of a permanent
nature, but designed for a long period. The word ‘permanent’
shall be understood as a relatively long period, say 30 years
or more.
Revision: 7.0
Size When: related to pipe work means nominal size, which

generally approximates to the bore of steel and plastic tubes,
the outside diameter of copper tubes etc.
Complete “Complete
: installation” shall mean not only the major items of
installation plant and equipment conveyed by this specification, but all the
incidental sundry components necessary for the complete
execution of the works and for the proper operation of the
installation, with their labour charges, whether or not these
sundry components are mentioned in detail in the tender
documents issued in connection with the contract.
2.5.A2 Abbreviations
The following abbreviations are used in this document.
ASME : American Society of Mechanical Engineers
ASNT : American Society Non-Destructive Testing
ASTM : American Society for Testing and Materials
AWS : American Welding Society
BS : British Standard
CIBSE : Chartered Institute of Building Services Engineers
CFDH : Corporate Functional Discipline Head
CP : Code of Practice
DB : Dry Bulb Temperature

DDC Direct Digital Controller
DEP : Design and Engineering Practice (SIEP / Shell GSI
Standard)
DIA : Diameter
DIN : Deutsche Institute for Normung (West German Institute for

Standardisation)
DRG : Drawing
EPC : Engineering, Procurement & Construction
ERD : Engineering Reference Document
ESD : Emergency Shutdown
EWC : European Water Closet
EXL : Existing Level
FFL : Finished Floor Level
FS : Full Size
Revision: 7.0
GCC : Gulf Cooperation Council
GI : Galvanised Iron
GRC : Glass Reinforced Concrete
GRE/GRP : (Fibre) Glass Reinforced Epoxy or Plastic
GRG : Glass Reinforced Gypsum
HDPE : High Density Polyethylene
HOR : Horizontal
HP : High Pressure
HSE : Health, Safety and Environment
HV : High Voltage
HW : Hardwood
IEE : Institution of Electrical Engineers
JE : Junior Employee
JS : Junior Staff
LPG : Liquid Petroleum Gas
LV : Low Voltage
MAF : Mina Al Fahal (PDO Coastal Centre of Operations)
MAX : Maximum
MBF : High Pressure Mercury Discharge

MCC Motor Control Center
MIN : Minimum
MRME : Ministry of Regional Municipalities & Environment
N : Neutral
N/A : Not Applicable
No. : Number
NTS : Not to Scale
PDO : Petroleum Development Oman LLC

PLC Programmable Logic Controller
:
PPM : Parts per Million
Revision: 7.0
SELV : Safe Extra Low Voltage
Shell GSI : Shell Global Solutions International B.V.
SIC : Shell International Chemicals B.V.
SIEP : Shell International Exploration and Production B.V.
SP : Specification
SS : Senior Staff
SSL : Structural Slab Level
STD : Standard
UPS : Uninterrupted Power Supply
UPVC : Unplasticised Polyvinyl Chloride
UV : Ultra Violet
VERT : Vertical
WB : Wet Bulb Temperature
Revision: 7.0
Appendix 2.5.C: Standard Forms:
Ref No Description
C.1 STD-2-1702-A01 : Pipe work Leakage Test
C.2 STD-2-1702-A02 : Exceptions List
C.3 STD-2-1702-A03 : Handover Report
Revision: 7.0
2.5.C1 Test Report for Pipe Work Leakage (STD-2-1702-A01)

Contract: Contractor: System:
Service
Service Medium Working Pressure kPa
Test Medium Test Pressure kPa
TEST
Section Location Duration Comments
Notes: Pipe work leakage tests shall be conducted in accordance with Specification
WITNESSED
Sheet No: for Contractor: for PDO:
Date: Position: Ref Ind:
O Original Issue Petroleum Development Oman
Rev Date Description Approved

BUILDING SERVICES TEST REPORT DRW AREA ENG SERIAL SHEET PROJ DWG REV
NO CODE SECT NO CODE SIZE
Title PIPEWORK LEAKAGE STD 2 1702 A01 A4 O
Revision: 7.0
2.5.C2 Exceptions List (STD-2-1702-A02)
Contract: Contractor: System:
Item No Description Raised Cleared Comments
Date By Date By
NOTES:
DISTRIBUTION
Update
Sheet No.
O Original Issue Petroleum Development Oman

CIVIL & BUILDING FACILITY DRW AREA ENG SERIAL SHEET PROJ DWG REV
CODE SECT NO CODE SIZE
Title EXCEPTIONS LIST NO STD 2 1702 A02 A4 O
Revision: 7.0
2.5.C3 Handover Report (STD-2-1702-A03)

Contract No: Title: Facility:
CONSTRUCTION COMPLETION
CIVIL WORKS Ref Ind
Comment: TA
Signature
Date
AIRCONDITIONING INSTALLATION Ref Ind
Comment: TA
Signature
Date
PLUMBING INSTALLATION Ref Ind
Comment: TA
Signature
Date
FIRE PROTECTION INSTALLATION Ref Ind
Comment: TA
Signature
Date
ELECTRICAL INSTALLATION Ref Ind
Comment: TA
Signature
Date
TELECOMS INSTALLATION Ref Ind
Comment: TA
Signature
Date
Revision: 7.0
2.5.C3 Handover Report (STD-2-1702-A03)

DATACOMS INSTALLATION Ref Ind
Comment: TA
Signature
Date
FACILITY HANDOVER
CONSTRUCTION SUPERVISOR PROJECT ENGINEER ASSET CUSTODIAN
Ref Ind Ref Ind Ref Ind
Signature Signature Signature
Date Date Date
Comment: Comment: Comment:
O Original issue Petroleum Development Oman

CIVIL & BUILDING FACILITY DRW AREA ENG SERIAL SHEET PROJ DWG REV
CODE SECT NO CODE SIZE
Title HANDOVER REPORT NO STD 2 1702 A03 A4 O
Revision: 7.0
Section 3: Heating, Ventilation & Air-Conditioning

Materials & Works
3.1 Introduction
This specification covers the technical requirements for the furnishing &installation of
equipment, final testing, adjusting, and balancing of all heating, ventilating and air-
conditioning system.
3.2 Scope
3.2.1 General
This Specification shall define the physical characteristics of the suitable materials and
describes the Works based on product or a method of Specifications. This Specification
shall also define the type of testing requirements and test sheets to be used.
Plant and non-plant buildings require climatic conditioning (i.e. air conditioning and
ventilation) in order to maintain the temperature, relative humidity and air quality within
defined limits. In this way reliable operation of electronic equipment and human working
conditions are enhanced.
HVAC systems are generally supplied by specialised Manufacturers as package units or
as single components. Standard industrial HVAC equipment should be used.
It shall be ensured that sufficient space in buildings is reserved for HVAC equipment and
its ducting.
3.2.2 Abbreviations
General abbreviations are given in Section-2 Specification for HVAC Services – ‘General
Requirements’. The following additional abbreviations have been used in this document.
DB - Dry Bulb Temperature
HDPE - High Density Polyethylene
HRC - High Rupturing Capacity
WB - Wet Bulb Temperature
AHU - Air Handling Unit
3.2.3 Definitions
For the purpose of this Specification, the following definitions shall hold:
3.2.3.1 General Definitions
The Contractor is the party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party which manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Company is the party which initiates the project and ultimately pays for its design
and construction. The Company will generally specify the technical requirements. The
Company may also include an agent or consultant authorised to act for, and on behalf of,
the Company.
The word shall indicate a requirement. The word should indicate a recommendation.
3.2.3.2 Specific Definitions
Air Handling Unit (Re-circulation): HVAC equipment through which air is transported
and transformed to the required conditions by filtration, heating and cooling (including
humidification/dehumidification by means of condensation). Re-circulation air handling
units may form part of an HVAC ducting system.

Revision: 7.0
Petroleum Development Oman LLC Effective: OCT-22
Air Handling Unit (Self-contained): An air handling unit, located in the space which it
serves, which re-circulates the air in that space to the required conditions. A self-
contained air handling unit does not normally involve a ducting system.
Chilled Water Unit (Air cool type): A unit similar to a direct expansion (DX) chiller but
including a heat exchanger which utilises the vaporising refrigerant's latent heat to cool a
chilled water circuit to the required temperature.
Direct Expansion (DX) Chiller: A unit consisting of a compressor and a condenser. The
refrigerant vapour is compressed to a certain pressure, condensed to liquid refrigerant
and then vaporised, thus utilising the vaporising refrigerant's latent heat in a cooling coil
(separate from the chiller). The vaporised refrigerant is returned from the coil to the
compressor.
(Dry-bulb) Temperature: The temperature of the air indicated by an accurate
thermometer.
Electronic/Electrical Equipment: Indoor electronic and electrical equipment, including
microprocessor based control, safeguarding, telecommunication, computer, power
supply and switchgear systems.
Fan Coil Unit: HVAC equipment through which air is re-circulated from the space in which
it is located. The purpose of this re-circulation is to cool or heat this air to the conditions
required for the space. This unit is normally connected to the chilled water system.
Fresh air Ventilation Unit: An air handling unit in which the fresh air is handled to the
required conditions and used as ventilation air.
Human Comfort: Is defined by the environmental parameters of temperature, radiation,
humidity and air movement necessary for thermal comfort and depends on the individual’s
clothing and activity level. In a control building occupants will typically be sedentary or
slightly active and wearing indoor clothing.
Humidity (Relative): The ratio of the weight fraction of water vapour present in the air to
the weight fraction of water vapour present in saturated air at the same temperature and
barometric pressure.
HVAC System: A heating, ventilation and air-conditioning system which maintains the
temperature, relative humidity and air quality in a room or building within defined limits.
Interruptible, Maintained Electrical Supply: A source of electrical power which is
backed up by a second (emergency) source of power to provide a supply of electricity
that may be interrupted for no more than 15 s.
Buildings: Buildings such as offices, all non-plant buildings, control buildings, field
auxiliary rooms (FARs), analyser houses, electrical substations and others (e.g.
dedicated flow metering buildings). Such buildings may contain different types of rooms.
HVAC electrical equipment shall be suitable for the applicable hazardous area.
Uninterruptible Maintained Electrical Supply. A source of electrical power, which is
backed up by a second (emergency) source of power to provide a supply of electricity
that may be interrupted for no more than 0.5 minutes.
Vital electronic equipment: Electronic equipment which, if failing in operation or when
actuated, can cause a process upset, an unsafe condition of the process and/or electrical
installation, can jeopardise life, or can cause major damage to the installation.
Vital HVAC system: A HVAC system meant for vital rooms only.
Vital rooms: Rooms containing vital electronic equipment (e.g. computer rooms,
instrument auxiliary room, electrical auxiliary room, telecommunications room) and
continuously manned rooms (e.g. control room).
Revision: 7.0
3.2.4 Automation Controls
HVAC control systems should at least include the following:

(a) Temperature control
- For constantly manned rooms (e.g. control room, shift supervisor room);
- For certain rooms which are less frequently used (e.g. meeting rooms, mess
rooms etc.);
- For equipment rooms and buildings (e.g. instrument auxiliary room, electrical
auxiliary room, computer room, electrical substations and FARs).
(b) Humidity control
- For all rooms and buildings;
HVAC alarms shall be individually displayed on local HVAC panels. Common HVAC
alarm signals generated by the HVAC control system and displayed on the DCS screen
in the main control room shall be routed either via potential-free contacts and interface
boxes or via software links.
For central air handling units, both panels should be located as per project requirements
subject to company approval.
The HVAC control panel shall be protected with 4 levels of password.
The requirements for the automatic control of air conditioning systems are given in
‘Electrical Works’ Chapter.
3.2.5 Units of Measurement
Units of measurement are listed in ‘General Requirements’ Section-2 and item 2.2.2 page
16.
3.3 Chilled Water System
3.3.1 Air Cooled Water Chiller
3.3.1.1 General
Provide factory assembled and tested air-cooled liquid chiller, suitable for outdoor
installation, to operate at a wide range of ambient temperature from “-4ºC” to “55ºC”.
Chiller shall include but not be limited as compressors, evaporator, condensers,
electronic expansion valves, inter connecting piping & wiring and control panels. Engrave
plate and labelling shall be provided for each chiller components .Engrave plate shall be
of stainless steel.
The chiller shall be designed to cooling chilled water temperature as 4ºC to 12ºC. Chiller
capacity selection shall be based on a water side fouling factor 0.018 m² ºC/kw in the
evaporator tubes and the dry bulb temperature entering the air cooled condenser. The
unit shall be able to start with an evaporator entering high fluid temperature.
The chiller unit shall consist of two compressors minimum and minimum two independent
refrigerant circuits shall be provided. Compressor shall be mounted on a single welded
steel base.
Chiller shall be performance tests/run tested at the manufacturer’s works under simulated
design conditions. Such tests shall be witnessed and approved by the Company’s
engineer(s). Prior to shipment, the chiller automated controls test shall be executed to
check for proper wiring and ensure correct controls operation, the unit shall be pressure
tested, evacuated and fully charged with refrigerant.
Revision: 7.0
3.3.1.2 Fluids
Provide full operating charge of refrigerant, oil and all other fluids as required for proper
operation. Refrigerant shall not contain chlorine. The unit shall be charged with
environment friendly, ozone friendly and low global warming potential refrigerant.
Contractor shall evaluate the available environmentally friendly refrigerant and submit to
Company for approval during the design review and before ordering the chiller.
3.3.1.3 Housing
The casing of unit shall be made of zinc coated galvanized steel sheets which is
phosphatised and backed after an electrostatic powder coat of 60 microns. Use ASHREA
system and equipment standard
Base rail hall be of formed double thickness, painted galvanized plate steel or stainless
steel.
Provide removable panels and/or access doors of same material and same finishing used
for casing, for inspection and access to internal parts and components. Door shall be
provided with special gasket and locking device.
3.3.1.4 Evaporator
Provide shell and tube design with seamless copper tubes with minimum wall thickness
0.6-0.71mm, roller expanded into tube sheets. Design, test, and stamp for refrigerant side
working pressure of 1550 kPa minimum and water side working pressure of 1034 kPa
minimum in accordance with ASME pressure vessel code or equivalent European codes.
Provide one water pass with series of internal baffles. Provide 1034 kPa flanged water
connections. Provide water drain connection with stainless steel valve and bulb wells of
copper /brass for temperature controller and low temperature cut-out at 3- 4ºC.
Provide independent multiple refrigerant circuit’s gasket evaporator heads. The
evaporator shell shall be insulated with19- 25mm closed –cell with a maximum K factor
of 0.038w/m.ºK. Evaporator thermal insulation shall be flexible elastomeric complying
ASTM C 534, type II, apply adhesive to 100 percent of insulation contact surface to give
good rigidity, after adhesive apply two coats of protective coating to insulation, factory
apply insulation over entire surfaces of water chillers component, factory fitted with
aluminium cladding thickness 0.3mm minimum to provide mechanical protection and
ensure protection against UV rays.
In top of the insulation metal cladding of 0.55mm thickness shall be provided to the
evaporator and the suction line.
3.3.1.5 Condenser
Construction of condenser to comply to ASHRAE - HVAC system and equipment ( Latest
Revision)
Construct coils with copper headers and configured aluminium or copper/copper fins &
tube mechanically bonded to seamless copper tubing. Micro channel heat exchanger
(fully aluminium) is also acceptable. Provide integral sub-cooling circuit with liquid
accumulators.
Condensers coil (except similar materials) shall be coated with here-site or approved
equivalent to prevent corrosion. Coating shall be guaranteed for 5 years. The condenser
coils shall be leak-tested by nitrogen/helium gas detection at 1.5 times working pressure.
Provide removable guard factory mounted with wire mesh heavy gauge, electro-
galvanized or polyethylene coated to full unit.
Fan motors shall be rated for outdoor use IP 55 protection.
Revision: 7.0
3.3.1.6 Compressor
Construction of compressor to comply to ASHRAE - HVAC system and equipment (Latest
Revision)
3.3.1.7 Refrigerant Circuit

Both suction and liquid lines of refrigerant circuit shall be insulated with 25mm thickness
closed cell elasometer with smooth vapour barrier insulation and with aluminium cladding
thickness 0.55mm.
Assembly to conform to ASME Boiler and Pressure Vessel Code. Assembly shall be sized
and rated for chiller capacity. Assembly shall function according to ASHRAE 15-1992,
Safety Code for Mechanical Refrigeration, Section 10.4.5.
Pressure switch shall have alarm contacts suitable for use with a remote audible, visual
alarm, or the building management/ DDC system.
3.3.1.8 Electrical Requirements

Power/control Panel: IP65 powder painted steel cabinets with hinged latched, and gasket
sealed outer doors equipped with wind struts for safer servicing. Provide main power
connection, compressor starters and fan motor contactors, current overloads, and factory
wiring. Panel shall include control display access door.
All starters, contractors, relays, heaters, etc. required for proper chiller operation shall be
provided by the chiller manufacturer, and shall be located within the equipment provided.
All electrical equipment to be in accordance with relevant standards IEC 60034-1 & IEC
60034-14.
3.3.1.9 Chiller Control

The chiller shall be furnished complete with a microprocessor/microcomputer based
control package fully installed, calibrated and ready for operation. Control components as
a minimum shall include a microprocessor/microcomputer, power and control circuit
terminal blocks, on/off switch, replaceable solid-state relay panel, thermistors, anti-
recycle timers, condenser fans, evaporator heater, unit alarm contacts, run signal
contacts, and potentiometers.
The diagnostics display module shall indicate the safety lockout condition by a numeric
or other suitable coding at the control panel, and shall be able to scroll an explanation for
the coded condition. The diagnostic display module shall have the capability of displaying
the output (result) of run tests to verify operation of each chiller component (fan,
compressor, switch, etc.) before chiller is started.
Capacity control based on leaving chilled water temperature 5ºC with return chilled water
sensing.
Unit controls shall include a microprocessor board and 80 characteristic digit
diagnostic display as a minimum that is capable of achieving the following function.
 Automatic changeover between compressors.
 Limiting the chilled water temperature pull down rate at start up to an adjustable
range 0.1 to 1.1ºC per minute to prevent excessive demand spikes at start up.
 Enable chilled water leaving temperature adjustment based on return water
temperature.
 Provide a dual set point for the leaving chilled water temperature activated by a
remote contact closure signal
 Control water pump operation
 Enable automatic lead lag of two chillers in a single system
 The interlock system shall be provided between the chillers and AHU’s.
Revision: 7.0
 No interlocking between compressors within one chiller.
3.3.1.10 Chiller Control Functions

The chiller control system shall have the capability to perform the following functions.
Manual or automatic star-up and shutdown time schedule.
Automatic lead-lag switching of compressor.
Compressor anti –cycling protection.
Each compressor running hours.
Pump-out at the beginning and end of every circuit cycle.
Capacity control based on leaving chilled water temperature or entering water
temperature, and compensated by rate of change of return water temperature.
Limit the chilled water temperature pull down rate at start-up to 0.5ºC per minute to
prevent excessive demand spikes at start-up.
Provide a time delay of chiller stop/start. This time delay shall be selected according
user requirement and volume of the chilled water circuit (e.g.8 minute).
3.3.1.11 Remote Chiller Control Interface
The chiller control system shall be suitable for the following remote control system
interface but not the limited from HVAC panel, DCS and Scada system:
- Remote auto (start)/stop capability.
- Remote run indication capability.
- Remote individual alarm capability.
- Remote chilled water flow switch interlock capability.
3.3.1.12 Motors
Motors for all HVAC equipment to be in accordance and relevant standards IEC
60034-1 & IEC 60034-14.
3.3.1.13 Building Control System Interface

The chiller control system shall have the ability to interface and communicate directly to
the building control system without the use of additional field installed hardware and
software. If building control system and the chiller supplier are different the chiller shall
be supplied with a data port module which shall translate the information in the chiller
microprocessor to an ASCII stream of data which can be read by any manufacturer’s
building management control system.
3.3.2 Pipe Work

Pipes and fittings shall be in conformance with the following unless specified otherwise:
Revision: 7.0
3.3.2.1 Chilled Water Pipe

a) Design working pressure to be 16 bars for all pipe work, fittings, valves and
equipment unless stated otherwise. Contractor to ensure that all components of pipe work
installation are suitable for the working pressure and test pressure to be supplied.
b) Pipes for chilled water installed above grade to be seamless black Mild steel,
heavy weight to BS EN10255 or equivalent with ASTM A53 Schedule 40.
c) Pipes shall be painted with two coats of red oxide primer prior to application of
thermal insulation.
d) Fittings for chilled water:
65 mm and larger
i) Wrought carbon steel to comply ANSI B 16.9, butt-weld fittings.
50 mm and smaller
ii) Malleable iron to comply ASME B 16.3 with threads ends.
iii) Flare connections may be used on soft copper tubing where one end of the flare
connection is an integral part of the equipment or valve.
iv) Welding flanges for pipe 65 mm and larger: Steel to ASME B 16.5.
v) Unions for pipe 50 mm and smaller shall be Malleable iron ASTM A197, class 150,
with bronze to iron ground joint, ANSI B 16.3
vi) Dielectric unions to be used in case of joining dissimilar material. Galvanic

corrosion can be minimized by using dielectric bushings to connect pipes to tanks++use
of dissimilar material should be avoided. Where dissimilar materials must be used
insulating gaskets and/or applied coating must be used to prevent glvanic corrossion
vii) Flange Accessories: Gasket, canvas reinforced neoprene to BS 1737. Bolts,

square head machine with hexagonal nut, galvanized steel to BS 916.
3.3.2.2 Refrigerant Pipe

Field refrigerant piping for direct expansion HVAC systems to be seamless, refrigerant
quality copper confirming with ASTM B280 and ANSI B31.5, supplied with sealed ends.
Joints shall be avoided and shall be subject to Company approval.
Valve strainers, dryers, moisture indicators, sight glasses, and vibration eliminators shall
be full line size.
3.3.2.3 Condensate Drain Pipe

Pipe work to be UPVC to BS EN 1452, Class E, with solvent cement joints and injection
moulded rigid PVC fittings, with a union at the tray connection and trap prior to the
drainage connection.
Revision: 7.0
3.3.3 Valves (Chilled Water)
3.3.3.1 Isolating Valves

Isolating valves, size 65 mm and over, to be to BS EN 1171, cast iron gate valves with
solid wedge, inside screw, non-rising stem and flanges to PN 16, approved by the
Company.
Isolating valves, size 50 mm and under, to be to BS EN 12288, bronze gate valves with
solid wedge, non-rising stem and screwed BSPT ends, approved by the Company.
3.3.3.2 Double Regulating Valves

Regulating valves, size 65 mm and over, to be to BS EN 1171, cast iron double regulating
valves with metal to metal seat, outside screw, rising stem and flanges to PN 16,
approved by the Company.
Regulating valves, size 50 mm and under,to be to BS EN 12288, bronze orifice valves
with non rising stem, screw bonnet and screwed BSPT ends, approved by the Company.
3.3.3.3 Chilled Water Commissioning Valve Sets

All valves shall be approved by the Company.
Valve sets, sizes 15 mm to 50 mm, shall comprise bronze metering station, close coupled,
bronze double regulating valve located on the return, together with an isolating valve on
the flow.
Valve sets size 65 mm and above, shall comprise PN 16, cast iron metering station, close-
coupled, cast iron double regulating valve located in the return, together with an isolating
valve on the flow.
The test set shall comprise a single column type manometer connected to measure the
pressure difference across the metering station. The test set shall be supplied with
bypass and isolating valves and lengths of connecting tubing, terminating in probe units.
3.3.3.4 Non-Return Valves

Non-return valves, size 65 mm and over, to be to BS EN 12334, PN 16, cast iron swing
check valves with flanged bonnet, cast iron disc, bronze disc face and flanges to PN 16,
as approved by the Company.
Non-return valves, size 50 mm and under, to be to BS EN 12288, PN 25, bronze swing

check valves, with screwed bonnet, metal to metal seat and screwed BSPT ends, as
approved by the Company.
3.3.3.5 Strainers
Strainers to be according to ASHRAE Handbook-HVAC Application (Latest version)
3.3.3.6 Terminal Units

Valves for chilled water fan coil unit’s connections, bronze union valves, angle or straight
pattern, with proportional flow characteristics, plastic cover hand wheel, to be to BS 2767
as approved by the Company.
Return valves shall be lock shield. Where visible, valve bodies should have a polished
finish.
Revision: 7.0
3.3.3.7 Safety Valves

Safety valves, size 50 mm and under, to be to BS 759, bronze body with flat seating
surfaces and precision lapped to give positive closure.
3.3.3.8 Air Cocks

Air cocks on low pressure systems shall be size 6 mm, with loose keys, as approved by
the Company.
3.3.3.9 Automatic Air Vents

Automatic air vents shall be 15 mm, float type, air eliminators, as approved by the
Company.
3.3.3.10 Drain Cocks

Drain cocks, size 32 mm and over, shall be bronze gland cocks, complete with malleable
iron levers and hose unions, as approved by the Company.
Drain cocks, size 25 mm and under,to be to BS 2879, Type A, bronze draining taps, screw
down pattern, lock shield with loose key, as approved by the Company.
3.3.3.11 Valves (Refrigerant)

Design, Manufacture, and test valves specifically for the service intended. Comply with
applicable ARI ASME Standard B16.34 & ASHRAE Handbook—HVAC Systems and
Equipment requirements. Provide removable internal parts for inspection and
replacement without applying heat and breaking pipe connections. Direction of flow shall
be legibly and permanently indicated on the valve body.
3.3.3.12 Fittings
Wrought-copper fittings, ANSI B16.22, ARI 710 and ANSI B16.26, as applicable,
streamlined pattern.
3.3.4 Pipe Installation
3.3.4.1 Pipe Work Installation Generally

A. Chilled water pipe installation
Provide automatic air vents at all high points on piping mains for chilled water systems.
Arrange all runs of piping to prevent interference and to achieve a satisfactory and
workman like installation of neat appearance. Run all piping parallel to walls. All valves
controls, equipment, expansion compensators, flexible connections, as far possible, all
piping shall be easily accessible for inspection, maintenance and operation.
Unless otherwise specified or instructed on site, all pipe work shall have a minimum
clearance of 25 mm between its finished face (including insulation) and the finished face
of any wall, pipe or other surface.
Revision: 7.0
Where pipe work passes through walls, floors or partitions etc., mild steel sleeves with
sufficient diameter shall be provided to allow the pipe work and its insulation to pass
through uninterrupted.
Provide adequate allowance for expansion and contraction of piping by providing
expansion joints.
Install drain valves at all low points for draining and locate where easily accessible.
Threaded joints shall be carefully reamed and jointed with compound on the male thread
only. Re-tighten flanged connections after the installation has been brought up to its
service temperature, after which operation, the insulation may be applied. Take care not
to over stress the material during construction.
Inaccessible pipes in chases, ducts, partitions and, where no easy access is available,
shall be welded irrespective of size. No joints shall be made in walls or floors, etc.
Provide strainers upstream of each pump suction and inlet of equipment.
Provide gate, globe, and check valves in all piping systems as required for satisfactory
operation and control of equipment. Provide shut-off valves wherever piping is connected
to any equipment.
Pressure gauges shall be installed on the suction connection & delivery of each pump
and in the feed and pressurization line to each system.
Condensate drains shall be provided to all equipment requiring same and shall be routed,
via a trap, to the nearest waste stack or floor drain as appropriate. Discharge condensate
drain indirectly to waste.
All ends shall be cut square and be well reamed or filed to ensure that the full bore of the
pipe is maintained.
Where branches are to be welded in, the ends of the branch pipes shall be correctly
shaped to the main pipe and the hole for the branch pipe cut in the main shall be the full
diameter of the branch pipe and shall be executed with the aid of a template. All loose
scale and oxide shall be removed from the inside of the main pipe before the branch boss
is welded into position.
Pipe welding operations shall be performed by welders holding a certificate from the
inspection agency for the class of piping to be welded. No superfluous material shall
restrict the internal opening of pipes and fittings.
When welding or cutting with a torch, take precautions to prevent fire.
Arrange piping to permit ease of equipment removal. Flanges or unions shall be provided
on all pipe connections to each piece of equipment. Install all valves in equipment rooms
in accessible locations from the floor.
Where ASTM are specified pipes shall have same specification as standards indicated
(BS) and contractor shall ensure that alternative standard submitted is equivalent to the
specified standard. All BS products shall carry kite mark seal.
Special care shall be taken to prevent the ingress of dirt or rubbish entering the open
ends of all pipe work during erection. Approved caps shall be used for this purpose, the
use of shavings, rags or paper will not be allowed.
All pipe work shall be tested to at least one and a half times the working pressure of
the systems. If any leaks be detected during the specified testing, the defective portion
of the weld shall be cut out and re-welded, and further tested until found satisfactory.
After the chilled water pipe work system has been completed, but before the final
connections to the fan coil units/ air handling units are made, the systems shall be
continually flushed through with clean water until the discharge water is clean. To
facilitate the fan coil connections shall be isolated and temporary loops made between
the flow and return connections on the end of each run.
Revision: 7.0
B. Refrigerant pipe installation
Install refrigerant piping in accordance with ASHRAE 15.
Cut refrigerant piping accurately to measurements established at the site, and install
without springing or forcing. Installed piping shall be sufficiently flexible to allow expansion
and contraction caused by temperature fluctuation inherent in its operation.
Do not conceal piping in walls and partitions, underground, or under a floor, except as
indicated. Do not conceal pipe joints within the building. Run insulated pipe as indicated
and as required, with sufficient clearance to permit application of insulation. Care shall
be taken to avoid interference with other piping. Run piping plumb and straight.
Refrigerant piping shall be joined by brazing. Free the inside of tubing and fittings from
burrs and flux. Clean the parts to be jointed thoroughly with emery cloth. Heat to a
temperature greater than the solder flow point, and keep heated until the solder has
penetrated the full depth of the fitting and the extra flux has been expelled.
Joints shall be air cooled; marks and traces of flux shall be removed. Protect the piping
from forming an oxide film on the inside.
Provide slope to refrigerant pipe.
Install traps where required to entrain oil in vertical runs.
Install refrigerant driers, sight glass liquid indicators, and strainers in refrigerant piping if
not furnished by the equipment manufacturer. Installed driers in liquid lines, with service
valves and valve bypass line.
Install moisture indicators in liquid line downstream of the drier.
Locate strainers near the equipment requiring protection. Install a strainer in the common
refrigerant liquid supply to two or more thermal valves in parallel if each thermal valves
has a built-in strainer. Install strainers with screen down and in direction of flow as
indicated on strainer body.
Install refrigerant charging valve connection for each remote type refrigeration system,
located on the reducing outlet of a full size tee in the liquid line, upstream from the
refrigerant drier and liquid indicator sight glass.
Install solenoid valves in horizontal lines, locate stems vertically, and indicate direction of
flow on the valves.
3.3.4.2 Pipe work Support

All hangers, supports, anchors, and guides to be in accordance with the British Standard
BS 3974 or other equivalent and approved International Standards.
3.3.4.3 Trenches
Buried chilled water pipe work shall be laid on minimum 150 mm thick compacted bedding
and shall have a minimum cover of 800 mm. Backfilling shall be in 150mm thick layers,
the first layer being laid by hand.
Revision: 7.0
Bedding and backfill shall comprise of sand, excluding stones retained in a 25 mm sieve,
or other material equal and approved by the Company. Watering shall be minimal,
sufficient to dampen but not to flood. All buried chilled water lines shall be provided with
protection jacket as well as normal insulation and Cora cloth with paint.
3.3.4.4 Refrigerant Pipe Work

Pipe work shall be installed neatly and shall be supported in the following manner.
General
Pipe work shall not be directly buried but be enclosed in pre-formed, unfilled ducts, and
sealed at building entry. In cases where proprietary metal clamps are used, pipe work
shall be insulated, using plastic tape, to prevent chafing and electrolytic action.
Each refrigeration circuit shall be supplied with a correctly sized thermostatic expansion
valve, liquid line solenoid valve with suitable coil, liquid line sight glass and moisture
indicator, and open able filter drier with shut-off valve. Refrigeration pipes shall be
protected by metal cladding (0.55mm) after insulation. Refrigeration pipes shall run in
Company’s approved a galvanized steel tray. Provide copper finished steel clamp or
plastic coated steel clamp or Company’s approved.
Vertical runs
Pipe work shall be clamped using hard wood clamping blocks or, subject to approval by
the Company, proprietary pipe work fixings. The maximum distance between clamps
shall be 1000mm and the minimum distance from a bend to a clamp shall be 300 mm.
Horizontal Runs
Pipe work shall be laid level without sagging, and supported by hard wood battens, or
proprietary fixings, and clamped. The maximum distance between clamps shall be 1000
mm and the minimum distance from a bend to a clamp shall be 300 mm.
3.3.4.8 Condensate Drains Pipe Work

Pipe work shall be laid to fall, without sagging, and shall include provision for clean out of
all sections.
Drain sizes shall not be less than the equipment drain pan connection size and shall
include a union, or similar, coupling located so that the equipment may be removed.
Traps shall be provided to ensure that a seal is always maintained from the drainage
system and between air-conditioned spaces. Traps shall be located to avoid drying out.
For this reason, condensate drain discharge should be above wash hand basin traps, or
similar
3.3.5 Pipe Insulation
3.3.5.1 Chilled Water Pipe Insulation

Chilled water pipes other than pre-insulated pipes shall be insulated with a material of
insulation conductivity of 0.032 to 0.040 W/(m.K) for a fluid design operating tempeparture
range of 4 to 16 °C and <4 °C. Self-adhesive aluminium foils shall be used to fasten
joints.
For both internal and external pipes the insulation shall be finished with a water proof
20x20 (thread/inch) woven glass cloth cover painted with two coats of approved anti-
Revision: 7.0
fungal lagging adhesive. Rubber half sectional inserts shall be used where the support
clamps are fixed.
Exposed chilled water pipe-work insulation on roof, plant room and other areas shall be
provided with aluminium cladding. It shall be cladded using an outer covering of plain
aluminium sheet of 0.55mm or thicker.
3.3.5.2 Refrigerant Pipe-Work Insulation

Refrigerant pipe-work shall be insulated with a material of insulation conductivity of 0.032
to 0.040 W/(m.K) for a fluid design operating tempeparture range of 4 to 16 °C and <4
°C with metal cladding (0.55mm).
3.3.5.3 Condensate Drain Pipe-Work Insulation

Condensate drain pipe-works shall be insulated with flexible 19-25mm thick fibre glass of
24 kg/M3 density and shall be wrapped with cotton canvas cloth of 200 g/m2(8oz density).
Metal cladding shall be used for drain pipe.
3.3.6 Execution
Insulation on pipes and ducts shall not be applied without adequate application of
adhesives on the pipe/duct surfaces.
Insulate and finish valves and fittings in the same manner and same thickness as piping in
which such items are installed. Insulate and finish valves and fittings in the same manner
and same thickness as piping in which such items are installed.
Direct contact between pipe and hanger shall be avoided. Hangers shall pass outside of
the sheet metal protection saddle, which shall cover a section of high density insulation,
of sufficient length to support the pipe without crushing the insulation. The vapour barrier
shall be lapped over the saddle and securely cemented to it. Minimum thickness of metal
saddle is 1.5 mm. The insulation shall be installed in accordance with the manufacturer’s
printed instructions.
3.3.7 Pre-insulated Chilled Water Pipes

All below grade chilled water lines shall be pre insulated unless specified otherwise. The
system shall be non-corrosive, structurally strong, completely water proof and entirely
resistant to attacks by salts, water and all ground chemicals normally encountered in an
underground environment. All straight section, fittings, anchors, end seals and other
accessories shall be factory prefabricated to job dimensions, and designed to minimize the
number of field welds. The system design shall be in strict conformance with ASME B 31.1,
Latest Edition. Pipe movement due to thermal expansion or contraction shall be
accommodated with expansion loops or elbows. The system manufacturer shall supply an
integrated leak detection/location system factory installed within the piping system as
described herein.
The complete system shall be computer analyzed by the pre-insulated piping system
manufacturer to determine stress and anticipated thermal movement of the service pipe.
i) Service Pipe
Internal piping shall be seamless black Mild steel, heavy weight to BS EN10255 or
equivalent with to ASTM A53 Schedule 40. All joints shall be butt welded for sizes 65mm
and larger and socket welded for 50mm and below. Straight sections, shall be supplied in
12M random length where it possible.
ii) Insulation
Revision: 7.0
The pipe insulation shall be with a material of insulation conductivity of 0.032 to 0.040
W/(m.K) for a fluid design operating tempeparture range of 4 to 16 °C and <4 °C.
iii) Leak Detection/Location
The leak detection cable shall be factory installed and supplied by the prefabricated system
manufacturer. The leak detection/location system shall consist of microprocessor based
monitoring unit(s) capable of continuous monitoring of a sensor string for leaks/faults. The
units shall have a sensing range of 610meter to 1525 meter (2000) (5000) feet per cable.
The alarm unit(s) shall operate on the principle of pulsed energy reflection and be capable
of mapping the entire length of the sensor cable and storing the digitized system map in
non-volatile memory. An analogue system using an alarm threshold value, fixed for the
length of the cable, or a portion of the cable, will not be allowed as it will not detect a second
leak smaller than any acknowledged leak. The alarm unit(s) shall provide continuous
indication that the sensor cable is being monitored.
After proper acknowledgement of a minor leak, the leak detection/location system shall be
capable of monitoring the entire sensing string for additional leaks even if they are smaller
than the leaks previously acknowledged. The system shall be capable of accounting for
minor installation irregularities, static moisture and puddles (such as condensation) with no
loss in accuracy or sensitivity. The system shall locate the point of origin of the first leak or
fault within ±1.5 metre (±5 feet), whichever is greater. The monitoring unit shall report and
record, to non-volatile memory, the type of fault, distance, date, and time of an alarm.
The system manufacturer shall have at least seven years of experience with leak
detection/location sensor cable technology and provide a factory trained representative at
two on-site meetings for pre-construction and sensor/electronics installation.
The system shall have multi-level security passwords for access to operating functions with
recording of all password entries to non-volatile memory.
The alarm unit(s) shall be enclosed in a modified NEMA 12 enclosure and have a two line
by forty character display providing status and alarm data. The monitoring unit(s) (will be
field connected to any) (will have a factory mounted) alarm horn. The monitoring unit shall
be U.L. listed and FM approved to provide connections for intrinsically safe sensor circuits
for use in Class 1 Division 1, Groups C and D hazardous locations.
The system shall be tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules and so labelled.
The system shall be evaluated by an independent third party according to the Third Party
Procedures developed according to the U.S. EPA’s “Standard Test Procedure for
Evaluating Leak Detection Methods: Liquid-Phase Out-of-Tank Product Detectors.” The
evaluation results shall verify the system manufacturer’s claims regarding sensitivity, range,
and other performance data.
Ability to locate a leak shall not depend on battery backed-up functions. In the event of
power failure, system conditions and parameters shall be stored in non-volatile memory
allowing the units to automatically resume monitoring, without resetting, upon restoration of
power.
The monitoring unit(s) power requirements shall be 240V, 50 Hz, single phase. Monitoring
units shall be equipped with an RS-232 communication port and a minimum of two SPDT
output relay, rated for 250 VAC, 10 amps.
The sensor cable, connectors, (probes) and jumpers shall be supplied by the manufacturer
of the monitoring unit(s). The cable sensing principal shall provide for continuous
monitoring while short lengths of the cable are in contact with liquids, without altering the
systems sensitivity and/or accuracy.
Software shall be provided that allows the user to remotely or on site interface thru the RS-
232 serial port for trouble shooting and diagnostics. Software shall have the ability to
Revision: 7.0
operate the PAL-AT monitoring units and retrieve each of the stored reference maps and
current condition TDR traces. Software shall also be including the above features and also
having auto call and continuous monitoring. The auto call will allow the PAL-AT, thru
PALCOM software to call a designated phone number and deliver a verbal message when
an event is detected.
iv) Protective Jacket
The outer casing protective jacket shall be high density polyethylene (HDPE) industrial
grade material and shall conform to ASTM D 1248, Type 3, Class C specifications. PVC,
or tape materials shall not be allowed as material for the jacket construction. The jacket
shall be seamless throughout. All fittings shall be factory welded, by butt fusion or extrusion
welding process. Hot air welding or taping shall not be allowed in the factory or in the field.
v) Anchors, End Seals, Gland seals and other accessories
All system accessories shall be factory manufactured water tight and designed to prevent
moisture from entering the insulated system.
3.3.8 Chilled Water Pumps

The chilled water circulation pump must be selected (duty & stand by) for the system
head and flow requirements. Pumps and motors shall be capable of operating at system
pressures 25% above the design pressure for the required water volume.
Chilled water circulation pumps construction shall be end-suction, centrifugal, direct drive
units, with cast iron casings, bronze/ stainless steel impellers, stainless steel shafts,
mechanical seals and flexibly close-coupled drives to totally enclosed fan cooled, class
F insulation, industrially silent, three-phase motor based on water flow rate and head.
The design shall allow back pull out servicing; enable the complete rotating assembly to
be removed without disturbing the casing piping connections.
Pumps shall be supplied with flanged connections to BS 4505 together with mating
flanges. Pump flanges shall be tapped for discharge and suction pressure/altitude
gauges.
The pumps shall be entirely suitable for continuous operation in ambient temperatures of
50°C under shade.
The pump and motor shall be aligned and shall be mounted on a manufacturer fabricated
cast iron steel base and the complete unit shall be with anti-vibration appropriate spring
mounted on a minimum 150mm thick reinforced concrete plinth with 50mm thick layer of
dense cork or other approved anti-vibration media surrounded by kerb and sealed with
bituminous compound to prevent ingress of moisture.
Suction connections shall include isolating valve, strainer, pressure gauge and cock,
drain cock and flexible connection. Delivery connection shall include isolating valve,
check valve if the pump is in parallel connection, pressure gauge and cock, and flexible
connection. Gland drip, if any, shall be piped to waste.
The chillers pumps shall operate on a duty/standby basis, with automatic changeover in
the event of pump failure, or to arrange equal operation time for each pump. Each pump
shall have hours run meter in the HVAC control panel.
3.3.9 Pre-commissioning Cleaning Of Pipe Work

The Contractor shall carry out through cleaning of the entire chilled water pipe work
system, and shall allow for the following procedure.
Revision: 7.0
Fill the system with fresh water and add recognized approved cleaner (chemical)
sufficient quantities as recommended by the supplier taking necessary samples during
each flushing. Operate the system for at least six hours taking samples for analysis every
two hours. Temporary pumps shall be provided for this purpose, as required.
Thoroughly flush the system for as many times as necessary to remove all traces of pre
operational cleaning chemical and as.
Recommended by the supplier taking necessary sample for analysis during each
flushing.
Refill the system with fresh water and add oxygen scavenger and corrosion inhibitor in
adequate quantities as recommended by the manufacturer, to suit the overall system
volume.
The Contractor shall follow the written instructions of the manufacturer for the mixing of
all chemicals and a copy of these shall be kept on site.
3.3.10 Chilled Water Pressurisation Units

The unit shall comprise expansion and makeup tank, water connections with isolating valve
and float valve, centrifugal pumps (duty/standby) with continuously rated single phase
motor, pressure switch, pressure reducing valve with gauges, interconnecting pipe work
and valves, all mounted on to a mild steel base plate and concrete plinth.
Cold water make-up connection shall have control and isolating valves, check valves and
water meter to check volume of make-up.
Connection to the chilled water system shall be via an air separator and automatic air
vents shall be provided at high points of the system. In addition to this, the unit shall the
following:
 Test “button”
 System isolating valve to enable commissioning of the set prior to opening the
system.
 Multi-volt transformer to provide the necessary signal voltages.
 Pressure transducer and lead.
 All necessary interconnecting pipe work in high gauge copper to BS 2871, Table X
and non return valves etc.,
 Two pumps operating on a duty/standby basis.
The entire system shall be controlled by a microprocessor with LCD Screen which must
give alternate pumps starting on two pump sets, pump start frequency/leakage detection
alarm to indicate a leak causing too many starts per hour, thus damaging the switchgear
etc., high and low pressure alarms manually set, a common alarm to shut down the system
if the pressure limits are transgressed, indication of transducer or transducer lead faults.
Volt free contacts must be provided for the following:
Common system alarm and system OK status, high pressure alarm, low pressure danger
alarm, pump start frequency. These volt free contacts for connection to a future BMS.
System expansion vessel(s) to be steel “water in bag” type of correct size to suit system
Revision: 7.0
parameters which an air cushion pressure to match “initial system pressure”. This vessel
shall be mounted external to enclosure.
Expansion Tank: The expansion tank shall be sized to suit the system water quantity
unless a larger size is required for proper functioning of the system.
The tank shall be fabricated from mild steel and shall be painted both inside and out after
completion of welding. The tank shall be rated for operation at 16 Bar NP in accordance
with the pressure test requirements of ASME or approved equal.
The tank shall have a neoprene rubber diaphragm rated for continuous operation at 16 Bar
NP.
The tank shall be complete with all tapings for inlet (which may also be the drain,) air
recharge, and pressure relief.
A spare diaphragm shall be maintained by the Contractor at site during the warranty period
and shall be handed over to the Owner in “as new” condition at the end of the warranty
period.
Installation shall be in accordance with the Manufacturer's recommendations.
The expansion tank shall be sized to suit the system water quantity as per ASHREA
standard in accordance with the pressure test requirements of ASME or approved equal.
3.3.11 Chemical Dosing

Chilled water treatment should be by integral makeup tank dosing system, or by dosing
pot, for the following.
 De-scaling
 Corrosion inhibition
• Algae inhibition
The method of introducing these chemicals into the system shall be by means of
automatic dosing system. 2 x 100% dosing pumps shall be provided. Digital controller
with all sensors shall be used.
3.3.11.1 Chemical Dosing Procedure
Before treatment, the complete chilled water system shall be flushed to the approval of
the Company and a final leakage test performed. Large bore (minimum 50mm) flush
points, at lowest sections of the system, shall be provided.
The system shall then be drained down, re-flushed and re-filled.
After refilling the sample shall be taken and tested in the lab. The results shall not
excessed the values in the table. If any of the results is not meeting the below requirement
then the re-flush to be done.
If the results are satisfactory as per table than dosing with a corrosion inhibitor and an
algae inhibitor shall be applied.
SI Quality Level
No
Parameter Description
Revision: 7.0
(mg/l unless otherwise

mentioned)
1 pH 6.5-8
2 Chloride ≤ 250
3 Sodium ≤ 200
4 Sulphate ≤ 250
5 Total hardness (as CaCO3) ≤ 200
6 Total dissolved solids 120-600
7 Nitrate (as NO3) Nil
8 Magnesium Nil
9 Alkalinity 200
Table-chemical dosing below gives details for treatment subject to company written
approval.
Table - Chemical Dosing

Treatment Dosage
De scaling 5 litres per 1 m3 of system volume
Anti-corrosion 10 litres per 1 m3 of system volume
Algae 1 litre per 10 m3 of system volume
3.4 Air Handling System
3.4.1 Air Handling Units
3.4.1.1 General
Air handling units shall be draw through type; manufacturers of air handling units shall
have ISO 9001 certification, and performance of the unit shall be EUROVENT certified.
Provide as a complete system. Units shall be provided with vibration isolation.
3.4.1.2 Components
Electrical heater (thyristor type)
Volume control damper (VCD), Motorised damper (MD), none return damper
Sand trap louver with pre filter and VCD
Door safety limit switch shall be interlinked with DDC.
Internal inspection light with ON-OFF switch and with viewing provision (made of hard
plastic). Fan chamber 2 no’s; filter chamber 1 no; cooling coil chamber 1 no.
Weather hood, if unit install outside/open area: (if specified)
Moisture Eliminators.
Revision: 7.0
3.4.1.3 Casing
Service doors shall be provided with special gasket and locking device. A factory mounted,
weather resistance (enclosed and gasketed), vapour- tight incandescent light fixture shall
be provided for access and/or fan module. The fixture shall be complete with junction box,
globe, aluminium globe guard, receptacle, and bulb. Access doors shall be provided with
aluminium hinges with quick release latches having external and internal handles for
external and internal opening. Latch doors can be acceptable with the approval of the HVAC
engineer.
The inspection side of the coil section panels shall be assembled with bolts and nuts for
easy removal of coils. Panel air tightness and sections up to 2500 Pa as required in
EUROVENT 2/2.
The AHU manufacturer shall guarantee that no condensation shall take place on the
exterior of panels. In the event that any condensation problems appear after installation,
the Contractor shall undertake all remedial measures to rectify and to the satisfaction of the
Owner. Any stacked or double height coils shall have separate drain pans to reduce carry
over such pans will be piped to the main drain, not into the lower pan.
3.4.1.4 Fan and Motor

The fans to be licensed to bear the AMCA air and sound certified rating seals.
Motors shall be totally encased, foot mounted, fan cooled, IP55 with Class 'F' insulation.
Motors shall have a power operating margin of not less than 25%. The outlet air velocity
shall not exceed 12 m/s. Fans and shafts shall operate well below their critical speeds. The
fan discharge shall be connected to the air handling unit casing through canvas connection
to prevent vibration transfer. The fan belt shall be covered by security guard all around. The
construction of guard shall be in two half’s and the top half shall have access door for
checking the belt tension. The guard shall be covering both sides (fan &motor).The locking
mechanism shall be agreed by the PDO HVAC Engineer. The guard shall be epoxy coated
and red painted to furnish the unit.
The AHU shall be provided with emergency switch mounted in the channel close to the
door of fan chamber.
If any out of balance is apparent on site the Company reserves the right to require new
factory supplied units to be provided until satisfactory balance is demonstrated.
3.4.1.5 Cooling Coil (Chilled Water & DX type)

The cooling coils shall be designed for use with chilled water and the selection of the
circuiting arrangement and fin spacing shall be optimum to meet the required load and
dehumidified requirements.
Cooling coils shall be constructed of seamless copper pipe mechanically expanded into
copper fins. Tube wall thickness and the required use of alloys other than copper are
determined mainly by the coil’s working pressure and safety factor for hydrostatic burst
(pressure)and to be as per ASHRAE - HVAC system and equipment handbook and EN
12735-1 Clause 6.3.
The coil shall be designed to operate at 16 bar NP, Air face velocities shall not exceed 2.5
m/s, there being no carryover of condensate water and water tube velocities shall not
exceed 2.4 m/s.
Cooling coils performance shall to be rated and certified to ARI 410 Standards. Coil shall
be air pressure tested in factory to a minimum 1.5 times of working pressure.
Revision: 7.0
3.4.1.6 Moisture Eliminators

An efficient eliminator design can reduce drift loss to a range of 0.001 to 0.2% of the water
circulation rate.
3.4.1.7 Electrical Heaters

Electrical heaters shall be provided with terminal box, pre-wired electrical components,
suitable for controls/safety and devices such as disconnecting switch, multistage control
or thyristor (SCR) control, relays for remote alarms, manual reset high temperature safety
cut-out, voltage control protection, sequence relay protection, ear -thing clamp on the
casing and bolt in the terminal box for connection of ear-thing cables.
The surface temperature of the elements shall not exceed 400ºC when measured in an
air flow of 2.5 m/s. A high temperature limit cut-out device with hand reset button shall be
incorporated such that the limit device sensor is nearest to and above the heating
elements which are energized by the first control step. The device shall operate within
two minutes at a temperature of 68.5ºC.
An airflow switch shall be provided to switch off the electrical heater in case of ventilation
air shortage to avoid overheating. The flow switch shall have an automatic reset.
The control of electric air heaters shall be interlocked with the fan motor starters and an
air flow control of the pressure or sail switch type so that the heaters cannot operate
unless the fan is running.
The number of elements in the heater shall be the same as or a multiple of the number
of steps in the controller. All heaters and heater sections of more than 3 kW loading shall
be balanced over 3 phases and the complete heater bank shall be arranged for balanced
operation on a 3-phase 4-wire system.
3.4.1. 8 Humidifiers
Humidifiers shall be jacketed electrical dry steam units that provide full separation from
steam ahead of the jacketed control valve.
3.4.1.10 Filter
Filterto be according to ASHRAE Standard 52.1 section shall be supplied with the same
casing construction as the air handling unit.
Filter materials to be fire resistant in accordance with the requirements of BS 9999.
Aluminium Sand trap louver shall be provided for fresh air intake system with the sand
trap louver and damper.
Panel filters and bag filters shall be provided to each air handling unit. Pressure switch
with adjustable setting shall be provided for each type of filter with independent pressure
switch.
a) Panel Filter:
It shall have the minimum average synthetic dust weight arrestance by EUROVENT 4/5
(i.e. Grade EU3) /ASHRAE Standard 52.1 – 1992 and maximum initial resistance at 2.5
m/s face velocity.
Performance data for expanded aluminium filter panels oiled with a thixotropic adhesive
shall have the following minimum average synthetic dust weight arrestance by
EUROVENT 4/5 (i.e. Grade EU3) ASHRAE Standard 52.1 - 1992; minimum dust hold
capacity and maximum initial resistance at 2.5 m/s face velocity.
b) Bag Filter:
Revision: 7.0
The air filter shall be of high efficiency, extended area, deep pleated, disposable type.
The media shall be micro fine glass fibre, which is reinforced by a laminated synthetic
backing. It shall have a nominal width of 600 mm and the following average atmospheric
dust-spot efficiency by to EUROVENT 4/5 (i.e. Grade EU7) /ASHRAE Standard 52.1 –
1992 and initial resistance at 2.5 m/s face velocity. The air filter to be designed for the air
velocity of 1.0 to 3.5 m/s and shall operate to 250 Pa final resistance.
A complete set of all new filters shall be provided on every air handling unit at the time of
handing over.
c) Filter Pressure Differential Measurement and Indication:
A differential pressure switch shall be provided for each filter bank including the fresh air.
3.4.1.11 Sand trap louver and fresh air filter

Louvered units shall be sized such that the face velocity does not exceed 1.5 m/s. The
collection efficiency shall be between 72% and 86% based on sand to air ratio densities
between 1 and 22gms/m3 with a sand consistency of 92% between 150 and 425 microns.
Size selection of sand trap louvers shall be strictly as per manufacturer’s selection
procedure. The fresh air filter (removable type with handle) shall be equipped with
differential pressure switch and same to be linked with DDC to provide the filter status.
3.4.1.12 Weather hood (for outdoor AHU)

Weather hood shall be of the same finish as the unit and must incorporate a moisture
eliminator of aluminium, consisting of corrugated mesh to eliminate water penetration into
unit. Hood to be factory installed. Outdoor air openings shall be a minimum of one meter
above the roof to prevent intake of dust and debris.
3.4.1.13 Heat Exchangers & Energy Recovery System

Heat recovery system such as heat recovery wheels, Cross flow plate type, heat pipes
and run around loops, can reduce the energy required to cool the fresh air by harnessing
the thermal energy of the facility’s exhaust air
3.4.1.13.1 Heat Recovery Wheels

(A) General
This section covers heat exchangers and installation of energy recovery wheels.
Whenever is required.
Quality Control: ASHRAE 84-78, Method of Testing Air-to-Air Heat Exchangers. ARI
Standard 1060-80. BS 5141 Part 1
Materials selection data to be submitted, Independent lab test report certifying
the cross contamination limit for recovery wheels.
(B) Rotor
The rotor shall be a non-clogging aluminium media, having a multitude of narrow

aluminium foil channels, thus ensuring a laminar flow and will allow particles up to 600
microns to pass through it.
The rotor construction shall be of alternate flat and corrugated aluminium foil of uniform
width. The rotor honeycomb matrix foil shall be wound and adhered in a manner to make
the rotor structurally rigid and strong and does not allow cracking or deformation due to
temperature or humidity. The surface of the wheel/rotor shall be highly polished so that
Revision: 7.0
the vertical and radial run out does not exceed 1mm per 1000mm which will minimise
leakage/drag on the radial seals as well as fluctuations in the drive belt tension.
The spacing of the substrate around the rotor should be extremely consistent so that
uniform air flow and performance over the entire face of the air stream is ensured. In order
to achieve uniform pressure drop and air flow across the rotor face the flute height and
pitch should be consistent.
The media should be cleanable with compressed air, low pressure steam or water with
light detergent; without degrading the latent recovery.
(C) Purge Section
Built-in purge section should be provided in the unit to ensure maximum, separation of
fresh air from exhaust air to limit carryover of bacteria, dust and pollutants from exhaust
air to fresh air.
(D) Seal
The wheel cassette shall be supplied with four pass labyrinth seal. The seals shall not
make any contact with the rotating surface of the wheel. Seals shall be field adjustable to
ensure optimum performance. The seal and purge system shall limit cross contamination
to less than 0.04%.
3.4.1.13.2 Cross Flow Plate Type Heat Exchangers

The plate heat exchanger shall be designed for optimum heat transfers between the
supply and extract air streams. The heat recovery equipment shall be sealed to ensure
that there is no cross contamination between the supply and return air streams.
Plate material shall be aluminium/stainless steel with condensate drains to remove the
condensate formed in the exhaust air section as the heat transfer takes place and the
relative humidity of the air increases.
It shall be equipped with a by-pass damper and factory fitted on-off actuator to allow free-
cooling and free-heating by the control system / BMS.
The minimum heat exchange efficiency of the selected heat recovery equipment shall be
60% at design flow rates; the maximum pressure drop of the heat exchangers shall not
exceed the AHU schedules.
3.4.1.13.3 Air-to-Air Heat Pipe Heat Exchangers

Heat pipes shall be included within the FAHU/AHU and wrapped around the main cooling
coil. Heat pipe performance shall be independently type tested and certified in line with
the requirements of British Standards BS 5141 pt1 / European Standards EN 305 & 306 /
American Standards ARI 410 for testing and rating of heat exchangers. All software used
to predict the performance of heat pipes shall be based upon the results of these
independent tests.
At a given tilt angle, a 1 in. inside diameter heat pipe will transfer roughly 2.5 times as
much energy as a 5/8 in. inside diameter pipe. Consequently, heat pipes with large
diameters are used for larger-airflow applications and where level installation is required
to accommodate both summer and winter operation.
For full specification refer to ASHRAE Handbook - HVAC Systems and Equipment
Revision: 7.0
3.4.2 Electronics Commutation (EC) Plug Fan

Direct-drive single inlet centrifugal fans with backwards-curved high-performance centrifugal
impellers with radial diffusers, mounted on a Green Technology Electronics Commutation (EC)
external rotor motor with integrated control electronics.
3.4.2.1 EC Fan specification:

- Motor impeller statically and dynamically shall be balanced on two planes.
- The efficiency of the external rotor motor shall not be less than class IE4
- Magnets with no rare earths
- Maintenance-free ball bearings with long-term lubrication
- The fan shall be fluted-shaped blades based on bionic insights
- Soft start
- Integrated current limitation
- Extended voltage input 1~220-240 V, 50Hz or 3~380-415 V, 50 Hz.
- Integrated electronics
- low-noise commutation logic
- 100 % open-loop speed control;
- RS485/MODBUS RTU interface(all fans)
- Do not need to be installed with shielded cables.
- All 1~ types have an integrated active PFC (Power Factor Correction) to reduce
disturbing harmonic content.
- Terminal box made of aluminum with easily accessible connection area with spring-
loaded terminals, - -
- Environment-resistant cable gland.
3.4.2.2 EC Fan Motor specification:

- Impeller mounted directly on the motor rotor
- High efficiency by having:
- Low copper and iron losses
- Synchronous running in order to prevent slip losses
- Use of permanent magnets prevents magnetic hysteresis
- Optimized commutation for partial load
- Commutation and stator are design to ensure low noise magnetization of main field
- High, acoustically imperceptible cycle frequency
- Free bearing maintenance
- Brushless commutation
- Insulated bearing system to prevent bearing current
- Motor shall be protected by current and temperature monitoring
3.4.2.3 Electronics and connection area specification:

- Continuous variable speed settings
- Control signal of 0-10 VDC and Modbus-RTU
- Suitable for 50 Hz only
- Integrated locked-rotor and thermal overload protection
- Environment-resistant cable glands
- The control and modulation shall be built on solid base with Add-on modules for expanded
functionality
- The Modbus master field device shall be provided for addressing and commissioning field
devices with patented auto-addressing
- The control system shall be provided with easy commissioning, configuration, control,
monitoring and parameterization of all the Modbus functions of the fan
- The Modbus field devices shall be commissioned and configured easily with PC or via a
USB interface with facility of different programming
Revision: 7.0
3.4.2.4 EC Fan support Bracket:

- Easy for installation
- Easy attachment of the fan to equipment wall
- Suitable for installation with horizontal or vertical motor shaft
- Aerodynamics efficient
- With reduced vibration by having spring or rubber isolator elements
3.4.2.5 Flow grid specification:

- Low noise level
- Dramatically dampened tonal noise
- Unchanged air performance
- Small footprint
- Less insulation
- Through-holes for easy attachment
- Made of durable composite material
3.4.2.6 Inlet ring :

- Pressure tap for air flow control standard
- Low losses by optimized impeller inflow
3.4.2.7 Impeller specification:

- High static efficiency with aerodynamically optimized blade channel and integrated radial
diffusor
- Low noise emission with diagonal trailing edge for optimized flow control and integrated
radial diffusor
- Minimal vibration by having dynamic balancing of impeller-rotor
- Corrosion-resistant aluminum
- Suitable for constantly high peripheral speed
- Airfoil blade
- Made of aluminum or high-performance composite material
- 5-7 backwards-curved
- Continuously welded
- Hollow-profile or fluted sickle-shaped blades
3.4.2.8 Integrated protective devices:

- Alarm relay with zero-potential change-over contacts
- Locked-rotor protection
- Phase failure detection
- Soft start of motors
- Mains under-voltage detection
- Thermal overload protection for electronics and motor
- Short circuit protection
3.4.2.9 General Requirement for Plug Fan System

- The control panel for the fans shall be attached in the AHU wall
- The control panel shall be with touchable screen and with graphics in the facial of the
panel.
- All components (including the graphics screen) in the control panel shall be IP65
- All fans shall be operating in sequence (weekly bases)
- The configuration of the fans shall be mentaning the required positive pressure and air
quantity at all time
- Each fan outlets shall be provided with NRD.
Revision: 7.0
- The programming of control panel shall be open protocol type in order to communicate
(interface) with other disciplines.
- The control panel shall be equipped to accept the interface with other disciplines e.g. fire
and gas system,…. Etc.
- The alarm shall be generated in the DDC in case there is any type of fault in any fan
3.4.3 Variable Air Volume (VAV) Units
3.4.3.1 General
VAV control units shall be installed in association with a variable air volume system, having
control of the fan output relative to system demands or Variable air volume units shall be
pressure independent bypass type.
The VAV shall be design as per ASHRAE hand book section 4.11 & 4.12
The digital thermostat shall be furnished by the terminal unit manufacturer and include
teperature set point and velocity adjustments located in the thermostat.
Ref to ASHRAE hand book
3.4.3.2 Electronic Modulating Control

Units shall be provided with a modulating control package. The 24 volt reversible actuator
shall be factory mounted direct to the damper shaft and shall include adjustable end stops
as a standard feature.
Ref to ASHRAE hand book section 4.11 & 4.12
3.4.4 Constant Air Volume (CAV) Units

Unit shall be galvanised steel sheet construction with casing leakage rate to class II in
according with the DIN 24194. Damper blades shall be of aluminium with neoprene seals,
aerofoil profile to control air flow. Damper spindle shall be supported on self-lubricating
nylon bearings.
The CAV unit shall be equipped with a factory installed “Flo-cross” type averaging and
signal amplifying air flow sensor to maintain constant airflow even with irregular duct
approach. Ref to ASHRAE hand book
3.4.5 Fan Coil Units
3.4.5.1 General
a) The fan coil unit shall be single skinned if it is used in air condition space otherwise
double skinned.
c) required electrical devices, except where specified as furnished, or factory

installed by manufacturer.
d) Manufacturer’s Qualifications: Firms regularly engaged in manufacture of fan

coil units with characteristics, sizes and capacities required, whose products have been
in satisfactory use in similar service for not less than 5 years. Manufacturers shall have
ISO 9001 certification.
f) Codes and Standard:

ARI Compliance: Test and rate fan coil units in accordance with ARI 441 “Standard for
fan coil units”; display certification symbol on units of certified models.
Revision: 7.0
ASHRAE Compliance: Construct and install cooling coils in accordance with

Insulation and adhesive shall meet NFPA-90A requirements for flame spread and smoke
generation. All equipment wiring shall comply with NEC requirements.
Unit capacity ratings shall be certified in compliance with industry Standard 441-66 for
equipment, testing, and rating of fan coil air conditioners as administered at A.R.I. Entire
unit shall be Underwriter’s Laboratory listed and comply with National Electric code.
When units do not have A.R.I certified ratings, the contractor must perform capacity tests
of the completed installation, which are witnessed by the Company/Consultant to confirm
specified capacity is achieved while not exceeding specified sound power levels.
g) Product Data: Submit manufacturer’s technical product data for fan coil units
showing dimensions, weights, capacities, ratings fan performance with operating point
clearly indicated, motor electrical characteristics, gages and finishes of materials, and
installation instruction.
Shop Drawings: Submit assembly-type shop drawings showing unit dimensions, weight
loadings, required clearances, construction details, and field connection details.
h) Wiring Diagrams: Submit manufacturer’s electrical requirements for power supply
wiring to fan coil units. Submit manufacturer’s ladder-type wiring diagrams for interlock
and control wiring. Clearly differentiate between portions of wiring that are factory –
installed and portions to be field- installed.
I) Maintenance Data: Submit maintenance instructions, including instructions for
lubrication, filter replacement, motor and drive replacement, and spare parts lists. Include
this data, product data, shop drawings, and wiring diagrams in maintenance manuals.
Unit Chassis
Horizontal/Vertical Base Unit with Plenum for concealed installation shall have a factory
installed, galvanized steel plenum section sheet metal thickness not less than 1.6 mm and
throw away/washable filter. Filters shall be washable type with minimum 15mm thickness
and shall have at least 60% efficiency as per BS 6540: part 1: 1985 No. 3 test dust.
The plenum shall be either bottom or rear return, lined with 12.5mm PUF insulation or
equivalent based on manufacturer standard and include a removable panel to provide an
access to the fan/motor assembly.
3.4.5.1.1 Fan /Motor

Fans shall be direct driven; double inlet double width fan wheels shall have forward curved
blades, centrifugal type and be statically and dynamically balanced. Ref to ASHRAE hand
book
3.4.5.1.2 Coil
Coil shall be equipped with a 3 row coil (minimum) for installation in a 2 pipe system. Coils
shall have 7-12mm copper tubes, aluminium fins bonded to the tubes by mechanical
expansion and have a working pressure of 16 bars. Each coil shall have a manual air vent
and drain valve connection. Ref to ASHRAE hand book
3.4.5.1.3 Drain Pans

The drain pan shall be constructed of galvanized steel extending the entire length and width
of the coil(s) and pitched for drainage. The inside surface of the drain pan shall be coated
with closed cell fire retardant foam insulation. Outer surface of the drip pan to insulated to
Revision: 7.0
avoid the condensation. An extension drain pan shall be provided for installation at the
jobsite under the valve package.
3.4.5.1.4 Electric Heaters

Heaters shall include automatic reset high limit cut-out, contactor, factory furnished junction
box and fuse to protect the motor.
Heaters shall be single stage single phase, for 50Hz applications. Capacity shall be as per
the equipment schedule.
Control circuit for single power source connection shall be provided for motors and heaters.
Ref to ASHRAE hand book chapeter 28 section 4
3.4.5.1.5 Controls
Each or multiple fan coil units shall be controlled by the room thermostat. Where multiple
fan coil units are controlled by a single room thermostat, a DDC based controller with PID
control action to be provided. The DDC controller shall send the signal to the valve based
on the room temperature and room thermostat setting
Manual on/off switches shall be fitted on all units irrespective of the automatic controls
3.5 Central Direct Expansion Units (Condensing Unit)
3.5.1 General
Central DX air-conditioning units shall comprise an outdoor air-cooled condensing unit
and matching indoor air handling unit with interconnecting refrigerant pipe work. Both
units shall be of the same manufacture unless specifically approved otherwise by the
Company.
The air condensing units shall be suitable for outdoor installation on the ground or roof
top. Units shall be completely factory-assembled and tested, piped, internally wired and
fully charged with CFC/HCFC free refrigerant.
Units shall be capable of operating as per ASHRAE hand book HVAC SYSTEM AND
EQUIPMENT
A separate local disconnect switch near each unit shall be provided.
3.5.2 Materials
3.5.2.1 Unit Cabinet:

The unit cabinet shall be constructed as per ASHRAE hand book HVAC SYSTEM AND
EQUIPMENT Unit access panels hinged shall stainless for control box services access,
lifting holes shall be provided to facilitate rigging. All parts of the unit shall be adequately
treated/protected to with stand harsh and corrosive climatic condition.
3.5.2.2 Fans:
Condenser fans shall be as per ASHRAE hand book HVAC SYSTEM AND EQUIPMENT
3.5.2.3 Condenser Coil(s)

The condenser shall be air cooled, circuited for integral sub cooler, constructed with
seamless copper tubes mechanically bonded to aluminium fins /copper fins electro tinned
Revision: 7.0
or micro channel condenser aluminium tube with aluminium fins with efficient heat
exchange arrangement.
Coils shall be factory leak tested at 1.5 times working pressure. The aluminium fins shall
be E coating for effective corrosion treatment. The vendor shall provide 5 year warranty for
this coating. Coil wire mesh guard shall be provided to avoid damage due to the elements
and vandalism.
3.5.2.4 Compressors:
The condensing unit shall be with 2 or more independent circuits with semi-hermetic or
hermetic type compressors. The HVAC engineer can accept single circuit if the project
requirement is not critical e.g. fresh air unit for resisdentional buildings. Compressors shall
be as per ASHRAE hand book HVAC SYSTEM AND EQUIPMENT.The vendor shall
guarantee the compressor for 5 years against failure.
3.5.2.5 Refrigerant Circuit:

a) Provide each unit with minimum two refrigerant circuits, factory supplied and piped.
b) Minimum for each refrigerant circuit, provide:
i. Filter dryer.
ii. Thermal Expansion device.
iii. Solenoid valve
iv. Suction and liquid line service valves and gage ports.
v. Charging valve.
vi. Compressor discharge service valve.
vii. Condenser pressure relief device.
viii. Moisture and liquid indicator.
3.5.2.6 Control and Safeties:

a) Minimum control functions shall include (1) Power and control terminal blocks, (2)
time delay protection to prevent compressor short-cycling. (3) Lockout on auto-
reset safety until from thermostat. (4) Capacity control on the lead compressor
shall be by suction cut-off un-loaders in response to compressor suction pressure
(5) Head pressure control by fan cycling. For more specification refer to ASHRAE
hand book HVAC SYSTEM AND EQUIPMENT Minimum safety devices shall
include as Low oil pressure cut out switch, LCD screen with minimum
characteristics of 30, High discharge-pressure switch, compressor over
temperature cut out, low suction pressure switch, and Condenser fan motors to
be protected against overload, Phase loss, low voltage and voltage spike
protection.
b) The control of the unit shall be designed to communicate with HVAC control panel
using open protocol.
3.5.2.7 Execution
a) Maintain minimum manufacturer's recommended clearances for service and
maintenance.
b) Install the units on a minimum 200mm height concrete base.
c) Interlock or cement tiles shall be provided for the yard of out door units.
3.6 Unitary Air Conditioning Unit
3.6.1 Window Air Conditioners

For specification refer to ASHRAE hand book HVAC SYSTEM AND EQUIPMENT
Revision: 7.0
3.6.2 Mini Split Units
3.6.2.1 General
The split system shall be designed for continuous operation at outdoor ambient temperature
of 50 deg. C. The distance between indoor and outdoor unit shall not exceed 15 meters.
The refrigerant used shall be environment friendly CFC/HCFC free.
3.6.2.2 Evaporator Unit

Evaporator units shall be of the type as scheduled.
a) Floor mounted and free standing
Floor mounting unit cabinet shall be enamelled steel with removable panels on front and
ends in colour selected by the company.
b) Ducted fan coil unit:
Generally, the ducted fan coil units shall comply with Sub-section of FCU unit
Specification with Direct expansion coils and controls. Indoor unit shall match with the
condensing unit.
3.6.2.3 Condensing Unit

Casing of the unit shall be of 0.8 mm thick steel finished with ivory white acrylic resin with
removable access panel. Steel sheet metal shall be zinc-coated and galvanized using the
hot dip process. The condensing units shall be suitable for outdoor application in an ambient
of 50 °C; the equipment shall continue to function satisfactorily without tripping of
overheating at as maximum outside temperature of 52 °C.
The condensing unit shall have capacity as required scheduled. The condenser coil shall
be of non-ferrous construction with aluminium plate fins mechanically bonded to seamless
copper tubing. The coil shall be coated for protection against saline environment. Coil shall
conform to ARI 410.
The compressor should be of the fully inverted type and shall come equipped with spring
isolators and crankcase heater.
The controls shall be factory wired and located in a separate enclosure. Safety devices
shall consist of high and low pressure switches, time delay relay, compressor overload
devices and other protection devices as recommended by the manufacturerUnit wiring shall
incorporate a positive acting timer to prevent short cycling of compressor if power is
interrupted. All inter connecting wiring and piping between the condensing unit and room
units shall be by the contractor.
The contractor shall guarantee compressors for a period of 5 years from the date of issue
of practical completion certificate.
Casing shall make unit fully weather proofed for outdoor installation. The panels shall be
manufactured from heavy gauge galvanised steel, phosphatised and finished in baked
enamel powder paint.
3.6.2.4 Control
A control package shall be supplied with the unit with remote thermostat/fan speed/on-off
control facilities, which will control both units from within the conditioned space. Control
Revision: 7.0
shall be microprocessor type with on-off timer, room temperature indicator, energy saver
facility, with multiple fan speed and other features.
The split units shall be interfaced with the BMS system for monitoring the run status of the
units, Also to be interfaced with fire alarm for shut down of the unit in the event of fire.
3.6.3 Cassette Type Fan Coil Unit

Generally, the cassette fan coil units shall comply with Sub-section of Split unit
Specification.
The fan coil unit shall be of integrated cassette type which combines the supply air slot,
return air grille, fan, casing, cooling coil, heating coil (if required) into a single unit. No
connection of ductwork is allowed except for fresh air.
Fan coil units shall be selected at design duty and specified noise level with fan running at
medium speed.
Each fan coil unit shall be provided with a combined room temperature sensor complete
with 3-speed controller and heating/cooling mode selector as specified. Remote control
unit shall be provided as specified in split unit specification.
Each fan coil unit shall be provided with a stainless steel drain pan situated beneath the
cooling coil and arranged so that all moisture will collect in and drain from the pan. Drain
pans shall be insulated externally with a minimum of 25 mm approved type foamed plastic.
Each drain pan shall be fitted with a drain pipe which shall be connected via suitable runs
(correctly laid to fall) to the drainage system. Drain pans shall have copper male connectors
for connection to the condensate drain. The connector shall be positioned to ensure rapid
discharge of moisture from the pan.
For specification refer to ASHRAE hand book HVAC SYSTEM AND EQUIPMENT Chapter
49 section
3.6.4 Packaged Air Conditioning Units
3.6.4.1 General
The refrigrerent used in the package air-conditioning unit shall be environment friendly
CFC/HCFC free
3.6.4.2 Casing
Cabinet panels shall be easily removable for servicing. Filters shall be accessible through
an access panel.
3.6.4.3 Fan
a) Evaporator Fan: The fan shall be centrifugal type belt driven with adjustable
motor pulleys. The fan wheel shall be made from steel, be of the double inlet type with
forward curved blades, and have a corrosion resistant finish. It shall be statically and
dynamically balanced and tested at the factory. Fan shaft shall be mounted on two grease
lubricated ball bearing designed for 200,000 hours average life. Fan motor and fan
assembly shall be mounted on common base to allow consistent belt tension with no
relative motion between fan and motor shaft. Entire assembly shall be completely isolated
from unit and fan board by double deflection, rubber shear isolators.
b) Condenser Fan: The condenser fan shall be of the direct driven, propeller type,
with corrosion resistant blades riveted to corrosion resistant steel spiders. It shall be
dynamically balanced and discharge air vertically with protective grilles. Motor shall be
three phase with permanently lubricated ball bearing, built in current and thermal over-
load protection, and weather tight lingers over bearings.
Revision: 7.0
3.6.4.4 Compressors
3.6.4.5 Coils
Evaporator Coil seamless copper tubing mechanically bonded to heavy duty
aluminium/copper fins of configured design. Condenser coil configurated aluminium fin
surface shall be mechanically bonded to primary surface of seamless copper tubing or
micro channel heat exchanger. The coil shall be coated with air dry “phenolic”, thermally
set “here-site” or approved equal coating suitable for salty sea cost with SO2 environment
and shall be guaranteed.
3.6.4.6 Refrigerant Circuit and Components

3.6.4.7 Filter Section

3.6.4.8 Controls and Safeties

3.6.4.9 Motor
All fan motors shall have permanently lubricated, sealed bearing and inherent automatic
reset thermal overload protection or manual reset calibrated circuit breakers.
3.6.5 Variable Refrigerant Flow/Volume (VRF/VRV) System
3.6.5.1 General
Unit shall be air cooled, split type multi-system air conditioner consisting of one outdoor unit
and multi indoor units, each having capability to cool or heat independently for the
requirements of the rooms.
Up to ten different type and different capacity indoor units can be connected to one
refrigerant circuit and controlled individually. Maximum sixteen numbers of indoor units shall
be connected to a single refrigeration circuit.
Air conditioner shall operate continuously at the ambient temperature of 50°C. Both indoor
unit outdoor unit are assembled, tested, and charged with refrigerant at the factory.
3.6.5.2 Outdoor Unit

The noise level shall not be more than 58 dB(A) at normal operation measured horizontally
1m away and 1.5m above ground.
3.6.5.2.1 Compressor
Each unit shall have two to three scroll compressors and be able to operate even in case
one of the compressors is out of order.
3.6.5.2.2 Heat Exchanger

Revision: 7.0
3.6.5.2.3 Refrigerant Circuit

All necessary safety devices shall be provided to ensure the safety operation of the system.
3.6.5.2.4 Safety Devices

3.6.5.2.5 Oil Recovery System

3.6.5.3 Indoor Unit

It shall have electronic control valve which control refrigerant flow rate in respond to load
variations of the room.
The address of the indoor unit shall be set automatically in case of individual and group
control.
In case of centralized control, it shall be set by liquid crystal remote controller.

3.6.5.4 Control
Computerized PID control shall be used to maintain a correct room temperature.
Unit shall be equipped with a self-diagnosis for easy and quick maintenance and service.
The LCD (Liquid Crystal Display) remote controller shall memorize the latest malfunction
code for easy maintenance.
3.6.5.5 Central Remote Controller

A multi-functional centralized controller (central remote controller) shall be supplied for
common areas.
It shall be able to control all zones or all groups (each group consists of Max. 16 units) of
indoor units with the following functions.
a. Temperature setting for each zone, or group, or indoor unit.

b. On/Off as a zone or individual unit.
c. Indication of operating condition.
d. Select one of 10 operation modes for each zone.
3.6.5.6 Unified On/Off Controller.
3.6.5.7 Schedule Timer

A schedule timer shall be supplied as:
It shall be able to set operation schedule of indoor units. The operation schedule shall
include twice on/off a day and holiday.
Revision: 7.0
It shall be able to set 8 pattern of schedule combined with centralized controller.

3.7 Fans
3.7.1 General
Furnished and installed the fan as per required schedule. Fan selection and installation
depends upon a variety of factors including the application, space availability, and noise
considerations.
a) Quality Assurance: Manufacturer’s Qualifications: Firms regularly engaged in

manufactures of fans of types and sizes required, whose products have been in
satisfactory use in similar service for not less than 5 years.
Codes and Standard:
I) Fans shall be performance tested in accordance with BS 848.
ii) Motors shall comply with BS 5000.
iii) Impellers shall be dynamically balanced to ISO 1940 Grade 6.3.
iv) AMCA Compliance: Provide centrifugal fans bearing the AMCA Certified ratings.
Sound rate centrifugal fans in accordance with AMCA 300 “Test Code for Sound
rating air moving devices”.
v) ASHRAE Compliance: Test and rate fans in accordance with ASHRAE 51 (AMCA
210) “Laboratory Methods of Testing Fans for Rating”.
vi) UL Compliance: Provide fan electrical components which have been listed and
labelled by UL.
b) Submittals:
Product Data: Submit manufacturer’s technical product data for fans including
specifications, capacity ratings, fan performance, curves with operating point clearly
indicated, gauges and finishes of materials, sound power ratings with an octave band
analysis and installation instruction.
Shop Drawings: Submit assembly-type shop drawings showing unit dimensions, weight
loadings, required clearances, construction details, and field connection details.
Wiring Diagrams: Submit manufacturer’s electrical requirements for power supply wiring
to fans. Submit manufacturer’s ladder-type wiring diagrams for interlock and control
wiring. Clearly differentiate between portions of wiring that are factory – installed and
portions to be field- installed.
Pressure Calculations: Submit pressure drop calculations based on shop drawings
for approval by the Company before final selection of the unit.
Maintenance Data: Submit maintenance data parts list for each type of fan
accessory, and control. Include this data, product data, shop drawings, and wiring
diagrams in maintenance manual.
c) Product Delivery, Storage and Handling.
Deliver fan with factory installed shipping skids and lifting lugs, pack components in
factory fabricated protective containers.
Handle fan carefully to avoid damage to components, enclosures, and finish. Do not
install damaged components; replace and return damaged components to fan
manufacturer.
Revision: 7.0
Store fans in clean dry place and protect from weather and construction traffic.
Comply with manufacturer’s rigging and installation instructions for unloading fans and
moving them to final location.
3.7.2 Products
General: For belt-driven fans, fan and motor shall have one-piece base with
adjustable motor mount. Each fan shall be provided with fan sheave, motor sheave,
matched V-belts and belt guard.
Fan motors shall be totally enclosed fan –cooled (TEFC), IP 55, with class F insulation
type.
Motor and fan shall be mounted on vibration isolators.
The battery room extract fans shall be provided with terminal box and isolation
switch. The terminal box and the isolation switches shall be explosion proof type
suitable for zone one.
All Fan resistances shall be checked by the Contractor before any equipment is ordered.
Noise levels of to comply with the room noise levels as pespecified in ASHRAE
standards.
Refer to Electrical specification for the following work:
Power supply wiring from power source to power connection on unit. Including starters,
disconnects, Interlock wiring between electrically operated equipment units and between
equipment and field installed control devices, required electrical devices, except where
specified as furnished, or factory installed by manufacturer.
Each fan assembly shall be supplied complete with lifting lug and earthlings boss.
An engraved nameplate shall be mechanically fixed to each fan. As a minimum, the
nameplate shall provide the following information:
a) Manufacturers name and address
b) Date of manufacturers
c) Equipment Tag No.
d) Design air flow rate
e) Design air system resistance
f) Impeller speed
g) Direction of rotation
h) Direction of air flow
i) Electrical supply
3.7.2.1 Centrifugal Fans

a) Centrifugal fans shall be with Airfoil backward curved blade, statically and
dynamically balanced and shall be designed and constructed in consideration of all
possible operating, start-up and shutdown conditions under all foreseeable ambient
conditions and as well as under a further increase of the fan speed by 10 %.
b) Fan casings shall be constructed of zinc coated steel sheet with angle stiffeners
and base angles to ensure freedom from drumming and shall be suitable for operation at
the maximum static pressure of the system. Fan casings shall be constructed so that
impellers can be easily withdrawn after installation. Outlets shall be flanged and inlets
shall be flanged or spigotted. A drain and plug shall be fitted to the fan casing at its lowest
point, an access door, for inspection and cleaning, shall be fitted to the casing in an
accessible position.
Revision: 7.0
c) All centrifugal fansshall have airfoil backward curved blades unless shown
otherwise. Impeller for high efficiency shall be made of steel or aluminium, statically and
dynamically balanced on their shafts after assembly.
d) Impellers shall be of steel or aluminium; the blades shall be secured to the hub
or the blades and the hub shall be formed in one piece. The hub shall be keyed to a
substantial mild steel shaft or of smooth polished stainless steel and the whole statically
balanced. Blades shall have an aerofoil section. Shafts shall be carried in two bearings
which may be ball, roller or sleeve type. Lubrication nipples shall be extended to the
outside of the casing. An access door of adequate size shall be provided. The fan shall
be equipped with an inspection opening through which electrical connecting and
changing of blades position can be done without difficulties.
e) Fan drive shall be V-belt type consisting of two endless anti-static type V-belts
capable of transmitting a power at least 75 % in excess of the rated brake horse power
(b.h.p.) of the motor and designed for trouble-free start-up and operating conditions even
if one of the belts is broken.
f) The fan motor shall be unit mounted, arranged on fan bases, designed for
extreme ambient conditions, maximum power consumption of the fan's characteristic
curve, three immediate starts one after another and 10 % power reserve at minimum,
including slide rails with clamping devices and adjustable belt tightness. A belt guard
consisting of an easily accessible and removable casing made of reinforced and stiffened
perforated steel sheets, spring or rubber vibration mountings, a drain device and wire-
mesh guards at the intake air cones of the fan casing shall be provided.
g) The Complete casing shall be horizontally and vertically divided to be capable of

being dismantled if so required for transportation, installation or maintenance purposes.
3.7.2.2 Axial Flow Fans

a) Axial flow fans shall be designed and constructed in consideration of all possible
operating, start-up and shut-down conditions under all foreseeable ambient conditions.
b) The cylindrical casing shall be made of galvanized or painted heavy gauge steel
sheet, reinforced and stiffened with connecting flanges. The length of the duct casing
shall be greater than the length of the fan(s) and motor(s), in such a manner that the
complete section may be removed without disturbing adjacent ductwork.
c) Casings shall be rigidly to obviate drumming and vibrations. Fabricated steel shall
be provided where necessary for bolting to the base or supports.
d) The fan shall be consisting of a impeller with profiled aero-foils blades for high
efficiency and designed of the variable pitch type, continuously adjustable at stoppage
and completely made of aluminium alloy, statically and dynamically balanced, and
combined with flexible and non-rotatable canvass connections, spring or rubber vibration
mountings, an electrical motor designed for maximum power consumption of the fan's
characteristic curve, including a separate water-tight and dust proof terminal box fastened
to the outside of the fan casing and connected with the motor terminal box by a cable
with outside protection tube and combined with a wire mesh, if so required.
e) Inlet and outlet ducts shall terminate in flanged rings for easy removal. Fans shall
be selected to operate at not more than 80% of maximum capacity.
Revision: 7.0
3.7.2.3 Propeller Fans

a) Propeller fans shall be either ring mounted or sleeve mounted type . Where they
are mounted in sleeve, the casing shall be longer than the length of the motor and
impeller. The casing shall be of galvanised steel, with flanged ends and incorporate an
inspection door. A terminal box shall be mounted externally on the casing. The maximum
speed of fans shall be limited considering noise.
b) Impeller shall be of aluminium, the blades shall be fastened to the hub of the
blades and the hub shall be formed in one piece. The bearings may be of ball, roller or
sleeve type.
c) Back-draft dampers shall be provided on the discharge side of each propeller

fan. Fan, motor, wall housing and accessories shall be suitable for outdoor installation.
3.7.2.4 Wall/Window Mounted Extract Fans

a) Extract fans shall be of the propeller type suitable for wall/ window mounting.
b) Front cover shall incorporate a finger guard for improved safety. Removal of front
cover shall stop the fan motor and isolate accessible wiring.
c) Motor shall be lubricated for life and shall be fitted with a thermal cut out providing
protection against accidental overloading.
d) Fans shall include air operated back draft dampers.
e) 415V/3 PH/ 50 HZ only shall be used in chemistry lab and battery room applications
3.7.2.5 Ducted Inline Extract Fans

a) Housing shall be of pressed galvanized steel. Impellers shall be Airfoil backward
curved centrifugal design driven by speed controllable motors with integral thermal
protection. Motors shall be squirrel cage induction type suitable for 240V/1PH/50Hz or
415V/3 PH/ 50 HZ electric supply. Bearings shall be ball type, sealed for life. Speed
controllers shall be supplied by fan manufacturer.
b) 415V/3 PH/ 50 HZ only shall be used in chemistry lab and battery room applications
c) All extract fans shall have louver and back draft damper at the end of the
discharge duct except small glass mounted fans which shall have built in exhaust side
shutters.
3.7.2.6 Twin Fans

a) Unit casing shall be manufactured in epoxy coated aluminium alloy and shall house
twin fan assemblies, each comprising of Airfoil backward curved centrifugal impellers
running in an individual scroll. Impellers may be either direct driven or belt driven depending
upon the fan duty. Motors shall be TEFC type with sealed for life bearings. Motor insulation
shall be Class 'F'.
b) Fans shall be fitted with air flow sensors and shall discharge into a common plenum
chamber through a linked shutter system. Motors and flow sensors shall be prewired to
fitted isolator accessible from outside.
c) Units shall be supplied for either roof mounting or plant room use as required. Units
shall be supplied with auto changeover panels with duty/standby selector switch, run/fail
indication lamps, cyclic relay for duty sharing. Starter/Auto changeover panels shall be
incorporated within electrical power supply panels.
Revision: 7.0
3.7.2.7 Roof Extract Units

a) The exhaust fans mounted on the roof shall be of centrifugal, vertical / horizontal
discharge type. The impeller shall be Airfoil backward curved centrifugal type, statically and
dynamically balanced and made of aluminium.
b) The housing shall be manufactured from corrosion resistant stable spun or pressed
aluminium sheet metal. Bird screen, base plate and motor casing made of aluminium shall
be provided.
c) A self-activating aluminium back draft damper/shutters shall be provided. This
damper shall open automatically when the fan starts and close automatically when the fan
shuts off by stainless steel spring.
d) The material shall be strong, light in weight, shall give excellent resistance to
atmospheric corrosion and shall be suitable for operational use in a wide range of climatic
conditions.
e) The unit shall be load tested to ensure a generous structural factor of safety
enabling the units to withstand all normally encountered weather conditions. The cowl
shall be secured to the mounting brackets by stainless steel screws.
f) Fan support arms shall be of mild steel, reliantly mounted to the base.
g) Motors shall be metric sized, ball bearing, squirrel cage induction type, for direct
on line starting. All motors shall have Class F insulation with degree of protection IP55.
h) Motor bearings shall be pre-lubricated with high quality grease temperature up to
70o C.
I) All fixings shall be none rusting and units shall be fitted with discharge guard.
j) Each unit shall be finished in polyester powder paint to a colour to be agreed with
the company engineer.
k) Electrical isolators shall be fitted as standard and shall be located behind a quick
release cover and shall be externally accessible without the need to remove access panels.
Isolators shall be suitable for the motor to which they are connected.
3.7.2.8 Explosion Proof Exhaust Fan Ducted Type.

a) Exhaust fans shall be direct driven or belt driven fans with none overloading, airfoil
backwardly inclined wheels. Fans shall be single inlet, single width, with clockwise rotation.
Air discharge position shall be top unless specified otherwise.
b) Fan housing shall be of heavy gauge stainless steel/special epoxy coated
Aluminium alloy suitable for battery room operation with maximum corrosion protection.
c) The impeller shall be spark proof statically and dynamically balanced and shall be
made of corrosion-resistant aluminium, designed and constructed to provide maximum
performance and efficiency.
d) Fans shall be explosion proof suitable for zone 1, T4 rating, Gas Group IIB/IIC, high
efficiency, totally enclosed with Class 'F' insulation.
e) All the components of the fan in contact with air shall be provided with factory
applied baked here-site/epoxy coating.
f) Fans shall be licensed to bear the AMCA Air and Sound Certified Ratings Seal.
Fan air performance ratings shall be bear on test conducted in an AMCA registered
laboratory for AMCA 210 air performance testing. The test standard used shall be
ANSI/AMCA Standard 210-85, ANSI/ASHRAE Standard 51-1985 "Laboratory Methods of
Testing Fans for Rating", AMCA 99-0401 type B “ spark resistance fan construction”.
g) Extract system for battery room shall be independent of other extract systems.
Battery extract fans shall be provided on an N+1(working +stand by) basis with auto change
over on duty fan fail and duty sharing.
Revision: 7.0
3.7.2.9 Explosion Proof Exhaust Fan Wall Mounted Type

a) Fans shall be explosion proof suitable for zone 1, T4 rating, Gas Group IIB/IIC, high
efficiency, totally enclosed with Class 'F' insulation. Fans shall be UL certified.
b) Exhaust fan shall be manufactured in weather resistant polymeric material.
Integrated component designed for maximum aerodynamic efficiency.
c) The fan shall be suitable for operation in ambient temperature up to 50⁰C fitted with
thermal overload protection trip.
d) Shall be of integrated component design allows all parts to be dismantled for
cleaning without the use of specialist tools.
e) Exhaust fan shall be provided with its own control switch.
f) Shall have a wall louver and shall be provided with back draught damper.
3.8 Duct Work
3.8.1 General
Ductwork shall be off site pre-fabricated according to the requirement as specified in the
Particular Specification. The ductwork shall be fabricated from good quality full sized zinc
coated hot dipped galvanised flat steel sheet to BS EN 10142, coating type Z275 unless
otherwise specified in the Particular Specification or the Drawings.
Supply duct shall not be passing over or crossing any panels.
3.8.1.1 Quality Assurance, Code and Standards

Ductwork shall comply with the latest edition DW/144 for sheet metal ductwork (low-
medium- and high pressure) with additions or amendments as required or specified by
this Specification and/or elsewhere in the documents.
Where any part of the installation is not covered by the above, the recommendations of
the latest edition of “Ductwork Construction Standards" issued by the Sheet Metal and
Air Conditioning Contractors' National Association (SMACNA) Inc. USA shall be applied.
ASHRAE Standards: Comply with ASHRAE Handbook, Equipment Volume, “Duct

Construction”, for fabrication and installation of metal ductwork.
3.8.2 Materials
3.8.2.1 Sheet Material

a) The ductwork shall be fabricated of galvanised steel sheet exception of specially
mentioned from good quality full sized zinc coated hot dipped galvanised flat steel sheet
to BS EN 10142, coating type Z275 or ASTM A653A, 653M, G90. The galvanizing shall
be carefully done and the sheets shall be of such quality that they may be bent flat on
themselves with no fracture to the coating or the base metal.
b) Stainless Steel. Stainless steel ductwork shall be made with ASTMA 480, Type
316, sheet form, with No. 4 finish. Extract ductwork handling corrosive gases (oil and gas
laboratories) shall be stainless steel 316 construction.
c) Kitchen and dishwasher extract ductwork shall conform to NFPA 96 and shall
be air and water tight welded construction manufactured from 18 gauge Stainless steel
sheets in accordance with BS 1449, Part 1 Grade CR4 GP. Ductwork shall be painted
on the outside with two coats of heat resistant galvanic paint after manufacture. Provide
access panels for cleaning of ducts. More details are specified in specialist area section-
1 kitchen in this specification.
Revision: 7.0
d) Laundry extract ductwork shall be air and water tight construction manufactured
from aluminium sheets in accordance with BS 1470.
e) Reinforcement Shapes and Plates. Unless otherwise indicated, provide
galvanized steel angles for reinforcing where installed on galvanized sheet metal ducts.
For stainless steel ducts, provide reinforcing angles of compatible materials.
f) Tie-Rods. Galvanized steel, 8 mm minimum diameter for 900 mm length or less;
10 mm minimum diameter for lengths longer than 900 mm.
g) Hardware. Nuts, bolts, screws, rivets, and other miscellaneous fasteners used
for duct systems shall be compatible with the ductwork material. For galvanized steel,
hardware shall be galvanized cadmium-plated, shall have other corrosion-resistant finish,
or shall be made of a corrosion-resistant material.
h) All supports, stiffeners, flanges etc. used in ductwork construction and installation
shall be hot dip galvanized otherwise specified.
i) The Specification DW/144 shall be used as a guide to the minimum standard of

construction.
3.8.2.2 Flexible Duct Work

Flexible duct shall be design and installed according to DW 144.
3.8.2.3 Flexible Connections

Flexible ductwork connections shall be provided at connections to fan inlet and discharge
connections, all connections to air plant containing vibration generating equipment and
at all points where ducts cross structural expansion joints and for any other locations
where indicated on the drawings.
Flexibles shall be flame resistant UL listed; water proof, non-organic, flexible sheet
secured with flat galvanised steel bands, and fixed to give a smooth internal ductwork
surface.
Flexible connections shall have a minimum effective length of 50 mm and a maximum
effective length of 250 mm. Flexible connections shall be considered as part of the
ductwork system when considering leakage rates, or fire protection integrity and stability.
In cases where excessive noise breakout through flexible connections may cause the
noise design criteria to be exceeded, a heavy duty acoustic material shall be used to wrap
the joint. The ductwork shall not impose any load on the flexible joint.
3.8.2.4 Pre-insulated Phenolic Duct Work

A phenolic duct system shall be desinged / selected and installed according to the latest
revison of ASHRAE Handbook - HVAC Systems and Equipment.
3.8.2.5 Volume Control Damper (Balancing Dampers)

Dampers for air balancing shall be provided at supply, exhaust and return air main
branches, fresh air inlets, the inlet spigot to diffuser plenum boxes, adjacent to each fan
in the main duct and where required for proper air balancing. Dampers shall be manually
adjustable externally, with indicating quadrant and lockable operating lever.
All dampers shall be complete units with flanged duct connections, independent housings
opposed double skin aerofoil section blades, low pressure drop and low leakage type with
seals on blade edges and casing jambs within a square casing with in accordance with
DW / 144 Section 20.and control mechanisms.
Revision: 7.0
Dampers with side dimensions up to 300 mm shall have a single blade, not less than 1.6
mm thick, with 10 mm diameter pivot rods and rigid bearings.
Dampers with side dimensions over 300 mm shall have horizontally opposed multi leaf
blades, not less than 1.6 mm thick and blades no more than 250 mm wide, with 10 mm
diameter pivot rods set in rigid bearings and linked externally to a single operating lever
and quadrant.
Frame and Blades shall be constructed from the same material of the ductwork. Bearings
shall be of nylon material and the units shall be of low-leakage design by incorporation of
synthetic trailing edge seals and a peripheral gasket which shall be tested according to
BS 476 Part 6 and 7.
Unless otherwise specified, quadrants and operating handles shall be of die-cast
aluminium or other material approved by the company with the words 'OPEN' and 'SHUT'
cast on the quadrant.
Each air volume control damper in the ductwork shall be fitted with a non-corrodible label
stating the actual air flow in (m3/s) when in the fully open position, its overall cross
sectional area and the design or actual air flow.
Access openings with readily removable or connected with safety wire air sealed covers
shall be provided adjacent to all dampers, unless access is available through adjacent
equipment. Subject to limitations of ductwork size the dimensions of access openings
shall not be less than 450 mm x 450 mm and they shall be located so as to afford easy
access for inspection and maintenance.
After final commissioning, the position of all dampers shall be secured and indicated with
a durable mark on the quadrant.
3.8.2.6 Fire Dampers

Fire dampers shall be provided in ductwork in the following locations:-
a) Wherever a ductwork passes through a floor slab, wall and roof.
b) Other locations as required by the Particular Specification and the Drawings.
Fire or Smoke dampers used singly or in combination shall have an overall fire rating not
less than that indicated and certainly not less than that for the wall or floor slab in which
they are situated Scope of supply of fire dampers should include necessary sleeves and
retaining angles for fixing.
Fire dampers made to British standard B.S. 476 or North American Standards or N.F.P.A.
90A, with minimum 2-hours rated, UL listed and shall be labelled by manufacturer. Each
Fire damper casing shall be air tight, continuously welded and clearly marked with a
permanent indication of the direction of air flow. All Fire dampers shall also be approved
by the civil defence/Fire Services Department.
Remote position indication of fire damper to be considered in DDC or local HVAC control
panel.
Fire damper assemblies for installations in corrosive environments shall be fabricated

from suitable materials resistant to the corrosive substances. Alternatively, the material
may be coated with a protective finish to produce the same effect.
3.8.2.6.1 Curtain Type:

Fire dampers shall be interlocking blade type sized and selected to provide a nominal
100 percent free area (curtain completely clear of the airstream) in all sizes. The design
shall incorporate complete factory-assembled and sealed units with all parts as required
Revision: 7.0
to provide a UL approved installation. Scope of supply of fire dampers should include

necessary sleeves and retaining angles for fixing.
Fire damper construction shall be of galvanized steel casing, galvanized steel blades, and
fitted with catch plates, stainless steel closure springs and stainless steel seals. An
automatic locking device shall be provided to ensure that the blades are held in the closed
position after release. Blades shall be out of the air stream. Fusible links shall be rated for
a fusing temperature of 72 °C +/- 4 °C according to DW 144 unless otherwise specified.
Fusible links on fire dampers shall be constructed in accordance with UL 33.
Access panels with airtight gasket shall be provided to fire dampers enabling full
inspection of blades and the fusible links.
A least 2 Nos. fusible link shall be supplied as spare.
Fire dampers handling outside air shall be fabricated from stainless steel. A fire damper
installation frame shall be provided.
3.8.2.6.2 Smoke Dampers

Smoke dampers shall be provided in ductwork in the following locations:-
 Same as fire damper (3.8.2.6)
Smoke dampers shall be the low leakage type, rated under UL 555 S as leakage Class I.
Frame shall be of formed channel of not less than 1.6 mm (16 gauges) galvanised steel.
Blades shall be 2 mm (14 gauges), air foil shaped, double skin construction, opposed blade
type.
Damper actuators shall be factory furnished suitable for either 240 volt or 24 volt application
UL listed. Complete unit shall be factory tested in compliance with UL 555S and shall be
UL label.
The damper unit shall be supplied with a two position indicator switch linked directly to the
damper to provide the capability of remotely indicating damper blade position.
3.8.2.6.3 Combination Fire/Smoke Dampers:

Each combination fire smoke damper shall be 2 hour fire rated under UL Standard 555,
and shall further be classified by underwriters laboratories as a leakage rated damper for
use in smoke control systems under the latest version of UL555S, and bear a UL label
attesting to same.
Combination fire smoke dampers meeting or exceeding the following specifications.
Frame shall be a minimum of 16 gage galvanized steel formed into a structural hat
channel shape with tabbed corners for reinforcement. The blade shall be aerofoil 1.6mm
(16 gages) minimum galvanized with three longitudinal grooves for reinforcement.
Bearings shall be stainless steel sleeve turning in an extruded hole in the frame.
The damper casing shall be of double-skin galvanized steel construction with
continuously welded corners and integral spigot connections. The dampers shall be
supplied complete with the manufacturer-installed frames.
In addition to the leakage ratings already specified herein, the dampers and their
actuators shall be qualified under UL555S to an elevated temperature of 176°C (350°F);
appropriate electric actuators shall be installed by the damper manufacturer at time of
damper fabrication. Damper and actuator shall be supplied as a single entity which meets
all applicable UL555 and UL555S qualifications for both dampers and actuators.
Manufacturer shall provide factory assembled sleeve. Damper and actuator assembly
shall be factory cycled 10 times to assure operation.
Revision: 7.0
Blade position indicator: Each combination fire smoke damper shall be equipped with
switch package which shall include two position indicator switches linked directly to the
damper blade to provide the capability of remotely indicating damper blade position.
Fusible link: Each combination fire smoke damper shall be equipped with a fusible link
which shall melt at 72-74°C causing damper to close and lock in a closed position.
Damper actuator selection shall be based on fail closed operation, in which the damper
closes when power is interrupted to the actuator. The damper shall be released to the
closed or fail-safe by an independent closure spring on loss of power supply, either by
genuine power failure or by the zone fire signal actuated by the smoke detection system.
The damper shall be automatically reset on resumption of power supply by built-in motor
of 220V AC or 24V AC/DC.
Provide Re-settable, re-usable link control device with high limit temperature sensor that
causes the damper to return to fire protection mode (closed) when temperatures reach
the operation limit of the damper/actuator assembly and meets all NFPA 92 A
requirements.
3.8.2.7 Access Panels

Duct access panels shall be minimum 450 x 450 mm. unless restricted by duct dimensions.
All access panels shall be constructed from galvanized steel sheets, 25 mm apart with
necessary reinforcing inside for rigidity, with space filled with glass fibre insulation. Panels
shall be made airtight with a continuous neoprene rubber gasket.
Openings in ductwork shall be provided with continuous galvanized reinforcing bars, which
on insulated ductwork, shall be extended to the face of the insulation. 'Small' panels shall
be provided with at least two self-tightening cam locks. All panels shall have drawer type
handle.
Apparatus access doors shall be minimum 600 x 1500 mm with angle or channel frame.
Provide two 75 mm strap hinges with brass pins; and two handles minimum, operable from
inside and outside. All access panels shall be hinged type constructed from double
thickness 18 gauge (1.3 mm) galvanized steel, with 25 mm insulation between sides with
necessary reinforcing for rigidity. Doors shall be made airtight with "tadpole" gaskets. If the
access panel is a removable type, It shall be standard practice to connect safety restraints
to it.
Provide access panels where shown on drawing, required and directed and in the following
locations:
Bottom of all duct risers, Next to outside air intakes and outlets
At each fire/smoke damper. Into apparatus casings to facilitate maintenance and cleaning
of all component. AD shall be provided for each motorised damper.
3.8.2.8 Motorized Shut off Dampers.

Motorized shut-off dampers shall be open or close by motorized mechanism. The
Contractor shall furnish and install, control dampers as required for the proper functioning
of the system.
All control dampers shall be opposed blade.
Casing shall be in galvanized sheet steel to BS 2989 Z2 G275 M.
Blades shall be of natural anodized extruded aluminium to BS 1474.
Blade tip seals silicon rubber, temperature resistant up to 200 deg. C.
Side seals shall be stainless steel to BS 1449 Grade 302-525.
External blade linkage shall be stainless steel to BS 970 304-S 15.
Revision: 7.0
Blade spindles shall be in stainless steel to BS 970 304 S11 supported in plain brass
bearings.
Shut off dampers shall have a leakage rate not exceeding 200 M3/hr/M2 at 1000Pa.
When mounting the actuator outdoor it has to be certain the actuator is protected against
direct sun exposure and rain. Actuator for hazardous area shall be explosion proof type.
3.8.2.9 Back Draft Dampers.

Back draft dampers shall be low leakage with parallel blades and neoprene edge seals.
Dampers frames shall be constructed from galvanized sheet steel with Aluminium blades.
Blade stub shafts shall be brass with PVC bearings. Sealing strips on blades shall be
polyester foam.
3.8.2.10 Pressure Relief Dampers

Pressure relief dampers shall be multi parallel blade with weighted arm closing assist. The
frame shall be anodized Aluminium channel sections with formed Aluminium blades.
Maximum blade length shall be 100 mm, and polyester foam seating strips shall be
incorporated on blade edges. Bearings shall be in PVC with non-corrodible shafts.
3.8.2.11 Duct Mounted Electric Heater

Duct mounted electric heaters to meet temperature criteria. Each electric heater shall be
controlled with a thermostat and shall be equipped with an automatic and manual reset
thermal cut-out and air flow cut off switch, ON/OFF indication lamp. Duct mounted heater
shall be sized for the greater of either the winter heating load or the peak reheat load
during the cooling mode.
Duct mounted electric heater shall be designed and selected according to the latest
version of ASHRAE Handbook - HVAC Systems and Equipment.
Terminal box shall be provided with solid cover to minimize dust infiltration and shall be
hinged interlocking disconnect switches shall be provided.
Safety devices shall be a linear limit automatic reset terminal cut-out for primary over
temperature protection and a secondary linear limit cut-outs with manually reset in the
power lines to de-energize elements if the primary cut-out fails. All safety devices shall
be serviceable through terminal box without removing heater frame from duct.
Due to safety and operational reasons the duct heater shall not be used if the height of
the bottom of duct- where the heater will be installed-is more than 3.5 meter
3.8.2.12 Duct Work Flanges

All rectangular ductwork shall be flange joints. Flanges shall be of a proprietary type,
tested and certified for air leakage and deflection to DW/144. Certificates must be
submitted during the equipment submission period.
The proprietary ductwork flanges shall be roll-formed from zinc coated hot-dipped
galvanised sheet metal .Flanges shall be constructed with prefabricated flange profile
consisting of manufacturer provided integral sealant with corner joints inserted into the
end of the flange profiles and the whole frame shall be firmly secured including the corner
component. Gaskets strip shall comply with BS 476 Part 7, Class 1 and ductwork sealant
to BS 476 Part 7, Class 2 shall be applied at the flange joints and corner joints respectively
to ensure maximum leakage-proof. All sealant used shall be fire proof and vermin proof,
non-toxic and acceptable to the Fire Services Department.
Revision: 7.0
3.8.2.13 Turning Vanes

Turning vanes shall be provided for all abrupt changes in airflow direction. Provide vanes,
supported with bars perpendicular to blades, and set into side strips suitable for mounting
in ductwork, with dimensions as given in SMACNA HVAC Duct Construction Standards,
Figure 2-3.
3.8.2.14 Sound Attenuator

Sound attenuator shall be provided as required to match the noise criteria as per
ASHRAE standards. Attenuator shall be straight as required.
Outer casings of rectangular attenuators shall be fabricated from not less than 22 gauges;
lock former quality confirming to the structural quality as ASTM A-446 in accordance with
ASHRAE guide or SMACNA. Seams shall be longitudinal, lock formed and mastic filled.
Interior casings of rectangular attenuator shall be fabricated from not less than 24 gauges
perforated sheet confirming to the structural quality of ASTM A-446.
Filler material, except for reactive (no media) silencers shall be inorganic glass fiber of a
proper density to obtain the specified acoustic performance and be packed
under not less than 5% compression to eliminate voids due to vibration and settling.
Material shall be inert, vermin and moisture proof.
Combustion ratings for the attenuator with acoustic fill shall be not greater than the
following when tested to ASTM E 84, NFPA Standard 255, or UL No. 723:
Flame spread Classification ………….20
Smoke Development Rating ………….20
The Direction of air flow through each attenuator shall be clearly marked on the outer
casing.
3.8.2.15 Air Flow Pressure Switch

3.8.3 Air Outlets and Inlets
3.8.3.1 General
Select all diffusers to provide uniform air coverage without overlap. Air velocity up to a
height of 1.8m above the floor shall be 0.13 to 0.25 m/s (25 to 50 fpm).
Noise generated by outlet or inlet at peak volume shall be such that room sound pressure
level does not exceed the value specified in ASHRAE standards. Room attenuation; the
sound power level reference to 10-12 power watts.
All volume and air pattern devices shall be fully adjustable from the face of the diffuser,
register or grille.
All diffusers, grilles and registers shall be supplied completely factory powder coated.
Finish colour shall be to the approval of the Company. The interior of all grilles and diffusers
is to be factory painted matt black.
All supply and return grilles and diffusers will have opposed blade balancing dampers. All
will have foam rubber sealing band around the edge to seal to the structure. All pivots will
be round section, not of formed sheet, and not relying on a spring steel locking wire.
Unless otherwise specified basic grilles and diffuser materials shall be Aluminium extruded
sections. Sections in the airstream shall be carefully selected to minimize turbulence.
All grilles and diffusers shall be tested and rated in accordance with ASHRAE Standard
70-72, and ISO 3741.
Revision: 7.0
3.8.3.2 Linear Bar Grilles

Linear bar grilles shall be fabricated from aluminium, single/ double deflection core. The
core can be either welded into the cuter frame, or, where the grille is used in a sill
application, held in the outer frame by spring clips fixed to the core retaining bar.
The outer frame shall be 35mm deep and shall have a visible flange 25.4 mm wide. Mitred
end caps shall be welded to give a near invisible joint. The grill shall be complete with an
opposed blade damper painted matt black, and shall be fixed with universal mounting
brackets. Both the damper and the fixing brackets shall be accessible through the face of
the grille.
3.8.3.3 Four-way Ceiling Diffusers

The three centre cones of the diffuser shall be manufactured from pressed aluminium, with
the remaining cones and the outer frame fabricated from extruded aluminium welded at the
corners to give near invisible joints.
The core shall be removable without the use of special tools, but for safety, shall be fixed
to the outer frame by a small length of chain.
The diffuser shall be complete with an opposed blade damper painted matt black. All supply
air diffusers shall be provided with an adjustable equalizing grid.
3.8.3.4 Wall Registers

Wall registers shall be double deflection fabricated from aluminium, the front vanes being
horizontal, the rear vanes vertical. This grille shall be complete with an opposed blade
damper painted matt black and adjustable from the face of the diffuser.
Both sets of vanes shall be fully adjustable without the use of special tools.
3.8.3.5 Circular Ceiling Diffusers

Circular ceiling diffuser shall be of aluminium construction with two concentric inner
spinnings.
A flap damper shall be provided in the neck of the diffuser which is adjustable from the
diffuser face.
3.8.3.6 Linear Slot Diffusers

Linear Slot diffusers shall provide unobtrusive continuous air diffusion with a pleasing
aesthetic appearance. Hairline butt joints shall ensure clean unbroken linear runs for active
and dummy sections. Slot width shall be 16/20/25 mm.
The diffuser members shall be constructed to BS 1474
3.8.3.7 Extract Air Louvers

Extract Air Louvers shall be as per ASHREA standard aand certified to ISO 9001 or
equevelent
3.8.3.8 Sand Trap Louvre for Fresh Air Intake

Sand trap louvers shall have a double deflection inlet passage to separate sand from
incoming air by means of centrifugal forces.
Separation efficiency particle size 350-700 shall not be less than 90% at a face velocity of
1M/Sec and not less than 70% at a face velocity of 2M/sec.
Sand trap louver shall be of aluminium construction, self-cleaning and maintenance free.
The base of the louver shall have self-emptying sand holes.
Revision: 7.0
Pressure drop at 2 M/Sec average face velocity shall not exceed 120 Pascal.
The sand trap louver shall be as per EN 13181
Behind each louver shall be an insect mesh screen 76 x 6 mm made from 2 mm diameter
stainless steel (316) wire. The screen will be clamped by a 20 mm frame and will be firmly
fixed to the outer edges of the louver. The frame shall be hot dip galvanized after fabrication.
3.8.4 Duct Construction and Installation

3.8.4.1 General
All ductwork shall be constructed, reinforced, supported and installed in accordance with
HVCA or SMACNA "HVAC Duct Construction Standards - Metal and Flexible', and the
specification herein.
All supply and return ductwork shall adhere to DW142 and 144.
Make all laps in the direction of air flow. Hammer down all edges and slips so as to leave
smooth finished surface inside the ducts.
All ducts shall be braced and stiffened and shall be tight so that they will not breathe,
rattle, vibrate or sag. Cross-break or transverse bead all rectangular ducts as per HVAC
or SMACNA standards.
Duct sealant such as mastic shall be manufactured by the approved manufacturer. Brush
joints with the compound before and again after assembly. Mastic sealant shall be applied
to all duct transverse joints and longitudinal seams.
Seal the bottom and side joints of fresh air ducts or plenums to be watertight.
Flexible duct connections shall be of Class 1, corrugated aluminium flexible duct suitable
for 1200C and 1.5 kPa and shall bear the 'building unit' label of Underwriters' Laboratories.
Flexible duct connections shall be insulated with 25 mm fibre glass insulation with density
of 24 kg/m3 complete with vapour barrier.
Bends in flexible ducts shall have centreline radius of not less than 1 1/2 x diameter.
Collars to which flexible ducts are attached shall be a minimum of 50 mm in depth. Metal
flexible ducts shall be attached using a minimum of three #8 sheet screws equally spaced
around duct. Ducts larger than 300 mm diameter shall have a minimum of five #8 screws.
Screws shall be located at least 12 mm from duct end. Insulation and vapour barriers on
factory-fabricated ducts shall be fitted over cone connection and supple- mentally
secured with a draw band.
Generally more durable and noise-resistant sheet metal ducts are preferable to flexible
ducts in connecting ducts to diffusers or boxes. However, flexible ducts may be used
under the following conditions:
If shown on drawings to allow easy location of diffusers. Does not pass through floors or
fire walls and does not exceed 1 m in length. Flexible ducts shall not be installed in
inaccessible locations, such as above gypsum board ceilings unless specific approval
from the Company is obtained.
Where ductwork passes through a wall or floor, other than when a fire damper is required,
pack around the duct using a fire resistant material to ensure a sound and air-tight joint.
Cover the opening with sheet metal flange of the same metal thickness of duct, overlap
opening on four sides by at least 38mm.
Install ducts with fewest possible joints. Locate ducts, except as otherwise indicated,
vertically and horizontally, and parallel and perpendicular to building lines; avoid diagonal
runs. Install duct systems in shortest route that does not obstruct usable space or block
access for servicing the building and its equipment.
Battery rooms shall be supplied with conditioned air at low level through droppers with
VCD for each dropper, motorised control damper (MCD) shall be provided in main supply
Revision: 7.0
duct. The actuator for supply duct of the battery room shall be designed for zone 1, T4
rating, Gas Group IIB/IIC. Exhaust shall be from the higher level from the opposite side
as describe in specialist areas battery rooms in section-2.
Install ducts with a clearance of 25mm (1 inch), plus allowance for insulation thickness.
Locate all sheet metal ducts where shown and size as shown. If changes of size or
location of ducts are found necessary because of building construction, make a specific
proposal for review by the Company engineer prior to proceeding with the change.
Make changes of direction of horizontal ducts with elbows having an inside radius not
less than the width of the duct, Make change of direction from horizontal to vertical duct
with elbows having an inside radius equal to the depth of the duct. Where this is not
possible due to the building construction, use turning vanes.
Provide access ports at convenient locations in all main ducts and main branch take offs
with airtight covers and extension sleeves through insulation to allow air meter readings.
Access ports shall be similar to 32 mm round openings as approve by the company.
Provide flexible connections as specified at each building expansion joint, air handling
unit and fan duct connection.
Paint visible internal surface behind each grille or register flat black.
3.8.4.2 Duct supports

General: Install rigid round, rectangular, and flat oval metal duct with support systems
indicated in SMACNA “HVAC Duct Construction Standards”, Tables 4-1 through 4-3 and
Figures 4-1 and 4-8 or DW/144 standard, tables 15 and figure 68 through 77.
Support horizontal ducts within 600 mm of each elbow and within 1200 mm of each
branch intersection. Support vertical ducts at a maximum interval of 4800 mm and at each
floor.
Upper attachments to structures shall have an allowable load not exceeding one fourth
of the failure (proof test) load, but are not limited to the specific methods indicated.
Vapour barriers used in building construction shall not be punctured.
Install concrete insert prior to placing concrete or install powder-actuated concrete

fasteners after concrete is placed and completely cured.
The ducting shall be supported from a structurally sound part of the building by galvanized
steel rods and galvanized steel angle brackets. The support angles, and rods shall be of
adjustable type.
The ducting shall not rest on the insulation at support locations. At the support locations
suitable insulated spacers of neoprene make shall be provided so that the insulation does
not rest on the supports. The spacers shall be minimum 25 mm in excess of insulation
depth and shall be securely fixed to steel support brackets.
3.8.4.3 Cleaning
Protect ductwork against entry of foreign matter during construction. Remove all dirt and
foreign matter from the entire duct system and clean diffusers, registers and grilles before
operating fans.
Provide temporary capping of ductwork to prevent entry of foreign matter during
construction.
Revision: 7.0
Clean duct systems with high power vacuum machines. Protect equipment which may be
harmed by excessive dirt with filters, or bypass during cleaning. Provide adequate access
into ductwork for cleaning purposes
3.8.4.4 Test Holes

Test holes shall be provided wherever necessary for effective balancing and testing,
whether these provisions are shown in the Drawings or not. Test holes shall be of 25 mm
diameter and fitted with an effective removable sealed cap. Test points shall be provided
for all dampers and items of equipment to enable fan duties and items to be assessed
and for the commissioning of the system.
3.8.4.5 Testing, Balancing and Commissioning

Adjust volume control devices as required by the testing and balancing procedures to
achieve required airflow. Refer to Document, Testing, Adjusting, and Balancing of HVAC
for requirements and procedures for adjusting and balancing air systems.
Provide notice of testing to the Company in accordance with Contract requirements so
that, where he deems necessary the Company representative shall witness the test. The
test rig and all necessary blanks for the purpose of sealing the ductwork under test shall
be provided, and blanks shall be removed after the test has been approved for each
section of the ductwork.
Constant and variable air volume boxes or any other ancillary items of equipment which
may be liable to damage by the test pressure shall be isolated during the test and all
necessary precautions shall be taken. Any damaged equipment shall be replaced.
3.8.5 Duct Insulation and Liner

General: All insulating material shall be non-combustible as defined in the NFPA 220
and shall have a frame spread rating of not more than 25 and a smoke developed rating
of not more than 50 as defined in UL standard test method of fire hazard classification in
building materials list or approved equal. The completed installation shall confirm to all
applicable requirements of NFPA.
3.8.5.1 Thermal Insulation

Thermal insulation shall be provided on all surfaces operating with a surface temperature
below that of the surrounding air. When the surface temperature is below the dew point
of surrounding air, an impervious vapour barrier shall encase the outer surface of
insulation.
Ductwork shall be insulated with 50 mm thick, rigid glass fibre slabs/ blanket, or pre-
formed sections, minimum density 48 kg/m3 and thermal conductivity not greater than
0.04 W/moC, faced with aluminium foil –Kraft laminated vapour barrier securely fixed
directly to the metal ductwork with adhesive and wrapped with canvas cloth and coated
with 2 coats of Foster & equals.
Joints between sections shall be covered with 75 mm wide, plastic contact adhesive tape
fixed with a tack coat of adhesive on the aluminium surface. All raw edges shall be filled
with reinforced Foam seal.
Ductwork external to buildings or in Plant Rooms shall, in addition to both the above, be
finished and protected with 0.9 mm, 'hammered', aluminium sheeting. All joints shall be
overlapped and secured with pop rivets. Bands shall be neatly formed and fitted at all
termination points with segments and tees gartered.
Vapour barriers shall be continuous over thermal insulation, including branch
connections, flanges, hangers and like equipment. Where insulation is terminated, ends
Revision: 7.0
shall be fully sealed. Adhesive and sealers shall be approved by the company may be
used.
Access panels in ductwork shall be fitted with purpose-made rigid fibre, removable,
covers with quick release bands or fasteners.
Damper, test hole and instrumentation, connections etc. insulation shall be neatly cut and
sealed to allow permanent access.
3.8.5.2 Acoustic Insulation/ Liner

Sound attenuators shall normally be used at all times. However, there may be an
occasional need for a liner.
Materials
Duct liner shall be fibreglass blanket type with black acrylic fire-protective microbial
resistive coating on airstream side. Liner shall be asbestos-free and environmentally
friendly. The material to be used for duct lining shall be 25mm thick resin bonded fibre
glass having a density of 48 Kg/m³ & covered with 0.5 mm thick perforated aluminium
sheet. Thermal conductivity shall be a maximum of .035 W/m °C at 24°C mean
temperature. Temperature limit shall be a maximum of 122°C. Fire hazard classification,
as rated per UL 723, shall be a maximum of 25 for flame spread and 50 for smoke
developed or in accordance with BS 476, Part 4. Surface burning characteristics shall
conform to NFPA 255 requirements and be tested per ASTM E84. Sound absorption
coefficients shall be in accordance with ASTM C423 under F25 mounting.
Both adhesive and sealant shall be recommended by the Manufacturer for the purpose
and classified Class 1 flame spread in accordance with BS 476, Part 7.
Installation
Installation shall follow the manufacturer's recommendations.
Adhesive shall be applied with 100% coverage of the sheet metal surface prior to bonding
the glass fibre.
In addition, the insulation shall be secured to the sheet metal by mechanical fasteners.
Fasteners shall be adhered, not spot-welded, to the ductwork and pins shall be turned
over in the direction of airflow. Fasteners shall be fixed at not more than 350 mm centres,
shall start within 50 mm of open edges, i.e. sheet metal joints, and within 75 mm of corners
and longitudinal butts.
At open edges, the glass fibre shall be cut back and the facing turned under. The turned
facing shall be secured on both sides of the glass fibre by the fastener. At corners and
longitudinal butts, the glass fibre shall be cut back and the facing turned under. At lateral
butts, the upstream glass fibre shall be cut back and the facing overlapped on the facing
of the downstream slab.
Sealant shall be applied with 100% coverage of joints at edges, corners, longitudinal butts
and lateral butt facing overlaps. Sealant shall also be applied to repair all facing cuts and
tears.
Lateral and longitudinal butts shall be allowed only where the duct side is greater than
the glass fibre slab standard size.
The liner shall be fixed to ductwork sections in a sheet metal workshop, not in situ.
Lined sections of ductwork shall be subject to the Company's inspection on site before
installation and shall require the Company's approval, in writing, in position prior to closing
up.
Revision: 7.0
3.8.5.3 Adhesive and Fastener Materials

3.8.5.3.1 Liner Adhesive
Liner adhesive shall comply with NFPA 90A and ASTM C 916. Adhesives shall be non-
oxidizing, water based and asbestos-free. Adhesive service temperature limits shall be a
minimum of -18°C to 82°C. Flammability: 100 °C (min). Water vapour permeance at 0.031
dry film thickness (DFT). Fire hazard classifications, as rated per UL 723, shall be a
maximum of 10 for flame spread and 5 for smoke developed. Surface burning
characteristics shall conform to NFPA 255 requirements and be tested per ASTM E84.
3.8.5.3.2 Mechanical Fasteners

Mechanical fasteners shall be galvanized steel, suitable for adhesive attachment,
mechanical attachment to duct.
Provide fasteners that do not damage the liner when applied as recommended by the
manufacturer that do not cause leakage in the duct, and will indefinitely sustain a 50
pound tensile dead load test perpendicular to the duct wall. Fastener pin length shall be
as required for insulation thickness without projecting more than 4 mm into the air stream.
Adhesive for attachment of mechanical fasteners shall comply with the “fire hazard”
classification of the duct liner system.
3.8.6 Sealing Materials

The term “sealant” used here is not limited to materials of adhesive or mastic nature, but
also includes tapes and combinations of open weave fabric strips and mastics.
Sealant materials shall be with the type of joint to be sealed. Tape of an approved type
shall be applied over the sealant, but shall not serve as the primary air seal.
Joint and Seam Tape: 50 mm wide, glass-fibre fabric reinforced.
Tape Sealing System: Tape sealing system shall consist of a woven-fibre tape,
impregnated with a gypsum mineral compound and a modified acrylic/silicone activator
to react exothermically with the tape to form a hard, durable, airtight seal.
Joint and Seam Sealant. One-part, non-sag, solvent-release-curing, polymerized butyl

sealant complying with FS TT-S-001657, Type I; formulated with a minimum of 75 percent
solids.
Flanged Joint Mastics. One-part, acid-curing, silicone elastomeric joint sealants,

complying with ASTM C 920, Type S, Grade NS, Class 25, Use 0.
3.8.7 Fire-Stopping
Fire-Resistant Sealant: Provide one-part elastomeric sealant formulated for use in a
through-penetration fire-stop system for filling openings around duct penetrations through
walls and floors, having fire-resistance ratings indicated as established by testing
identical assemblies per ASTM E 814 by Underwriters Laboratories or other testing and
inspecting agency acceptable to authorities having jurisdiction.
3.8.8 Silencers (Sound Attenuator)

Silencers shall be installed when required to achieve the specified noise levels. Silencers
shall be installed in locations as indicated on the contract drawings.
At shop drawing stage, the contractor will undertake calculation for every unit and every
area and determine the insertion loss required to meet the stated noise criterion. Supply
and return duct noise must be considered.
Revision: 7.0
Materials of construction shall be hot dip galvanized sheet metal and mineral fibre
acoustic fill which is inorganic, inert, moisture and vermin resistant. Silencers shall be so
constructed as to prevent erosion of the acoustic fill.
The silencers shall incorporate a removable panel which provides complete access to all
internal surfaces for cleaning and also permits removal and replacement of acoustic fill.
Silencers shall be factory made, and shall have available certified test data concerning
insertion loss. This must be available when required, in advance of ordering units.
The static pressure loss of any required silencer must be considered in air handling
equipment original selection.
Silencers shall be flanged to exactly match the adjacent ductwork in which they are to be
installed.
3.9 Power and Automation Control

3.9.1 General
This design criteria along with specifications, practices, and standards referenced herein
provides the basis for engineering and design of the HVAC control systems.
HVAC control and alarm systems shall be in line with the HVAC vendor's standards.
HVAC control systems should at least include the following:
(a) Temperature control
- For constantly manned rooms (e.g. control room, shift supervisor room);
- For certain rooms which are less frequently used (e.g. meeting rooms, mess
rooms etc.);
- For equipment rooms and buildings (e.g. instrument auxiliary room, electrical
auxiliary room, computer room, and electrical substations.
(b) Humidity control
- For all rooms and buildings.
(c) Pressure control switch
- For main duct of each AHU after motorised damper and before supply plenum
box. The sensor shall protect the duct from over the pressure. The HVAC control panel
shall trip the AHU supply motor if the duct pressure is accessed more than 10 percent of
the design working pressure.
HVAC alarms shall be individually displayed on local HVAC panels. Common HVAC
alarm signals generated by the HVAC control system and displayed on the DCS screen
in the main control room shall be routed either via potential-free contacts and interface
boxes or via software links.
Control signals coming from an HVAC control system cabinet and going to an HVAC
motor control centre (power) cabinet shall pass via an interface box. The HVAC
control/alarm cabinet and the motor control centre (power) cabinet shall be physically
separated. For central air handling units, both cabinets should be located in the HVAC
machine room.
3.9.2 Design
The HVAC Control system & all electrical components shall be designed and installed
per the following Design General Specifications:
Revision: 7.0
Electrical Design Guidelines, Power, Control, Lighting and Earthlings Cables, Instrument
and thermocouple Cables, Design General Specification - System Cables, Design
General Specification Instrument Design Criteria on Process Units.
Each building shall have a HVAC power and control panel. This panel shall be located
inside the AHU room. The suitable panel shall be provided with run/off/trip indications and
auto/manual/off switches and provisions to send fault signal to the Central control room.
The control system shall be designed such that each mechanical system will be able to
operate under stand-alone control. As such, in the event of a network communication
failure, or the loss of any other controller, the control system shall continue to
independently operate under control. The appropriate control system shall be so
designed to meet the requirements and operation needs of the building operation &
management team and the operation requirements of the end users in building(s).
The HVAC Motor Control Centre (MCC) shall be in full compliance with Company
Specification of Low Voltage Switchgear and Controls. Installation of this MCC shall be
in accordance with Electrical Design Guidelines Specification.
The HVAC system of each building shall be provided with a dedicated DDC or PLC based
control system.
The PLC/DDC shall be directly interfaced with the local MCC for control of electrical
HVAC equipment.
In addition the PLC/DDC shall, via suitable interface facilities, control all field mounted
HVAC equipment and be capable of receiving all field instrument and equipment control
inputs.
The control system shall be capable of operating during the maximum specified ambient
temperature and humidity without failure.
Operating pilot and indicating devices have to be situated on the front panel for easy
reading.
The HVAC control system shall be consist of the following but not be limited as below
• LCD screen for master controller shall be mounted at eye level of an average height
man
• Power lamps.
• Panel fluorescent light with door switch.
• Panel Lamp test facility.
• Panel Ventilation fan with filter.
• Ambient temperature indicator.
• Open/close indication for each motorized shut off damper and fire damper.
• Air flow failure.
• Chilled water flow failure.
• Chilled water supply/return temperature indication.
• Run/trip indication for each heater battery.
Revision: 7.0
• Interlock of AC system and each ventilation system to station alarm facilities.
• Fire alarm panel interlock for each AC and ventilation system and fire dampers shut
down.
• Separate circuit breakers for various HVAC equipment.
• Duty selector switch for AC units, twin fans, chillers and pumps.
• Hand/off/auto selector switch for each AHU and fan.
• Auto changeover of AC units in the event of failure of running units to stand by

equipment.
• Ventilation system operation including pressurization, temperature and humidity control
• Ventilation system starting/stopping sequences.
• Indication of running conditions e.g. on/off, fault, status, open/closed, etc., for all
applicable types of equipment (fans, pumps, chillers, heaters, dampers, etc...).
• Alarm grouping and indication
• All test and maintenance operations.
• Pressure switch for filters.
• HVAC control panel shall be interlinked with fire and gas panel.
• Additional 20% I/O points shall be provided in HVAC panel.
The control panel shall be provided with running hours of each equipment e.g. AHU,
Heater, ACCU or Chiller and pump.
The selection switch in the HVAC control panel shall be provided with three position
(Hand-Auto-Off).
• For DX system refer to control schematic diagram* as shown in figure no A16
All the above mentioned points shall be shown on the master graphic screen. Full
graphics screen shall be visible on the outer face to the panel.
“Chiller fault” and “room temperature high” alarms shall be provided in the HVAC control
panel and same shall be repeated on the Distributed Control System (DCS).
The HVAC control panel shall be interfaced directly with the DCS of the control room for
communications.
Manual switches for HVAC units and associated items to be provided for manual
operation.
The HVAC control panel shall be interfaced directly with the F&G system for area
protection, isolation and shutdown purposes. The HVAC system shall initiate relevant
shutdown actions on receipt of F&G inputs as required and confirm such actions to the
F&G. The HVAC control panel shall send trip signal for the AHU motor(s) and close all
motorised fire and smoke dampers in case there is fire or smoke detection from F&G
system.
Access and manual control actions for the HVAC control system shall be via operator
DCS interfaces facilities (if required)
Revision: 7.0
HVAC Control Software Package (final mapping programme) shall be handed over to
Company for future use and Company personnel shall be trained for using the above
Software.
* The diagram is showing minimum requirement for HVAC DX system. Additional

requirement shall be added to the diagram for any specific project if it is required. Refer
to Appendix A (Figure A16).
3.9.3 Functional Description of Control System:

Air conditioning shall be controlled by thermostat (heat / cool, humid), temperature
(cool/heat) controller in response to the signals from return air duct sensors. A humidity
controller, on receiving high humidity signal from the return duct humidity sensor, shall
over ride temperature controller and operate cooling cycle to carryout dehumidification.
In the event of temperature dropping below set point, the DDC will switch on the heater
in order to control the indoor temperature for manned area. For unmanned the heater will
not switch on during dehumidification even if the indoor temperature below the set point.
Compressors and heaters shall be interlocked with fan(s) starters and airflow switches to
shut off at no airflow conditions. All fire dampers shall be open if any of the AHU’s is
running. A fire alarm signal shall shutdown the full HVAC system.
The unit control systems shall be DDC or PLC type capable of providing the degree of
thermostatic and/or humidity control specified.
The HVAC control panel shall be able to give command, status and alarm of the
following:-
• Ambient temperature
• Building temperature
• Temperature set point
• Supply air temperature
• Mixing air temperature
• Temperature differential or sensitivity
• Ambient Humidity
• Building Humidity
• Humidity set point
• Humidity differential or sensitivity
• Running Units
• Number of compressor running
• Extract fan running
• All damper open and close
• Valves
• Pumps
• Pressurization units
• Chemical dosing system
• Pressure duct switch
The control parameters are to be indicated on a LED or LCD display being part of the
controller or separate.
Detailed sequence of operation and control/power wiring diagram for the control system
shall be submitted by contractor for employer/engineer approval.
The control system shall incorporate all necessary safety interlocks for the successful
operation of the mechanical plant and systems. All of the individual control elements shall
be provided by the same manufacturer.
Revision: 7.0
3.9.4 Material
(a) Direct Digital Controller (DDC)
(I) Each controller shall operate as a standalone unit capable of performing its specified
control responsibilities independently of other controllers in the network.
(ii) Local keypad and display shall be provided for local viewing and operation.
(iii) Power Fail Protection – All system set point, control algorithm and other
programmable parameter should be stored such that power failure of any duration does
not necessitate reprogramming the DDC controller.
(b) Set point potentiometers shall be housed in a robust casing of high impact plastic
suitable for the decor of the area in which they are mounted, the control knobs shall have
markings in °C over the band specified and the knob shall be removable enabling the
setting to be fixed and enclosed under a dummy knob, rendering it tamperproof.
(c) Temperature sensors shall be of the resistance type using nickel based element
and shall be accurate to 0.5°C, over the range of 0°C to 60°C. The sensor resistance
shall be compatible with the measuring bridge of the matching control box.
For immersion temperature sensors, sensors shall be provided with immersion pocket.
The sensing range shall be of 0 °C to 120 °C.
(d) Humidity sensors shall be of the thin film capacitor or plastic strip type and cover
the range specified for control plus 02 % above and below.
(e) Duct sensors shall incorporate a 200mm long non-corrodible tube with the
sensing element mounted in a protective housing at the end of the tube.
(f) Step controller shall provide the required number of operational steps and shall
comprise a series of cam operated micro switches operated by means of an electric motor
or shall comprise the required number of voltage dependent relays switching in sequence
with the output voltage signal from the control box. The cut in points and switching
differentials shall be fixed at equal proportions of the operating range.
(g) Room Thermostat
Provide room thermostat with flame retardant plastic (ABS) casing. The room thermostat
shall be provided with LCD screen and adjustable set point. The temperature range shall
be between 12° to 35°C.
The cooling &heating thermostat shall be provided with 3 position slide switch for manual
control of fan speed apart from auto mode position and cool/heat change over.
The room thermostat shall be provided with momentary override button to circumvent
day/night programming.
The thermostat shall have LCD display and key pads and shall conform to current industry
standards.
(h) Control Valves
Provide 2 way /3 way modulating control valves for all chilled water coils. The response
time shall not be more than 45 second. Provide position indicators on valves and pilot
positioners on sequenced valves.
Valves trim and stem: Stainless Steel.

Revision: 7.0
Packing: Spring loaded Teflon, self-adjusting.
Select valves to have equal percentage characteristics. Size valves operators to close
valves against pump shut off head.
(h) Cabinets of control panel
Cabinets shall be constructed from form- 2 (Non-compartmentalised) thick sheet steel

panels built up on rolled steel or boxed sheet steel section framework, and shall have
continuously welded butt joints. All required holes and cutouts shall be done at the factory.
The cabinet shall be divided internally with sheet metal webs to separate low voltage
equipment from instruments and control equipment and to prevent overheating.
The control panel shall have adequate access doors to ensure ease of maintenance of
equipment. Access doors shall have concealed hinges, stops and interlocks where
required, and a dust excluding gasket contained in a rebate. Hinges shall be strong and
may be taken off only by the use of special tools.
The DDC enclosure shall be with following specification:
- Paint shade : RAL 7035(internally and externally)

- Mounting plate colour : RAL 2000
- Enclosure Thickness : 2 mm
- Paint thickness : 70-100 Microns
- Earth Bus bar : Earth Strip Bus bar
Door handles shall be the rotating type closing onto ramps, of approved pattern, finished
in a black, hard wearing non-conductive material.
After fabrication, steelwork shall be cleaned, zinc sprayed and stove enameled with one
primer coat, two undercoats and one finishing coat, the surface being rubbed down after
each coat. The finish color shall be light grey or company approved.
The operating handles of each protective device shall project from cut outs in the front
door and all switching and protective devices shall have clear on / off identification.
3.9.5 Control and Monitoring Philosophy for Direct Expansion System.
The HVAC system serving the building shall be integrated with FCS/DCS, via HVAC DDC
panel.
The room temperature control is achieved by means of temperature controller mounted
in the HVAC control panel (DDC) located indoor. Return air duct temperature sensor
provides the actual return air temperature input to the temperature controller. Based on
the return air temperature and the set temperature, the controller gives the signal for the
compressors of respective condensing units to be switched On/Off depending on the load
conditions to maintain the room temperature conditions. To meet the inside conditions
during winter and after/during dehumidification, the controller provides the controlled
analogue output signal to operate AHU heater and maintain the design room
temperatures.
In event of increase in relative humidity the controller shall switch on the compressors for
dehumidification of supply air by overriding the temperature set point.
Air flow fail switch & dirty filter switches are provided on the AHU across the supply air
fan & across the filters to detect the air flow and cleanliness of the filters. The switches
are wired to provide visual indications on the HVAC control panel for “airflow fail” and
“dirty filter”. Motorised damper shall be installed for AHU supply and return air
Revision: 7.0
connections to isolate the standby AHU. Power to the HVAC equipment shall be provided
by HVAC MCC located in switchgear room building.
The supply air duct shall be connected to battery room through a dropper at a height of
300mm from bottom of the finish floor. Motorized fire damper shall be placed in the supply
air duct at the entry of the room.
AHU comprises of pre filter, bag filter, cooling coil, electrical heater and supply fan(s) and
interconnected to DX system with all necessary control items.
The AHU shall have differential pressure switches for Pre filter, bag filter, air flow failure,
On/Off type damper actuator in supply air duct, temperature & humidity sensor in the
return air duct and temperature & pressure sensor in the supply air duct. Temperature &
humidity sensor shall be provided for ambient air.
3.9.5.1 AHU Fan Start/Stop & Monitoring

At the startup of the system in “AUTO” mode, HVAC control panel will command the fresh
air motorized damper actuator to open with the specific time delay of 30 seconds which
is connected in the inlet of the fresh air intake of the AHU. After receiving the damper’s
open status feedback from the damper, then the HVAC control panel will command duty
AHU fan(s) to switch “On”, provided the time schedule is “On” and interlock with standby
unit.
Also at the startup of the system in “Auto” mode, HVAC control panel will command the
duty AHU supply and return air damper to open with specific one minute time delay. After
receiving the damper’s open status feedback from both the damper (after 30 seconds),
then the HVAC control panel will command respective AHU supply fan (s) to switch “On”,
provided the time schedule is “On” (a weekly time scheduler’s provided to switch off/on
automatically as and when required based on working hours). HVAC control panel
continuously monitors AHU supply fan(s) through run status and fault status. Upon
receiving fan(s) fault status, HVAC control panel will command to close the return and
supply air damper of working AHU and generates an alarm and displays in HVAC control
panel and FCS/DCS screen. HVAC control panel will command standby unit to start with
the same sequence as described above
If HVAC control panel doesn’t receives damper open status feedback in specified time
delay (one minute), damper fail to open alarm will be generated and standby AHU will
start upon receive of the damper open status along with related equipment associated
with it.
The differential air pressure switches are used to monitor individual filter bank on the
condition of the filter, which is fixed across each type of filter and in turn sends the
feedback for HVAC control panel via a volt free contact (VFC). Interface between the
HVAC control panel and power panel occurs via volt free contacts provided in the power
panel and the same will be shown in the HVAC power panel drawings.
An airflow switch is mounted across the AHU supply fan(s). The contact in the airflow
switch closes when the pressure drop across the fan exceeds the setting (adjustable) on
the switch. This airflow switch is connected to a digital input in the HVAC control panel. If
there is “No” air flow signal from air flow switch, even after the receiving the “On”
Command from HVAC control panel for 30 seconds, HVAC control panel generates an
air flow fail alarm and turns off the duty unit and provides a start command to stand by
AHU to start along with related equipment associate with it. The HVAC control panel
commands the condensing unit to start/on base on common return temperature set points
or supply temperature set point and monitors its run and fault status through a volt free
contact continuously. If duty condensing/package unit fails to start within one minute,
HVAC control panel generates fail alarm and turns off the duty unit and provides a start
command to standby unit to start along with related equipment associate with it.
The AHU(s) shall not be in running condition if any of fire smoke dampers are in close
position.
3.9.5.2 Temperature Control

The common return air temperature shall be maintained precisely at the desired set point
(programmable) by controlling the capacity of the compressors in condensing/package
Revision: 7.0
unit. The duct mounted common return temperature & humidity sensor measures the
temperature and humidity in the return air, feedback to HVAC Control panel to maintain
the set temperature and humidity. Supply duct temperature sensor is installed in the
common supply duct to monitor/control the temperature. Heater(s) will be controlled by
return air temperature and humidity sensor in return air duct.
3.9.5.3 Alarm Monitoring

• In the following events:
• If the AHU/PAC filter choke, an alarm (through HVAC control panel) will pop-up on the
operator terminal (FCS/DCS).
• If fire/smoke detection in particular zone, a common volt free contact digital input will
be relayed to HVAC control panel by F&G panel and in turn HVAC control panel shall
turns off all air conditioning equipment and its associated damper actuators. The battery
room extracts ventilation fans shall be switched off.
• For manned building, If hydrocarbon or H2S or any gas detection a common volt free
contact digital input will be relayed to HVAC control panel by F&G panel and in turn
HVAC control panel shall close off air tight damper in the fresh air intake, then send
stop command to the supply fan(s) via a volt free contact (VFC) and turns off all air
conditioning equipment and its associated damper actuators. The battery room extracts
ventilation fans shall be switched off.
• For unmanned building, If hydrocarbon or H2S or any gas detection a common volt free
contact digital input will be relayed to HVAC control panel by F&G panel and in turn
HVAC control panel shall close off air tight damper in the fresh air intake, then the
HVAC system will continuing running in recirculation mode. Pressure sensor shall be
provided in the main supply duct to monitor the duct pressure. The trip single shall be
sent to the supply fan(s) in case the pressure increase more than allowable limit (10 %
of maximum pressure).
• After normalisation of F&G system, signal shall be sent from F&G system to the HVAC
control panel in order to normalise the HVAC system.
3.9.5.4 Change Over Philosophy

Cyclic change over between duty and standby AHUs along with respective zone, battery
room extract fans, condensing units and supply fan motors in the same AHU/PAC is
programmed for 7 days change over. The same shall be subjected to 168 running hours
of the units.
3.9.5.5 Air Handling Unit/Package Unit

The fresh air damper shall be remained always open except during gas detection as
above.
3.9.5.6 Battery Room Extract Fan

The motor control center serving the battery room exhaust fan has a "HAND-OFF-AUTO"
switch and transmits the “Auto” position to the HVAC control panel. The HVAC control
panel commands the duty extract fan to turn “On” provided time scheduler is programmed
and turned on. The overload trip and run condition of the motor is monitored at the HVAC
control panel via a volt free contact from the MCC.
The motorised volume control damper (MVCD) is fixed in the supply duct which is feeding
for battery room will always be open if any one of the battery extract fan is in ‘“On” status.
If HVAC control panel doesn’t receives damper open status feedback in specified time
delay (one minute), damper fail to open alarm will be generated to FCS/DCS through
common alarm and in turn HVAC system to be tripped.
Upon receiving a duty exhaust fan over load trip alarm, HVAC control panel commands
standby exhaust fan to “On” and generates a trip alarm which is displayed in operator’s
Revision: 7.0
terminal. Individual DDC controller fail status signal will be sent to FCS/DCS through a
volt free contact.
In case of failure of both the explosion proof battery extract fan and/or motorized volume
control damper is not opening, then HVAC control panel shall send a signal to UPS to
inhibit the boost charging of the batteries.
3.9.5.7 Motorized Fire and Smoke Damper (MFSD)

The motorised fire and smoke dampers shall be provided in the supply and return ducts
as per project specifications. The MFSD will be controlled by DDC. Gas and fire/smoke
signals from fire and gas system shall be separate.
3.9.5.8 Maximum Allowable Running Time for Motorised Dampers

The table below to be adhered for the motorized dampers
Type of damper Location Opening Closing Time Remarks

(Seconds)
Time
(Seconds)
Supply damper After the AHU 30 30
Return damper Before the AHU 30 30
Fresh air In the fresh air 10 2 High integrity damper as

intake per EN1751
Modulating damper Fresh 5 5 This is used for lab and
air/supply/return other applications*
Battery room damper Main supply 10 15

duct for battery
room
Fire smoke damper Supply and 15 15 To be located where is duct
return duct crossing a wall or
entering/exist the building
Table 4
* For this type of application in a sour project, both dampers [modulating and high integrity
dampers]
3.9.6 Standards Control Interlocks

Unless otherwise specified the following equipment interlocks shall be provided:
a) Provide timers in the control circuits of all pumps to enable the pumps to continue to
run for a period after such-down of cooling plant.
b) On plant start up and shut down operation, control circuits shall be arranged for
staggered switching of motors to avoid simultaneous large electrical loads being
imposed on the power cabling and power plants.
c) Under normal operating conditions, the extract fan starters shall be interlocked with
their respective supply fan starters and stop locks.
Revision: 7.0
d) Humidifiers and electric heater batteries shall be interlocked with their associated
supply air fan to shut down the humidifier and electric heater battery when the supply
fan stops, or on power failure.
e) Fresh air inlet and discharge dampers shall close on normal plant shut down and
power failure. Operation from smoke detectors shall be as specifically required by the
local fire panel, or as per the detectable of the fire alarm and control system.
f) On full fresh air plants the air inlet dampers shall open before the fan can operate, by
use of damper motor end switches.
g) Where duty and stand-by pumps are provided, the selected duty pump shall start and
operate as required. Should the duty pump fail to start, a fault alarm shall be given
and the stand-by pump, after a pre-set period, shall operate. The same automatic
change-over sequence shall apply should a pump fail during normal running.
h) When electric heating batteries and cooling coils are to be operated in sequence a
dead zone shall be provided between each sequence.
i) Fire dampers shall be equipped with limit switches in order to shut down the
appertaining A/C ventilating systems as well as to close the appertaining fire dampers
of the above A/C ventilating systems automatically in order to prevent spreading of
fire or smoke through the building (appertaining system means all systems within the
same fire zone).
3.9.7 Alarms on Local Control Boards

In general the following alarms shall be provided:
 Fire damper tripped.

 Air filter dirty.
 Failure of electrical humidifier.
 Overheating of air heater.
 Airflow failure.
 Temperature limit exceeded.
 Freezing danger (DX-coil).
 Refrigeration unit disturbed.
 Important single alarms and group alarms shall be provided on single terminals and
are to be cabled to the central, remote control and alarm system.
3.9.8 Building Management System (BMS)

The Building Management control system (BMCS) shall consist of the following elements
minimum unless otherwise specified.
Microcomputer based remote control panels interfacing directly with sensors, actuators
and environmental delivery systems (i.e., HVAC equipment, plumbing and lighting
systems, etc.). The BMCS shall interface with the automation panels subject to company
approval.
The system shall have an inbuilt spare capacity of minimum twenty percent at all levels
of control and network to allow for future expansion.
Communication networks to allow data exchange between remote panels and the central
Building Management computer.
One personal computer (PC) based central and associated operator station(s) and
software functioning as the primary operator interface for the BMCS.
Revision: 7.0
Electronic and electric controls for all items indicated on drawings and described
hereinafter including sensors, control valves and thyristers.
Submittals, data entry and electrical installation, programming, interfacing with other
systems, start up, test and validation, instruction of Owner's representative on
maintenance and operation, as built documentation, and system warranty.
The hardware /software used shall be an open–protocol system, proposed by the

Tenderer and subject to Engineer’s approval.
The BMS shall be a digital microprocessor based system of the latest proven technology.
It shall incorporate microprocessor based general purpose Direct Digital Controllers
(DDC) at the field level which shall interface directly with sensors, actuators, pneumatic
and electric controls, etc. The DDCs shall be provided on standalone basis and
individually for each area. Each DDC shall have real time clock, EEPROM, RAM, PEER
to PEER communication and shall be provided with a Portable Operator Terminal. The
BMS shall incorporate at the automation level System Controllers which shall have, but
not limited to, the following functions:
3.9.9 Electrical Connections

All electrical power, control cable and wiring associated with the air conditioning and
ventilation system including all connections between control panels, valves, sensing
probes and other like items shall be supplied, installed and connected up as part of
Contract.
The cabling and wiring system shall comply with the requirements of the relevant Clauses
of electrical Specification.
Electrical sockets for maintenance works and water connection for cleaning of
condensers and water tap with hose adaptor for cleaning air filters are to be provided.
Cables and wiring shall comprise either PVC/SWA/PVC, laid in cleats or trenches/tray
work, or PVC drawn into galvanized conduits and trucking for control. Cables and wiring
for Power shall, however, be XLPE insulated.
Final connections to electric motors and all other items of plant subject to movement and
vibration shall comprise flexible cable in flexible conduit. Field isolators shall be provided
for all AC and ventilation equipment.
3.9.10 Electrical Power Supply and Electrical Safety
3.9.10.1 Electrical Power Supply

The electrical power supply for vital HVAC systems (units) shall be either AC interruptible
maintained or AC uninterruptible maintained, as follows:
vital HVAC control systems and local panels: AC uninterruptible maintained

electrical supply
vital re-circulation air handling units (including AC interruptible maintained

ventilators, pumps and chilled water system): electrical supply
Revision: 7.0
3.9.10.2 Electrical Safety

The type of protection for the electrical apparatus installed to comply with the
requirements defined in IEC 60079-14.
3.9.11 Start-up and Commissioning

After completion of the control system installation, the control supplier shall regulate and
adjust all thermostats, control valves, damper motors, etc. and place them in complete
working order subject to the approval of the Company.
Complete instructions shall be given to the operating personnel. Such instructions shall
be exclusive of the time required for regulating and adjusting.
3.10 Cold Room

Rooms with typical "Cold Room" construction are installed in catering areas for food
storage. Cold Rooms served by refrigerated forced draft coolers are generally controlled
down to 0°C. Cold room units shall comprise an outdoor air-cooled condensing unit and
matching evaporator unit with interconnecting refrigerant pipe work. Internal room
dimensions shall meet the requirement to store food items.Cold room to be built on
ASHRAE Refrigeration standard Handbook (Latest version)
3.10.3 Refrigeration Plant for Cold Rooms and Freezer Rooms

Condensing units and forced draft evaporators shall be provided as part of the works.
The Cold Room system shall be fully tube up, charged and commissioned. It shall comply
to ASHRAE Refrigeration standard Handbook (Latest revision)
Condensing unit support stands and evaporator support steel work shall be provided.
The proposed refrigeration capacity and saturated suction temperature to meet specified
room temperature shall be submitted for approval prior to commencing work.
3.11 Water Cooler

Water cooler to be according to ASHRAE Refrigeration standard Handbook and AISI 304.
It shall be Self-Contained with Non CFC/HCFC Refrigerant, Energy Efficient Compressor.
3.11.1 Bottle Water Type Water Cooler Units

Bottle Water Type Water Cooler Units to be made according to ASHRAE Refrigeration
standard Handbook
* Notes:
* All components in the above water cooler units are to be lead free.
* All models must be U.L. approved.
* Water cooler unit specifications listed above may vary depending upon make and model
of unit being offered and should not be construed as the only units that may be accepted
within this package. The Company reserves the right to accept and/or reject units upon
inspection.
3.12 Ice Maker

Ice maker to be according to ASHRAE Refrigeration standard Handbook.
Revision: 7.0
The ice making machines to comply with the applicable requirements of Underwriters
Laboratories Standard No. 563 and ARI 810.
3.13 Refrigerator
General: A device described as a Refrigerator maintains a temperature a few degrees
above the freezing point of water.
Construction: Outer shell of refrigerator and freezer cabinets are now typically of stainless
steel or prepainted steel, thus reducing the volatile emissons that accompnay the finishing
process and providing a conssistantly durable finish to enhance product appearence and
avoid corrosion. Door shall be with latch arrangements and magnetic gasket duly fitted
with heavy duty stainless steel hinges. Standards typically require that refrigerator doors
and associated hardware withstand a minimum of 300,000 door openings. Stainless steel
legs with nylon adjustable bushes are provided at the bottom.
The refrigerator shall be equipped with separate freezer and refrigerator compartment
with separate access door.
The compressor compartment at the top/bottom shall be provided with stainless steel
finned or prepainted steel. It has to operate on single phase, 230 volts, 50 Hz of electric
supply. Refrigerator cabinet will have door operated light connection.
A separate stainless steel or prepainted steel sliding tray shall be provided at the bottom
of the cabinet to collect the defrost water. Vendor shall give 24 months warranty for the
Entire unit and compressor for 5 years.
Temperature Range: Refrigerator 1.11°C to 4.4 °C (30° F to 40° F), Freezer -17 °C to -
12 °C (0° F to 10° F)
Evaporator: The cooling system should be indirect fan cooling type. Frost free coil with
protective film with auto defrost cycle.
Freezer: Wrap around body with 3/8” copper coils of bright annealed surface from inside,
is soldered to the outer surface of the inner tank.
3.13.1 Deep Freezer

Vertical /Horizontal Deep freezer shall be with the following technical specification.
Body and door shall be made of 20 gauge 304 grade stainless steel sheets or prepainted steel.
High density PUF insulation. Deep freezer should have Temperature range of -20°C to -30°C.
Temperature, voltage input indicators should be in-built with alarm system and digital displays.
Microprocessor based control system with audio-visual alarm for temperature deviation.
Refrigerant shall be HFC (CFC & HCFC Free).
3.14 Testing & Commissioning
3.14.1 General
The general requirements for testing & commissioning and handover are given in
‘Section-1: General Requirements’. This chapter includes:
- Commissioning Method Statement
- Commissioning Programme
- Test Equipment
Revision: 7.0
- System Demonstration
- Pipe work Leakage Testing.
- Documentation
- Maintenance Tools
- Spare Parts
- As Built Drawings
- Operation & Maintenance Manuals
- Exceptions List Refer: STD-2-1702-A02 appendix C of section 2 page 16
- Handover Report Refer: STD-2-1702-A03 A02 appendix C of section 2 page
16
The commissioning of a chilled water air-conditioning system should normally be carried out in
the following sequence.
- Chilled water flush, test and dose.
(Since the pipe work circuit is usually available first).
- Chilled water pump start up. Pressurisation unit start up.
- Chilled water initial balance.
- Airside integrity check and fan start up.
- Air initial balance.
- Water chiller start up
- Control function check.
- Waterside and airside final balance.
- Control system calibration.
The standard Air conditioning Test Sheets included in Appendix B of this document, or
equal and approved by the Company shall be used to record measurements and
demonstrations.
3.14.2 Test Instruments

Unless otherwise specified by the Principal, the Supplier of the HVAC system shall
provide all test equipment required to commission and maintain the whole HVAC system.
Test equipment may include gauge manometers, anemometers, Pitot tubes,
hygrometers, thermometers, tachometers, sound analysers, vibration meters, recorders
(for tuning control loops), etc.
The Contractor/Supplier shall submit a proposed list of test equipment to the Company
and as a minimum shall include, but not be limited to:
- Anemometer for air velocity.
- Clamp Meter for current and voltage.
- dBA Meter for noise level.
- Flow meter for chilled water flow at metering stations.
- Hygrometer for humidity.
- Manometer for pressure difference.
- Pitot tube for airflow.
Revision: 7.0
- Tachometer for rotational speed.

- Thermometer for temperature.
- Sling Psychomotor for air temperature and relative humidity
- Digital hood flow meter for air velocity.
Note: all the equipment should be digital type.
3.14.3 Testing & Commissioning Procedures

3.14.3.1 Tests and Inspections During Construction
The purpose of these tests is to ensure that all components and systems are in a
satisfactory and safe condition before start up. Preliminary adjustment and setting of
equipment at this stage shall also be carried out at the same time for the coming functional
performance tests.
Before carrying out any test, the contractor shall ensure that the installation complies with
all relevant statutory requirements and regulations. The testing and commissioning (T &
C) works shall also comply with all site safety regulatory requirements.
3.14.3.2 Functional Performance Tests
The purpose of functional performance tests is to demonstrate that the equipment
installation can meet the functional and performance requirements as specified in the
Specifications. Functional performance test should proceed from the testing of individual
components to the testing of different systems in the installation.
Any performance deficiencies revealed during the functional performance tests must be
evaluated to determine the cause and whether they are part of the contractual obligations.
After completion of the necessary corrective measures, the contractor shall repeat the
tests.
If any test cannot be completed because of circumstances that are beyond the control of
the contractor, it shall be properly documented and reported to the Company, who shall
then liaise with the relevant parties to resolve the situation. The contractor shall resume
his testing work immediately upon the attainment of a suitable testing environment.
3.14.3.3 Commissioning and Statutory Inspections
Commissioning is the advancement of an installation from the stage of static completion

to full working conditions and to meet the performance requirements as specified in the
Specification. This will include setting into operation and regulation of the installation. It is
expected that fine-tuning of the commissioned system shall be done by the contractor to
match system performance to the actual needs of the building more closely.
3.14.3.4 Work Tests
Work tests shall be carried out in accordance with the type normally associated with the
specified item of equipment and to the standards as laid down in the Specification and
the Contract.
3.14.3.5 Weld in Piped Services
The Company reserves the right to inspect at random the welded joints. Should any of
the above welds prove faulty in materials or workmanship, further removal of welds may
be ordered. If any of the welds fail the tests, it is sufficient to conclude that an operative
is not consistent in standard. The Company may order any number of the operative’s
welds to be removed. The contractor shall be responsible for cutting out and repair of all
such welds for inspection.
Revision: 7.0
3.14.4 Chilled Water

3.14.4.1 Leakage Testing of Pipe Works
Before carrying out leakage/pressure test, spotted open-up inspection for joints shall be
required to inspect the internal finishing after brazing to ensure the quality of the
workmanship.
Prior to application of insulation and painting to the welded pipe joints and cleaned pipe
surfaces, all water pipe work shall be hydraulically pressure tested to 1.5 times the
maximum working pressure (24 bar) in the system for not less than 24 hours suggested,
without leakage or loss of pressure. The maximum working pressure shall be deemed to
be the static head plus the total pump head. The minimum test pressure for water pipe is
10 bars. The safety should be considered as per Company’s standard.
All sections of pipe work shall be tested during installation of the Works. Pipes shall not
be insulated, covered-in or otherwise made inaccessible, before testing.
Test requirements for each service are given in the relevant Sections of these
Specifications. . A standard pipe work leakage test record pro-forma is given in Appendix-
C in section-2
Test branches and plugs shall be provided as required, whether shown on the Contract
Drawings or not, and shall be sealed off or removed on completion of testing as required
by the Company.
Tests shall be performed correctly, and re-tested after remedial work so that, on
completion of the system, each and every section shall have been satisfactorily tested.
On completion, each system shall be re-tested as a whole.
Test pressures shall be applied upstream of check valves. Sectional tests shall be carried
out before painting, insulation or concealment.
Instruments shall be excluded from tests, unless otherwise specified. Diaphragm
connections on pressure balance control valves shall be removed during tests. Relief
valves shall be blinded off or gagged but spring settings shall not be adjusted.
Tests shall be recorded and signed by the Contractors senior representative on site, and
so far as possible, witnessed by the Company.
Pipe work Leakage Test Report contained in Section 2.
A complete set of pipe work leakage test reports shall be included as part of the Operating
and Maintenance Manuals.
3.14.4.2 Chemical Dosing

Before treatment, the complete chilled water system shall be flushed to the approval of
the Company and a final leakage test performed. Large bore (minimum 50mm) flush
points, at lowest sections of the system, shall be provided.
The system shall then be dosed with a de-scaling agent and left for a minimum of 24
hours.
The system shall then be drained down, re-flushed, re-filled and dosed with a corrosion
inhibitor and an algae inhibitor. For dosing treatment ref to 3.3.11.1
3.14.4.3 Chilled Water Pumps

The manufacturers shall provide pump curves; specific to each pump, for commissioning and
copies shall form part of the Operation and Maintenance Manual.
The measurements listed on the following document shall be recorded.
Revision: 7.0
3.14.4.4 Pressurisation Units

Chilled water pressurisation unit filling and commissioning procedures shall be in accordance with
the Manufacturer's Instructions.
3.14.4.5 Initial Chilled Water Balance

The chilled water balance shall be carried out with;
- 'Normally Open' manual valves fully open.

- Strainer baskets clean.
- Air vents functioning correctly and air bled from the system.
The initial chilled water balance should be based on design flow rates measured at
metering stations and may be carried out before water chiller start up.
Method statement shall be provided for chilled water balancing.
a. Balance system on a day which imposes a reasonable percentage of loads on the

systems.
b. Whenever possible, coil balancing shall be done with inlet water and air temperatures
set at design values.
c. Check the cleanliness of system water. It should be certified by the water laboratory.
d. Position all control valves and manual valves for full flow through coils, etc., during
tests.
e. Use only calibrated test gauges for tests; pressure gauges installed with system shall
not be used.
f. Coordinate setting of controls to maintain coil water inlet design temperatures and for
full flow through coils during adjustment.
Adjusting the balancing of water systems shall include, but not be limited to, the following:
a. Permanently mark settings of valves and other adjustment devices allowing settings to
be restored. Set and lock memory stops.
b. After adjustment, take measurements to verify balance has not been disrupted or that
such disruption has been rectified.
c. Leave systems in proper working order, closing access doors, closing doors to
electrical switch boxes, and restoring thermostats to specified settings.
d. Adjust water systems to provide required or design quantities.
e. Use calibrated Venturi tubes, orifices, circuit balancing valves, control valve
performance, or other metered fittings and pressure gauges to determine flow rates for
system balance. Where flow metering devices are not installed, base flow balance on
temperature difference across various heat transfer elements in the system.
f. Adjust systems to provide specified pressure drops and flows through heat transfer
elements prior to thermal testing. Perform balancing by measurement of temperature
differential in conjunction with air balancing.
g. Effect system balance with automatic control valves fully open to heat transfer
elements.
h. Effect adjustment of water distribution systems by means of balancing cocks, valves,
and fittings. Do not use service or shutoff valves for balancing, unless indexed for balance
point.
The measurements listed on the following document shall be recorded.
Revision: 7.0
3.14.4.6 Water Chillers

Commissioning of chiller units shall be carried out by properly certificated technicians and
shall include, but not be limited to:
- Start up checks according to Manufacturer's recommendations.
- Running tests according to Manufacturer's recommendations.
A full load test performed during summer months. If Substantial Completion takes place
outside this period, the full load test shall be performed during the Defects Liability Period.
- Training and instruction of Company operatives.
The measurements listed on the following documents shall be recorded.
- Manufacturers Start-up Checklist
- Manufacturers Running Test Report
3.14.5 Air Systems

The following ductwork system shall be tested for leakage rate in accordance with ASHRA
SMACNA requirements or DW 143 (Where applicable).
The duct work system prior to application of insulation and painting, all installed ductwork,
including exhaust, smoke extraction, air-conditioning, ventilation, etc., shall be tested.
The method of air leakage test shall follow the HVCA standard DW/series or the Duct
Construction Standards” issued by the SMACNA. Air ducts to be leakage tested
according to DW 143 standard and any defects shall be rectified before applying
insulation and commissioning.
3.14.5.1 Air Systems Generally

Before fan start-up:
- Ductwork shall be thoroughly clean and free from obstructions.
- Dampers shall be open.
- Mechanical and electrical checks for the proper and safe operation of equipment
shall have been completed.
Before test measurements are taken:
- Ductwork shall be blown through, before fixing grilles and diffusers, to clear dust.
- Filters shall be clean.
- Belt tensions shall be checked and adjusted as necessary.
- Drainage traps shall have water seals.
- Joints, covers, test holes, builders work penetrations etc. shall be sealed.
3.14.5.2 Air Initial Balance

The initial air balance, based on design flow rates, may be carried out before water chiller
start up and to be according to NEBB.
Revision: 7.0
The measurements listed on the following documents shall be recorded.
3.14.6 Control Systems
3.14.6.1 Preliminary Checks

Before starting to set up a controls system the following requirements shall be satisfied:
- All electrical supplies shall be isolated.
- All control components shall be correctly selected and installed.
- All safety devices, including interlocks and cut-outs, shall operate effectively.
- All sensing elements shall be located so as to give good representation of the
controlled variable.
3.14.6.2 Control Function Check

Each component group, e.g. temperature sensor with directly associated control valve,
shall be separately functionally tested. Each function check shall be carried out at least
twice.
Function checks shall include, but not be limited to, verification that:
- The set points of all controllers are within design tolerance with the minimum
dead zone consistent with stable control.
- Actuators have the correct movement initiated by controllers.
- Interlocking and overriding devices ensure that the overall sequence of control is
achieved.
- Equipment protection devices operate satisfactorily.
- Devices activated by fire alarm operate satisfactorily.
- Safety is not jeopardised in the event of the interruption the electrical supply.
3.14.7 Final Balance & Calibration
3.14.7.1 Waterside & Airside Final Balance

With the complete system functional and running, the waterside and airside balance shall
be fine-tuned to take account of design temperature differences across equipment and to
achieve the specified room conditions.
When finally balanced, the adjusted position of each balancing valve and damper shall
be permanently marked.
3.14.7.2 Control System Calibration

With the complete system functional and running and the waterside and airside finally
balanced, controllers shall be fine-tuned to ensure that set points and control tolerances
are correct and meet the specified requirements.
3.14.7.3 Noise Levels

Noise measurements of the A-weighted sound pressure level (dBA) shall be taken:
- In at least 3 locations relevant to occupation.
Revision: 7.0
- Under normal operating conditions.

- At least 1 m away from any reflecting plane or opening of the air-conditioning
system, and at least 1.5 m away from any window
- For at least 10 seconds.
In cases where anyone measurement indicates possible non-conformance with specified
noise criteria, then octave band spectra measurements shall be taken to establish the
noise rating (NR) as listed on the following document.
3.15 Supervision
3.15.1 Contractor’s Supervisor

A qualified supervisor minimum 10 years’ experience fluently conversant in the English
language and experienced in the air conditioning work shall be employed by the
Contractor on the Worksite and shall directly supervise all the work.
3.15.2 Company Inspection

The Contractors shall give at least one week notice, to the Company Site Representative,
so that he may inspect the work. After inspection the CSR will inform the contractor about
necessary improvement or allow the contractor to continue with the next sequence of the
work. Such permission will not relief the contractor in any way from his responsibilities as
to carry out the works in accordance with the contract and specifications.
3.15.3 Handover Documentation

The final documentation shall at least include:
- Engineering flow schemes ('as built');
- Design criteria and data summary;
- Layout and location drawings for each plant building;
- Calculation sheets for ventilation rates, pressurisation, normal and abnormal cooling,
heating load etc.
- Control and alarm schemes;
- Electrical power supply and distribution drawings;
- Hardware/software related drawings for control, alarm and shutdown functions;
- Start-up, shutdown, trouble shooting and regular maintenance procedures;
- operating manuals;
- Technical data books and spare parts listings;
- Certification or declaration that all electrical equipment is suitable for use in hazardous
areas (where applicable).
The Contractor/Manufacturer/Supplier shall submit a listing of hand-over documents to the
Company.
Revision: 7.0
Section 4: Electrical Specification for Heating,

Ventilation & Air-Conditioning
Revision: 7.0
4.1 Abbreviations
AC Alternating Current
ACB Air Circuit Breaker
Amp Ampere
AWA Aluminum Wire Armoured
CBCT Core Balance Current Transformer
Cu Copper
DC Direct Current
DDC Direct Digital Control
FCS Field Bus Control System
FGS Fire and gas system
Hz Hertz
IP Ingress Protection
IPF Instrumented Protective Function
kA Kilo-Ampere
kW Kilo-Watt
LBS Load Break Switch
LV Low Voltage
LSIG Long-time + Short-time + Instantaneous + Equipment Ground-fault Protection
MCC Motor Control Centre
MCCB Moulded Case Circuit Breaker
PVC Polyvinyl chloride
RCU Remote Control Unit
SCADA Supervisory Control and Data Acquisition
SFU Switch Fuse unit
SP PDO Specification
SWA Steel Wire Armoured
UPS Un-interrupted Power Supply
V Voltage
VSD Variable Speed Drive System
XLPE Cross-linked polyethylene
Revision: 7.0
4.2 Electrical Requirements
4.2.1 General
HVAC equipment for building shall be fed from the HVAC MCC Or from LV
switchboard located inside the swichroom as per PDO electrical specification.
Company shall provide redundant incoming power supply to the HVAC MCC HVAC
MCC must be form4 type design. From HVAC MCC to all electrical downstream
system required for successful operation of the HVAC system shall be in scope of
HVAC Contractor / Vendor.
4.2.2 Voltage
Single point 240V AC, 50 Hz power supply shall be supplied to HVAC DDC (Direct
Digital Control) panel in addition to one normal 240V 50 Hz power supply required
for the utilities of DDC like heaters, fans, panel lights and sockets as applicable.
4.2.3 Others
Hazardous area classification shall be ‘safe’ and degree of protection shall be IP55
and IP45 for all outdoor and indoor electrical equipment respectively. However, for
battery room, the exhaust fans shall be suitable for Zone 1, Gas Group IIC, T4.
HVAC skid shall be provided with two earthing bosses diagonally located earth bar
Skid earthing bus bar shall be provided by the Vendor and equipment within the skid
shall be earthed to this skid earthing bus bar by vendor. All cable trays, JB’s,
instruments, motors, motor terminal boxes etc shall be earthed. Loop earthing to be
done for cable tray joints.
Following Y/G cu earth cable sizes shall be connected between respective equipment
and earth Bar:
a. LV Switchboards ,
b. Distribution boards - 70 Sq mm Y/G Cu conductor
c. HV Motors LV Motors, LV Motor terminal box,
d. Electrical RCU, Electrical JB’s,
e. Non conducive parts ( non-electrical conducting equipment) : 25 Sq mm Y/G Cu
conductor
The condensing units along with all electrical, instrumentation shall be suitable for
outdoor installation without sunshade.
All the electrical equipment viz. motors and instrumentation located outdoors shall
be suitable for 82°C black bulb temperature. All electrical equipment that are not in
the air conditioned environment like substation building shall be designed for an
ambient temperature of 50°C. All electrical equipment located in shade shall be
suitable for 50°C shade temperature. It is to be noted that shade effect shall not be
considered for some of the motors viz. fresh air fan motor, motors of volume control
dampers. Also Vendor to check and confirm that motors in condensing units and air
handling units are in sheet metal enclosure of respective units and hence can be
treated as “under shade”. Such motors shall be suitable for 50°C.
Final paint shade of all electrical equipment shall be RAL7035.
Make of all electrical equipment shall be as per Company approved Vendor list
(AVME) except those components which are part of AHU and DX or chiller unit.
Revision: 7.0
4.3 415V HVAC MCC

HVAC equipment for the building shall be fed from preference 415V LV HVAC MCC
as per PDO electrical specification.The 415V LV HVAC MCC shall be in full
compliance with IEC 60034 and PDO LV data sheet.
The 415 V LV HVAC MCC shall be as per PDOdata sheet and IEC 60034 and
switchgear type selection is form 4 type as minimum
with Form-4 type construction. All the incoming and outgoing feeders shall be of draw
out type (Except for the group single phase outgoing feeders). The bus bar cover shall
be with bolted enclosure (cover); however cable alley cover shall be with hinged
enclosure (cover).
Final paint shade for HVAC MCC & control panel shall be RAL 7035.
The 415V LV HVAC MCC shall have two incomers and one bus coupler without
changeover arrangement, all with load break switch (LBS) with 2 out of 3 mechanical
interlock arrangement. Each LBS shall be rated for the 100% load requirement of
HVAC Equipment.
The 415 V LV HVAC MCC shall be Single front type
Where the rating of the LV circuit (excluding motor feeders) is 100A and above, in
order to ensure proper protection coordination, current limiting type MCCB with LSIG
protection release shall be provided. Protection coordination with upstream MCCB /
ACB and downstream MCCB / fuse shall be ensured. Earth fault protection is required
for feeder rating 100 Amp and above.
Feeder for Motor rated 30kW and above shall be provided with Core Balance Current
Transformer (CBCT) and earth fault relay.
All motor starter modules in MCC shall have Switch fuse unit (SFU) and Remote
Control Unit (RCU) shall be provided near to the motors for local operation and
maintenance. In addition motors rated 75kW and above shall be provided with space
heater / anti condensation heater. Safety switch shall be provided for space heaters
close to the motor.
Feeder for Motor rated up to and including 2.2kW shall have in line RCU with direct
reading ammeter arrangement.
For motor feeders; rating of contactor, overload relay, fuse, fuse base & components
shall be selected by Vendor to conform to Type-2 coordination as specified in IEC
60947-4-1.
All motor feeders shall have SFU, contactor and thermal overload relay.
Motor starter as well as power feeder module in HVAC MCC shall be provided with
pad lock facility.
For all Power feeders, LBS with pad lock facilities shall be provided near the package
equipment for local Isolation.
The rating of any fuse protected LV circuit which derives power supply from the 415V
switchboard should not exceed 25% of the rating of the transformer incomer to the
switchboard or 100A, whichever is lower. Similarly, the rating of any fuse-protected
LV-circuit which derives power supply from a 415V DB should not exceed 50% of the
rating of the fuse protected 415V incomers to the distribution board.
All indicating lamps, metering and control switches shall be in line with PDO standards.
Electrical heaters and Thyristor Control Panel shall be in accordance to ECI 60034
AC electrical Variable Speed Drive system shall be in accordance to ECI 60034
The 415V LV HVAC MCC shall be designed so as to facilitate extension on both sides.
20% spare terminals shall be provided in the terminal block.
Revision: 7.0
Cable entries to the 415V LV HVAC MCC shall be from bottom. 415V LV HVAC MCC
shall be provided with un-drilled gland plate of adequate size, for fixing cable gland.
415V LV HVAC MCC shall be provided with cable glands, lugs etc.
The draw out portion of all the modules of a particular type and rating shall be
completely identical and interchangeable.
The short circuit rating of the 415V HVAC MCC shall be min 50kA for 1 sec or as per
project specific requirement whichever is higher.
Power/control cables shall be supplied by HVAC Contractor / Vendor except incoming
power supply cable to HVAC MCC and 240V AC supply cable to DDC panel.
Power/control cables shall be Cu/XLPE/SWA/PVC type. Single core cables shall be
Cu/XLPE/AWA/PVC. Sizing of cables shall be done in such a way that steady state
and dynamic voltage drops shall not exceed the limits specified in IEC 60364
Power supply to Exhaust fans in Toilets /Bathrooms / Pantry shall not be powered from
HVAC panel. Same shall be powered from Lighting and Small Power Distribution
board. However, exhaust fans in Battery room, Mess & Kitchen shall be powered and
controlled from HVAC panels.
All Air Heaters wherever required shall be provided with local safety switch (for single
phase heater) or Load Break Switch (for three phase heater) pad lockable type in off
position for Isolation.
Local / Remote switch shall be provided in DDC panel. No Local / Remote switch shall
be provided in Motor modules. In local mode, it shall be possible to operate and
maintain any motor from local RCU and Load Break Switch as the case may be.
Corresponding to each AHU, dampers shall have on/off switches to enable local
maintenance of associated motors.
Load Break Switch / RCU for local Isolation (pad lockable type in off position) near the
unit shall be provided for following HVAC systems:
Window AC
Split AC - Local Isolation required for both Indoor unit as well as Outdoor unit
VRV Units ( Variable Refrigerant Volume) - Local Isolation required for both Indoor
unit as well as Outdoor unit
Package AC Units - Local Isolation required near the unit
Condensing Unit and AHU - Local Isolation required for condensing unit. Remote
control unit (RCU) is required for each AHU motors. If motors are provided with space
heater (>= 75kW) then safety switch near motor is also required for local Isolation.
Chilled Water System - Local Isolation required near the unit.
4.4 Motors
All independent motors (which are not part of a package e.g. condensing unit, AHU
motor,) shall be in line with SP-1119, SP-1103, motor data sheets and shall be
procured from PDO AVME list. All other motors shall comply with IEC 60034-1, IEC
60034-5, IEC 60034-12 and IEC 60034-14 and 60034-18.
The cage induction type motors forming part of an AC Variable Speed Drive System
(VSDS) shall comply with IEC 60034 as applicable.
Minimum efficiency at full load of LV motors shall comply with IE3 (High efficiency) of
IEC60034-30
Motor body shall be provided with two (2) diagonally opposite earthing bosses. The
motor terminal box shall have separate earthing arrangement.
Revision: 7.0
All motors shall be rated less than 160 KW and voltage levels shall be in line with SP-
1103 Appendix 2.
All independent motors (which are not part of a package e.g. condensing unit, AHU
motor and chiller) shall be in line with SP-1119, SP-1103, motor data sheet and shall
be procured from PDO AVME list. All other motors shall comply with IEC 60034-1, IEC
60034-5, IEC 60034-12 and IEC 60034-14 and 60034-18.
4.5 Exhaust Fan

Wall mounted exhaust fans, 2 Nos (1 working + 1 stand by) for each battery room shall
be provided. Each fan shall be provided with electric motor.
Battery room fans shall be explosion proof and shall be provided with motors suitable
for Zone 1, T4 rating, Gas Group IIC, T4, high efficiency, totally enclosed with Class
'F' insulation. Terminal box for exhaust fans shall be explosion proof type
Only one exhaust fan shall be running any point of time. In case of failure of one fan,
the other shall start automatically.
Exhaust fan shall be manufactured in weather resistant polymeric material and shall
be designed for maximum aerodynamic efficiency.
The fan shall be suitable for operation in ambient temperature up to 50⁰C and shall be
fitted with thermal overload protection trip.
The fan shall be of integrated component design allowing all parts to be dismantled
for cleaning without the use of specialist tools.
Fan shall have a wall louver and shall be provided with back draught damper.
Capacity of exhaust fan shall be as per approved sizing calculations.
4.6 Interface with Other Systems like FCS/FGS/IPS/SCADA/UPS etc.

DDC shall have provision to receive potential free contacts from building fire alarm
system or F & G system to trip the entire HVAC system.
HVAC common Fault Alarm i.e. Failure of both HVAC units (Potential Free dry
Contact) from DDC to SCADA and FCS.
HVAC Unit Fault Alarm i.e. Failure of each HVAC units (Potential Free dry Contact)
from DDC to SCADA or FCS/DCS.
Potential free contacts for battery room exhaust fan failure (if both fan fails) from DDC
panel to each AC and DC UPS unit to inhibit boost charge operation of battery bank.
Potential free contacts for battery room exhaust fan failure (if any one fan fails) from
DDC panel to SCADA or FCS/DCS.
Common Fault alarm from HVAC MCC (combination of all electrical faults within MCC)
to SCADA and FCS/DCS.
Signals to SCADA are applicable in case of standalone electrical substations and FCS
in case of process control building.
4.7 Electrical Documents

Vendor shall submit the following electrical documents as a minimum along with bid.
Load list indicating maximum demand figures with rated power, absorbed power,
efficiency and power factor for various loads of HVAC. (indicating working / standby
operation)
GA drawing – 415V LV HVAC MCC with cable entry and mounting details.
Revision: 7.0
GA drawings – DDC panel, Heater panel, VSD etc.

Single Line diagram - 415V LV HVAC MCC
Single Line diagram - VSD, Heater Panels as applicable.
Filled in data sheets for 415V LV HVAC MCC, motors, Exhaust fan, Heater and VSD
as applicable.
HVAC Package and Duct layout
Sub-Vendor list (for electrical equipment)
Vendor shall submit the following electrical documents after Purchase Order (during
detail engineering):
Load list indicating maximum demand figures with rated power, absorbed power,
efficiency and power factor for various loads of HVAC. (indicating working / standby
operation)
GA drawing - 415V LV HVAC MCC with cable entry and mounting details.
GA drawings – DDC panel, Load Break Switch, RCU, Safety switch, Heater panel,
VSD etc. with cable entry and mounting details.
415V LV HVAC MCC - Single Line diagram, Wiring / Schematic drawings with
protection and metering, Bill of materials
VSD - Single Line diagram, Wiring / Schematic drawings with protection and metering,
Bill of materials
Heater Panel - Single Line diagram, Wiring / Schematic drawings with protection and
metering, Bill of materials
DDC Panel - Single Line diagram, Wiring / Schematic drawings with protection and
metering, Bill of materials
Filled in data sheets for 415V LV HVAC MCC, motors (including performance curves),
Exhaust fan, Heater and VSD as applicable.
HVAC Package and Duct layout
Cable sizing calculations
Cable Schedule
Interconnection diagram with cable termination details including terminal numbers of
each equipment
Cable route layout
Hazardous Area Certificates ( applicable for exhaust fans)
Inspection and test plans (for electrical equipment)
Test Procedures (for electrical equipment)
Routine test reports (for electrical equipment)
Sub-Vendor list (for electrical equipment)
Revision: 7.0
5.0 Appendices
Appendix A: HVAC Typical and General Details
Appendix B: Standard Air Conditioning Test Sheets
Appendix C: SP User- Comment Form
Revision: 7.0
Appendix A: HVAC Typical and General Details

CONTENTS
Ref Doc Number Description
Figure-A01 : Typical FCU Connection detail.
Figure-A02 : Typical AHU Connection detail.
Figure-A03 : Typical AHU & FCU support.
Figure-A04 : Typical Installation details for Split unit.
Figure-A05 : AHU Arrangement in Plant room typical.
Figure-A06 : Duct Insulation & Cladding details typical.
Figure-A07 : Typical Indoor rectangular Duct support details.
Figure-A08 : Roof slab penetration details.
Figure-A09 : Typical details of duct penetration in Fire wall.
Figure-A10 : Typical Chiller Arrangement details.
Figure-A11 : Piping connection & foundation details for Chiller.
Figure-A12 : Chilled water pipe insulation details.
Figure-A13 : Details for supporting insulated pipe on roller stand.
Figure-A14 : Typical hanger details.
Figure-A15 : Piping connection & foundation details for Pump
Figure-A16 : Control schematic for HVAC control system
Revision: 7.0
HVAC Typical Details:
Figure – A 01
Figure - A02
Note: AHU room shall be provided with air conditioning.
Revision: 7.0
Figure - A 03
Revision: 7.0
Figure – A 04
Revision: 7.0
Figure – A 05
Revision: 7.0
Figure – A 0 6 Insulation and cladding details
Figure – A 07
Revision: 7.0
Figure - A 0 8
Figure – A 09
Revision: 7.0
Figure No: A10
Revision: 7.0
Figure No: A11
Revision: 7.0
Figure No: A12
Figure No: A13
Revision: 7.0
h
Figure No: A14
Revision: 7.0
Figure No: A15
Revision: 7.0
Figure No: A16
Revision: 7.0
Appendix B: Standard Air Conditioning Test Sheets(Refer Zenator)

ITR Title
H-201A VENTILATION AND EXHAUST FANs
H-201B VENTILATION AND EXHAUST FANs
H-202A1 AIR DISTRIBUTION DUCT SYSTEM
H-202B1 AIR DISTRIBUTION DUCT SYSTEM
H-202A2 DUCT ELECTRIC HEATING BATTERY
H-202B2 DUCT ELECTRIC HEATING BATTERY
H-202A3 VARIABLE AIR VOLUME TERMINAL BOX
H-202B3 VARIABLE AIR VOLUME TERMINAL BOX
H-203A AIR HANDLING UNITS
H-203B AIR HANDLING UNITS
H-204A AIR COOLED CONDENSING UNITS
H-204B AIR COOLED CONDENSING UNITS
H-205A AIR COOLED PACKAGE UNIT
H-205B AIR COOLED PACKAGE UNIT
H-206A DX INDOOR SPLIT UNIT
H-206B DX INDOOR SPLIT UNIT
H-207A PRESSURE TESTING OF DX REFRIGERANT PIPING
H-207B VACCUMING & CHARGING OF DX REFRIGERANT PIPING
H-208A1 C/W PIPE WORK
H-208B1 C/W PIPE WORK
H-208A2 C/W AIR COOLED WATER CHILLERS
H-208B2 C/W AIR COOLED WATER CHILLERS
H-208A3 C/W FAN COIL UNITS
H-208B3 C/W FAN COIL UNITS
H-208A4 C/W PUMPS
H-208B4 C/W PUMPS
H-208A5 C/W EXPANSION TANK & CHEMICAL DOSING
H-208B5 C/W EXPANSION TANK & CHEMICAL DOSING
H-209A C/W PIPING FINAL PRESSURE TESTING
H-209B C/W PIPING WATER BALANCING
Revision: 7.0
Appendix C: SP User - Comment Form
SP-1285 – Specification for Heating, Ventilation and

Air-Conditioning (HVAC)
Any user who identifies an inaccuracy, error or ambiguity is requested to notify

the custodian so that appropriate action can be taken. The user is requested
to return this page fully completed, indicating precisely the amendment(s)
recommended. Elsewise, end user can provide feedback to this SP
electronically via SPs feedback form at UEV webpage under informative links.
Name:
Ref ID Date:
Page Ref: Brief Description of Change Required and Reasons

SP-1285 - Heating, Ventilation and Air-Conditioning (HVAC) Specification V07

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SP-1285 - Heating, Ventilation and Air-Conditioning (HVAC) Specification V07

Uploaded by

Copyright:

Available Formats

Revision: 7.

Petroleum Development Oman L.L.C.

Specification for Heating, Ventilation and

Document Type Specification

Discipline Civil Engineering

Owner UEV - Corporate Function Discipline Head

Issue Date October 2021

This page was intentionally left blank

Authorised For Issue October 2021

Version No. Date Author Scope / Remarks

iii Related Corporate Management System (CMS) Portal

2.2.11.2 As Built Drawings .......................................................................................31

3.3.1.4 Evaporator ................................................................................................................ 58

3.3.8 Chilled Water Pumps ...................................................................................................69

3.7.2.4 Wall/Window Mounted Extract Fans ...........................................................................90

3.8.4.2 Duct supports ............................................................................................................ 101

3.14 Testing & Commissioning ..........................................................................................117

The following are the main changes to this document:

1.3 Changes to the Specification

1.4 Specification Index

This Specification comprises of the following Chapters:

Section 2: General Requirements

SP 1100 : Specification for Testing and Commissioning of

2.1.2.2 International Standards

BS EN 10217-1 : Welded steel tubes for pressure purposes.

BS EN 1171 : Cast Iron Gate Valves

BS EN 13789 : Cast Iron Globe Valves

BS EN 12334 : Industrial valves. Cast Iron Check Valves.

BS EN 12288 : Copper Alloy Gate Valves.

BS 9999 : Code of practice for fire safety in the design, management

American Society for Testing and Materials (ASTM)

National Fire Protection Association (NFPA)

Air Diffusion Council (ADC)

Underwriters Laboratories, Inc. (UL)

Air Moving and Control Association (AMCA)

AMCA 500 : Test Methods for Louvers, Dampers and Shutters.

National Electrical Manufacturers Association (NEMA)

ISO 9001 : Quality Systems – Model for Quality Assurance in

All requirements of this Specification shall apply except where equipment

Maintenance is defined as the Contractual Liability to maintain the equipment in

A test plan and procedure should be developed to ensure comprehensiveness of the

Pressure : Pounds per square : PSI

tons of refrigeration : TR = 3.517 kW

Temperature : degrees Celsius : oC

Velocity : metres per second : m/s

Weight : Gram and kilogram : g, kg

2.2.5.1 Pipe Work Identification

2.2.5.2 Ductwork Identification

2.2.5.3 Plant and Equipment Identification

2.2.7 HVAC Yard

2.2.8.1 Commissioning Programme

w. Check the running and standby units are operating.

2.2.9 Testing, Adjusting & Balancing

Documentation should be used in the formats given in the Appendices to these

2.2.11.1 Maintenance Tools

Subsequent Spares required after First Year operation.

2.2.11.2 As Built Drawings

- Mounted Block Plans showing fire zones.

Operation & Maintenance Manuals shall be prepared, coordinated and submitted

The Contractor shall be responsible to train adequate number of Operators or

2.2.11.6 Existing Service and Equipment

2.3 Air-Conditioning & Ventilation Design General

Building without battery Building with battery Requirements

Chilled water system Chilled water system With all associated