CECOS University

Department of Mechanical Engineering

Final Year Project: Proposal/Registration Group#____

Project Name Design and Fabrication of Smart Helmet

Industrial Client Astechsolutions

Major Track Name: Design, Simulation, Manufacturing and Characterization

Minor Electronics, Programming

Track/Interdisciplinary
Specialization

Project Description

According to the Punjab Bureau of Statistics, 75% of the registered vehicles on the road are motorbikes.
Because a biker relies on two wheels rather than four, balance and driving skills are essential. Since it is
simpler for the motorcyclist to spot automobiles, he/she has a higher chance of being hit than a car driver.
Even a minor collision that damages a car can paralyse or kill a motorcyclist. The head (26.8%) is the most
common injury site, followed by the back/abdomen (24.2%).

ECE 22.05 has been around for a while now, and the Economic Commission of Europe (ECE) will be moving forward
with the new ECE 22.06 standard for the foreseeable future. Industry insiders are all in favor and some are saying that
the new standard is the standard to get if you want a safe helmet.
Though, what’s so great about this new standard? Apart from all the new and improved models that most helmet
manufacturers are pushing out, and aside from the fact that no more than 22.05 helmets will be approved, this
standard brings a new level of safety to riders, and it forces manufacturers to move to higher and higher levels of
quality with their products. So let’s explain the ins and outs of ECE 22.06, and let’s explain how it protects riders in the
unfortunate event of a crash.

As the bikers in our country are increasing, the road mishaps are also increasing day by day, due to which many deaths
occur, most of them are caused due to most common negligence of not wearing helmets, also many deaths occur due
to lack of prompt medical attention needed by the injured person. The project aims at the security and safety of the
bikers against road accidents and design a smart helmet according to the ECE 22.06 standards.

Aim: Improvement in the safety and security of motor bike Objective:

rider in Pakistan
● Design and Analysis of a helmet with built in space
for necessary circuitry
 CECOS University
Department of Mechanical Engineering

● Fabrication of the same in compliance to ECE-

22.06

● Mechanical Testing

Highlight Design Components Highlight Learning Outcomes

After this project is conducted, we would be able to do the

● Design of helmet with built in space for necessary
following
circuitry in compliance to ECE-22.06
● Conduct Research Survey

● Design of Mechanical Part in CAD software

● Simulate and analyse of Mechanical Components in

FEM software

● Identify suitable manufacturing processes for the

fabrication of mechanical objects

● Operate 3D Printing machines

Expected Tasks and Deliverables Proposed Plan

Tasks: Semester 7:

1. Literature review 1. Conceptual design

2. Conceptual design 2. 3D modelling in software

3. Designing a 3D model 3. Initial Material selection

4. Analysis on model (FEA) 4. Analysis (FEA)

5. Material selection Semester 8:

6. Fabrication of the prototype 5. Final material selection

7. Testing 6. Prototype
 CECOS University
Department of Mechanical Engineering

Deliverables: 7. Testing

8. Prototype of the Helmet 8. Presentation of hardware

9. Design report for full scale prototype

Advisor Name: Muhammad Irfan

Co-Advisor(s) Name Engr. Hashim Khan

Estimated Budget PKR: 80,000 to 90,000

Budget Source Astechsolution industrial client

Group Members:

ID Name Parent/Guardian Cell # Email Cell NO Signature

1 Saeed Afridi 0301-1241477 Saeed.afridi.me- 03348329734

2020a@cecosian.ed
u.pk

2 Ali Ahmad 0335-8087040 ali.ahmed.me- 0310-9965050

2020a@cecosian.ed
u.pk

_____________________ _______________________ __________________

Advisor Name & Signature: Co-Advisor Name & Signature: FYP-Coordinator