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Abstract

Thermal recovery techniques, which are now crucial for extracting oil from bitumen and
heavy oil sources, offer enhanced oil recovery (EOR) solutions. This looks at a number of
thermal recovery methods and provides a detailed analysis of the advantages,
disadvantages, and financial implications of each. The report explains the technical aspects
that govern the approaches' effectiveness and examines their operational aspects. The study
dissects well-known thermal recovery methods like steam injection, in situ combustion, and
electric heating. Each strategy is evaluated with a focus on its unique advantages, constraints,
and potential applications. Thermal recovery techniques, which are now crucial for
extracting oil from bitumen and heavy oil sources, offer enhanced oil recovery (EOR)
solutions. This looks at a number of thermal recovery methods and provides a detailed
analysis of the advantages, disadvantages, and financial implications of each. The report
explains the technical aspects that govern the approaches' effectiveness and examines their
operational aspects. The study dissects well-known thermal recovery methods like steam
injection, in situ combustion, and electric heating. Each strategy is evaluated with a focus on
its unique advantages, constraints, and potential applications.

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Table of Contents
Abstract ........................................................................................................................................................ ii
List of Figure............................................................................................................................................... v
List of Abbreviations and Acronyms .................................................................................................... vi
What is Thermal Recovery Methods ? .................................................................................................. 1
Mechanism of Thermal Recovery .......................................................................................................... 1
The importance of thermal recovery methods in heavy oil production is multifaceted: ........... 1
Role of Thermal Recovery in EOR .......................................................................................................... 2
Thermal Recovery Methods for Enhanced Oil Recovery (EOR) ....................................................... 2
Common Thermal Recovery Methods ................................................................................................... 2
How Steam Injection Works for Thermal Enhanced Oil Recovery: ............................... 6
Advantages: ................................................................................................................................................ 9
Disadvantages:........................................................................................................................................... 9
How In-Situ Combustion (ISC) Works for Thermal Enhanced Oil Recovery: .............................. 10
Advantages: ............................................................................................................................ 11
Disadvantages: ....................................................................................................................... 12
How Electrical Heating Works for Thermal Enhanced Oil Recovery: ........................................... 12
Advantages: ............................................................................................................................ 14
Disadvantages: ....................................................................................................................... 14
How Hot Water Injection Works for Thermal Enhanced Oil Recovery: ....................................... 15
Advantages: ............................................................................................................................ 16
How Radiofrequency (RF) Heating Works for Thermal Enhanced Oil Recovery: ...................... 17
Advantages: ............................................................................................................................ 19
Disadvantages:......................................................................................................................................... 20
Economic Analysis of Thermal Recovery Methods for Enhanced Oil Recovery (EOR).............. 20
Key economic factors to consider: ..................................................................................... 21
The benefits of thermal recovery projects include: ....................................................... 21
Future Trends and Innovations in Thermal Recovery for Enhanced Oil Recovery (EOR) ....... 21
Emerging Technologies and Trends: ................................................................................. 22
Research and Development: ............................................................................................... 23
Potential Breakthroughs: .................................................................................................... 23
Comparison of Thermal Recovery with Other Enhanced Oil Recovery (EOR) Methods ........... 24
Comparative Analysis: .......................................................................................................... 24
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Advantages of Thermal Recovery: ..................................................................................... 24
Disadvantages of Thermal Recovery: ................................................................................ 25
Advantages of Chemical EOR:.............................................................................................. 25
Disadvantages of Chemical EOR: ........................................................................................ 25
Advantages of Gas Injection: ............................................................................................... 25
Disadvantages of Gas Injection: .......................................................................................... 25
Integrated Approaches: ................................................................................................................ 26
Conclusion ..................................................................................................................................... 27
References ..................................................................................................................................... 28

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List of Figure
Figure 1 Diagram of oil extraction using steam .................................................................................. 3
Figure 2 Diagram of oil extraction using In-Situ Combustion .......................................................... 4
Figure 3 Simple process flow diagram of building heating system. ................................................ 4
Figure 4 Schematics of hot water injection process ........................................................................... 5
Figure 5 Diagram of radio frequency heating ..................................................................................... 6
Figure 6 boiler structure ......................................................................................................................... 7
Figure 7 possible causes of wastewater leakage to a shallower depth (which caused the
“uplift” observed by radar) ..................................................................................................................... 7
Figure 8 Schematic diagram of typical well design, showing (A): structure of an exploration
well; and (B): a production well. Depths to which different casings are used vary according to
geology and pressure regime of drill site. Well diameter exaggerated to show sections more
clearly .......................................................................................................................................................... 8
Figure 9 Schematic of Multi-use Vapor Extraction/Air Injection Well. Soil Gas Monitoring
Port Construction Specifications Modified After Hubbell and Others. ......................................... 10
Figure 10 Status of electromagnetic heating for enhanced heavy oil/bitumen recovery and
future prospects. ..................................................................................................................................... 13
Figure 11 How Hot Water Injection Boosts Oil Production (Image of hot water being injected
into a reservoir through a well) ........................................................................................................... 15
Figure 12 RF Heating Reaches Where Traditional Methods Can't ................................................ 18
Figure 13Conceptual design of combined RF heating and injection of conductive medium. .. 18

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List of Abbreviations and Acronyms
EOR Enhanced oil recovery

ISC In-Situ Combustion

RF Radiofrequency

OPEX Operating expenses

OOIP Original oil in place

DCF Discounted Cash Flow

SAGI Steam-assisted gas injection

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What is Thermal Recovery Methods ?
Enhanced Oil Recovery (EOR) Techniques: Harnessing Heat to Extract Heavy Crude
Heavy oil and bitumen, due to their viscous nature, pose significant challenges in extraction.
Thermal recovery methods, a subset of EOR techniques, address this issue by employing heat
to enhance the fluidity of these heavy crude resources. These methods, despite their
diversity, share a common underlying principle: the introduction of heat into the reservoir
to reduce oil viscosity and facilitate its flow. This heat introduction can be achieved through
various means, including steam injection, in-situ combustion, and electrical heating. While
thermal recovery methods prove highly effective in boosting oil recovery from heavy oil and
bitumen reservoirs, they are not without drawbacks. Their implementation can be costly and
energy-intensive. (M.Butler, 1991)

Mechanism of Thermal Recovery


Thermal recovery methods hinge on the fundamental principle of reducing oil viscosity
through temperature elevation. As oil encounters heat, the intermolecular forces that bind
its molecules weaken, enabling them to glide past each other with greater ease. This viscosity
reduction translates into an amplified flow rate of oil towards the production well,
facilitating its extraction (J.Sheng, 2013).

The importance of thermal recovery methods in heavy oil


production is multifaceted:
1. Higher Recovery Rates: When compared to traditional methods, thermal techniques can
frequently double or even triple the amount of oil that can be extracted from heavy oil
reservoirs.

2. Extended Reservoir Life: Thermal techniques prolong the productive life of heavy oil fields
by releasing additional oil reserves that would otherwise remain unrecoverable, postponing
the start of economic decline.

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3. Access to Hitherto Untapped Resources: Thermal techniques make it possible to produce
heavy oil from reservoirs that were previously thought to be unprofitable because of their
difficult characteristics.

4. Strategic Importance: Thermal recovery techniques are essential to safeguarding heavy


oil, which makes up a large amount of the world's remaining oil reserves.

The drawbacks of thermal recovery techniques are not greater than their advantages. These
methods usually require a significant energy input and can be costly to implement.
Furthermore, environmental considerations like water use and greenhouse gas emissions
must be carefully considered when planning and implementing thermal recovery projects
(Speight, 2016).

Role of Thermal Recovery in EOR


Thermal recovery methods stand as indispensable tools in the EOR arsenal, particularly for
the extraction of heavy oil and bitumen. These techniques possess the remarkable capability
of amplifying recovery rates beyond the reach of primary and secondary recovery methods,
proving invaluable in mature reservoirs where conventional approaches have exhausted
their economic potential. (J.Sheng, 2013)

Thermal Recovery Methods for Enhanced Oil Recovery (EOR)


Thermal recovery methods, a subset of enhanced oil recovery (EOR) techniques, harness the
power of heat to liberate heavy oil and bitumen from their viscous shackles. These
cumbersome hydrocarbons, resistant to conventional extraction methods due to their
sluggish movement through reservoir rock, find solace in the transformative touch of heat.
Thermal recovery methods, by introducing heat, effectively diminish the oil's viscosity,
rendering it more amenable to surface extraction. (M.Butler, 1991)

Common Thermal Recovery Methods


Steam injection: a cornerstone of thermal recovery methods, harnesses the transformative
power of heat to coax heavy oil and bitumen from their viscous slumber. This technique
involves injecting steam, generated from water, into the reservoir through a dedicated

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injection well. As the steam percolates through the reservoir, it condenses, releasing its pent-
up heat into the surrounding oil and rock. This infusion of heat effectively dismantles the
intermolecular forces that bind the oil molecules, leading to a remarkable reduction in
viscosity. The oil, now less resistant to flow, embarks on a journey towards the production
well, where it can be extracted and brought to the surface. Steam injection stands as the most
widely employed thermal recovery method, owing to its remarkable effectiveness and
versatility. Its ability to penetrate deep into the reservoir, coupled with its compatibility with
a wide range of reservoir conditions, makes it a highly adaptable and potent tool for heavy
crude extraction.

Figure 1 Diagram of oil extraction using steam

In-Situ Combustion (ISC): Is a thermal recovery method that harnesses the power of fire to
liberate heavy oil from its viscous constraints. This technique involves injecting air into the
reservoir, triggering a combustion process that burns a portion of the oil in place. The
generated heat, a byproduct of this fiery transformation, effectively reduces the viscosity of
the remaining oil, making it more amenable to flow towards the production well. ISC
typically finds its application in reservoirs containing heavier oils and higher oxygen
concentrations, where the combustion process can thrive and unleash its full potential.

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Figure 2 Diagram of oil extraction using In-Situ Combustion

Electrical Heating: Electrical heating, an innovative thermal recovery method, taps into the
transformative power of electricity to liberate heavy oil from its viscous grip. This technique
involves applying an electrical current to the reservoir through strategically positioned
electrodes within the wellbores. As the electrical current courses through the formation, it
encounters resistance, generating heat that effectively warms the surrounding oil and rock.
This infusion of heat significantly reduces the oil's viscosity, enabling it to flow more readily
towards the production well and ultimately to the surface. Electrical heating finds its niche
in reservoirs characterized by high electrical conductivity. In such environments, the
electrical current can efficiently penetrate the formation and dissipate its energy, generating
heat that effectively reduces oil viscosity. This method proves particularly advantageous in
reservoirs where steam injection or in-situ combustion are less feasible or desirable.

Figure 3 Simple process flow diagram of building heating system.

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Hot water injection: A versatile thermal recovery method, employs the principle of heat
transfer to coax heavy oil from its viscous slumber. This technique involves injecting hot
water, heated above surface temperatures, into the reservoir through dedicated injection
wells. As the hot water percolates through the formation, it transfers its heat to the
surrounding oil and rock, effectively raising their temperature. This temperature increase
disrupts the intermolecular forces that impede oil flow, leading to a significant reduction in
viscosity. The oil, now less resistant to movement, embarks on a journey towards the
production well, where it can be extracted and brought to the surface. Hot water injection
finds its application in a variety of reservoir conditions, often serving as a preheating step
before steam injection or in conjunction with other thermal recovery methods. This
versatility stems from its ability to effectively transfer heat and reduce oil viscosity without
the complexities associated with steam injection or in-situ combustion.

Figure 4 Schematics of hot water injection process

Radiofrequency (RF) heating: A groundbreaking thermal recovery method, harnesses the


power of electromagnetic waves to liberate heavy oil from its viscous shackles. This
innovative technique involves emitting RF waves from strategically positioned electrodes
embedded within the wellbores or placed on the surface. As these RF waves penetrate the
reservoir formation, they interact with the rock and oil molecules, causing them to vibrate
and generate heat. This internal heat generation effectively reduces the oil's viscosity,
making it less resistant to flow and facilitating its movement towards the production well.

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Targeted Heating for Enhanced Efficiency RF heating stands out from conventional thermal
recovery methods due to its ability to deliver targeted heating. Unlike steam injection or in-
situ combustion, which rely on heat diffusion, RF heating directly heats the oil and rock
within the targeted zone. This targeted approach minimizes heat loss and enhances energy
efficiency, making RF heating a promising method for heavy oil extraction. Emerging
Technique with Promising Potential RF heating, while a relatively new technique, has
garnered significant attention in the realm of thermal recovery methods. Its potential for
efficient, targeted heating, coupled with its ability to operate in reservoirs where
conventional methods may be less feasible, makes it a promising technology for unlocking
the vast reserves of heavy oil.

Figure 5 Diagram of radio frequency heating

How Steam Injection Works for Thermal Enhanced Oil Recovery:


Step-by-step Process:
1. Step 1: Steam Generation – Igniting the Transformation: The journey starts with the
invention of steam, the engine. The basic substance, water, changes when it is
engulfed in the intense heat of a boiler. The boiler, which runs on natural gas, oil, or
other fuel, raises the water's temperature to extremely high levels and turns it into
steam, a powerful energy source.

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Figure 6 boiler structure

2. Step 2: Injection Well – The Gateway to the Reservoir: Equipped with its newly
discovered energy, steam sets out on its mission via the injection well, a specially
designed conduit. The steam travels through this carefully bored well, which is
outfitted with a robust casing and tubing, to reach the bottom of the oil reservoir.

Figure 7 possible causes of wastewater leakage to a shallower depth (which caused the “uplift” observed
by radar)

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3. Step 3: Heat Transfer - Spreading the Warmth: Steam transfers heat to the
surrounding oil and rock by shedding its thermal mantle as it enters the reservoir.
The oil's intermolecular forces are broken down by the heat infusion, which acts as a
catalyst and significantly reduces viscosity.
4. Step 4: Oil Mobilization – Awakening the Dormant Resource : Reduced in viscosity,
the oil is nudged by tiny variations in pressure to come out of its sleep. The once-
immobile resource sets out to be extracted and put to use, travelling towards the
production well.
5. Step 5: Production Well - The production well receives the transformed resource after
being carefully positioned to catch the released oil. The production well is outfitted
with pumps and separators to extract oil and get it ready for its ascent to the surface.

Figure 8 Schematic diagram of typical well design, showing (A): structure of an exploration well; and
(B): a production well. Depths to which different casings are used vary according to geology and
pressure regime of drill site. Well diameter exaggerated to show sections more clearly

6. Condensation: Condensation is the process by which steam changes back into water
after losing its heat. This condensed water is not at all wasted; there may be more oil
to be recovered. It can be reinjected, perpetuating the cycle of heat transfer and oil
mobilization.
Steam injection, a cornerstone of thermal enhanced oil recovery (EOR), stands as a double-
edged sword, simultaneously offering remarkable advantages and posing significant
challenges.
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Advantages:
1. Enhanced Oil Recovery: The transformative power of steam injection is derived from its
capacity to greatly increase oil recovery, especially from reservoirs containing bitumen and
heavy oil deposits. Steam injection unlocks previously unrecoverable reserves by lowering
the viscosity of these viscous hydrocarbons and facilitating their movement towards
production wells.
2. Increased Oil Mobility: The reservoir's oil moves more freely thanks to the steam
injection's induction of viscosity reduction. This enhanced flowability streamlines the
extraction process and permits increased production rates.
3. Extended Reservoir Life: By gaining access to oil that was previously unrecoverable, steam
injection revitalizes mature reservoirs, extending their productive life and postponing their
inevitable decline. By extending these assets, their economic viability is increased and their
value is maximized.
4. Diverse Applications: The adaptability of steam injection is evident in the range of
reservoir types and formations in which it can be used. Because it can adapt to the various
geological environments that are encountered in oil production, steam injection is a
technique that is widely used.

Disadvantages:
1. High Energy Consumption: The process of producing steam, which powers steam injection,
requires a significant amount of energy. This energy is frequently produced by burning fossil
fuels, which releases greenhouse gases into the atmosphere and raises environmental issues.

2. Water Usage: The process of steam injection uses a lot of water, as large amounts are
needed to produce steam. Concerns regarding the management of water resources and
possible water shortage in arid areas are brought up by this water demand.

3. Subsurface Difficulties: The efficacy of steam injection may be impeded by reservoir


heterogeneity, which is defined as differences in the characteristics of the rock and the
distribution of fluids. Furthermore, the interaction of steam with the reservoir rock may
result in formation damage, which could further obstruct oil recovery.

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4. Operational Complexity: Steam injection projects require sophisticated infrastructure and
a high level of technical know-how to implement and manage. Due to its complexity,
significant capital investment and specialized staff are required. (Lijun & Qi, 2020)

How In-Situ Combustion (ISC) Works for Thermal Enhanced Oil


Recovery:
Step-by-step Process:
1. Air Injection: Air is the first ingredient that must be introduced for combustion to
occur. Air is injected into the reservoir's depths through a special air injection well
that is carefully drilled into the reservoir and outfitted with tubing and casing.

Figure 9 Schematic of Multi-use Vapor Extraction/Air Injection Well. Soil Gas Monitoring Port
Construction Specifications Modified After Hubbell and Others.

2. The dormant oil is awakened by using an electric spark or a downhole heater as an


ignition source. When this spark ignites a self-sustaining combustion front inside the
reservoir, the oil extraction process begins.

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3. The injected air mixes with the oil and any leftover gaseous hydrocarbons in the
reservoir to form a flammable mixture. This volatile mixture fuels the combustion
front, which moves through the reservoir and burns some of the oil there.
4. Heat Generation: A byproduct of the fiery transformation, the combustion front
releases a lot of heat as it moves forward. The surrounding oil and rock absorb this
heat, which effectively lowers the viscosity of the oil. With less resistance to flow, the
oil sets out to reach the production well.
5. Oil Mobilization: The oil is mobilized more quickly as a result of the decreased
viscosity. The resource that was once immobile is now moving towards the
production well, ready to be extracted and put to use, propelled by pressure
variations and the expansion of combustion gases.
6. Production Well: The production well receives the transformed resource after being
positioned strategically to intercept the mobilized oil. The production well is outfitted
with pumps and separators to extract oil and get it ready for its ascent to the surface.

Advantages:
1. Lower Energy Consumption: ISC uses a lot less energy than steam injection, which
generates a lot of heat from outside sources. ISC reduces greenhouse gas emissions
by doing away with the requirement for steam boilers and the energy they require by
starting combustion right inside the reservoir.
2. Efficient Heat Transfer: The reservoir's internal combustion process promotes
effective heat transfer. Oil viscosity is effectively lowered and oil mobilization
towards production wells is encouraged by this localized heat generation.
3. Less Water Usage: ISC uses less water than steam injection, which is important in
areas where water is scarce. The environmental effects of oil extraction are lessened
by this water conservation.
4. In-situ Upgrading Potential: Heavy oil can be partially upgraded through combustion,
resulting in lighter hydrocarbons that are simpler to refine and handle. The value of
the extracted oil is increased overall by this in-situ upgrading.

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Disadvantages:
1. Limited Applicability to Reservoirs: ISC is most effective in reservoirs with heavier
oils and higher oxygen concentrations. ISC might be ineffective or even harmful in
reservoirs with lighter oils or lower oxygen concentrations.
2. Potential for Reservoir Damage: The reservoir may sustain damage from excessive
combustion, which could lower its permeability and hinder long-term output.
Maintaining sustainable production and preventing damage to reservoirs require
careful control of the combustion front.
3. Emission Concerns: Sulphur oxides and carbon dioxide are produced during
combustion by ISC. In order to reduce the environmental impact of these emissions
and adhere to regulatory requirements, appropriate management and mitigation
strategies are needed.
4. Operational Complexity: Complex monitoring and control systems are required to
monitor and control the combustion front. A high level of technical proficiency and
operational rigor are required for the implementation and management of ISC
projects. (Butler, 2010)

How Electrical Heating Works for Thermal Enhanced Oil


Recovery:
Step-by-step Process:
1. Electrode Installation: The process starts with the careful positioning of electrodes,
which serve as the channels via which electrical energy is transferred. These
electrodes are carefully positioned inside wellbores or on the surface, prepared to
withstand the severe reservoir conditions. They are usually made of durable
materials like steel or graphite.
2. Power Supply: The electrodes are then given an electrical current from a specific
power source, which is the foundation of electrical heating. The electrodes are given
life by this power source, which can be either a dedicated electrical generator or a
grid connection. This creates the conditions necessary for the transformation process
to occur.

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Figure 10 Status of electromagnetic heating for enhanced heavy oil/bitumen recovery and future
prospects.

3. Resistance Heating: The electrical current encounters resistance, a fundamental


property of materials that prevents the flow of electrons, as it passes through the
reservoir formation. Rather than being a hindrance, this resistance acts as a catalyst
to produce heat. Concentrated heat around the electrodes creates a heated zone that
is ready to warm the rock and oil around it.
4. Heat Transfer: The heated zone radiates heat to the surrounding rock and oil by
diffusing heat outward. The oil's intermolecular forces are broken down by this heat
infusion, which acts as a transformative agent and significantly reduces viscosity.
With less resistance to flow, the oil sets out to reach the production well.
5. Oil Mobilization: The oil is roused from its slumber by the slight pressure differential,
which causes its viscosity to decrease. Now that it is mobile, the previously immobile
resource travels in the direction of the production well, ready to be drawn out and
put to use.
6. Production Well: The production well accepts the changed resource after being
carefully positioned to catch the released oil. The production well, which is outfitted
with pumps and separators, extracts the oil and gets it ready to rise to the surface
where it can be refined and turned into a valuable commodity.

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Advantages:
1. Targeted Heating: By providing unmatched accuracy in heat distribution, electrical
heating makes it possible to define a heated zone inside the reservoir. By minimizing
heat loss and concentrating the transformative power of electricity on particular
areas of interest, this targeted approach maximizes the efficiency of oil mobilization.
2. Energy Efficiency: Compared to traditional thermal EOR techniques, electrical
heating has a higher energy efficiency, especially when powered by renewable energy
sources. Electrical heating greatly lessens the environmental impact of oil extraction
by utilizing renewable energy from geothermal, solar, or wind sources, which is
consistent with sustainability objectives.
3. Environmental friendliness: Electrical heating emits no direct emissions, reducing its
environmental effect in comparison to conventional EOR techniques that rely on
combustion. Because electrical heating produces no emissions, it has a smaller carbon
footprint and improves air quality, making it a more environmentally friendly method
of extracting oil.
4. Scalability: Electrical heating systems are remarkably scalable, easily adjusting to the
reservoir's dimensions and features. Electrical heating systems can be scaled up or
down to match the specific requirements of the site, ensuring optimal performance
and efficiency, whether dealing with small, intricate formations or vast, expansive
reservoirs.

Disadvantages:
1. High Upfront Costs: The cost of electrodes, power infrastructure, and complex control
systems can all be included in the initial investment in electrical heating
infrastructure. Some oil producers may find it financially difficult to pay this upfront
capital expenditure, particularly in the early phases of field development.
2. Reservoir Limitations: The electrical conductivity of the reservoir has a major impact
on how effective electrical heating is. Low electrical conductivity reservoirs might not
react to electrical heating as well, which would limit its application and necessitate
the use of different EOR techniques.

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3. Operational Complexity: Advanced control systems and specialized knowledge are
required to monitor and manage the distribution of electrical current within the
reservoir. Inadequate control over the electrical current can result in temperature
fluctuations, energy dissipation, and possible harm to the reservoir.
4. Possibility of Formation Damage: Improper control may result in excessive heating,
which could harm the reservoir rock's permeability and impede long-term
production. Maintaining ideal production rates and preventing reservoir damage
require close observation and exact control of the heating process. (Rabinovich,
2016)

How Hot Water Injection Works for Thermal Enhanced Oil


Recovery:
Step-by-step Process:
1. Water Heating: The process starts with raising the temperature of water, which turns
it from a common liquid into a powerful heat-transfer agent. Water is heated to a
much higher temperature, usually between 50°C and 150°C (122°F and 302°F), using
a range of techniques, including boilers, heat exchangers, and geothermal sources.
2. Injection Well: After being heated and given thermal energy, the water travels
through the injection well, a specially designed conduit. This well was drilled with
precision and has tubing and casing to carry hot water down into the oil reservoir.

Figure 11 How Hot Water Injection Boosts Oil Production (Image of hot water being injected into a
reservoir through a well)

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3. Heat Transfer: The hot water loses its thermal mantle as it enters the reservoir,
transferring its heat to the nearby rock and oil. The oil's intermolecular forces are
broken down by the heat infusion, which acts as a catalyst and significantly reduces
viscosity.
4. Oil Mobilization: When pressure differentials give a little prod, the oil, whose viscosity
has decreased, wakes up from sleep. The once-immobile resource sets out to be
extracted and put to use, travelling towards the production well.
5. Production Well: The production well receives the transformed resource after being
carefully positioned to catch the released oil. The production well is outfitted with
pumps and separators to extract oil and get it ready for its ascent to the surface.

Advantages:
1. Lower Energy Consumption: Hot water injection uses less energy than steam
injection, which lowers energy requirements and related greenhouse gas emissions.
This energy-efficient method is consistent with the increasing focus on sustainability
in the oil and gas industry.
2. Less Water Used: Compared to steam injection, hot water injection uses a lot less
water, which is a vital benefit in areas where water is scarce. This decrease in water
use allays worries about water resources and encourages ecologically friendly
methods of oil extraction.
3. Environmental friendliness: Since hot water injection produces no direct emissions
while operating, it stands out for being environmentally friendly. Hot water injection
is a greener option for EOR because it produces no emissions, which helps to lower
greenhouse gas emissions and improve air quality.
4. Greater Applicability: Hot water injection exhibits exceptional flexibility, working
well in a wider variety of reservoir types and oil viscosities. Due to its adaptability,
hot water injection can be used as an EOR in a greater range of oilfields, thereby
increasing its potential applications.
5. Lower Upfront Costs: Compared to other thermal EOR techniques, the initial
investment in hot water injection infrastructure, including heating equipment and
injection wells, is usually lower. Oil producers find hot water injection to be a

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desirable alternative because of these lower upfront costs, especially when field
development is just getting started.
Disadvantages:
1. Concerns about Water Availability: In areas that are dry or have limited water
supplies, hot water injection demands large amounts of water. This demand for water
may put a strain on available supplies and cause environmental concerns.
2. Limited Effectiveness for Heavy Oil and Bitumen: In comparison to steam injection or
in-situ combustion, hot water injection may not be as effective in extracting heavy oil
and bitumen deposits. For mobilization, these more viscous hydrocarbons might need
a more rigorous heat treatment.
3. Diminished Heat Transfer Efficiency: Hot water injection has a reduced heat transfer
efficiency when compared to electrical heating or steam injection. This decreased
effectiveness may result in increased energy usage and possibly slower rates of oil
recovery.
4. Possibility of Reservoir Damage: High water temperatures have the potential to harm
reservoirs, reducing their permeability and reducing long-term output. Maintaining
optimal production and preventing damage to reservoirs require careful monitoring
and management of water temperature (Han, 2020).

How Radiofrequency (RF) Heating Works for Thermal


Enhanced Oil Recovery:
Step-by-step Process:
1. Installation of RF electrodes: The process starts with the careful positioning of
electrodes, which serve as the pathways for the transmission of electromagnetic
waves. Usually made of conductive materials like copper or aluminum, these
electrodes are carefully positioned inside wellbores or on the surface so they are
prepared to effectively emit radiofrequency waves into the reservoir.
2. RF Energy Generation: At the Centre of the RF heating system is an RF generator,
which generates alternating current at a particular frequency, usually between
100 kHz and 10 MHz. The electromagnetic energy that will be used to heat the
reservoir originates from this carefully regulated electrical current.

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Figure 12 RF Heating Reaches Where Traditional Methods Can't

3. RF Wave Transmission: Via cables or waveguides, the produced RF energy, which


is now ready to change the reservoir, travels to the electrodes from the RF
generator. These thoughtfully constructed conduits guarantee effective radio
frequency (RF) wave transmission, reducing energy loss and optimizing the
heating process.
4. RF Heating Mechanism: The molecules that comprise the rock matrix are
encountered by the RF waves as they travel through the reservoir rock. These
molecules vibrate quickly in response to the fast varying electric field, producing
heat as a result of their vigorous movement. As a result of this electromagnetic
dance, heat is produced, and as it diffuses into the surrounding oil, viscosity
reduction begins.

Figure 13Conceptual design of combined RF heating and injection of conductive medium.

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5. Oil Mobilization: The oil, which was previously immobile, becomes mobile again
due to a decrease in viscosity, which is caused by slight pressure variations. The
changed oil, which is now less flow-resistant, travels to the production well
prepared for extraction and use.
6. Production Well: The production well accepts the changed resource after being
carefully positioned to catch the released oil. The production well, outfitted with
pumps and separators, extracts the oil and gets it ready to rise to the surface
where it will soon be refined and turned into a valuable commodity.

Advantages:
1. Targeted Heating: Radiofrequency (RF) heating has a very high degree of heat
distribution accuracy, which makes it possible to create a defined heated zone inside
the reservoir. By minimizing energy losses and concentrating the transformative
power of electromagnetic waves on particular areas of interest, this targeted
approach reduces environmental impact and maximizes oil mobilization
effectiveness.
2. Energy Efficiency: RF heating is more energy-efficient than traditional thermal EOR
techniques, especially when powered by renewable energy sources. RF heating
greatly lessens the environmental effect of oil extraction by utilizing renewable
energy from solar, wind, or geothermal sources, which is consistent with
sustainability objectives.
3. Environmental friendliness: RF heating has less of an impact on the environment than
traditional EOR techniques, which rely on combustion and produce no direct
emissions. Because there are no emissions, there is a smaller carbon footprint and
improved air quality, which makes RF heating a more ecologically friendly method of
extracting oil.
4. Adaptability to Reservoirs with Low Electrical Conductivity: RF heating shows
promise as a flexible solution for reservoirs that may not respond well to electrical
heating due to their low electrical conductivity. Even in difficult reservoir conditions,
RF waves can effectively transport heat and mobilize oil because they can reach
deeper into these formations.

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5. Potential for In-situ Upgrading: Radiofrequency (RF) heating has the amazing ability
to convert heavy oil into lighter hydrocarbons that are simpler to handle and refine.
This in-situ upgrading lessens the need for downstream processing while increasing
the extracted oil's overall value.

Disadvantages:
1. High Upfront Costs: The initial outlay for RF heating equipment, which includes
electrodes, RF generators, and complex control systems, can be significant. For some
oil producers, particularly in the early phases of field development, this upfront
capital expenditure may provide a financial obstacle.
2. Complicated Technology: For efficient implementation and monitoring,
radiofrequency heating requires sophisticated technology and knowledge. A
thorough grasp of RF physics and engineering principles is necessary to optimize oil
mobilization and reduce operational risks due to the complexities of electromagnetic
wave propagation, heat transfer mechanisms, and reservoir response.
3. Operational Complexity: Specialized control systems and ongoing monitoring
protocols are required to monitor and regulate the distribution and penetration
depths of radiofrequency energy within the reservoir. The need for strong
operational expertise is highlighted by the possibility of reservoir damage, energy
losses, and uneven heating resulting from improper management of RF energy.
4. Possibility of Formation Damage: Improper control or equipment failure can result in
excessive heating, which can harm the reservoir rock's permeability and impede long-
term production. Sufficient control, meticulous observation, and fail-safe procedures
are essential for avoiding reservoir degradation and preserving peak production
rates (Lake, 2000).

Economic Analysis of Thermal Recovery Methods for Enhanced


Oil Recovery (EOR)
One of the best EOR strategies is thermal recovery, especially for heavy oil and oil sands.
They function by raising the reservoir's temperature, lowering the oil's viscosity, and

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enhancing its mobility. But these techniques are also energy- and capital-intensive, so their
application requires economic viability.

Key economic factors to consider:


The primary determinant of any oil production project's profitability is the price of oil.
Increased oil prices make thermal EOR techniques more economically viable since they can
offset their high initial costs.
The costs incurred in drilling new wells, setting up production and injection facilities, and
producing steam or other heating fluids are referred to as capital expenditures, or CAPEX.
Operating expenses (OPEX): These comprise personnel, maintenance, fuel, water, and
chemical costs.
The percentage of the original oil in place (OOIP) that can be recovered using the selected EOR
method is known as the oil recovery factor. The project's economics are improved by a larger
recovery factor.
Project duration: For a project to be deemed economically viable, the total discounted cash flow
(DCF) must be higher the longer the project is expected to last.

The benefits of thermal recovery projects include:


1. Higher oil production: The extra oil that was recovered as a result of using thermal
techniques.
2. Extended reservoir life: The extra oil production years obtained through the use of
thermal techniques.
3. Better oil quality: Possible improvements brought about by thermal processes in
terms of API gravity and oil density.
4. Strategic value: Gaining access to oil resources that were previously unrecoverable
(Beggs, 2003).

Future Trends and Innovations in Thermal Recovery for


Enhanced Oil Recovery (EOR)
For the purpose of extracting oil from heavy oil and bitumen reservoirs—which are difficult
to produce using traditional methods—thermal recovery techniques have grown in
significance. The creation of cutting-edge thermal recovery technologies is essential to

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optimizing oil production and safeguarding future energy supplies as the world's energy
demand rises.

Emerging Technologies and Trends:


1. Advanced Heating Techniques: Research efforts are focused on developing more
efficient and targeted heating methods to reduce energy consumption and
environmental impact. Novel techniques include:
a. Ultrasonic heating: Utilizing ultrasonic waves to generate heat directly within the
reservoir.
b. Microwave heating: Employing microwaves to penetrate deep into the reservoir
and heat the oil selectively.
c. Laser heating: Using laser beams to heat specific areas of the reservoir with high
precision.
2. Nanotechnology Applications: Nanotechnology is offering promising solutions for
enhancing thermal recovery performance. Applications include:
a. Nanoparticle-based heat carriers: Nanoparticles can be injected into the reservoir
to transport heat more effectively and improve oil mobility.
b. Nanostructured electrodes: Advanced electrodes with nanostructures can enhance
the efficiency of electrical heating methods.
c. Nano-scale sensors: Nano sensors can provide real-time monitoring of reservoir
conditions, enabling precise control of thermal recovery processes.
3. Data Analytics and Machine Learning: The integration of data analytics and machine
learning is transforming thermal recovery operations. These tools can:
a. Optimize injection strategies: Analyze reservoir data to determine optimal injection
parameters for maximizing oil recovery.
b. Predict reservoir behavior: Forecast reservoir response to thermal recovery
processes, enabling proactive management and risk mitigation.
c. Identify new opportunities: Discover hidden patterns in reservoir data to identify
potential untapped oil reserves.

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Research and Development:
Significant research and development efforts are underway to advance thermal recovery
technologies and address the challenges associated with these methods. Key areas of focus
include:
1. Environmental Sustainability: Reducing the environmental footprint of thermal
recovery methods is a critical priority. Research focuses on:
a. Minimizing energy consumption: Developing energy-efficient heating techniques
and optimizing injection strategies.
b. Reducing emissions: Exploring alternative energy sources and implementing
emission control technologies.
c. Assessing and mitigating environmental impacts: Conducting comprehensive
environmental impact assessments and developing effective mitigation strategies.
2. Reservoir Characterization and Modeling: Understanding reservoir heterogeneity
and complex behavior is essential for optimizing thermal recovery. Research focuses
on:
a. Advanced reservoir modeling: Developing sophisticated reservoir models that
accurately represent complex geological features and fluid flow dynamics.
b. Real-time reservoir monitoring: Implementing advanced monitoring techniques to
provide real-time data on reservoir conditions and oil movement.
c. Data integration and analysis: Integrating geological, geophysical, and production
data to gain a comprehensive understanding of reservoir characteristics.

Potential Breakthroughs:
The convergence of emerging technologies and innovative research holds the potential for
transformative breakthroughs in thermal recovery. Potential breakthroughs include:
1. Next-generation heating methods: The development of highly efficient, targeted, and
environmentally friendly heating techniques could revolutionize thermal recovery.
2. Autonomous thermal recovery systems: Intelligent systems that can autonomously
optimize injection strategies, monitor reservoir conditions, and make real-time
decisions could significantly enhance recovery rates and reduce operational costs.

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3. Integrated thermal-chemical EOR: Combining thermal recovery with chemical EOR
techniques could synergistically improve oil mobility and unlock previously
inaccessible oil reserves (Lijun & Qi, 2020).

Comparison of Thermal Recovery with Other Enhanced Oil


Recovery (EOR) Methods
Enhanced oil recovery (EOR) techniques are employed to extract additional oil from
reservoirs that have become uneconomical to produce using conventional methods. Thermal
recovery methods, chemical EOR, and gas injection methods are the three main categories of
EOR. Each method has its own set of advantages and disadvantages, making them suitable
for different reservoir conditions and oil types.

Comparative Analysis:
Feature Thermal Recovery Chemical EOR Gas Injection
Primary Reduces oil viscosity Alters oil properties Alters oil properties or
mechanism through heating or interfacial tensions displaces oil with gas
Applicable oil Heavy oil, bitumen Moderate-to-high Moderate-to-low
types viscosity oil viscosity oil
Reservoir Higher permeability, Moderate Moderate permeability,
requirements suitable for heat permeability, suitable suitable for gas
transfer for chemical injection
transport
Energy High Moderate Moderate-to-high
consumption
Environmental Potential greenhouse Potential water Potential for gas leaks
impact gas emissions contamination and and greenhouse gas
chemical hazards emissions

Advantages of Thermal Recovery:


• Reduces oil viscosity effectively; especially useful for bitumen and heavy oil reservoirs.
• Fit for a variety of reservoir temperatures and depths: Suitable for hot and deep reservoirs.
• In-situ upgrading potential: Heavy oil can be partially upgraded to lighter hydrocarbons.

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Disadvantages of Thermal Recovery:
• High energy consumption: The heating system requires a large amount of energy.
• Risk of reservoir damage: The rock in a reservoir may be harmed by excessive heating.
• Environmental issues: Water use and greenhouse gas emissions can be substantial.

Advantages of Chemical EOR:


• Selective oil displacement: Concentrates on specific types of oil while preserving water and
minerals.
• Less energy is used than with thermal methods: Chemical processes don't need as much
energy to happen.
• Potential for in-situ upgrading: Could alter the properties of oil and reduce its viscosity.

Disadvantages of Chemical EOR:


• Compatibility problems with reservoirs: Not all reservoir rock and fluids mix well with
chemicals.
• Chemical dispersion potential: Chemicals may disperse too quickly, which would decrease
their efficacy.
• Environmental factors: Careful management is needed when handling and disposing of
chemicals.

Advantages of Gas Injection:


• Miscible flooding: When petrol and oil combine, the viscosity of the oil is reduced and flow
is improved.
• Unmixable flooding: By sweeping oil in the direction of production wells, gas can increase
displacement effectiveness.
• Lower energy input needed for gas injection: This approach uses less energy than thermal
methods.

Disadvantages of Gas Injection:


• Requirements for the reservoir: Proper pressure and permeability levels are necessary.
• Infrastructure and gas availability: There may be restricted access to gas sources and
transportation infrastructure.
• Possibility of gas channeling: Gas may avoid oil by travelling via preferred routes.

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Integrated Approaches:
The overall recovery of oil can be improved by combining chemical EOR or gas injection with
thermal recovery techniques. For example:
• Thermochemical EOR: By decreasing oil viscosity and increasing chemical distribution,
heating can increase the efficacy of chemical EOR.
• Steam-assisted gas injection (SAGI): This technique can more efficiently replace oil by
reducing the viscosity of the oil and establishing flow channels for gas injection (Speight,
2016).

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Conclusion
Thermal recovery techniques are a promising approach to enhanced oil recovery (EOR), but
they also have drawbacks that should be carefully considered in the pursuit of the best
possible production efficiency. Thermal methods offer several benefits, such as improved oil
mobility, increased sweep efficiency, and the potential for high oil recovery rates. These
attributes make them a desirable option for reservoirs with particular qualities. However,
the disadvantages—which include high operating and capital costs, energy consumption,
and possible reservoir damage—highlight the necessity of conducting a comprehensive
economic analysis prior to implementation. The profitability of thermal recovery techniques
is dependent on a number of variables, such as oil prices, reservoir conditions, and
technological developments. To assess the long-term financial viability of thermal EOR
projects and support the sizeable initial investment involved, a thorough cost-benefit
analysis is necessary. Furthermore, in the dynamic energy landscape, continued research
and development is essential to reducing the obstacles and enhancing the economic viability
of thermal methods. In contrast to other enhanced oil recovery techniques, thermal recovery
is particularly useful in some reservoir conditions. Thermal recovery is a valuable technique
in the EOR toolkit because of its unique ability to change the viscosity of oil and improve its
flow characteristics, even though other methods like chemical and gas injection have their
advantages. Production objectives, economic factors, and the unique properties of the
reservoir should all be taken into account when selecting an EOR technique. In conclusion, a
thorough grasp of the benefits, drawbacks, and financial ramifications of thermal recovery
techniques is necessary for their incorporation into the larger range of EOR tactics. A careful
evaluation of the reservoir conditions, the economic viability, and the changing oil and gas
industry landscape should serve as the foundation for a wise decision regarding the best
approach. Future thermal recovery techniques should be more effective and sustainable as
technology develops and shapes the field.

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References
Beggs, D. L., 2003. Economic Analysis of Enhanced Oil Recovery.

Butler, R. M., 2010. Thermal Recovery of Oil and Bitumen CRC Press.

Han, L. Q. &. Z., 2020. Advanced Thermal Recovery Processes for Heavy Oil and Bitumen
Exploitation. 1st ed. Amsterdam, Netherlands: Elsevier.

J.Sheng, J., 2013. Enhanced Oil Recovery Field Case Studies. 1st ed. Amsterdam: Elsevier.

Lake, L. W., 2000. Handbook of Enhanced Oil Recovery. 1st ed. Englewood Cliffs, NJ: Prentice
Hall.

Lijun & Qi, Z. H., 2020. Advanced Thermal Recovery Processes for Heavy Oil and Bitumen
Exploitation..

M.Butler, R., 1991. Thermal Recovery of Oil and Bitumen. 1nd ed.

Rabinovich, A. G. &. A., 2016. Electrical Heating for Enhanced Oil Recovery. ournal of
Petroleum Science and Engineering, pp. 46, 121-132.

Speight, J. G., 2016. Handbook of Petroleum Refining. 1st Edition ed. Boca Raton.

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