Coolant Level Switch

KENR8759-04 Harness And Wire Electrical Schematic Symbols

May 2011
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Coolant Pressure Sender (Alarm)
High Coolant Ground (Case): This indicates that the component does not have a wire connected to ground.
Part No. 281-0572
Temperature Switch It is grounded by being fastened to the machine.
(Shutdown)
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Part No. 334-5086
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C6.6 Marine Generator Set

High Coolant Temperature
Transmitter (Alarm) Sender: A component that is used with a temperature or pressure gauge. The sender
Part No. 334-5085 measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
C6T1-UP electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.

Harness Identification Letter(s):

Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Fuel Pressure Switch Part Number for
Part No. 309-0712 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
111-7898 3E-5179 Connector Receptacle
130-6795 130-6795
325-AG135 PK-14 1 5A
Pin Socket
Receptacle Fuse
Pin or Socket (5 Amps)
Single Wire 9X-1123
Number
Connector
Component
Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Volume 1 of 3: MCS Ground
Connection
Circuit Identification
Number Wire Color Wire Gauge
Primary Fuel Differential
Pressure Switch (Alarm) © 2011 Caterpillar Printed in U.S.A.
Part No. 309-0714 All Rights Reserved

Secondary Fuel Differential

Pressure Switch (Alarm)
Part No. 309-0714

Water Separator Switch

(Alarm) Part No. 326-3277 MCS CONTROL PANEL

Controller

KENR8759-04 VOL 1 of 3
Capacitor

K5 Relay
Service Display
port
Power
Self check S PWM Converter
Alarm inhib
it

Additional Magnetic

12 Page, (Dimensions: 25 inches x 24 inches)

10 amp Circuit Breaker
Speed Pick-Up

10 amp Circuit Breaker B- PWM Converter

10 amp Circuit Breaker B+ PWM Converter
K2 Relay Alarm For The Power
K3 Relay Failure Mode
Engine Running Output
K4 Relay
Relay
Backup Start/Stop Switch +ve Supply (Back-Up)
Oil Pressure
Shutdown Switch -ve Supply
Reset Switch
Part No. 281-1276
+ve Main Supply
Oil Pressure Engine Shutdown Remote Stop Switch
Transmitter (Alarm) Override Switch Remove Link If Supplied
Part No. 281-1275
Ground

K1 Key
Oil Filter Differential Pressure
Switch Part No. 281-1301

Audible Alarm Connector

Gland Plate for Customer
Connections

Gland for Customer

Connection
J2 Connection

Control Panel
Emergency Stop Push Button 20 AMP Circuit
Breaker
Diagnostic Connector J1 Connection

Isolator
Connector A (23 way) AC Connector Keyswitch

Connector B (21 way)

90 AMP Circuit Breaker For The

24 Volt Cold Start (135AMP For 12 Volt)

Connector C (31 way)

Alarm Tank Switch

Part No. 205-7288 Backup Start/Stop Switch

Oil Temperature Reset Button

Sender (Alarm)
Engine Shutdown
Part No. 281-3636
Override Switch
 KENR8759-04 VOL 1 of 3
12 Page, (Dimensions: 25 inches x 24 inches)

2.5mm2 DC SWITCHED +VE 2.5mm2 2.5mm2 DC +VE

F1+ F2+

_
F3+

F1
F2
F3
F2-

-VBAT
F1-

DIODE 6A
F3-

-VBAT
10A 10A

22,000uF
10A

CAPACITOR

40

THE BATTERY.

BATTERY
DC SWITCHED -VE DC SWITCHED -VE DC SWITCHED -VE

+
DC MAIN +VE 2.5mm2

CUSTOMER SUPPLIED
2.5mm2

35
2.5mm2 DC MAIN +VE

8
7
GLOW PLUG - CYL 6

POWER SUPPLY

+VBAT
F1 -
F1 +

34

DC MAIN CONTROL

STARTER ONLY
4

K1

R
GLOW PLUG - CYL 5

MUST BE RUN SEPARATELY FROM

DC BACKUP +VE

BLOCK
33

FOR THE CONTROL AND START AID

2.5mm2

ENGINE
NOTE: THE MAIN SUPPLY FOR THE

NEG
POS
GLOW PLUG - CYL 4

CONTROL AND START-AID

STARTER MOTOR AND THE SUPPLY FOR
2 3
247
248 248 F3+

ALTERNATOR

I
1 8-32 +VE DC

28
5
GLOW PLUG - CYL 3 DC SUPPLY -VE

34
1
2.5mm2 F3-
2 0V DC

POWER SUPPLY
DC BACKUP +VE

ALARM
GLOW PLUG - CYL 2 247

16mm
3

27
STATUS

2
MAIN CONTROL

DC BACKUP CONTROL
4

POWER FAILURE
GLOW PLUG - CYL 1

MOTOR
5

STARTER
F1+
6 RELAY 1
07 07
7
F1-

GLOW PLUG
8

RELAY
A B C

EARTH RELAY
GLOW PLUG
ALARM
9 RELAY 2

STARTER
AUDIBLE
10

SOLENOID
F3-
135A F3+
or 90A 11

8
7
12 012
12 RELAY 3

CONNECTOR (A)
13

ALIGN TO 23 WAY
ALPHA TERMINALS
K5

W
201
14

6
122
15 RELAY 4

16mm
SCREENED 16

2 3
253 253

2
1
2
1
30
100 252
17

ENGINE
252

E D

F
101

RUNNING
18 SYNC

29
1

1
2
19

+VBAT
20 kWh PULSE

8
203

7
202

U T

201
21 kvar PULSE

K3
4
20A 24
F2-

SWITCH
22 0 VDC

ISOLATOR
6

3
E
023 BINARY IN
23

2 3
COOLANT LEVEL

Starting and Alternator Harness Part No. 326-8646

F1+ 024 BINARY IN
24

A
5
133 DC CHARGE

RELAY
AA
1

1
F1-
25 REMOTE START

1 2 3

GLOW PLUG
26 BINARY IN

INTERMEDIATE
O
132 5K1

4
8

1
7
207 F1+ 27 BINARY IN

K4
4
F3+
DEIF GPU (SLOT 1)

28 COMMON

C B
F3- FOR 23-27

CUSTOMER CONNECT TERMINAL BLOCK

2
6
127

2 3
F3-

1
90 COMMON

5
F3+

2
91 91
91 4-20mA IN

BB
2

1
F3-
92 COMMON

3
F3+ 93 93

G
93 4-20mA IN

1
F3-
94 COMMON

P - FUEL PUMP SOLENOID

PANEL DISPLAY COMPONENTS

F3+

4
95 95

PD5 EMERGENCY STOP SWITCH

95 4-20mA IN

PD1 ECM WARNING LAMP (RED)

2

PD2 DIAGNOSTIC LAMP (AMBER)

F3-

PD4 MAINTENANCE CLEAR SWITCH

96 COMMON

5
DEIF M15 CARD (SLOT 6)

F3+ 97

Z
97 97 4-20mA IN

CD - DIAGNOSTIC CONNECTOR (9 PIN)

2

I56 - INJECTORS 5&6 Part No. 320-0690

I34 - INJECTORS 3&4 Part No. 320-0690
I12 - INJECTORS 1&2 Part No. 320-0690

PD3 MAINTENANCE INDICATOR LAMP (YELLOW)

6
F3+ F3-
126 COMMON
FOR 127-133

OP - OIL PRESSURE SENSOR Part No. 274-6721

128

PD6 SHUTDOWN OVERRIDE INDICATOR LAMP (BLUE)

DD - PUMP/CAM SPEED SENSOR Part No. 311-3857
F3- 127
127 ECM FAULT

1 2 3
128

FP - FUEL RAIL PRESSURE SENSOR Part No. 238-0118

128 WATER DET 1

R - COOLANT TEMPERATURE SENSOR Part No. 238-0112

F3- 129

8
129 129 OIL FILTER DIFF

K - CRANKSHAFT SPEED/TIMING SENSOR Part No. 311-3857

CC
1

MP - INTAKE MANIFOLD PRESSURE SENSOR Part No. 274-6720

9
130
130 FUEL DIFF PRIM

J - INTAKE MANIFOLD TEMPERATURE SENSOR Part No. 238-0112

F3-

W
130

Engine Harness Part No. 326-8645

1

2
131

10

KEY TO ENGINE COMPONENTS (CONNECTOR REF)

131 FUEL DIFF SEC
F3- 131 132

Z2
132 FUEL LEAK OFF

2
133
DEIF M13 CARD (SLOT 8)

11
133 WATER DET 2
Panel Harness Part No. 317-4943

F2+
98 8-32 +VE DC
F2- 99 0V DC
100
100 (+)

31 WAY CONNECTOR (B)

101 RPM INPUT
101 (-)

NUMERICAL TERMINALS ALIGN TO

102 102

14
102 (A)

I
1

3
103 (B) COOLANT TEMP

15
104 104
104 (C)

16
105 105
105 (A)

H
1

G - OIL PRESSURE SENDER (ALARM)

X - FUEL PRESSURE SENDER (ALARM)

O - FUEL LEAK OFF SWITCH (ALARM)

17 106 (B) OIL PRESS.
107 107

AA - WATER SEPARATOR SWITCH (ALARM)

H - OIL PRESSURE SWITCH (SHUTDOWN)

107 (C)

BB - COOLANT PRESSURE SENDER (ALARM)

A - WATER SE PER AT OR SWITCH (ALARM)

Z - COOLANT TEMPERATURE SENDER (ALARM)

18

108 108
108 (A)

WIRE BREAK
109 109

F - MAGNETIC PICKUP, OVERSPEED (SHUTDOWN)

I - COOLANT TEMPERATURE SWITCH (SHUTDOWN)
109 (B) OIL TEMP.

M
110 110

3 2 1
110 (C)

M - OIL TEMPERATURE SENDER (PT100) (SHUTDOWN)

RESISTOR 270 ohm

Z2 - FUEL DIFFERENTIAL SWITCH SECONDARY (ALARM)

19 20

KEY TO TRANSMITTERS AND SWITCHES

F2+ COMMON
111

V - COOLANT LEVEL SWITCH ALARM 80% 20Sec (SHUTDOWN)

FOR 112-117

CC - OIL FILTER DIFFERENTIAL PRESSURE SWITCH (ALARM)

MCS Harness Part No. 326-8653

W - FUEL DIFFERENTIAL PRESSURE SWITCH PRIMARY (ALARM)
F2+ 112 BINARY IN
21 22

251
113 BINARY IN
114 114
114 SHD O/RIDE
F1-
INDICATOR

(-) 1 BATTERY
F1-
(-) 2 BATTERY 115 BINARY IN
LAMP

F1- F2-
(-) 3 BATTERY
SWITCHAND BLUE

(+) 7 BATTERY F1+

116 BINARY IN
F1+
SHUTDOWN OVERRIDE

(+) 8 BATTERY
F1- F1+
(-) 9 BATTERY 117 BINARY IN
F1-
V

(-) 10 BATTERY
F1- 118
1 2 3

11 118
40

12 119 RUN COIL

F1+ 120
BATTERY (+) 15 023 120 START PREPARE
F1+ F2+ 118
BATTERY (+) 16
41

STOP

G V

255 F2+
MAINTENANCE LAMP 17 121
122 CRANK
EMERGENCY

18 122
212
SWITCH RETURN 35
256 F2+
MAINTENANCE CLEAR SWITCH 36 123
212 124 STOP COIL
SHUTDOWN EMERGENCY OVERRIDE 39 124
M L

IGNITION ENABLE 40 208

2

43
F2+
44 A1
1

F1-
3

COOLANT LEVEL SWITCH 45

N O

247
ISOCHRONOUS (OPEN) / DROOP (CLOSE) 46 A2 CAN BUS 1
START STOP

SYNC SWITCH 2 47
211
INJECTION DISABLE 48 A3
STOP
START

49

ECM J1 CONNECTOR
BACKUP

50
212 29
DIGITAL SPEED CONTROL ENABLE 52 DATA + A B1
213
3

PWM PRIMARY THROTTLE 53

8
7

X P S R

213 F2- 124

FUEL PRESSURE (ANALOG IN) 56 B2 CAN BUS 2
GLOW PLUG 57
K2

30
4

GND
DEIF M4 (SLOT 7)

CRANK TERMINATE 58 B3
211
DERATE LAMP 59
6

207 F1-
WARNING LAMP 60
K Q

OIL PRESSURE LAMP 61 DATA - B 31

2 3

COOLANT TEMPERATURE LAMP 62

OVERSPEED LAMP 63
5

254
DIAGNOSTIC LAMP 64
1

DATA + A 33
1

214 F1-
B-
10

215 215
MOM

DD
254

256

PUMP/CAM SPEED SENSING SIGNAL 53

255
207
S 3
2
D 1

F1+
2 1

214 214
B+

SPEED SENSOR POWER (8V) 10

K
19

216 216
SLOT 2 H2 MODBUS

CRANK SPEED/TIME SENSING SIGNAL 52

N

PWM CONVERTER
ALTERNATOR
U1

PD4

2 1
311-3875
Part No.
PD3
PD2
PD1

218 218
J

INTAKE MANIFOLD TEMPERATURE SIGNAL 42 DATA - B 35

V2
W3

219 219
TEMPERATURE SENSOR RETURN 37
(CUSTOMER SUPPLY & FIT)

220 220
2 1
R

COOLANT TEMPERATURE SENSOR 43 219

2

2.5mm 2
S1
P1

L1 GEN AMP 73
253 253 F1+
FUEL RAIL PRESSURE SENSOR POWER SUPPLY (5V) 48
8
73

FP

FUEL RAIL PRESSURE SENSOR GROUND 40 222 222

223 223 F1-
1 2 3

FUEL RAIL PRESSURE SENSOR SIGNAL 51 74

L1 GEN AMP
P2

A B C D

252 252 205

OIL PRESSURE SENSOR POWER (5V) 47
224 224
S2 76

206
OP

OIL PRESSURE SENSOR RETURN 39 2.5mm 2

225 225
S1
P1

1 2 3

OIL PRESSURE SENSOR SIGNAL 56 209 L2 GEN AMP 75

75

E F G
10

226 226
CT COILS

INTAKE MANIFOLD PRESSURE SENSOR POWER SUPPLY (5V) 46

H

INTAKE MANIFOLD PRESSURE SENSOR RETURN 38 227 227 2.5mm 2

MP

228 228 L2 GEN AMP 76

1 2 3

INTAKE MANIFOLD PRESSURE SENSOR SIGNAL 55

I
S2
P2

76

SERVICE TOOL CONNECTOR

12

WASTEGATE RETURN 44 2.5mm 2

S1
P1

WASTEGATE PWM SIGNAL 17 L3 GEN AMP 77

77

14

L3 GEN AMP 78
SCREENED J1939 22
P2

CDL+ 21 205
INJECTOR 6
S2 76

INJECTOR 3

INJECTOR 1
INJECTOR 2
INJECTOR 4
INJECTOR 5

CDL- 20 206
209
R1 120 OHM O.5W

J1939- 23
F H J C A

210 L1 GEN VOLT 79

J1939+ 24
AC Harness Part No. 317-4944

2A
1
79

TERMINATION RESISTOR
179

ECM J2 CONNECTOR
L2 GEN VOLT 81
1

SCREENED A B A B A B A B A B A B 2A
FUEL PUMP SOLENOID PWM SIGNAL 25
81

SCREENED
181

FUEL PUMP SOLENOID RETURN 26

2
SOLENOID
FUEL PUMP

L3 GEN VOLT 83
2A
DEIF GPU (SLOT 5)
83

232 232
I12
183

INJECTOR 1 57
238 238
INJECTOR 1 RETURN 35
233 233
INJECTOR 2 58 84
239 239
4 3 2 1

N GEN VOLT
INJECTOR 2 RETURN 34
84

L1 BUS VOLT 85
234 234
I34

INJECTOR 3 59
240 240
INJECTOR 3 RETURN 33
INJECTOR 4 64 235 235
Injector Part No. 320-0690

241 241 L2 BUS VOLT 87

4 3 2 1

INJECTOR 4 RETURN 8

L3 BUS VOLT 88
AC CONNECTOR

236 236
I56

INJECTOR 5 63
242 242
N

INJECTOR 5 RETURN 7
L1

237 237
L2
L3

89
16

INJECTOR 6 62 N BUS VOLT

243 243
4 3 2 1

INJECTOR 6 RETURN 6
 KENR8759-04 Harness And Wire Electrical Schematic Symbols
May 2011
EMCP3 CONTROL PANEL Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C6.6 Marine Generator Set Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Emergency Stop Horn C6T1-UP
Push Button Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
Side View Of Control Panel
Harness and Wire Symbols
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.

Harness Identification Letter(s):

Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
111-7898 3E-5179 Connector Recepticle
130-6795 130-6795
325-AG135 PK-14 1 5A
External Alarm Connection
Pin Socket
Receptacle Fuse
Pin or Socket (5 Amps)
Single Wire 9X-1123
Number
AC Connection Connector
Component
Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification
Volume 2 of 3: EMCP3 Connection Number Wire Color Wire Gauge

© 2011 Caterpillar Printed in U.S.A.

All Rights Reserved

KENR8759-04 VOL 2 of 3
Intake Manifold
Intake Manifold Air
Pressure Sensor
Temperature Sensor
Part No. 274-6720
Part No. 238-0112

12 Page, (Dimensions: 25 inches x 24 inches)

Intake Manifold Air
Coolant Temperature
Temperature Sensor
Sensor Part No. 238-0112
Part No. 238-0112

Secondary Speed
Timing Sensor
Oil Pressure Sensor Fuel Pressure Sensor
Part No. 311-3857
Part No. 274-6721 Part No. 238-0118

Primary Speed / Timing Sensor

Part No. 311-3857

Overspeed Magnetic Pickup

Part No. 270-3881

Intake Manifold
Pressure Sensor
Part No. 274-6720
 AC HARNESS AC HARNESS PART No. 317-4944
N N

9 19 L3 W3
8 P2 P1
76 S2 S1 CT COILS
L2 V2
P2 P1 ALTERNATOR
10 2 7 18 S2 S1
L1 U1
183 181 179 P2 P1
11 3 6 17 76 S2 S1

2.5mm2

2.5mm2
4 5

2.5mm2

2.5mm2
12 16

2A

2A
2A
14 84
13 15
83 81 79
CONTROL PANEL CONNECTION 16 16
77 76 75 73
31 73 8 73

9 83 3 83

76 76
70
39
31

47

57
13

23

39 12

57 77 14 77

47 75 10 75

11 81 2 81

13 79 1 79

7 84 4 84

B SCREENED MAG PICKUP

P +VBAT

CRANK OUTPUT 61 W CRANK O/P (61)

INJECTION DISABLE / IGNITION 58 M INJECTION DISABLE/IGNITION

ENGINE CONNECTION
N
46
O DROOP / ISOCH
56
L IGNITION / REMOTE STOP
X
32
24

40

48

58
14
1

37
S PRIMARY THROTTLE POS W K
38
J CAT DATA -VE
V L
29
H CAT DATA +VE J
30
C J1939 -VE H B
49
A J1939 +VE U M
66 D
MAG PICKUP -VE MAG PICKUP -VE
G A C
MAG PICKUP +VE 67 E MAG PICKUP +VE

F SCR J1939
T N
COOLANT LOW LEVEL 53 G COOLANT LOW LEVEL
F D
E
36
X MAINTENANCE CLEAR SWITCH
S O
Q DIAGNOSTIC LAMP

28 181
J1939 -VE 14
135 K WARNING LAMP R P
182
J1939 +VE 16
110
136 Q
111 V MAINTENANCE LAMP

34 R -VBAT
J1939 -VE

A +VBAT
J1939 +VE 50

183 134 B -VBAT

J1939 SCR 42 J1939 SCR 15
168
156 117 C SCR J1939
J1939 +VE 62 J1939 +VE 11

J1939 -VE 64 157

J1939 -VE 13
118 D CAT DATA +VE
SERVICE SOCKET
E CAT DATA -VE
J1939 SCR 63 J1939 SCR 12
F J1939 -VE
+VBAT 33 +VBATT 1
G J1939 +VE
+VBAT 51 +VBATT 2
H
+VBAT 52 +VBATT 3
I
+VBAT 24
E +VBAT
+VBAT 32 +VBATT 4
B -VBAT
+VBATT 5
-VBAT 48 +VBATT 6 POWER CONNECTION
-VBATT 7
PANEL EMERGENCY STOP H
-VBAT 65 -VBATT 8 X J
-VBAT 27 -VBATT 9 1 W K
-VBATT 10 2
EXTERNAL ALARM SOCKET G B

41 180 187 V L
ALARM ALARM 17
C START AID +VE
PANEL
F A C
ALARM 40 139
ALARM A WATER IN FUEL
U M
GLOW PLUG RELAY 43 175 GLOW PLUG RELAY 153
18 F HP FUEL LINE LEAK E D
WATER IN FUEL 45 T N
K
HP FUEL LINE LEAK 44 S P
R
KENR8759-04 VOL 2 of 3

15 A1+ 6 AMP 1POLE + N

RELAY
18 A2- 1 +VBAT
+VBAT 35
12 Page, (Dimensions: 25 inches x 24 inches)

2 AUTO MODE (35)

3 AUTO MODE (43)

6 COMMON SHUTDOWN (26)

7 COMMON SHUTDOWN (27)

CUSTOMER CONNECT
RUNNING V & HZ OK 2 8 RUNNING V&HZ OK (2)

RUNNING V & HZ OK 25 9 RUNNING V&HZ OK (25)

10 E STOP REMOTE (LINK TO 11)

31 20
(+) BATTERY SWITCHED
E STOP REMOTE 70 11 E STOP REMOTE (LINK FROM 10) 30 8 21
FUEL TANK LOW LEVEL 54
STARTING CIRCUIT 12 FUEL TANK LOW LEVEL (54)
19 9
(-) BATTERY / SENSOR RETURN
13 PRIMARY THROTTLE INPUT (PWM)
SENSOR / ACTUATOR SUPPLY 18 2 10
14 DROOP / ISOCH
SIGNAL TO ECM
CONTROL FROM ECM 15 COOLANT LOW LEVEL 29 7 3 22
CAT DATA LINK

J1939 DATA LINK

16 J1939 -VE (34) 17 11
17
RS-232/RS-485 DATA LINK J1918+VE (50)
28 6 4 23
MODBUS -VE 3 18 MODBUS -VE (3)

MODBUS +VE 5 19
16 5 12
MODBUS +VE (5)

20 REMOTE START (LINK TO 21) 15 13

REMOTE START 55 21 REMOTE START (LINK FROM 20) 27 14 24
MAINTENANCE CLEAR SWITCH 26 22 22
26 25
23 DIAGNOSTIC LAMP

24 WARNING LAMP

25 MAINTENANCE LAMP

26 26

27 27

28 SCR J1939

MODBUS REF 4 29 MODBUS REF (4)

30 30

Alternator Harness EMCP3 Part No. 317-4944

31 -VBAT
 Intake Manifold Air
Temperature Sensor KENR8759-04 Harness And Wire Electrical Schematic Symbols
Part No. 238-0112 May 2011
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C6.6 Marine Generator Set Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
Intake Manifold T
the gauge of the temperature or pressure.
Pressure Sensor
Part No. 274-6720 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
C6T1-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.

Harness Identification Letter(s):

Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
111-7898 3E-5179 Connector Recepticle
130-6795 130-6795
325-AG135 PK-14 1 5A
Pin Socket
Receptacle Fuse
Pin or Socket (5 Amps)
Single Wire 9X-1123
Number
Connector
Component
Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification
Volume 3 of 3: EMCP 3 Connection Number Wire Color Wire Gauge

© 2011 Caterpillar Printed in U.S.A.

All Rights Reserved

Fuel Pressure Sensor

Part No. 238-0118

KENR8759-04 VOL 3 of 3
Intake Manifold
Intake Manifold Air
Pressure Sensor
Temperature Sensor

12 Page, (Dimensions: 25 inches x 24 inches)

Part No. 274-6720
Part No. 238-0112

Coolant Temperature
Sensor Part No. 238-0112

Secondary Speed
Timing Sensor
Oil Pressure Sensor
Part No. 311-3857
Part No. 274-6721

Primary Speed / Timing Sensor

Part No. 311-3857

Overspeed Magnetic Pickup

Part No. 270-3881

J2 Connection

J1 Connection
Circuit breakers

Isolator Keyswitch
 +V BAT CONTROL AND START AID
ECM SIDE ISOLATOR
POWER CONNECTION
20A CIRCUIT
BREAKER SWITCH
135A or 90A CIRCUIT
BATTERY BREAKER
H

GLOW PLUG - CYL 1

GLOW PLUG - CYL 2
GLOW PLUG - CYL 6

GLOW PLUG - CYL 5

GLOW PLUG - CYL 3

GLOW PLUG - CYL 4
CUSTOMER SUPPLIED 16mm
2
RED 1.5MM TRIRATED +VBAT J X
1 E +VBAT
_ +
120 W
K
17
25

GLOW PLUG

1
2 C GLOWPLUG RELAY
INTERMEDIATE
RELAY BLACK 1.5MM TRIRATED -VBAT B G
3 B -VBAT
GLOW PLUG
RELAY
1 4
L V
2
16mm
2
132 C A F
F FUEL LEAK OFF SWITCH
M U
- V (TO BLOCK)
24
32

16

133
A
Starting and Alternator Harness GLOW PLUG 1 WATER IN FUEL D E
Part No. 326-8646 EARTH RELAY 2
N T
- V TO BATTERY

P S
R
49

41
57

33

STARTER
MOTOR

+V BATTERY 201
STARTER 1 W CRANK O/P (61)
STARTER RELAY 2
MOTOR
- V BATTERY SOLENOID
ENGINE CONNECTION
202
U CHARGE MONITOR +
203
T CHARGE MONITOR -
NEGATIVE R
X
56

48
64

40

1
ALTERNATOR
WATER IN FUEL 2 W K
3
7 V J L
8 1 P +VBAT
15 COOLANT LEVEL
2 H B
16 3 G COOLANT LEVEL
4 U M
IGNITION (E-STOP) 40 208 L IGNITION (E-STOP)
ISOCHRONOUS (OPEN) / DROOP (CLOSE) 46
247
O ISOCHRONOUS (OPEN) / DROOP (CLOSE)
G A C
213
PRIMARY THROTTLE POS 53 S PRIMARY THROTTLE POS
T N
MPU - 101
MPU
1
MPU + 100
D MAG PICKUP -VE F D
2 E MAG PICKUP +VE
B SCR MAG PICKUP S E O
207 207
DIAGNOSTIC LAMP 64 K DIAGNOSTIC LAMP
R P
254 254 Q
J1 ECM WARNING LAMP
255 255
Q ECM WARNING LAMP
MAINTENANCE LAMP V MAINTENANCE LAMP
WIRE ENTRY SIDE MAINTENANCE CLEAR 256 256 X MAINTENANCE CLEAR
F1-
39
52 F1-
F1-
1
F1- 1
2 FUEL LEAK
F1- 2
64

40
56

48

3
F1-
9
F1-
10
F1-
211
R -VBAT A J1939 +VE
INJECTION DISABLE 48 211 M INJECTION DISABLE (58)
SWITCH RETURN 35 212 N SWITCH RETURN B MAG P/U SHLD
CAT DATA -VE 20
206
J CAT DATA -VE C J1939 -VE
205
CAT DATA +VE 21
23
210
H CAT DATA +VE D MAG P/U -VE
J1939 -VE C J1939 -VE
J1939 +VE 24
209
A J1939 +VE E MAG P/U +VE
33
57

49

41

SCR J1939 22 F SCR J1939

F J1939 SHLD
G COOLANT LEVEL SWITCH
H CDL / PDL +VE
J CDL / PDL -VE
K DIAGNOSTIC LAMP
214 L IGNITION (E-STOP)

1
Fuel Injection Pump Speed
32

24

16

215
M IGNITION / STOP
8

PUMP/CAM SPEED SENSING SIGNAL 53

PUMP/CAM SPEED SENSING SIGNAL 215 Sensor Part No. 311-3857

2
N MAINTENANCE RESET
214 SPEED SENSOR POWER (8V) 214
SPEED SENSOR POWER (8V) O DROOP / ISOCH

1
10 Engine Speed Sensor
CRANK SPEED/TIME SENSING SIGNAL 216 CRANK SPEED/TIME SENSING SIGNAL 216 Part No. 311-3857
52
P F1 + BAT +

2
KENR8759-04 VOL 3 of 3

218 INTAKE MANIFOLD TEMPERATURE SIGNAL 218 Q WARNING LAMP

1
INTAKE MANIFOLD TEMPERATURE SIGNAL 42 Induction Air Temperature
TEMPERATURE SENSOR RETURN 37 219 TEMPERATURE SENSOR RETURN 219
Sensor Part No. 238-0112 R F1 - BAT -
25

17

1
9

2
S PWM THROTTLE
220 COOLANT TEMPERATURE SENSOR 220
T CHARGE MONITOR -

1
COOLANT TEMPERATURE SENSOR 43 Coolant Temperature Sensor
219 Part No. 238-0112
U CHARGE MONITOR +
12 Page, (Dimensions: 25 inches x 24 inches)

2
253 FUEL RAIL PRESSURE SENSOR POWER SUPPLY (5V) 253 V MAINTENANCE LAMP
FUEL RAIL PRESSURE SENSOR POWER SUPPLY (5V) 48

1 2 3
FUEL RAIL PRESSURE SENSOR GROUND 222 FUEL RAIL PRESSURE SENSOR GROUND 222 Fuel Rail Pressure Sensor
W CRANK / STARTER OP
40 Part No. 238-0118
FUEL RAIL PRESSURE SENSOR SIGNAL 51 223 FUEL RAIL PRESSURE SENSOR SIGNAL 223
X MAINTENANCE CLEAR
Oil Pressure Harness Part No. 326-8651
252 OIL PRESSURE SENSOR POWER (5V) 252

1 2 3
OIL PRESSURE SENSOR POWER (5V) 47

1 2 3

1 2 3
224 OIL PRESSURE SENSOR RETURN 224
OIL PRESSURE SENSOR RETURN 39
OIL PRESSURE SENSOR SIGNAL 225 OIL PRESSURE SENSOR SIGNAL 225
56

226 INTAKE MANIFOLD PRESSURE SENSOR POWER SUPPLY (5V) 226

INTAKE MANIFOLD PRESSURE SENSOR POWER SUPPLY (5V) 46

1 2 3
ECM J2 INTAKE MANIFOLD PRESSURE SENSOR RETURN 38 227
228
INTAKE MANIFOLD PRESSURE SENSOR RETURN
INTAKE MANIFOLD PRESSURE SENSOR SIGNAL
227
228 Fuel Injector Part No. 320-0690
INTAKE MANIFOLD PRESSURE SENSOR SIGNAL 55
INJECTOR 1 INJECTOR 2 INJECTOR 3 INJECTOR 4 INJECTOR 5 INJECTOR 6

FUEL PUMP SOLENOID PWM SIGNAL 25

1

FUEL PUMP A B A B A B A B A B A B
FUEL PUMP SOLENOID RETURN 26 SOLENOID
2

I12
232

4 3
INJECTOR 1 57
238
INJECTOR 1 RETURN 35
58 233 2
INJECTOR 2
239
1
INJECTOR 2 RETURN 34

I34
(+) BATTERY
234
4 3

INJECTOR 3 59
(+) BATTERY SWITCHED
240
STARTING CIRCUIT INJECTOR 3 RETURN 33
235
2

(-) BATTERY / SENSOR RETURN INJECTOR 4 64

241
1

SENSOR / ACTUATOR SUPPLY INJECTOR 4 RETURN 8

SIGNAL TO ECM
CONTROL (POSITIVE) FROM ECM I56
CONTROL (RETURN) FROM ECM
236
4

CAT DATA LINK INJECTOR 5 63

242
3 2

J1939 DATA LINK INJECTOR 5 RETURN 7

237
RS-232/RS-485 DATA LINK INJECTOR 6 62
243
1

INJECTOR 6 RETURN 6

ENGINE HARNESS EMCP3.X C6.6