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ACE VALVE
Specification of Concentric Butterfly Valve
The valve shall be capable of bi-directional flow with bubble tight
shut-off at full rating pressure.
STANDARD COMPLIANCE
• ACE Concentric Butterfly valves conform to ISO 5752, KSV 7490, JIS F 7480, JIS B 2032,
API 609, BS 5155, DIN2501.
PRODUCTION RANGE
• SIZE : DN 50mm (2 inch) ~ DN 4000mm (160 inch)
• RATING PRESSURE : UP to 20 bar depend on related size
• RATING TEMPERATURE : -20℃ ~ +200℃
APPLICABLE FLANGE
A Top - ranking company in the 21st century by • KS/JIS 5K, 10K, 16K
• ASME B 16.1 Class 125LB
challenging the potential • ASME B 16.5 Class 150LB
• EN 1092 PN6, PN10, PN16
ACE VALVE has provided the best quality products by using accumulated technological knowhow and the most • ISO 7005 PN6, PN10, PN16
advanced machinery.
Now we challenge the whole world market of butterfly valve.
ACE VALVE PRODUCT GUIDEBOOK | C-2 ACE VALVE PRODUCT GUIDEBOOK | C-3
Concentric Butterfly Valves
• General Applications
- Shipbuilding, water works, heating and ventilation, power plants,
oil refinery chemical plants etc.
Construction of Materials
AV-CWR
• Valve to be installed by long bolts between the flanges of adjacent pipe only 8
(WAFER) NO. PART NAME MATERIAL 13
• Easy handling and light weight.
• Easy installation, less bolt quantity and low cost. CAST IRON / DUCTILE IRON
7 6
• Inconvenient maintenance of adjacent pipe. 1 BODY STAINLESS STEEL / CARBON STEEL
(NICKEL) ALUMINUM BRONZE 9
1
• General Applications STAINLESS STEEL / ALLOY STEEL
2 DISC 4
- Shipbuilding, water works, heating and ventilation, power plants, (NICKEL) ALUMINUM BRONZE
oil refinery chemical plants etc. 3 SEAT NBR / VITON / SILICON / EPDM 3
AV-CSR • Similar as wafer type except a pair of the tap bolt hole in way of upper and STAINLESS STEEL(SS304, 316, 410, 420,
(SEMI-LUG) lower sides for easy maintenance of adjacent pipe. 4 STEM 17-4PH ) / MONEL / DUPLEX 5
• Easy handling and light weight.
5 DISC PIN STAINLESS STEEL OR MONEL
• Easy installation, less bolt quantity and low cost.
• Keep liquid remained during repairing adjacent pipe. 6 O-RING RUBBER SAME AS SEAT MATERIAL 2
7 PACKING GLAND BRONZE / STAINLESS STEEL / STEEL(HOT DIP GALV.)
• General Applications : general piping system pump outlets, tank drains, ship sides etc. GLAND BOLT STAINLESS STEEL
8
• Ring shape bolt hole for bolting with flange of connecting pipe.
9 BEARING PTFE + PB
• Keep pressure inside during repairing adjacent the other side pipe.
AV-CLR • Different flange shape. 10 O-RING RUBBER SAME AS SEAT MATERIAL
(FULL-LUG) • Possible damage on full face gasket. CARBON STEEL / STAINLESS STEEL
• Hard repairing of corroded bolt. 11 BOTTOM COVER
AL-BRONZE / MILD STEEL
• More man-hour for installation and body can be cracked by misaligned thread. STEEL / STAINLESS STEEL
12 BOLT & WASHER
• Heavy weight.
13 KEY MILD STEEL / IF NECESSARY
9
• General Applications
- Shipside valves, ballast valves, water works, power plants, etc all piping system. 10
11 12
• Both ends with complete flange.
AV-CFR
• Suitable to general pipe flange.
(FLANGE) • Suitable for shipside valve in the ship.
• Heavy weight.
• Same installation as ordinary valve.
ACE VALVE PRODUCT GUIDEBOOK | C-4 ACE VALVE PRODUCT GUIDEBOOK | C-5
Concentric Wafer Type Concentric Semi-Lug Type
ΦD
S.Q
H4
L
S.Q
N-ΦZ
DN 800(32˝) and OVER
ΦM
ΦN
H3
H3
N- Z
M
N
DN 250(10")~350(14")
H2
H2
H3
H
H3
H2
H1
H1
H2
H
H
WEIGHT
H1
8" 200 60 435 155 230 50 17 F10 102 125 4-12 17 28" 700 165 1150 515 555 80 65 20x12 50 80 F16 165 210 4-22 305
30" 750 190 1230 550 590 80 65 20x12 50 90 F16 165 210 4-22 373
10" 250 68 535 215 270 50 17 F10 102 125 4-12 24
32" 800 190 1352 592 640 90 65 20x12 - - F25 254 300 8-18 403
12" 300 78 611 251 310 50 22 F10 102 125 4-12 36
34" 850 210 1382 612 650 120 80 22x14 - - F25 254 300 8-18 526
14" 350 78 655 270 335 50 27 F10 102 125 4-12 58
36" 900 203 1488 658 700 130 80 22x14 - - F25 254 300 8-18 607
16" 400 102 755 325 370 60 27 F14 140 175 4-18 91
40" 1000 216 1645 725 770 150 95 25x14 - - F30 298 350 8-23 829
18" 450 114 797 347 390 60 27 F14 140 175 4-18 102 44" 1100 240 1740 760 830 150 95 25x14 - - F30 298 350 8-23 1031
20" 500 127 883 383 420 60 36 F16 165 210 4-22 145 48" 1200 254 1880 840 890 150 95 25x14 - - F30 298 350 8-23 1212
ACE VALVE PRODUCT GUIDEBOOK | C-6 ACE VALVE PRODUCT GUIDEBOOK | C-7
Concentric Lug Type Concentric Flange Type
ΦD
SQ
ΦD
H4
L
SQ
H4
ΦM
DN 800(32˝) and OVER
L
ΦN
N-ΦZ
H3
ΦM
ΦN
DN 800(32˝) and OVER
H3
H
H2
H1
H
ACE VALVE PRODUCT GUIDEBOOK | C-8 ACE VALVE PRODUCT GUIDEBOOK | C-9
Butterfly Valve with Teflon Lining Butterfly Valve with Teflon Lining
Range of Applications
S.Q
ΦM
Butterfly valves provide a bubble tight seal. They are used to shut-off, throttle and regulate highly corrosive
gases, liquids, slurries and powders. Butterfly valves are designed to handle a variety of applications to the semi ΦN
conductor, chemical, petrochemical, pulp and paper, mining, food and beverage, sugar refining, sewage, air
pollution control, oil and gas, and chemical carrier, shipbuilding industries etc. N-ΦZ
H3
VALVE TYPE AV-TLW(WAFER) AV-TLL(LUG) AV-TLF(FLANGE)
Valve Nominal Size 50A~500A(2"~20") 50A~600A(2"~24") 50A~600A(2"~24")
JIS / KS 5K, 10K
Applicable Flange
ASME B 16.5 CLASS 150LB
Working Temperature Range -20℃ ~ +250℃
H2
Allowable Temperature
-10℃ ~ +230℃
in continuous use
H
LEVER, WORM GEAR, PNEUMATIC CYLINDER
Operations
ELECTRIC MOTOR, HYDRAULIC ACTUATOR
H1
1 BODY STAINLESS STEEL
CARBON STEEL 8
6
2 DISC STAINLESS STEEL 5
4
3 SEAT PTFE
16" 400 102 755 325 370 60 27 F14 140 175 4-18 70
18" 450 114 797 347 390 60 27 F14 140 175 4-18 86
20" 500 127 883 383 420 80 36 F16 165 210 4-22 128
24" 600 154 1028 453 495 80 50 F16 165 210 4-22 211
ACE VALVE PRODUCT GUIDEBOOK | C-10 ACE VALVE PRODUCT GUIDEBOOK | C-11
Elastomer General Chart Bolting Dimensions (Wafer & Semi-Lug Type)
The following chart shall be used as a general guide.
Application suggested derives from recommendation given by elastomer manufacturer.
The resistance can be affected by type of fluid, concentration, temperature, pressure, flow rate or evaporation of the
medium.
The final choice is to be taken by the customer, in consideration of characteristics and specific application.
Acids
SBR -20℃ ~ + 80℃
Alkalis
Steam
Acids Ester
Oils Freon22
VITON -15℃~ + 230℃℃ SEMI-LUG TYPE
Hydrocarbons Alkalis
Solvents SIZE FACE TO JIS 5K JIS 10K ASME 150LB
Ketones inch mm FACE Q’TY BOLT Q’TY BOLT Q’TY BOLT
2" 50 43 4 M12 4 M16 4 5/8"
Food Steam 2.5" 65 46 4 M12 4 M16 4 5/8"
SILICONE -15℃ ~ + 150℃ Solvents 3" 80 46 4 M16 8 M16 4 5/8"
Beverage 4" 100 52 8 M16 8 M16 8 5/8"
Hydrocarbons 5" 125 56 8 M16 8 M20 8 3/4"
6" 150 56 8 M16 8 M20 8 3/4"
Solvents Fluid Containing Powders
-60℃ ~ +230℃ 8" 200 60 8 M20 12 M20 8 3/4"
TEFLON Corrosive Products Alkaline 10" 250 68 12 M20 12 M22 12 7/8"
(PTFE -196℃ ~ + 230℃) 12" 300 78 12 M20 16 M22 12 7/8"
Ketones Gaseous Fluorine
14" 350 78 12 M22 16 M22 12 1"
Acid 16" 400 102 16 M22 16 M24 16 1"
18" 450 114 16 M22 20 M24 16 1 ⅛"
Ozone
Ketones 20" 500 127 20 M22 20 M24 20 1 ⅛"
Oils 22" 550 154 20 M24 20 M30 20 1 ¼"
NEOPRENE -20℃ ~ + 90℃ Thinners 24" 600 154 20 M24 24 M30 20 1 ¼"
Fats
Concentrated Acids 26" 650 165 24 M24 24 M30 24 1 ¼"
Greases 28" 700 165 24 M24 24 M30 28 1 ¼"
Solvents 30" 750 190 24 M30 24 M30 28 1 ¼"
32" 800 190 24 M30 28 M30 28 1 ½"
34" 850 210 24 M30 28 M30 32 1 ½"
36" 900 203 24 M30 28 M30 32 1 ½"
40" 1000 216 28 M30 28 M36 36 1 ½"
ACE VALVE PRODUCT GUIDEBOOK | C-14 ACE VALVE PRODUCT GUIDEBOOK | C-15
Bolting Dimensions (Lug Type) Bolting Dimensions (Flange Type)
“A”Type bolt
Machine bolt
“B”Type bolt
Machine bolt+Nut
SIZE FLANGE(T) 5K FLANGE(T) 10K JIS 5K JIS 10K
FACE TO
FACE CAST CAST CAST CAST BOLT BOLT
inch mm Q’TY Q’TY
IRON STEEL IRON STEEL SIZE SIZE
2" 50 43 16 14 20 16 4 M12 4 M16
2.5" 65 46 18 14 22 18 4 M12 4 M16
3" 80 46 18 14 22 18 4 M16 8 M16 SIZE FLANGE(T) 5K FLANGE(T) 10K JIS 5K JIS 10K
4" 100 52 20 16 24 18 8 M16 8 M16 FACE TO
FACE CAST CAST CAST CAST BOLT BOLT
5" 125 56 20 16 24 20 8 M16 8 M20 inch mm Q’TY Q’TY
IRON STEEL IRON STEEL SIZE SIZE
6" 150 56 22 18 26 22 8 M16 8 M20
8" 200 60 24 20 26 22 8 M20 12 M20 2" 50 40 - - - - 4 M12 4 M16
10" 250 68 26 22 30 24 12 M20 12 M22 2.5" 65 40 - - - - 4 M12 4 M16
12" 300 78 28 22 32 24 12 M20 16 M22 3" 80 60 18 14 22 18 4 M16 8 M16
14" 350 78 30 24 34 26 12 M22 16 M22 4" 100 60 20 16 24 18 8 M16 8 M16
16" 400 102 30 24 36 28 16 M22 16 M24 5" 125 100 20 16 24 20 8 M16 8 M20
18" 450 114 30 24 38 30 16 M22 20 M24 6" 150 100 22 18 26 22 8 M16 8 M20
20" 500 127 32 24 40 30 20 M22 20 M24 8" 200 100 24 20 26 22 8 M20 12 M20
22" 550 154 32 26 42 32 20 M24 20 M30 10" 250 110 26 22 30 24 12 M20 12 M22
24" 600 154 32 26 44 32 20 M24 24 M30 12" 300 110 28 22 32 24 12 M20 16 M22
26" 650 165 34 26 46 34 24 M24 24 M30 14" 350 120 30 24 34 26 12 M22 16 M22
28" 700 165 34 26 48 34 24 M24 24 M30 16" 400 130 30 24 36 28 16 M22 16 M24
30" 750 190 36 28 50 36 24 M30 24 M30 18" 450 150 30 24 38 30 16 M22 20 M24
32" 800 190 36 28 52 36 24 M30 28 M30 20" 500 160 32 24 40 30 20 M22 20 M24
36" 900 203 38 30 54 38 24 M30 28 M30 22" 550 170 32 26 42 32 20 M24 20 M30
40" 1000 216 40 32 58 40 28 M30 28 M36 24" 600 170 32 26 44 32 20 M24 24 M30
26" 650 170 34 26 46 34 24 M24 24 M30
28" 700 180 34 26 48 34 24 M24 24 M30
NAME PLATE 30" 750 190 36 28 50 36 24 M30 24 M30
OPERATOR POSITION NAME PLATE
32" 800 200 36 28 52 36 24 M30 28 M30
NAME PLATE 䫁⠠
34" 850 210 38 28 52 36 24 M30 28 M30
䫁⠠
36" 900 230 38 30 54 38 24 M30 28 M30
NAME PLATE
40" 1000 250 40 32 58 40 28 M30 28 M36
JOINT 6833257
GEAR G1 G3 *STANDARD
TYPE *STANDARD
*STANDARD ᷛޚ
ᷛޚ
*STANDARD Valve Spindle Extension
T1 T3
OPEN
CLOSE
LEVER ᓔᬒ CLOSE
CLOSE ᮁ㒱
LATE TYPE ᓔᬒNAME PLATE
ᮁ㒱
ME PLATE 䫁⠠CLOSE CLOSE
䫁⠠ OPEN
LOSE ᮁ㒱 OPEN
PLATE *STANDARD OPEN ᓔᬒ
ARD ᮁ㒱
EANDARD L1
ᷛޚ L3 ᓔᬒ
ᷛޚ OPEN
DARD
ACE VALVE PRODUCT GUIDEBOOK | C-16 ACE VALVE PRODUCT GUIDEBOOK | C-17
Method for Carrying & Keeping Ace Valve Certificates
WRONG ▲ CORRECT ▲
ACE VALVE PRODUCT GUIDEBOOK | C-18 ACE VALVE PRODUCT GUIDEBOOK | C-19