Professional Documents
Culture Documents
A318
ATA 71--80
Engine CFM 56--5B
Diff to CFM 56--5A
ATA 104 SPEC L3
Lufthansa
Technical Training GmbH For Training Purposes Only
Book No: CFM 56--5B DIFF L3 Lufthansa Base Lufthansa 1995
For training purposes and internal use only.
Copyright by Lufthansa Technical Training GmbH.
All rights reserved. No parts of this training
manual may be sold or reproduced in any form
without permission of:
CFM56--5B CONFIGURATIONS
For Training Purposes Only
FADEC FUNCTIONS
Full Authority Digital Engine Control ( FADEC ) -- Autothrust mode depending on autothrust function generated by the auto
The FADEC consists of the Engine Control Unit ( ECU ), Hydromechanical Unit flight system ( AFS ).
( HMU ) and its peripheral components and sensors used for control and moni-
toring. The FADEC also provides two idle mode selections:
-- Approach Idle: It is obtained when slats are extended in FLT.
FADEC Definition
-- Minimum Idle: It can be modulated up to approach idle depending on:
Each engine is equipped with a duplicated FADEC system. The FADEC acts as
a propulsion system data multiplexer making engine data available for condition S Air conditioning demand
monitoring. S Engine anti ice demand
S Wing anti ice demand
FADEC Controls
The FADEC provides the engine sytem regulation and scheduling to control the S Temperature Engine Oil TEO (for IDG cooling ).
thrust and optimize the engine opration. Engine Limit Protection
The FADEC provides: The FADEC provides overspeed protection for N1 and N2, in order to prevent
-- Fuel control regulation engine exceeding certified limits, and also monitors the EGT.
-- power management
Engine Systems Control
-- gas generator control
The FADEC provides optimal engine operation by controlling the:
-- Turbine active clearance control
-- Fuel Flow
-- engine limit protection
-- Compressor air flow and
-- feedback
-- Turbine clearence.
-- flight deck indication data
-- Engine maintenance data Thrust Reverse
-- Contitioning monitoring data The FADEC supervises entirely the thrust reverse operation.
In case of a malfunction, the thrust reverser is stowed.
-- thrust reverse control
-- automatic engine starting Start and Ignition Control
For Training Purposes Only
-- Fuel return control for IDG cooling The FADEC controls the engine start sequence. It monitors N1, N2 and EGT
parameters and can recycle or abort an engine start.
Power Management
The FADEC provides automatic engine thrust control and thrust parameter lim-
its computation. Power Supply
The FADEC manages power according to two thrust modes: The FADEC system is self--powered by a dedicated permanent magnet alter-
-- manual mode depending on thrust lever angle ( TLA ) nator when N2 is above 12%, and is powered by the aircraft electrical system
for starting, as a backup and for testing with engine not running.
OPTION
FMV
P 0 T49.5 T25 T12 PS12 PS3 T3 FEED RACC/SB
(EGT) BACK
TBV
T-CASE TBV/NAC
N1 N2 TEO
IGN B
IGN A
IGNITORS
HYDRAULIC
TBV
PRESS
FUEL PRESS
FUEL FLOW
TO
HMU BURNERS
For Training Purposes Only
FEEDBACK
ECU FEEDBACK HCU
( CH: A & B ) Return Fuel to AC Tank
FUEL RETURN
VALVE
FUEL
FLOW P25 Ps13 T5 T/R REVERSER Stow / Deploy Command
EXHAUST GAS
STATIONS OF
TEMPERATURE
PRIMARY AIRFLOW T49.5
AMBIENT PRESSURE
P0
For Training Purposes Only
STATIONS OF
SECONDARY AIRFLOW
COMPRESSOR DISCHARGE
PRESSURE AND TEMPERATURE
P3 / T3
USED
LEGENDE (HORIZONTAL)
A B C D E F G H I
FOR A FUEL METERING VALVE
RACC/SB/TBV
B VARIABLE STATOR VANES / VARIABLE BLEED VALVES
START / IGN
C HIGH PRESSURE COMPRESSOR TURBINE CLEARANCE CONTROL
CON MON
VSV/VBV
D LOW PRESSURE COMPRESSOR TURBINE CLEARANCE CONTROL
HPTCC
LPTCC
ECAM
E ROTOR ACTVE CLEARANCE CONTROL /START BLEED OR TRANSIENT
FMV
BSV
BLEED VALVE CONTROL
F BURNER STAGING VALVE
01 T 12 G AUTO START & IGNITION
H CONDITION MONITORING
02 T 25 I ELECTRONIC CENTRALIZED AIRCRAFT MONITORING
03 T 3.0
04 T 4.9
05 T 5.0 LEGENDE (VERTICAL)
01 ELECTRICAL FAN INLET TEMPERATURE SENSORS (2)
06 PS 13 02 HIGH PRESSURE COMPRESSOR INLET TEMPERATURE SENSOR
03 HIGH PRESSURE COMPRESSOR DISCHARGE TEMPERATURE SENSOR
07 P 25
04 EXHAUST GAS TEMPERATURE SENSOR (EGT)
08 PS 3.0 05 LOW PRESSURE TURBINE EXHAUST GAS TEMPERATURE SENSOR
06 FAN EXIT PRESSURE SENSOR
09 PO 07 HIGH PRESSURE COMPRESSOR INLET PRESSURE SENSOR
08 HIGH PRESSURE COMPRESSOR DISCHARGE PRESSURE SENSOR
10 PS12
09 AMBIENT PRESSURE (PO)
11 N1 10 ENGINE FAN INLET PRESSURE
11 LOW PRESSURE COMPRESSOR ROTOR SPEED SENSOR (N1)
For Training Purposes Only
1 1
2 2
3 LOW PRESSURE 3
4 COMPRESSOR (BOOSTER) 4 VBV
1 1 ( IGV )VSV
2 2 VSV
3 3 VSV
4 HIGH PRESSURE 4 HPT ACC
5 5
6
COMPRESSOR 6
CUST. BLEED, Eng. Anti Ice (A/I),
7 7
8 8
9 9 CUST. BLEED, Muscle Press A/I
Start Bleed, HPT ACC
1 HIGH PRESSURE 1
For Training Purposes Only
1 1
2 2 ACTIVE CLEARANCE CONTROL
3 LOW PRESSURE 3
4 TURBINE 4
EXHAUST NOZZLE
OFFSET HOLE
FAN BLADE
8 MOUNTING SREWS
LOCATION
SPACER
For Training Purposes Only
3 JACKSREW LOCATIONS
Figure 5 SPINNER CONES
FRA US/T Kh August 03 L3 Page: 11
Lufthansa Technical Training
ENGINE A318/A319/A320/A321
FAN FRAME MODULE CFM 56-5B
72-00
FAN FRAME
The fan frame has 12 radial hollow struts that house various equipment and
lines. Compartments formed between the adjacent struts house Variable Bleed
Valve (VBV) actuators which, under certain conditions, redirect primary air into
the secondary airflow.
The rear face of the fan frame mid section provides the front mounts for the
engine and the front flange for the High Pressure Compressor (HPC) section.
STRUT
VBV ACTUATOR
For Training Purposes Only
Fan Blades
Booster Spool
Washer
Booster Spool
Bolt
Front Flange
Fan Disk
Retention Slot
FAN DISK
The fan disk outer rim has 36 dovetail recesses for the installation of the fan
blades.
The inner front flange has an imprint to identify an offset hole for rear cone
installation.
There are also two identification marks engraved on either side of blade re-
cesses No.1 and 5.
FAN BLADES
There are 36 titanium alloy, mid--span shrouded fan blades.
Each blade has a dovetail base that slides into a recess on the fan disk outer
rim.
A retainer lug, machined at the rear end of the blade root, engages the forward
flange of the booster spool and limits axial movements.
A spacer, installed underneath each blade, limits the radial movement.
For Training Purposes Only
SPHERICAL
IMPRINT
OFFSET HOLE
For Training Purposes Only
S stage 1--2 spool the aft flange of the stages 4--9 spool by a tight fitting rabbet diameter and is
S stage 3 disk axially clamped by the bolts and nuts securing the forward flange of the high
pressure turbine rotor to the compressor.
S stage 4--9 spool
S rear Compressor Discharge Pressure ( CDP ) rotating air seal.
Spools are assembled by inertia welding. The front shaft, disk, and spools are
joined at a single bolted joint to form a rigid unit. Interfering rabbeted diameters
are used for proper positioning of parts providing rotor balance stability.
I
G
V 1.
!.
2. 3. COMBUSTION CASE
4.
5.
9.
6. 7. 8.
For Training Purposes Only
8.
Stage Number of Vanes
Engine cooling
Air from the 4th stage of the HPC is ducted through 4 pipes, to cool down the 1
st stage of the LPT and the front cavity.
Air from the 4th and 9th stage of the HPC goes through the HPTCC valve and
is ducted through 2 pipes, to cool down the cavity that surrounds the HPT
shroud.
For Training Purposes Only
COMBUSTION SECTION
The fuel/air mixture is ignited in the combustion section which consists of:
-- the combustion case
-- the combustion chamber
The combustion case provides the structural interface between the High Pres-
sure Compressor section and the Low Pressure Turbine section.
The front face of the combustor is attached to the rear of the compressor mod-
ule.
Its rear face is bolted onto the LPT module front flange. The rear section of the
combustor houses the HPT module.
The --5B Double Annular Combustor contains an outer dome, known as pilot,
and an inner dome, known as main.
The case has 20 double--tip fuel nozzle mounting pads and accommodates the
following fuel supply manifolds:
S -- Pilot
S -- Main 1
S -- Main 2
Pilot dome
The pilot dome is the low power region of the combustor and is designed to
achieve high combustion efficiency. lt minimizes the production of carbon mon-
oxide and unburned hydrocarbons and acts as a pilot source of heat for the
main dome.
Main dome
The main dome is a high velocity/high air flow region and is designed to reduce
For Training Purposes Only
SWIRL CUPS
For Training Purposes Only
LINER
CENTERBODY
COWL
center body enclosure. They vent the oil vapors and drain the oil leakage ( past
the seals ) into the center body enclosure from which they discharge outboard.
CLEVIS MOUNTS
HUB STRUCTURE
ATA 79 OIL
To keep Oil Temperatur within Limits, the Oil is cooled through the Servo Fuel
79 -- 00 GENERAL Heater and the Fuel/Oil Heat Exchanger.
In Case of Scavenge Filter Clogging, an Oil Differential Pressure (Delta P)
OIL SYSTEM PRESENTATION Switch signals it to the Cockpit and its Clogging Indicator shows it on the En-
gine system page with a message on E/WD accompanied by a single chime
General Description
S a Supply Circuit Oil Vent Circuit
S a Scavenge Circuit Some Air entrained in the Scavenge Oil is separated in the Tank by a Dearator
and is vented to the Forward Sump through the Transfer Gearbox and Radial
S a Vent Circuit Drive Shaft.
It Lubricates and cools the Bearings of the Forward and Aft Sumps. The Sumps are vented Overboard through the Low Pressure Turbine Shaft to
It also lubricates Bearings and Gears in the Transfer and Accessory Gear prevet Overpressure in the Sump.
Boxes. Air entrapped in the Scavenge Oil Pressurizes the Tank and provides adequate
The Major Components of the Oil System are: Oil Pressure to the Supply Pump.
S The Oil Tank
System Monitoring and Limitations
S The Lubrication Unit
The operation of the engine oil system may be monitored by the following flight
S The Servo Fuel Heater deck indications.
S The Main Fuel Oil Heat Exchangers. S engine oil pressure
Indicating and Monitoring is provided by the Detectors and Sensors shown on S engine oil temperature
the Schematic.
-- MIN.PRIOR EXCEEDING IDLE : -100C
Oil Supply Circuit -- MAX CONTINIOUS: 1400C
The Oil from the Tank passes through the Supply Pump and Supply Filter to -- MAX TRANSIENT: 1550C
lubricate the forward and aft Sumps, and also the Accessorys and Gearboxes. S oil tank contents 24 US quarts
On the Oil Supply Line a Visual Filter Clogging Indicator, an Oil Temperatur In addition warnings may be given for the following non normal conditions:
For Training Purposes Only
Sensor, an Oil Low Pressure Switch and an Oil Pressure Transmitter are pro-
vided for Indication and Monitoring. S low oil pressure
Also an Oil Quantity Transmitter is provided on the Oil Tank. -- RED LINE LIMIT: 13 PSI
Note the Installation of the ECU Oil Temperatur Sensor for the Fuel Return S high oil pressure
Valve. -- ADVISORY: 90 PSI
Oil Scavenge Circuit S scavenge filter clogged.
The Oil from Bearings, Transfer Gearbox and Accessory Gearbox returns to
the Tank by means of four Scavenge Pumps protected upstream by Strainers
and Chip Detectors.
MAIN
BY PASS VALVE
& CLOGGING IND.
COLD START
PRESSURE RELIEF VLV
OIL TEMP.
For Training Purposes Only
SENSOR
SUPPLY
PUMP
LUBRICATION UNIT
General Lube pump supply filter
The lubrication unit provides oil under the required pressure for lubrication Downstream of the supply pump, the oil flows through the supply filter
and for scavenge of the oil after lubrication and circulation to the oil/fuel heat assembly. The filter has the following components.
exchanger and oil tank. The lubrication unit its mounted on the AGB front face. S One filter (15 microns)
Description S One clogging indicator subjected to the upstream and downstream pres-
The lubrication unit has a single housing containing the following items : sures of the supply filter.The indicator has a red warning indicator and is
S Five positive displacement pumps( Gear Type, one oil supply and 4 scav- rearmed manually (2 bars to 2.3 bars) (29 PSID to 33 PSID).
enge pumps). S One bypass valve which opens if the supply filter clogs (2.50 bars to 2.70
S Six filters (one oil supply filter, 4 chip detectors and scavenge pump filters). bars) (36 PSID to 39 PSID).
S One relief valve (305 psi, on oil supply pump discharge side). S Two capped provisions for a pressure gage upstream of the filter,and a tem-
perature sensor.
S Two clogging indicators (one for the oil supply filter and one for the main
scavenge filter).
Scavenge filter
S Two bypass valves (one for the oil supply filter and one for the main scav-
The flows from the 4 scavenge pumps are mixed together at the scavenge
enge filter).
common filter inlet. This filter assembly consists of the following :
S One 25 micron filter
Anti siphon System
The supply lines from the oil tank to supply the pump has an antisiphon device S One clogging indicator, similar to the one on the supply filter (2 bars to 2.3
to prevent the drainage of the lube tank into the gearboxes and sumps when bars) (29 PSID to 33 PSID).
the engine is shut down for extended periods. S An upstream and a downstream provision for measurement of filter pres-
sure loss as a function of clogging.Filter clogging is indicated on the ECAM
system.
S One bypass valve which opens if the filter clogs.(2.5 bars to 2.7 bars) (36
PSID to 39PSID)
For Training Purposes Only
TEMPERATUR SENSOR
POSITION
For Training Purposes Only
LUBRICATION UNIT
If the main filter becomes clogged, a bypass valve opens and the oil flows S oil tank contents 24 US quarts
through the backup filter.
In addition warnings may be given for the following non normal conditions:
A clogging switch sends a signal to the Engine Interface Unit ( EIU ) and a
S low oil pressure
clogging indicator pops out on the filter housing.
-- RED LINE LIMIT: 13 PSI
The anti--siphon device prevents oil from draining by gravity from the tank
through the pump into the gearbox after engine shutdown. It uses air from the S high oil pressure
forward sump. -- ADVISORY: 90 PSI
S filter clogged.
ANTI
FUEL/OIL
SIPHON
HEAT
EXCH
OIL TANK
VISUAL
POPOUT
INDICATOR FWD AFT
EIU SDAC SUMP SUMP
SERVO
MAG PLUG FUEL
REFER TO A3 PAGEE
SCREEN HEATER
ECU
T
OIL
SENSOR
CLOGGING
ELEC CHIP DETECTOR
SWITCH
BYPASS
BACK UP FILTER
VALVE
MAIN
FILTER
OIL TEMP
SENSOR A
For Training Purposes Only
G TGB
SCAVENGE
PUMPS B
SUPPLY
PUMP
SCAVENGE (OPTION)
INDIVDUAL
SCREENS CHIP
DETECTORS
LUBRICATION UNIT
LUBRICATION UNIT
The lubrication unit has two purposes During normal operation, the oil flow, tapped at the main supply filter outlet,
-- it pressurizes and filters the supply oil for lubrication of the engine bear- washes the back--up filter and goes back to the supply pump inlet, through a
ings and gears restrictor.
-- it pumps in scavenge oil to return it to the tank. The main filter is discardable and secured on the lube unit cover by a drain
plug.
lt is installed on the left hand side of the AGB front face.
To prevent the filter element from rotating when torquing the drain plug, a pin
Externally, the lubrication unit has :
installed on the filter element engages between two ribs cast in the lube unit
-- a suction port (from the oil tank). cover.
-- four scavenge ports (aft & fwd sumps, TGB, AGB).
Description
-- four scavenge screen plugs.
Downstream of the supply pump, the oil flows through the supply filter assem-
-- an oil out port (to master chip detector).
bly.
-- a main oil supply filter.
This filter assembly comprises:
-- a back--up filter.
S one filter
-- pads for the oil temperature sensor and the oil differential pressure switch.
S one clogging indicator transmitter subjected to the upstream and down
Internally, it has 5 pumps driven by the AGB, through a single shaft. The lube stream pressures of the supply filter
unit is lubricated with supply pump outlet oil, which flows within the drive shaft.
S one bypass valve which opens if the supply filter clogs
The AGB mounting pad has no carbon seal and the lube unit has an 0--ring for
S one back up filter operating if the supply filter clogs
sealing purposes.
S two capped provisions for a pressure gage upstream of the filter, and a tem-
NOTE: Individual Chip Detectors are used for Trouble Shooting !
perature sensor.
MAIN SUPPLY AND BACKUP FILTER Downstream of supply filter, the oil flows through three outlets to the forward
sump, aft sump and the AGB / TGB.
Description and Operation
In the supply circuit, downstream from the pressure pump, oil flows through the
supply system which includes, first, the main oil supply filter.
For Training Purposes Only
O-RING
LUBE FILTER
ELEMENT
O-RING
BACK-UP O-RING
BACK-UP
SEAL
SEAL
For Training Purposes Only
OPTIONAL
BACK-UP FILTER DRAIN
MAGNETIC BAR
PLUG
OIL TEMP
SENSOR
OIL FILTER
DIFF
PRESSURE
SWITCH
For Training Purposes Only
0.8 0.8
1.2 1.2
OIL FILTER
CLOG CLOG
SDAC1
For Training Purposes Only
EIU
FUEL DISTRIBUTION
Fuel Nozzle Supply The fuel flow sent to the Main 2 manifold is controlled by the Main Burner Stag-
The FMMV delivers fuel to the nozzles through three different supply man- ing Valve (MBSV).
ifolds: The fuel is delivered to 20 double--tip fuel nozzles. Each nozzle has two inlets,
S --The Pilot manifold supplies the 20 outer domes of the combustion cham - one connected to the Pilot manifold, and the other connected to either the Main
ber (pilot burner). 1 or the Main 2 manifold.
S --The Main 1 manifold supplies 10 of the 20 inner domes of the combustion Each manifold is made up of two halves. The halves are connected to the three
chamber (main burner 1). FMMV outlets through a connection box. The six halves are secured to the
core engine.
S --The Main 2 manifold supplies the remaining 10 inner domes (main burner
2). Tubes with connecting nuts are brazed onto the manifolds, to supply fuel to the
corresponding nozzles
The fuel flow sent to the Pilot and the Main 1 manifolds is controlled by the
Double Annular Modulating Valve (DAMV).
For Training Purposes Only
SWIRL CUPS
LINER
For Training Purposes Only
CENTERBODY
COWL
FUEL NOZZLES
The fuel nozzles are welded assemblies that deliver carefully calibrated and
precisely patterned fuel spray for combustion. Each nozzle is essentially two
nozzles in one.
They ensure a good light--off capability, efficient burning at high power engine
settings and a reduction of polluant emission at low power engine settings.
They are installed on the combustion case assembly and connected to the fuel
manifold assembly.
There are 20 double--tip fuel nozzles which deliver fuel into a double--headed
combustion chamber through a Pilot burner and a Main burner.
The double--tip fuel nozzles deliver fuel through 4 independent flows.
The nozzles consist of:
S -- 2 independent fuel inlet connectors
S -- 2 independent metering valve assemblies
S -- A support to secure the fuel nozzle an the combustion case
S -- 2 metering sets to calibrate Primary and Secondary fuel flow sprays for
Pilot and Main
Two types of nozzle are installed an the engine:
S -- 10 Cooling nozzles
S -- 10 Bleed nozzles
Though there are differences between the cooling and bleed nozzles in the in-
ternal cooling circuits, they are more similar in function and fuel management.
An additional Bleed Valve body is manufactured onto the Bleed Nozzle body.
To facilitate nozzle type identification, a color band is wrapped around the valve
assembly:
For Training Purposes Only
FUEL NOZZLE
Primary Main Flow travels through the MLCV and is routed into the Main Pri-
mary Metering Set to be sprayed into the combustion chamber.
Secondary main flow is scheduled by a Pressure Flow Divider Valve Cartridge.
This valve routes fuel through a trimming restrictor orifice and fuel is then
routed to the Main Secondary metering Set.
SAFTY WIRE
O-RING
SHEATED
CABLE
For Training Purposes Only
MAINTENANCE TASKS
An LRU screen is available through the MCDU and is specific for DAC engines.
This screen enables the operator to know the engine type and also a lot of
other useful information:
-- Bump level
-- N1 trim level
-- Engine configuration
-- PMUX option
-- DAC configuration
-- SOV status*
-- Engine serial number*
* The last two items can be accessed and modified through the keypad of the
MCDU to be in accordance with the aircraft configuration.
The other parameters can only be read and are automatically updated when a
new software version is programmed into the ECU, and/or, when the engine
identification plug is installed an the ECU.
For Training Purposes Only
73--20 CONTROLLING(DAC )
FADEC
SYSTEM OVERVIEW
The 3 different operating modes 20/0, 20/10, 20/20 are primarily commanded
by the CFM56--5B DAC FADEC control system.
The operating modes are controlled by the Electronic Control Unit (ECU),
which sends electrical signals to position the DAMV and MBSV.
The system switches from the 20/0 to 20/10 and to the 20/20 mode, depending
an two parameters:
-- The corrected N 1 speed (N 1 K12)
-- The fuel/air ratio (FAR)
20/0 is used at low power conditions (<7% thrust SLS)
20/20 mode is set from part power to takeoff (>30% thrust SLS)
20/10 mode is an intermediate mode that can be thought of as a transition step
between 20/0 and 20/20 modes
For Training Purposes Only
NORMAL OPERATION
The DAC 2 engine switch point from 20/0 to 20/10 occurs at 2630rpm N1 K12.
The ECU will command the DAC to switch from 20/0 to 20/10 modes if both
corrected N1 and combustor FAR are above their respective switch thresholds.
This switch point is always active an ground and may also be active in flight, if
the FAR is above a certain limit. The corrected N1 switch threshold is only ac-
tive an ground.
APPROACH
During approach operation, the ECU commands the DAC to switch from 20/0
to 20/10 mode when:
-- Approach idle is set
-- Flight condition
-- Symmetric ECS bleed is ON
-- FAR > specific threshold
The system switches back to 20/0 mode if one of the above conditions are no
longer met, or if a hung decel* is detected.
* A hung decel is detected if the N2 decel rate is slower than 1/4 of the normal
decel schedule and when the engine is controlied an the FAR decel schedule.
NAC COOLING
If the NAC system fails to move to the cooling position,or if both feedback sen-
sors fail,the ECU forces the DAC to switch from 20/0 mode when EGT exceeds
550 ° C on the ground.
If EGT exceeds 700° C,the LPTCC valve will be commanded fully open.
For Training Purposes Only
Once DAC mode has switched from 20/0 to 20/10 based on EGT,it cannot
switch back to 20/0 mode unless any of the following conditions are met:
One hour elapses
20/20 mode is selected
Any engine transient (accel or decel) is made
Engine is operating on FAR decel control (to avoid decel hang--up)
NAC COOLING
For Training Purposes Only
HPTC VALVE
LPTC VALVE
For Training Purposes Only
STG 5 STG 9
HPTCC
VALVE
STG 4 STG 9
ECU COOLING
LPT COOLING
AIR INLET
For Training Purposes Only
CUSTOMER BLEED
5TH STAGE
CORE COMPARTMENT
CUSTOMER BLEED
9TH STAGE
4TH/9TH STAGE
OUTLET
DISCHARGE
MANIFOLD
For Training Purposes Only
T3
HMU HYDRAULIC
ECU N2
POWER T CASE THERMOCOUPLE
FEEDBACK
ECU
ELECTRICAL
SIGNAL
FEEDBACK HMU
REGULATED
AIRFLOW
LPTACC
VALVE RVDT LPTACC
SENSOR VALVE
FAN DISCHARGE
AIR INLET
ELECTRICAL
CONNECTOR
DISCHARGE MANIFOLD
AIR
OUTLET
DRAIN
FUEL INLET
NIPPLE
PLATE
9TH STAGE
START BLEED
AIR
butterfly valves controlled by the Hydro Mechanical Unit (HMU) and driven by a
single fuel powered actuator. 68,5% NO AIR CLOSED CLOSED
One butterfly valve controls the flow from the fifth stage air compressor bleed
to the High Pressure (HP) compressor bore cavity.
The other butterfly valve controls the flow of the ninth stage compressor bleed ROTOR ACTIVE
to the Low Pressure (LP) turbine cavity. 68,5 - 100% INTERMEDIATE CLOSED
CLEARANCE
Position feedback to the ECU is provided by a dual channel Linear Variable
Digital Transducer attached on the actuator.
BEARING NO. 3
COMPARTMENT
5TH 9TH
STAGE STAGE
RACSB LVDT CH A
VALVE
PCR/PC
PCR OR
PCR/PB
VALVE
HMU PCR SUPPLY DRAIN
POSITION
ELECTRICAL PORT PORT
FEEDBACK SIGNAL
For Training Purposes Only
ECU LVDT CH B
PRACC SUPPLY
PORT
TBV-Schematic
TRANSIENT
BLEED
VALVE
DETAIL A
79--00
CFM56--5B
PRESS SW X-MITTER
OIL OTY
SENSOR
ANTI
SIPHON
FUEL/OIL
OIL TANK VISUAL HEAT
POPOUT
EXCH
INDICATOR
FWD AFT
SUMP SUMP
EIU SDAC
SERVO
MAG PLUG FUEL
SCREEN HEATER
ECU
TOIL
SENSOR
CLOGGING
ELEC CHIP DETECTOR
SWITCH
MAIN
FILTER
OIL TEMP
SENSOR
A
G
TGB
SCAVENGE B
PUMPS
SUPPLY
PUMP
SCAVENGE (OPTION)
SCREENS INDIVDUAL
CHIP
OIL SYSTEM
DETECTORS
LUBRICATION UNIT
ENGINE
A319/A320/A321
73--00
CFM 56--5B
HMU
MAIN OIL/FUEL RACC ACTUATOR
MAIN
PUMP
LP VALVE MAIN
FILTER HPTCC
HPTCC ACTUATOR
HP PUMP CLOG
SWITCH BSV FUEL
SOLENOID NOZZLES
VBV MOTOR
VBV
LP PUMP
AIRCRAFT TANKS
WASH FMV
FILTER
BSV
ENG
METERING PRSOV
1
ON VALVE
OFF
PRESSURE HOLDING
FUEL CONTROL
FRV SHUTOFF
VALVE
SIGNAL
ENGINE
TABLE OF CONTENTS
ATA 71 POWER PLANT . . . . . . . . . . . . . . . . . . . . . . 1 MAIN SUPPLY AND BACKUP FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . 36
MASTER CHIP DETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
71-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MAGNETIC CONTAMINATION INDICATOR . . . . . . . . . . . . . . . . . . . . . 40
CFM 56 CONCEPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 OIL FILTER DIFFERENTIAL PRESSURE SWITCH . . . . . . . . . . . . . . . 42
FADEC FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 OIL TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ENGINE STATION DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SPINNER FRONT CONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPINNER REAR CONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ATA 73 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 44
FAN INLET CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 FUEL DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
FAN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 FUEL DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
THE OUTLET GUIDE VANE (OGV) ASSEMBLY . . . . . . . . . . . . . . . . . 12 FUEL MANIFOLD MODULATING VALVE (FMMV) . . . . . . . . . . . . . . . . 48
FAN BLADE / FRONT AND REAR CONE . . . . . . . . . . . . . . . . . . . . . . . 14 FUEL MANIFOLD MODULATION VALVE MODES (FMMV) . . . . . . . . 50
FAN DISK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FUEL FLOW SPLITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
FAN BLADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 ENGINE FUEL AND CONTROL -- DISTRIBUTION . . . . . . . . . . . . . . . 52
FAN BLADES (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 FUEL MANIFOLD MODULATION VALVE MODES (FMMV) . . . . . . . . 52
COLD FAN BALANCING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 FUEL NOZZLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
HIGH PRESSURE COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 DISTRIBUTION 20/20 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
HIGH PRESSURE TURBINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 COOLING NOZZLE -- PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ENGINE GENERAL CONCEPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 COOLING NOZZLE -- MAIN 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
COMBUSTION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 COOLING NOZZLE -- COOLING CIRCUITS . . . . . . . . . . . . . . . . . . . . . 56
TURBINE FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 DISTRIBUTION 20/10 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
BLEED NOZZLE -- PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
BLEED NOZZLE -- MAIN 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ATA 79 OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 BLEED NOZZLE -- COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
79 -- 00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 DISTRIBUTION 20/0 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
OIL SYSTEM PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 FRONT PANEL ELECTRICAL CONNECTORS . . . . . . . . . . . . . . . . . . . 62
LUBRICATION UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ENGINE RATING / IDENTIFICATION PLUG . . . . . . . . . . . . . . . . . . . . . 62
MAINTENANCE TASKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
73--20 CONTROLLING(DAC ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ATA 79 OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 34 FADEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
NORMAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
79-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
APPROACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
OIL SYSTEM PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
NAC COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
LUBRICATION UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TABLE OF CONTENTS
SIMPLEX HPTCC AND LPTCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
TABLE OF FIGURES
Figure 1 Engine Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Engine Air System Schematic . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 FADEC Presentation CFM 56-5B . . . . . . . . . . . . . . . . . . . . 5 Figure 37 HPTCC System Location . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Aerodynamic Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 HPTACC Airflow Schematic . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 4 Engine Cross Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 LPTACC Valve Schematic . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 5 SPINNER CONES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 RACCSB Bleed Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 6 Fan Inlet Case / Fan OGV . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 RACSB System Schematic . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 7 Fan Blade Retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 42 Transient Bleed Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 8 Fan Disk and Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 43 DAC AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 9 Fan Blade Root . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 NAC Manifold Components . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 10 High Pressure Compressor . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 45 DAC NACTB VALVE OPERATION . . . . . . . . . . . . . . . . . 91
Figure 11 High Pressure Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure A Oil System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 12 CFM56--5B DAC Core Engine . . . . . . . . . . . . . . . . . . . . . 25 Figure B Fuel System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 13 Combustion Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 14 Turbine Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 15 OIL SYSTEM SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 16 Lubrication Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 17 Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 18 Lubrication Unit Interface . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 19 Master Chip Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 20 Oil Contamination Pop-Out Indicator . . . . . . . . . . . . . . . . 41
Figure 21 Oil Temperature and Diff. Press. Indication . . . . . . . . . . 43
Figure 22 DAC FUEL DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 23 DAC NOZZLE SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 24 DAC FUEL MANIFOLD MODULATING VALVE . . . . . . . 49
Figure 25 DAC FMMV OPERATING MODES . . . . . . . . . . . . . . . . . 51
Figure 26 FUEL FLOW SPLIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 27 DAC FUEL NOZZLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 28 DAC PILOT + MAIN1 + MAIN2 OPERATION . . . . . . . . 57
Figure 29 DAC PILOT + MAIN 1 OPERATION . . . . . . . . . . . . . . . . 59
Figure 30 DAC PILOT OPERATIONAL MODE . . . . . . . . . . . . . . . . 61
Figure 31 FADEC Electrical Connectors . . . . . . . . . . . . . . . . . . . . . . 63
Figure 32 DAC LRU IDENT &SERIAL NR. ENTRY . . . . . . . . . . . . 65
Figure 33 ECU/DAC PARTICULARS . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 34 DAC FUEL FLOW SPLITS . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 35 Simplex HPTCC and LPTCC . . . . . . . . . . . . . . . . . . . . . . 71