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TRAINING MANUAL

CFM56-5A / 5B

GENERAL FAMILIARIZATION

APRIL 2006

CTC-227

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CFM56-ALL TRAINING MANUAL

Published by CFMI

CFMI Customer Training Center CFMI Customer Training Services


Snecma Services GE Aircraft Engines
Site de Melun-Montereau, Customer Technical Education Center
Aérodrome de Villaroche 123 Merchant Street
Chemin de Viercy, B.P. 1936, Mail Drop Y2
77019 - Melun Cedex Cincinnati, Ohio 45246
FRANCE USA

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This CFMI publication is for Training Purposes Only. The information is accurate at the time of compilation; however, no
update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult
pertinent maintenance publications.

The information (including technical data) contained in this document is the property of CFM International (GE and
SNECMA). It is disclosed in confidence, and the technical data therein is exported under a U.S. Government license.
Therefore, None of the information may be disclosed to other than the recipient.

In addition, the technical data therein and the direct product of those data, may not be diverted, transferred, re-exported
or disclosed in any manner not provided for by the license without prior written approval of both the U.S. Government and
CFM International.

COPYRIGHT 1998 CFM INTERNATIONAL

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LEXIS

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A ATC AUTOTHROTTLE COMPUTER


A/C AIRCRAFT ATHR AUTO THRUST
AC ALTERNATING CURRENT ATO ABORTED TAKE OFF
ACARS AIRCRAFT COMMUNICATION AVM AIRCRAFT VIBRATION MONITORING
ADRESSING and REPORTING SYSTEM
ACAU AIR CONDITIONING ACCESSORY UNIT B
ACMS AIRCRAFT CONDITION MONITORING SYSTEM BITE BUILT IN TEST EQUIPMENT
ACS AIRCRAFT CONTROL SYSTEM BMC BLEED MANAGEMENT COMPUTER
ADC AIR DATA COMPUTER BPRV BLEED PRESSURE REGULATING VALVE
ADEPT AIRLINE DATA ENGINE PERFORMANCE BSI BORESCOPE INSPECTION
TREND BSV BURNER STAGING VALVE (SAC)
ADIRS AIR DATA AND INERTIAL REFERENCE BSV BURNER SELECTION VALVE (DAC)
SYSTEM BVCS BLEED VALVE CONTROL SOLENOID
ADIRU AIR DATA AND INERTIAL REFERENCE
UNIT C
AGB ACCESSORY GEARBOX C CELSIUS or CENTIGRADE
AIDS AIRCRAFT INTEGRATED DATA SYSTEM CAS CALIBRATED AIR SPEED
ALF AFT LOOKING FORWARD CBP (HP) COMPRESSOR BLEED PRESSURE
ALT ALTITUDE CCDL CROSS CHANNEL DATA LINK
ALTN ALTERNATE CCFG COMPACT CONSTANT FREQUENCY
AMB AMBIENT GENERATOR
AMM AIRCRAFT MAINTENANCE MANUAL CCU COMPUTER CONTROL UNIT
AOG AIRCRAFT ON GROUND CCW COUNTER CLOCKWISE
A/P AIRPLANE CDP (HP) COMPRESSOR DISCHARGE PRESSURE
APU AUXILIARY POWER UNIT CDS COMMON DISPLAY SYSTEM
ARINC AERONAUTICAL RADIO, INC. CDU CONTROL DISPLAY UNIT
(SPECIFICATION) CFDIU CENTRALIZED FAULT DISPLAY
ASM AUTOTHROTTLE SERVO MECHANISM INTERFACE UNIT
A/T AUTOTHROTTLE CFDS CENTRALIZED FAULT DISPLAY SYSTEM
ATA AIR TRANSPORT ASSOCIATION CFMI JOINT GE/SNECMA COMPANY (CFM

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INTERNATIONAL) DCU DATA CONVERSION UNIT


CG CENTER OF GRAVITY DCV DIRECTIONAL CONTROL VALVE BOEING
Ch A channel A DEU DISPLAY ELECTRONIC UNIT
Ch B channel B DFCS DIGITAL FLIGHT CONTROL SYSTEM
CHATV CHANNEL ACTIVE DFDAU DIGITAL FLIGHT DATA ACQUISITION
CIP(HP) COMPRESSOR INLET PRESSURE UNIT
CIT(HP) COMPRESSOR INLET TEMPERATURE DFDRS DIGITAL FLIGHT DATA RECORDING
cm.g CENTIMETER X GRAMS SYSTEM
CMC CENTRALIZED MAINTENANCE COMPUTER DISC DISCRETE
CMM COMPONENT MAINTENANCE MANUAL DIU DIGITAL INTERFACE UNIT
CMS CENTRALIZED MAINTENANCE SYSTEM DMC DISPLAY MANAGEMENT COMPUTER
CMS CENTRAL MAINTENANCE SYSTEM DMD DEMAND
CODEP HIGH TEMPERATURE COATING DMS DEBRIS MONITORING SYSTEM
CONT CONTINUOUS DMU DATA MANAGEMENT UNIT
CPU CENTRAL PROCESSING UNIT DOD DOMESTIC OBJECT DAMAGE
CRT CATHODE RAY TUBE DPU DIGITAL PROCESSING MODULE
CSD CONSTANT SPEED DRIVE DRT DE-RATED TAKE-OFF
CSI CYCLES SINCE INSTALLATION
CSN CYCLES SINCE NEW E
CTAI COWL THERMAL ANTI-ICING EAU ENGINE ACCESSORY UNIT
CTEC CUSTOMER TECHNICAL EDUCATION CENTER EBU ENGINE BUILDUP UNIT
CTL CONTROL ECA ELECTRICAL CHASSIS ASSEMBLY
Cu.Ni.In COPPER.NICKEL.INDIUM ECAM ELECTRONIC CENTRALIZED AIRCRAFT
CW CLOCKWISE MONITORING
ECS ENVIRONMENTAL CONTROL SYSTEM
D ECU ELECTRONIC CONTROL UNIT
DAC DOUBLE ANNULAR COMBUSTOR EE ELECTRONIC EQUIPMENT
DAMV DOUBLE ANNULAR MODULATED VALVE EEC ELECTRONIC ENGINE CONTROL
DAR DIGITAL ACMS RECORDER EFH ENGINE FLIGHT HOURS
DC DIRECT CURRENT EFIS ELECTRONIC FLIGHT INSTRUMENT SYSTEM

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EGT EXHAUST GAS TEMPERATURE FDIU FLIGHT DATA INTERFACE UNIT


EHSV ELECTRO-HYDRAULIC SERVO VALVE FDRS FLIGHT DATA RECORDING SYSTEM
EICAS ENGINE INDICATING AND CREW FDU FIRE DETECTION UNIT
ALERTING SYSTEM FEIM FIELD ENGINEERING INVESTIGATION MEMO
EIS ELECTRONIC INSTRUMENT SYSTEM FF FUEL FLOW (see Wf) -7B
EIU ENGINE INTERFACE UNIT FFCCV FAN FRAME/COMPRESSOR CASE
EIVMU ENGINE INTERFACE AND VIBRATION VERTICAL (VIBRATION SENSOR)
MONITORING UNIT FI FLIGHT IDLE (F/I)
EMF ELECTROMOTIVE FORCE FIM FAULT ISOLATION MANUAL
EMI ELECTRO MAGNETIC INTERFERENCE FIN FUNCTIONAL ITEM NUMBER
EMU ENGINE MAINTENANCE UNIT FIT FAN INLET TEMPERATURE
EPROM ERASABLE PROGRAMMABLE READ FLA FORWARD LOOKING AFT
ONLY MEMORY FLX TO FLEXIBLE TAKE-OFF
(E)EPROM (ELECTRICALLY) ERASABLE FMC FLIGHT MANAGEMENT COMPUTER
PROGRAMMABLE READ ONLY MEMORY FMCS FLIGHT MANAGEMENT COMPUTER SYSTEM
ESN ENGINE SERIAL NUMBER FMGC FLIGHT MANAGEMENT AND GUIDANCE
ETOPS EXTENDED TWIN OPERATION SYSTEMS COMPUTER
EWD/SD ENGINE WARNING DISPLAY / SYSTEM FMGEC FLIGHT MANAGEMENT AND GUIDANCE
DISPLAY ENVELOPE COMPUTER
FMS FLIGHT MANAGEMENT SYSTEM
F FMV FUEL METERING VALVE
F FARENHEIT FOD FOREIGN OBJECT DAMAGE
FAA FEDERAL AVIATION AGENCY FPA FRONT PANEL ASSEMBLY
FADEC FULL AUTHORITY DIGITAL ENGINE FPI FLUORESCENT PENETRANT INSPECTION
CONTROL FQIS FUEL QUANTITY INDICATING SYSTEM
FAR FUEL/AIR RATIO FRV FUEL RETURN VALVE
FCC FLIGHT CONTROL COMPUTER FWC FAULT WARNING COMPUTER
FCU FLIGHT CONTROL UNIT FWD FORWARD
FDAMS FLIGHT DATA ACQUISITION &
MANAGEMENT SYSTEM G

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g.in GRAM X INCHES Hz HERTZ (CYCLES PER SECOND)


GE GENERAL ELECTRIC
GEAE GENERAL ELECTRIC AIRCRAFT ENGINES I
GEM GROUND-BASED ENGINE MONITORING I/O INPUT/OUTPUT
GI GROUND IDLE (G/I) IAS INDICATED AIR SPEED
GMM GROUND MAINTENANCE MODE ID INSIDE DIAMETER
GMT GREENWICH MEAN TIME ID PLUG IDENTIFICATION PLUG
GND GROUND IDG INTEGRATED DRIVE GENERATOR
GPH GALLON PER HOUR IFSD IN FLIGHT SHUT DOWN
GPU GROUND POWER UNIT IGB INLET GEARBOX
GSE GROUND SUPPORT EQUIPMENT IGN IGNITION
IGV INLET GUIDE VANE
H in. INCH
HCF HIGH CYCLE FATIGUE IOM INPUT OUTPUT MODULE
HCU HYDRAULIC CONTROL UNIT IPB ILLUSTRATED PARTS BREAKDOWN
HDS HORIZONTAL DRIVE SHAFT IPC ILLUSTRATED PARTS CATALOG
HMU HYDROMECHANICAL UNIT IPCV INTERMEDIATE PRESSURE CHECK VALVE
HP HIGH PRESSURE IPS INCHES PER SECOND
HPC HIGH PRESSURE COMPRESSOR IR INFRA RED
HPCR HIGH PRESSURE COMPRESSOR ROTOR
HPRV HIGH PRESSURE REGULATING VALVE K
HPSOV HIGH PRESSURE SHUT-OFF VALVE °K KELVIN
HPT HIGH PRESSURE TURBINE k X 1000
HPT(A)CC HIGH PRESSURE TURBINE (ACTIVE) KIAS INDICATED AIR SPEED IN KNOTS
CLEARANCE CONTROL kV KILOVOLTS
HPTC HIGH PRESSURE TURBINE CLEARANCE Kph KILOGRAMS PER HOUR
HPTCCV HIGH PRESSURE TURBINE CLEARANCE
CONTROL VALVE L
HPTN HIGH PRESSURE TURBINE NOZZLE L LEFT
HPTR HIGH PRESSURE TURBINE ROTOR L/H LEFT HAND

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lbs. POUNDS, WEIGHT MMEL MAIN MINIMUM EQUIPMENT LIST


LCD LIQUID CRYSTAL DISPLAY MO AIRCRAFT SPEED MACH NUMBER
LCF LOW CYCLE FATIGUE MPA MAXIMUM POWER ASSURANCE
LE (L/E) LEADING EDGE MPH MILES PER HOUR
LGCIU LANDING GEAR CONTROL INTERFACE MTBF MEAN TIME BETWEEN FAILURES
UNIT MTBR MEAN TIME BETWEEN REMOVALS
LP LOW PRESSURE mV MILLIVOLTS
LPC LOW PRESSURE COMPRESSOR Mvdc MILLIVOLTS DIRECT CURRENT
LPT LOW PRESSURE TURBINE
LPT(A)CC LOW PRESSURE TURBINE (ACTIVE) N
CLEARANCE CONTROL N1 (NL) LOW PRESSURE ROTOR ROTATIONAL
LPTC LOW PRESSURE TURBINE CLEARANCE SPEED
LPTN LOW PRESSURE TURBINE NOZZLE N1* DESIRED N1
LPTR LOW PRESSURE TURBINE ROTOR N1ACT ACTUAL N1
LRU LINE REPLACEABLE UNIT N1CMD COMMANDED N1
LVDT LINEAR VARIABLE DIFFERENTIAL N1DMD DEMANDED N1
TRANSFORMER N1K CORRECTED FAN SPEED
N1TARGET TARGETED FAN SPEED
M N2 (NH) HIGH PRESSURE ROTOR ROTATIONAL
mA MILLIAMPERES (CURRENT) SPEED
MCD MAGNETIC CHIP DETECTOR N2* DESIRED N2
MCDU MULTIPURPOSE CONTROL AND N2ACT ACTUAL N2
DISPLAY UNIT N2K CORRECTED CORE SPEED
MCL MAXIMUM CLIMB N/C NORMALLY CLOSED
MCR MAXIMUM CRUISE N/O NORMALLY OPEN
MCT MAXIMUM CONTINUOUS NAC NACELLE
MDDU MULTIPURPOSE DISK DRIVE UNIT NVM NON VOLATILE MEMORY
MEC MAIN ENGINE CONTROL
milsD.A. Mils DOUBLE AMPLITUDE O
mm. MILLIMETERS OAT OUTSIDE AIR TEMPERATURE

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OD OUTLET DIAMETER PSID POUNDS PER SQUARE INCH DIFFERENTIAL


OGV OUTLET GUIDE VANE psig POUNDS PER SQUARE INCH GAGE
OSG OVERSPEED GOVERNOR PSM POWER SUPPLY MODULE
OVBD OVERBOARD PSS (ECU) PRESSURE SUB-SYSTEM
OVHT OVERHEAT PSU POWER SUPPLY UNIT
PT TOTAL PRESSURE
P PT2 FAN INLET TOTAL AIR PRESSURE (PRIMARY
Pb BYPASS PRESSURE FLOW)
Pc REGULATED SERVO PRESSURE PT25 HPC TOTAL INLET PRESSURE
Pcr CASE REGULATED PRESSURE
Pf HEATED SERVO PRESSURE Q
P/T25 HP COMPRESSOR INLET TOTAL AIR QAD QUICK ATTACH DETACH
PRESSURE/TEMPERATURE QEC QUICK ENGINE CHANGE
P/N PART NUMBER QTY QUANTITY
P0 AMBIENT STATIC PRESSURE QWR QUICK WINDMILL RELIGHT
P25 HP COMPRESSOR INLET TOTAL AIR
TEMPERATURE R
PCU PRESSURE CONVERTER UNIT R/H RIGHT HAND
PLA POWER LEVER ANGLE RAC/SB ROTOR ACTIVE CLEARANCE/START
PMC POWER MANAGEMENT CONTROL BLEED
PMUX PROPULSION MULTIPLEXER RACC ROTOR ACTIVE CLEARANCE CONTROL
PPH POUNDS PER HOUR RAM RANDOM ACCESS MEMORY
PRSOV PRESSURE REGULATING SERVO VALVE RCC REMOTE CHARGE CONVERTER
Ps PUMP SUPPLY PRESSURE RDS RADIAL DRIVE SHAFT
PS12 FAN INLET STATIC AIR PRESSURE RPM REVOLUTIONS PER MINUTE
PS13 FAN OUTLET STATIC AIR PRESSURE RTD RESISTIVE THERMAL DEVICE
PS3HP COMPRESSOR DISCHARGE STATIC AIR RTO REFUSED TAKE OFF
PRESSURE (CDP) RTV ROOM TEMPERATURE VULCANIZING
PSI POUNDS PER SQUARE INCH (MATERIAL)
PSIA POUNDS PER SQUARE INCH ABSOLUTE RVDT ROTARY VARIABLE DIFFERENTIAL

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TRANSFORMER STP STANDARD TEMPERATURE AND PRESSURE


SVR SHOP VISIT RATE
S SW SWITCH BOEING
S/N SERIAL NUMBER SYS SYSTEM
S/R SERVICE REQUEST
S/V SHOP VISIT T
SAC SINGLE ANNULAR COMBUSTOR T oil OIL TEMPERATURE
SAR SMART ACMS RECORDER T/C THERMOCOUPLE
SAV STARTER AIR VALVE T/E TRAILING EDGE
SB SERVICE BULLETIN T/O TAKE OFF
SCU SIGNAL CONDITIONING UNIT T/R THRUST REVERSER
SDAC SYSTEM DATA ACQUISITION CONCENTRATOR T12 FAN INLET TOTAL AIR TEMPERATURE
SDI SOURCE/DESTINATION IDENTIFIER (BITS) (CF T25 HP COMPRESSOR INLET AIR TEMPERATURE
ARINC SPEC) T3 HP COMPRESSOR DISCHARGE AIR
SDU SOLENOID DRIVER UNIT TEMPERATURE
SER SERVICE EVALUATION REQUEST T49.5 EXHAUST GAS TEMPERATURE
SFC SPECIFIC FUEL CONSUMPTION T5 LOW PRESSURE TURBINE DISCHARGE TOTAL
SFCC SLAT FLAP CONTROL COMPUTER AIR TEMPERATURE
SG SPECIFIC GRAVITY TAI THERMAL ANTI ICE
SLS SEA LEVEL STANDARD (CONDITIONS : 29.92 TAT TOTAL AIR TEMPERATURE
in.Hg / 59°F) TBC THERMAL BARRIER COATING
SLSD SEA LEVEL STANDARD DAY (CONDITIONS : TBD TO BE DETERMINED
29.92 in.Hg / 59°F) TBO TIME BETWEEN OVERHAUL
SMM STATUS MATRIX TBV TRANSIENT BLEED VALVE
SMP SOFTWARE MANAGEMENT PLAN TC(TCase) HP TURBINE CASE TEMPERATURE
SN SERIAL NUMBER TCC TURBINE CLEARANCE CONTROL
SNECMA SOCIETE NATIONALE D’ETUDE ET DE TCCV TURBINE CLEARANCE CONTROL VALVE
CONSTRUCTION DE MOTEURS D’AVIATION TCJ TEMPERATURE COLD JUNCTION
SOL SOLENOID T/E TRAILING EDGE
SOV SHUT-OFF VALVE TECU ELECTRONIC CONTROL UNIT INTERNAL

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TEMPERATURE VDT VARIABLE DIFFERENTIAL TRANSFORMER


TEO ENGINE OIL TEMPERATURE VIB VIBRATION
TGB TRANSFER GEARBOX VLV VALVE
Ti TITANIUM VRT VARIABLE RESISTANCE TRANSDUCER
TLA THROTTLE LEVER ANGLE AIRBUS VSV VARIABLE STATOR VANE
TLA THRUST LEVER ANGLE BOEING
TM TORQUE MOTOR W
TMC TORQUE MOTOR CURRENT WDM WATCHDOG MONITOR
T/O TAKE OFF Wf WEIGHT OF FUEL OR FUEL FLOW
TO/GA TAKE OFF/GO AROUND WFM WEIGHT OF FUEL METERED
T/P TEMPERATURE/PRESSURE SENSOR WOW WEIGHT ON WHEELS
TPU TRANSIENT PROTECTION UNIT WTAI WING THERMAL ANTI-ICING
TR TRANSFORMER RECTIFIER
TRA THROTTLE RESOLVER ANGLE AIRBUS
TRA THRUST RESOLVER ANGLE BOEING
TRDV THRUST REVERSER DIRECTIONAL VALVE
TRF TURBINE REAR FRAME
TRPV THRUST REVERSER PRESSURIZING VALVE
TSI TIME SINCE INSTALLATION (HOURS)
TSN TIME SINCE NEW (HOURS)
TTL TRANSISTOR TRANSISTOR LOGIC

U
UER UNSCHEDULED ENGINE REMOVAL
UTC UNIVERSAL TIME CONSTANT

V
VAC VOLTAGE, ALTERNATING CURRENT
VBV VARIABLE BLEED VALVE
VDC VOLTAGE, DIRECT CURRENT

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IMPERIAL / METRIC CONVERSIONS METRIC / IMPERIAL CONVERSIONS

1 mile = 1,609 km 1 km = 0.621 mile


1 ft = 30,48 cm 1m = 3.281 ft. or 39.37 in.
1 in. = 25,4 mm 1 cm = 0.3937 in.
1 mil. = 25,4 µ 1 mm = 39.37 mils.

1 sq.in. = 6,4516 cm² 1 m² = 10.76 sq. ft.


1 cm² = 0.155 sq.in.

1 USG = 3,785 l (dm³) 1 m³ = 35.31 cu. ft.


1 cu.in. = 16.39 cm³ 1 dm³ = 0.264 USA gallon
1 cm³ = 0.061 cu.in.

1 lb. = 0.454 kg 1 kg = 2.205 lbs

1 psi. = 6.890 kPa 1 Pa = 1.45 10-4 psi.


1 kPa = 0.145 psi
1 bar = 14.5 psi

°F = 1.8 x °C + 32 °C = ( °F - 32 ) /1.8

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TABLE OF CONTENTS

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CFM56-5A/-5B TRAINING MANUAL

SECTION PAGE SECTION PAGE

LEXIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

POWERPLANT GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ENGINE GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

ENGINE SYSTEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

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POWERPLANT GENERAL

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CFM56-5A/5B TRAINING MANUAL

INTRODUCTION TO THE CFM56 FAMILY

Engine Applications

The following chart shows the various engine models for


the Airbus A318-A319-A320-A321 aircraft.

(-5B):
Ranging from 21,600 to 32,000 lbs of take-off thrust
(9608 to 14234 daN), the CFM56-5B is offered by CFMI
as the common power source for the entire Airbus A320
family.

(-5A):
The CFM56-5A engine is used on some AIRBUS A319-
320 aircraft. It has several different thrust ratings, ranging
from 22,000 to 26,500 lbs of thrust (9786 to 11787 daN).

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CFM56-5B8/P (21,600 lbs) 9,608 daN


CFM56-5B9/P (23,000 lbs) 10,230 daN

CFM56-5A4 (22,000 lbs) 9,786 daN


CFM56-5B5 (22,000 lbs) 9,786 daN
CFM56-5B5/2 (22,000 lbs) 9,786 daN
CFM56-5B5/P (22,000 lbs) 9,786 daN
CFM56-5B5/2P (22,000 lbs) 9,786 daN
CFM56-5A5 (23,500 lbs) 10,453 daN
CFM56-5B6 (23,500 lbs) 10,453 daN
CFM56-5B6/2 (23,500 lbs) 10,453 daN
CFM56-5B6/P (23,500 lbs) 10,453 daN
CFM56-5B6/2P (23,500 lbs) 10,453 daN
CFM56-5B7/P (27,000 lbs) 12,010 daN

CFM56-5A1 (25,000 lbs) 11,120 daN


CFM56-5A3 (26,500 lbs) 11,787 daN
CFM56-5B4 (27,000 lbs) 12,010 daN
CFM56-5B4/2 (27,000 lbs) 12,010 daN
CFM56-5B4/P (27,000 lbs) 12,010 daN
CFM56-5B4/2P (27,000 lbs) 12,010 daN

CFM56-5B1 (30,000 lbs) 13,344 daN


CFM56-5B1/2 (30,000 lbs) 13,344 daN
CFM56-5B1/P (30,000 lbs) 13,344 daN
CFM56-5B1/2P (30,000 lbs) 13,344 daN
CFM56-5B2 (31,000 lbs) 13,789 daN
CFM56-5B2/2 (31,000 lbs) 13,789 daN
CFM56-5B2/P (31,000 lbs) 13,789 daN
CFM56-5B2/2P (31,000 lbs) 13,789 daN
CFM56-5B3/P (32,000 lbs) 14,234 daN
CFM56-5B3/2P (32,000 lbs) 14,234 daN

CTC-227-002-01
CFM56-5A/-5B FOR AIRBUS APPLICATIONS
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CFM56-5A/5B TRAINING MANUAL

POWERPLANT PRESENTATION

The engine is attached to the wing pylon by mounts,


located forward and aft of the core section.

Cowls enclose the periphery of the engine so as to form


the nacelle, which is the aerodynamic structure around
the engine.

The cowling assembly consists of:


- The inlet cowl.
- The fan cowls.
- The thrust reverser cowls.
- The primary exhaust (primary nozzle and
centerbody).

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FWD MOUNT
WING
PYLON AFT MOUNT

AFT CENTERBODY
MOUNT

RIGHT
THRUST REVERSER
"C" DUCT

RIGHT
FAN COWL PRIMARY
DOOR ENGINE
BUILT NOZZLE
UNIT

THRUST
REVERSER
PIVOTING
DOORS
LEFT
FWD THRUST
MOUNT LEFT REVERSER
INLET
FAN COWL "C" DUCT
COWL
DOOR

CTC-227-062-00
POWERPLANT PRESENTATION
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NACELLE GENERAL

The nacelle is made up of different major sections along


the engine, and includes:

- The air intake cowl.


- The fan cowl.
- The secondary exhaust system.
- The primary exhaust system.

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SECONDARY PRIMARY
AIR INTAKE FAN EXHAUST EXHAUST
COWL COWL SYSTEM SYSTEM

CTC-227-057-00 NACELLE SECTIONS


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CFM56-5A/5B TRAINING MANUAL

ENGINE REMOVAL / INSTALLATION

General.

The engine can be removed from the airplane in the QEC The bootstrap hoisting system includes a forward and
configuration, with the inlet cowl, exhaust sleeve and plug an aft arm with lever hoists, dynamometers and engine
still attached. attach brackets as integral components.

Before removing the engine, do the following steps: The purpose of the engine transportation stand cradle
or dolly is to support the engine during transportation to
- Fully open the fan cowls and the thrust reverser airport apron and shop.
halves to the 45 degrees position and hold them in
position with the hold-open braces.

- Remove the engine/aircraft quick disconnections for


fuel, air, electrical and hydraulic lines.

Tools.

Engine removal / installation is accomplished using the


following tools:

- A bootstrap hoisting system.

- An engine transportation stand.

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VIEW A B
VIEW B

FORWARD BOOTSTRAP
EQUIPMENT
AFT BOOTSTRAP
C EQUIPMENT

VIEW C

ENGINE TRANSPORTATION
STAND

CTC-227-073-00 ENGINE REMOVAL/INSTALLATION TOOLS


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ENGINE PRESERVATION

The procedures which follow are recommended as the The preservation procedure to be used will be selected
minimum necessary to protect the CFM56 engine against based upon the following schedule:
corrosion, liquid and debris entering the engine, and - Up to 30 days.
atmospheric conditions during periods of storage, and - Up to 90 days.
inactivity; or following an In Flight Shut Down (IFSD). - 30 to 365 days.
These procedures are also recommended for installed - Preservation renewal requirements.
engines on inoperative aircraft or an engine not to be - Depreservation.
operated for more than thirty days.

The procedure recommended for preservation of the


engine will vary depending upon the duration of inactivity,
the type of preservation used, and if the engine is
operable or non operable.

NOTE:
Engines that can be started are considered operable.
Engines that for any reason can not be started are
considered non operable. Preservation renewal
procedures are also covered in this instruction.

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OPERABLE ENGINE NON-OPERABLE ENGINE

UP TO 30 DAYS X X

UP TO 90 DAYS X

UP TO 365 DAYS X X

CTC-227-074-00 ENGINE PRESERVATION


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SECONDARY FLOW EXHAUST SYSTEM

Thrust reverser positions.

The Thrust Reverser (T/R) system provides additional


aerodynamic braking during aircraft landing.

This braking effect enables to reduce the aircraft stopping


distance.

It can only be operated on ground, with the engines at


idle speed and the throttle lever in the reverse position.

The fan thrust reverser is part of the exhaust system and


is located just downstream of the fan frame. It consists of
4 hydraulically actuated blocker doors opening on cockpit
order.

In direct thrust configuration, during flight, the cowlings


mask the blocker doors, thus providing fan flow ducting.

In reverser thrust configuration, after landing, the blocker


doors are deployed in order to obstruct the fan duct. The
fan flow is then rejected laterally with a forward velocity.

A hydraulically actuated cowl opening system allows


each thrust reverser cowl to be opened independently for
maintenance operations.

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SECONDARY AIRFLOW (BYPASS AIR)

PRIMARY AIRFLOW
VENTING AIRFLOW

CORE ENGINE
THRUST

CORE ENGINE
THRUST

FAN THRUST

FAN REVERSE
THRUST

AIR INLET AIR INLET


STOWED POSITION DEPLOYED POSITION

CTC-227-075-00 THRUST REVERSER POSITIONS


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SECONDARY FLOW EXHAUST SYSTEM

Location of T/R control components.

The thrust reverser control system controls hydraulic and


electrical power to the thrust reverser for stow and deploy
operations.
The control components are located in the following
areas of the airplane:

- The control quadrant.


- The engine.
- The T/R halves.
- The pylon.

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THROTTLE QUADRANT:
- CONTROL LEVER
- REVERSER LATCHING LEVER PYLON:
- SHUT-OFF VALVE
- HYDRAULIC FILTER

A
VIEW A

ENGINE: THRUST REVERSER HALVES:


- ELECTRONIC CONTROL UNIT - ELECTRICAL, HYDRAULIC AND
MECHANICAL COMPONENTS

CTC-227-076-00 T/R CONTROL SYSTEM


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PRIMARY FLOW EXHAUST SYSTEM

Primary nozzle.

The primary nozzle directs the primary exhaust gas aft


and regulates the gas flow.

(-5B):
An enhanced acoustic performance chevron nozzle has
been developed to comply with the aircraft noise level
standard requirement.

(ALL):
It is fastened to the outer aft flange of the engine turbine
rear frame (TRF).

Centerbody.

The centerbody is located at the aft section of the


nacelle, installed in the center of the primary nozzle.

It is bolted to the inner aft flange of the engine turbine


rear frame (TRF), and can be accessed after the primary
nozzle has been removed.

The purpose of the centerbody outer surface is to


calibrate the exhaust areas, while smoothing the primary
exhaust gasses.

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EXISTING
NOZZLE
(ALL VERSIONS)
A
CENTERBODY

VIEW A
VIEW A

TRF OUTER
AFT FLANGE

VIEW B CHEVRON NOZZLE

CFM56-5B TRF INNER


AFT FLANGE

CTC-227-077-00 PRIMARY EXHAUST SYSTEM


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FIRE PROTECTION / DETECTION SYSTEM

Engine fire detection system. Fire detector.

The purpose of the engine fire detection system is to The purpose of the fire detector is to detect any overheat
detect and identify any fire source, and to transmit this or fire source and transmit this information to the FDU.
information to the cockpit.

On each engine, there are two independent and


continuous loops for fire detection.

One Fire Detection Unit (FDU), located in the avionics


compartment, is provided for each engine and they
process signals received from the fire detectors.

The fire detection system is located in 2 areas around the


engine, and one at the engine/aircraft interface.

The system consists of:

- 2 fire detectors under the accessory gearbox.


- 2 fire detectors on the core engine at 10 and 2
o’clock.
- 2 fire detectors near the pylon fire wall.

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COCKPIT
INDICATION

FIRE
PROTECTION SYSTEM

FIRE
DETECTION UNIT

LIMIT EXTINGUISH
PREVENT FIRE DETECT FIRE
FIRE ZONE FIRE

CTC-227-078-00 FIRE PROTECTION / DETECTION SYSTEMS


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ENGINE GENERAL

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ENGINE GENERAL CONCEPT

The CFM56-5A/-5B engine is a high by-pass, dual rotor, (-5B):


axial flow, advanced technology turbofan. It is supported
by the wing pylon and streamlined by cowlings. At static take-off power, the CFM56-5B engine by-pass
ratio is between 5.4:1 and 6:1, depending on the engine
Air is sucked into the intake by the fan blades and split model, which means that the secondary airflow takes
into two flow paths, the Primary and the Secondary. in between 5.4 and 6 times more air than the primary
airflow.
The primary airflow passes through the inner portion of
the fan blades and is directed into a booster (LPC). (-5A):

The flow path then enters a High Pressure Compressor At static take-off power, the CFM56-5A engine by-pass
(HPC) and goes to a combustor. Mixed with fuel and ratio is between 6:1 and 6.2:1, depending on the engine
ignited, the gas flow provides energy to a High Pressure model.
Turbine (HPT) and a Low Pressure Turbine (LPT). By-pass ratio = (secondary airflow) / (primary airflow).

The secondary airflow passes through the outer portion


of the fan blades, the Outlet Guide Vanes (OGV’s) and
exits through the nacelle discharge duct, producing
approximately 80 % of the total thrust. It also plays a role
in the thrust reverser system.

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SECONDARY FLOW

PRIMARY FLOW

THRUST
REVERSER

CTC-227-003-01
DESIGN AND OPERATION
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CFM56-5A/5B TRAINING MANUAL

ENGINE GENERAL CONCEPT

The CFM56-5A/-5B engine uses a maintenance concept - Engine vibration monitoring system: sensors
called ‘On Condition Maintenance’. This means that the located in various positions in the engine, send
engine has no periodic overhaul schedules and can vibration values to the on-board monitoring
remain installed under the wing until something important system. When vibration values are excessive,
occurs, or when lifetime limits of parts are reached. the data recorded can be used to take remedial
balancing action.
For this reason, to monitor and maintain the health of the
engine, different tools are available, which are:

- Engine performance trend monitoring, to evaluate


engine deterioration over a period of use: engine
parameters, such as gas temperature, are
recorded and compared to those initially observed
at engine installation on the aircraft.

- Borescope inspection, to check the condition


of engine internal parts: when parts are not
accessible, they can be visually inspected with
borescope probes inserted in ports located on the
engine outer casing.

- Lubrication particles analysis: while circulating in


the oil system, lubrication oil is filtered, and large,
visible-to-the-eye particles (larger than 10 microns)
coming from worn engine parts are collected
in filters and magnetic chip detectors, for visual
inspection and analysis.

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TREND MONITORING
VIBRATION
MONITORING

BORESCOPE
INSPECTION LUBE PARTICLE ANALYSIS

CTC-227-004-01
CONDITION MONITORING
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AIR SYSTEM INTRODUCTION

The air system of the CFM56-5A/-5B engines serves


various functions. The primary one is thrust delivery.
Other functions include:
- To provide a Bleed air supply to the aircraft.
- Variable geometry used to enhance engine
operation (VSV, VBV, and TBV).
- Clearance control (HPTCC and LPTCC).
- To provide cooling for Engine parts.
- To provide Damping of bearing forces.
- Re-introduction of air and hot gas.
- Sump pressurization and venting (see Oil system).

When all the air system functions are performed correctly,


the engine is more efficient. Power or thrust is obtained
with a lower fuel flow, so the EGT will be lower and result
in an increased life of the engine under the wing.
Specific fuel consumption and economic factors
(operating costs) are also enhanced.

(-5A):

NOTE:
Transient bleed valves (TBV) are not installed on CFM56-
5A engines.

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VBV TVB
(-5B ONLY)
- 5B
HPTCC
(-5B) LPTCC
THRUST VSV
BLEEDS

SUMP
BEARING FORCES PRESSURIZATION COOLING
DAMPING
VBV
HPTACC LPTCC
- 5A (-5A)
VSV
THRUST
BLEEDS

SUMP
PRESSURIZATION COOLING

CTC-227-052-00 AIR SYSTEM INTRODUCTION


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FUEL SYSTEM INTRODUCTION

The fuel is delivered by the Aircraft fuel management


system (ATA 28). The FADEC system receives the aircraft
and engine information such as the throttle position or
engine sensor values. The fuel is used in the engine
for combustion, and also for accessories power source
supply, and oil cooling.

Sensors provide aircraft information to the crew and the


maintenance systems.

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FRV

FUEL
MANIFOLDS

FUEL
SUPPLY
LINE

FUEL PUMP

HMU FUEL FLOW


TRANSMITTER

CTC-227-054-00
FUEL SYSTEM INTRODUCTION (-5B)
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FRV
FUEL
MANIFOLDS

FUEL
SUPPLY
LINE

FUEL PUMP

FUEL FLOW
HMU
TRANSMITTER

CTC-227-053-00 FUEL SYSTEM INTRODUCTION (-5A)


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OIL SYSTEM INTRODUCTION

The oil system comprises three circuits:


- The supply circuit provides oil from the oil tank to
the engine sumps for lubrication of bearings and
gears.
- The scavenge circuit provides the oil return to the
tank, passing through the lube unit and heat
exchangers.
- The venting circuit ensures sealing of the sumps.

Sensors provide information to the crew and to aircraft


maintenance systems.

These sensors include temperature and pressure


sensors, and particle filters (used for maintenance
purposes).

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SENSOR

OIL TANK
REAR SUMP
(INSIDE THE
ENGINE)

LUBE
UNIT

FORWARD SUMP
AGB (INSIDE THE ENGINE)

CTC-227-056-00
OIL SYSTEM INTRODUCTION (-5B)
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SENSOR

OIL TANK

REAR SUMP
(INSIDE THE
ENGINE)

LUBE
UNIT

FORWARD SUMP
(INSIDE THE ENGINE)
AGB

CTC-227-055-00 OIL SYSTEM INTRODUCTION (-5A)


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BASIC ENGINE

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ENGINE GENERAL CONCEPT

The CFM56-5A/-5B engine consists of two independent


rotating systems:
- The low pressure system rotational speed is
designated N1.
- The high pressure system rotational speed is
designated N2.

The engine rotors are supported by 5 bearings, identified


in manuals as numbers 1 thru 5, where No 1 is the
most forward and No 5 the most aft. These bearings are
housed in 2 dry sump cavities provided by the fan and
turbine frames.

Engine structural rigidity is obtained with short lengths


between two main structures (frames).

The accessory drive system uses energy from the high


pressure compressor rotor to drive the engine and aircraft
accessories. It also plays a major role in starting.

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5 BEARINGS

ACCESSORY
DRIVE SYSTEM LP SYSTEM
N1 SPEED

2 FRAMES

HP SYSTEM
N2 SPEED

2 SUMPS

CTC-227-005-01
ENGINE CONCEPT (-5B)
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5 BEARINGS

ACCESSORY
DRIVE LP SYSTEM
N1 SPEED

2 FRAMES

HP SYSTEM
N2 SPEED

2 SUMPS

CTC-227-058-00 ENGINE CONCEPT (-5A)


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BEARINGS AND SEALS

Main Engine Bearings

The engine contains five main bearings, which support


the rotors.

There are two types of bearings:


- Ball bearings, which absorb axial and radial loads.
- Roller bearings, which absorb only radial loads.

Bearings need permanent oil lubrication, so they are


located in the two dry sump cavities, which are pressure
sealed.

- The forward sump cavity houses No 1, No 2 and No 3


bearings:
- No 1 and No 2 bearings hold the fan shaft.
- No 3 bearing holds the front of the HP shaft.

- The rear sump cavity houses No 4 and No 5 bearings:


- No 4 bearing holds the rear of the HP shaft.
- No 5 bearing holds the rear of the LPT shaft.

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FAN FRAME TURBINE FRAME

FORWARD REAR SUMP


SUMP

No 1 No 2 No 3 No 3 No 4 No 5
BEARING BEARING BEARING BEARING BEARING BEARING
(BALL) (ROLLER) (BALL) (ROLLER) (ROLLER) (ROLLER)

FAN SHAFT LP SHAFT HP SHAFT

CTC-227-079-00 MAIN ENGINE BEARINGS


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BEARINGS AND SEALS

Sump sealing philosophy.

The engine has 2 sumps; the forward and aft.

The forward sump is located in the cavity provided by


the fan frame and the aft sump is located in the cavity
provided by the turbine frame.

The sumps are sealed with labyrinth type oil seals, which
must be pressurized in order to ensure that the oil is
retained within the oil circuit and, therefore, minimize oil
consumption.

Pressurization air is extracted from the primary airflow


(booster discharge) and injected between the two
labyrinth seals. The air, looking for the path with the least
resistance, flows across the oil seal, thus preventing oil
from escaping.

Any oil that might cross the oil seal is collected in a cavity
between the two seals and routed to drain pipes.

Once inside the oil sump cavity, the pressurization air


becomes vent air and is directed to an air/oil rotating
separator and then, out of the engine through the center
vent tube, the rear extension duct and the flame arrestor.

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PRESSURIZING
PORT

OIL JET

OIL SEAL

AIR SEAL

AIR SEAL AIR TO


CENTER
VENT

OIL SEAL

DRAIN ROTATING
AIR/OIL SCAVENGE
SEPARATOR

CTC-227-080-00 SEAL PRESSURIZATION PRINCIPLE


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ENGINE GENERAL CONCEPT

The CFM56-5A/-5B is a modular concept design engine.


It has 17 different modules that are enclosed within three
major modules and an accessory drive module.

The 3 Major Modules are:


- The Fan Major Module.
- The Core Engine Major Module.
- The Low Pressure Turbine Major Module.

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CORE ENGINE
MAJOR MODULE
FAN MAJOR
MODULE

- 5B

LOW PRESSURE TURBINE


MAJOR MODULE

ACCESSORY DRIVE
MODULE

CTC-227-006-01
MODULAR DESIGN (-5B)
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CORE ENGINE
MAJOR MODULE
FAN MAJOR
MODULE

- 5A

LOW PRESSURE TURBINE


MAJOR MODULE

ACCESSORY DRIVE MODULE

CTC-227-059-00 MODULAR DESIGN (-5A)


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FAN MAJOR MODULE

The fan major module consists of 4 modules:

- Fan and booster module.


- No 1 and 2 bearing support module.
- Fan frame module.
- Inlet gearbox and No 3 bearing.

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FAN FRAME
MODULE
FAN AND
BOOSTER
MODULE

INLET GEARBOX
AND No 3 BEARING

No 1 AND No 2
BEARING SUPPORT
MODULE

CTC-227-060-00
FAN MAJOR MODULE
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CORE ENGINE MAJOR MODULE

The core engine is a high pressure, high speed, gas The core engine consists of the following:
generator that produces the power to drive the engine.
The HPC.
Fan discharge air is compressed in the High Pressure - HPC rotor.
Compressor (HPC), heated and expanded in the - HPC front stator.
combustion chamber. It is then directed by the High - HPC rear stator.
Pressure Turbine (HPT) nozzles onto the HPT rotor.
Energy not extracted from the gas stream by the HPT The combustion section.
rotor is used to drive the Low Pressure Turbine (LPT), fan - Combustor casing.
rotors and booster. - Combustion chamber.

In running conditions, the core engine also provides a The HPT.


torque to drive the accessories installed on the AGB. - HPT nozzle.
- HPT rotor.
During engine start an Air Starter drives the core engine - HPT shroud & Stage 1 LPT nozzle.
through the accessory drive system.

The forward end of the core is supported by the No 3 ball


and roller bearings, located in the Fan Major Module.

The aft end is supported by the No 4 roller bearing,


located in the LPT Major Module.

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COMBUSTION
HIGH PRESSURE CASE
COMPRESSOR STATOR

COMBUSTOR
HIGH PRESSURE
TURBINE NOZZLES

FUEL NOZZLES

HIGH PRESSURE
HPC STATOR TURBINE SHROUDS

STAGE 1 LPT
HIGH PRESSURE
NOZZLES
COMPRESSOR ROTOR

IGB & No 3 BEARING


No 4 BEARING

HIGH PRESSURE
HPC TURBINE ROTOR
ROTOR
AIR DUCT

CTC-227-008-01
CORE ENGINE MAJOR MODULE
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LOW PRESSURE TURBINE (LPT) MAJOR MODULE

The purposes of the LPT major module are:

- To transform the pressure and velocity of gasses


coming from the High Pressure Turbine (HPT),
into mechanical power to drive the fan and booster
module.

- To provide a rear support for the HP and LP rotors.

- To provide rear mounts for engine installation on the


aircraft.

The LPT major module is located at the rear of the


engine, and consists of:

- The LPT rotor/stator module.

- The LPT shaft module.

- The turbine frame module.

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TURBINE FRAME

LPT ROTOR /
STATOR
ASSEMBLY

LPT SHAFT

CTC-227-061-00
LOW PRESSURE TURBINE MODULE
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ACCESSORY DRIVE SYSTEM

At engine start, the accessory drive system transmits


external power from the engine air starter to drive the
core engine.

When the engine is running, the accessory drive system


extracts part of the core engine power and transmits it
through a series of gearboxes and shafts in order to drive
the engine and aircraft accessories.

For maintenance tasks, the core can be cranked


manually through the Accessory Gearbox.

The accessory drive system is located at the 6 o’clock


position and consists of the following components:

- Inlet Gearbox (IGB), which takes power from the


HPC front shaft.
- Radial Drive Shaft (RDS), which transmits the power
to the Transfer Gearbox.
- Transfer Gearbox (TGB), which redirects the torque.
- Horizontal Drive Shaft (HDS), which transmits
power from the Transfer Gearbox to the Accessory
Gearbox.
- Accessory Gearbox (AGB), which supports and
drives both engine and aircraft accessories.

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INLET GEARBOX
(IGB)

RADIAL DRIVE
SHAFT (RDS)

HORIZONTAL
DRIVE SHAFT
(HDS)

ACCESSORY GEARBOX
(AGB)

TRANSFER GEARBOX
(TGB)

CTC-227-010-01 ACCESSORY DRIVE SECTION DESIGN


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ACCESSORY GEARBOX

The accessory gearbox supports and drives both aircraft Its rear face connects with the HDS coupling tube and
and engine accessories. provides mounting pads for:
- The fuel pump.
The AGB assembly is mounted under the fan inlet case at - The N2 speed sensor.
the 6 o’clock position and is secured by 2 clevis mounts - The starter.
with shouldered bushings.
Some of the accessories are installed on the AGB
The housing is an aluminium alloy casting. through Quick Attach/Detach (QAD) rings.

The AGB consists of a gear train that reduces and


increases the rotational speed to meet the specific drive
requirements of each accessory.

The AGB’s front face has mounting pads for the following
equipment:
- Lube unit.
- Hydraulic pump.
- Hand-cranking drive.
- Control alternator.
- Integrated Drive Generator (IDG).

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CLEVIS MOUNT
FUEL PUMP/HMU PAD

N2 SPEED SENSOR
MOUNTING PAD
LUBRICATION
UNIT PAD
HORIZONTAL
DRIVE COUPLING
TUBE

STARTER PAD HYDRAULIC PUMP PAD

FWD

HANDCRANKING PAD

CLEVIS MOUNT CONTROL ALTERNATOR PAD

IDG PAD

CTC-227-011-01 ACCESSORY GEARBOX HOUSING


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ENGINE SYSTEMS

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FADEC SYSTEM INTRODUCTION

FADEC purposes.

The CFM56-5A/-5B operates through a system known as


FADEC (Full Authority Digital Engine Control).

It takes complete control of engine systems in response


to inputs from the aircraft. It also provides information to
the aircraft for flight deck indications, engine condition
monitoring, maintenance reporting and troubleshooting.

- It performs fuel control and provides limit protections


for N1 and N2.
- It controls the engine start sequence and prevents
the engine from exceeding starting EGT limits
(aircraft on ground).
- It manages the thrust according to 2 modes: manual
and autothrust.
- It provides optimal engine operation by controlling
compressor airflow and turbine clearances.
- It completly supervises the thrust reverser operation.
- Finally, it controls IDG cooling fuel recirculation to
the aircraft tank.

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POWER MANAGEMENT ACTIVE CLEARANCE


CONTROL CONTROL

FADEC
STARTING / SHUTDOWN / VARIABLE GEOMETRY
IGNITION CONTROL CONTROL

OIL TEMPERATURE THRUST REVERSER


FUEL CONTROL
CONTROL CONTROL

CTC-227-012-00 FADEC PUPOSES


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FADEC SYSTEM INTRODUCTION

FADEC components.

The FADEC system consists of:

- An Engine Control Unit (ECU) containing two


identical computers, designated channel A and
channel B. The ECU electronically performs
engine control calculations and monitors the
engine’s condition.

- A Hydro-Mechanical Unit (HMU), which converts


electrical signals from the ECU into hydraulic
pressures to drive the engine’s valves and
actuators.

- Peripheral components such as valves, actuators


and sensors used for control and monitoring.

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CONTROL SIGNALS

T3 T49.5 TCASE TEO P0 PS12 PS3 N1 N2


T25

28V HARDWIRE T12


FEEDBACK SIGNALS

115V DIGITAL
400Hz (ARINC 429)
IGNITION

ECU VBV VSV TBV** BSV* HPT LPT


ALTERNATOR CCV CCV
ID
PLUG FRV

FUEL HYDRO-
(FMV)
MECHANICAL
UNIT (HMU)

** ON -5B ONLY
FUEL
REVERSER
FLOW PS13 P25 T5
SOLENOIDS
* ON -5A ONLY
+ SWITCHES
STARTER PMUX (OPTIONAL)
AIR VALVE

CTC-227-013-01 FADEC SYSTEM


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ELECTRONIC CONTROL UNIT

ECU location.

The ECU is a dual channel computer housed in an


aluminium chassis, which is secured on the right hand
side of the fan inlet case.

Four mounting bolts, with shock absorbers, provide


isolation from shocks and vibrations.

Two metal straps ensure ground connection.

ECU cooling system.

To operate correctly, the ECU requires cooling to maintain


internal temperatures within acceptable limits.

Ambient air is picked up by an air scoop, located on the


right hand side of the fan inlet cowl. This cooling air is
routed up to the ECU internal chamber, around channel
A and B compartments, and then exits through an outlet
port in the fan compartment.

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COOLING FAN INLET


DUCT COWL

ECU INLET

- 5B - 5A

MOUNTING INLET MOUNTING COOLING


BOLT BOLT AIR OUTLET

FWD

PRESSURE
CONNECTORS

ECU OUTLET ELECTRICAL ECU


CONNECTORS
CTC-227-014-01 ELECTRONIC CONTROL UNIT
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ELECTRONIC CONTROL UNIT

Engine Rating / Identification Plug.

The engine rating/identification plug provides the ECU


with engine configuration information for proper engine
operation (ex. rating, SAC/DAC, /P version, etc...).

It is plugged into connector J14 at the bottom of the


ECU, and attached to the fan case by a metallic braid. It
remains with the engine even after ECU replacement.

The plug includes a coding circuit, soldered to the plug


connector pins.

The ECU stores schedules in its Non-Volatile Memory


(NVM) for all available engine configurations.

During initialization, it reads the plug.

In the case of a missing or invalid ID plug, the ECU


uses the value stored in the NVM for the previous plug
configuration.

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- 5B - 5A
SAFETY WIRE
CODING
CIRCUIT
(FUSE
LINKS)
PUSH-PULL LINK

CODING CIRCUIT

O-RING

METALLIC
METALLIC BRAID
BRAID

BOLTED ON THE
FAN CASE

CTC-227-015-01 IDENTIFICATION PLUG DESCRIPTION


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ELECTRONIC CONTROL UNIT

The ECU can be powered either by the aircraft or by the Control Alternator.
control alternator, depending on engine speed.
The control alternator provides two separate power
ECU power supply. sources from two independent windings.

The ECU is provided with redundant power sources to One is hardwired to channel A, the other to channel B.
ensure an uninterrupted and failsafe power supply.
The alternator is capable of supplying the necessary
A logic circuit within the ECU, automatically selects the power above an engine speed of approximately 10% N2.
correct power source by controlling switches inside the
EIU. GSE test equipment provides 28 VDC power to the ECU
during bench testing and it is connected to connector J15.
The power sources are the aircraft 28 VDC normal and
emergency busses, connected to the A/C batteries.

The two aircraft power sources are routed through the


EIU and connected to the ECU.
- The A/C normal bus is hardwired to channel B.
- The A/C emergency bus is hardwired to channel A.

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A/C 28 VDC ESSENTIAL BUS

A/C 28 VDC BAT BUS (ENG1) DC BUS (ENG2)

EIU

GSE

J1 J15 J2

J9 J10

ECU
CONTROL
ALTERNATOR

14-300
VAC

CTC-227-016-01 ECU POWER SUPPLY


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ELECTRONIC CONTROL UNIT

ECU control alternator.

The control alternator supplies electrical power directly


to the ECU and is installed on the front face of the
Accessory GearBox (AGB).

It is located between the Integrated Drive Generator


(IDG) and the hydraulic pump and consists of:

- A stator housing, secured on the attachment pad by


means of three bolts.
- Two electrical connectors, one for each ECU
channel.
- A rotor, secured on the AGB gearshaft by a nut.

This control alternator is a “wet” type alternator, cooled


down with AGB engine oil.

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WASHER BOLT
AGB

ATTACHMENT
ELECTRICAL
PAD
CABLE
CONNECTOR
ROTOR CHANNEL A

NUT

ELECTRICAL
CABLE CONNECTOR
CHANNEL B

CTC-227-017-01 ECU CONTROL ALTERNATOR DESIGN


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ENGINE SENSORS

Aerodynamic stations.

The ECU requires information on the engine gas path


and operational parameters in order to control the engine
during all flight phases.

Sensors are installed at aerodynamic stations and


various engine locations, to measure engine parameters
and provide them to the ECU subsystems.

Sensors located at aerodynamic stations have the same


number as the station, e.g. T25.

Sensors placed at other engine locations have a


particular name, e.g. T case sensor.

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0 12 13 17
2 25 3 49.5 5

- 5B

0 12 13 17
2 25 3 49.5 5

- 5A

CTC-227-018-01 AERODYNAMIC STATIONS


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ENGINE SENSORS

Speed sensors. Pressure sensors.

LP rotating system speed, N1. Ambient static pressure, P0.


HP rotating system speed, N2. HPC discharge static pressure, PS3 or CDP.
Engine inlet static pressure, PS12.
Resistive Thermal Device (RTD sensors). Fan discharge static pressure, PS13 (optional).
HPC inlet total pressure, P25 (optional).
Fan inlet temperature, T12.
High Pressure Compressor inlet temperature, T25. The pressures are measured through transducers (quartz
capacitive pressure sensors) located in the ECU.
Thermocouples.
Vibration sensors.
Compressor discharge temperature, T3.
Exhaust Gas Temperature, EGT or T49.5. There are two vibration sensors, which are installed
LPT discharge temperature, T5 (optional monitoring kit). on the engine and connected to the Engine Vibration
HPT shroud support temperature, T Case. Monitoring Unit (EVMU).
Engine Oil Temperature, TEO.

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T25 T3
T49.5
P25 PS3 (EGT)
PS13
T12
T5

PS12

TRF
(TAKEN ON ECU ITSELF) VIB SENSOR

P0

T CASE

N1
- 5B
SPEED SENSOR

TEO

No 1 BRG
VIB SENSOR
N2

CTC-227-019-01 ENGINE SENSORS (- 5B)


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T25 T3
PS13 T49.5
P25 PS3 (EGT)
T12
T5

PS12

(TAKEN ON ECU ITSELF)


TRF
P0 VIB SENSOR

T CASE

N1
- 5A
SPEED SENSOR

No 1 BRG TEO
VIB SENSOR
N2
SPEED SENSOR

CTC-227-063-00 ENGINE SENSORS (- 5A)


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STARTING SYSTEM

The FADEC is able to control engine starting, cranking


and ignition, using aircraft control data.

Starting can be performed either in Manual Mode, or


Automatic Mode.

For this purpose, the ECU is able to command:

- Opening and closing of the Starter Air Valve (SAV),


- Positioning of the Fuel Metering Valve (FMV),
- Energizing of the igniters.

It also detects abnormal operation and delivers specific


messages.

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AIR DUCTS

SAV

IGNITION
BOXES

ECU

IGNITER

STARTER

IGNITION
LEADS

CTC-227-064-00 STARTING SYSTEM (- 5B) SHOWN (- 5A IDENTICAL)


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STARTING SYSTEM

When the starter air valve is energized, it opens and air


pressure is delivered to the pneumatic starter.

The pneumatic starter provides the necessary torque to


drive the HP rotor, through the AGB, TGB and IGB.

The necessary air pressure for the starter comes from:

- The APU.
- The other engine, through the cross bleed system.
- A ground power unit (25 to 55 psi).

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PRESSURIZED
AIR
FROM A/C
AIR BLEED
SYSTEM

PYLON
INTERFACE
CONNECTION BOX

UPPER
DUCT

ECU

STARTER AIR VALVE


LOWER
DUCT PNEUMATIC STARTER

CTC-227-020-01 STARTING OPERATION (- 5B) SHOWN (- 5A IDENTICAL)


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IGNITION GENERAL

The purpose of the ignition system is to ignite the air/fuel


mixture within the combustion chamber.

The engine is equipped with a dual ignition system,


located on the right-hand side of the fan case and both
sides of the core.

The ignition system has two independent circuits


consisting of :
- 2 high energy ignition exciters.
- 2 ignition lead assemblies.
- 2 spark igniters.

A current is supplied to the ignition exciters and


transformed into high voltage pulses. These pulses are
sent, through ignition leads, to the tip of the igniter plugs,
producing sparks.

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EXCITER (2)
SPARK IGNITER (2)

IGNITION LEAD
ASSEMBLY (2)

CTC-227-065-00 IGNITION GENERAL


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POWER MANAGEMENT

The power management function computes the fan speed


(N1) necessary to achieve a desired thrust.

The FADEC manages power, according to two thrust


modes:

- Manual mode, depending on the Thrust Lever Angle.

- Autothrust mode, according to the autothrust


function generated by the autoflight system.

Power management uses N1 as the thrust setting


parameter.

It is calculated for the appropriate engine ratings (coded


in the identification plug) and based upon ambient
conditions, Mach number (ADIRU’s) and engine bleeds
(ECS).

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THROTTLE
RESOLVER ANGLE

AMBIENT
CONDITIONS
PWR
MAN N1 COMMAND

ENGINE
BLEEDS
EIU
AUTO THRUST
SYSTEM

ID PLUG

CTC-227-022-01 POWER MANAGEMENT


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FUEL DISTRIBUTION

The fuel distribution components consist of:

- Fuel supply and return lines (not shown).


- A fuel pump and filter assembly.
- A main oil/fuel heat exchanger.
- A servo fuel heater.
- A Hydro-Mechanical Unit (HMU).
- A fuel flow transmitter.
- A fuel nozzle filter.
- An IDG oil cooler.
- A Fuel Return Valve (FRV).

(-5B):
- A fuel manifold.
- Twenty fuel nozzles.

(-5A):
- A Burner Staging Valve (BSV).
- Two fuel manifolds (each with 10 nozzles).

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IDG OIL
FUEL RETURN
COOLER
VALVE
FUEL MANIFOLD
(PARTIAL)
- 5B

MAIN OIL/FUEL
HEAT EXCHANGER
FUEL
NOZZLE

SERVO
FUEL
HEATER

FUEL NOZZLE
FILTER

FUEL HMU FUEL FLOW


PUMP TRANSMITTER

CTC-227-023-01
FUEL DISTRIBUTION COMPONENTS (- 5B)
EFFECTIVITY
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CFM56-5A/-5B TRAINING MANUAL

FUEL FUEL MANIFOLD


RETURN VALVE (PARTIAL)
BURNER
STAGING VALVE

MAIN OIL/FUEL
HEAT EXCHANGER

SERVO
FUEL
HEATER
FUEL
NOZZLE

FUEL
PUMP FUEL NOZZLE
FILTER

IDG
OIL COOLER HMU
FUEL FLOW
TRANSMITTER

CTC-227-066-00 FUEL DISTRIBUTION COMPONENTS (- 5A)


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FUEL DISTRIBUTION

Fuel from the A/C tank enters the engine fuel pump, (-5A, 5B):
through a fuel supply line.
The other fuel flow goes to the servo fuel heater, which
After passing through the pump, the pressurized fuel warms up the fuel to prevent any ice particles entering
goes to the main oil/fuel heat exchanger in order to cool sensitive servo systems.
down the engine scavenge oil.
The heated fuel flow enters the HMU servo-mechanism
It then goes back to the fuel pump, where it is filtered, and is then directed to the various fuel-actuated
pressurized and split into two fuel flows. components.

(-5B): A line brings unused fuel, from the HMU, back to the inlet
of the main oil/fuel heat exchanger, through the IDG oil
The main fuel flow goes through the HMU metering cooler.
system, the fuel flow transmitter and fuel nozzle filter and
is then directed to the 20 fuel nozzles. A Fuel Return Valve (FRV), also installed on this line, may
redirect some of this returning fuel back to the A/C tank.
(-5A):
Before returning to the A/C tank, the hot fuel is mixed
The main fuel flow goes through the HMU metering with cold fuel from the outlet of the LP stage of the fuel
system, the fuel flow transmitter and the fuel nozzle filter pump.
and is then directed to the fuel nozzles and the BSV.

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CFM56-5A/-5B TRAINING MANUAL

TO A/C TANKS
FROM A/C
FUEL RETURN
VALVE
FUEL MAIN
PUMP
OIL/FUEL
LP STAGE IDG
HEAT
OIL
EXCHANGER
COOLER

FUEL
FILTER

HMU
HP STAGE METERING FUEL
SYSTEM FUEL FLOW 20 FUEL
NOZZLE
TRANSMITTER NOZZLES
FILTER

HMU
SERVO VALVES
SERVO ON - 5A ONLY
MECHANISMS ACTUATORS
FUEL
FUEL
HEATER 10 FUEL
NOZZLE
FILTER NOZZLES

10 FUEL
BSV
NOZZLES

CTC-227-024-01
FUEL DISTRIBUTION
EFFECTIVITY
ENGINE
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CFM56-5A/5B TRAINING MANUAL

FUEL PUMP

The purpose of the engine fuel pump is:

- To increase the pressure of the fuel from the A/C fuel


tanks, and to deliver this fuel in two different flows.
- To deliver pressurized fuel to the main oil/fuel heat
exchanger.
- To filter the fuel before it is delivered to the fuel
control system.
- To drive the HMU.

The engine fuel pump is located on the accessory


gearbox aft face, on the left hand side of the horizontal
drive shaft housing.

The fuel supply line is routed from a hydraulic junction


box, attached to the left hand side of the fan inlet case,
down to the fuel pump inlet.

The fuel return line is routed from the Fuel Return Valve
(FRV), along the left hand side of the fan case, and back
up to the hydraulic junction box.

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CFM56-5A/-5B TRAINING MANUAL

VIEW A
FWD
AIRPLANE FUEL SUPPLY
QAD
LINE ATTACH FLANGE
ATTACH
FLANGE

DRIVE A
SHAFT

FWD OIL/FUEL HEAT


EXCHANGER
FUEL ATTACH FLANGE
FILTER
FUEL PUMP AND
OUTPUT
FILTER ASSEMBLY
SHAFT
TO HMU

CTC-227-025-01 FUEL PUMP (- 5B) SHOWN (- 5A IDENTICAL)


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OIL/FUEL HEAT EXCHANGERS

The purpose of the main oil/fuel heat exchanger is to


cool the engine scavenge oil with cold fuel, through
conduction and convection, inside the exchanger where
both fluids circulate.

The servo fuel heater is another heat exchanger which


uses engine scavenge oil as the heat source to warm up
fuel in the fuel control system. This prevents ice particles
from entering sensitive servo mechanisms.

The exchangers are installed at the 7 o’clock position, in


the fuel pump housing area.

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CFM56-5A/-5B TRAINING MANUAL

MAIN OIL/FUEL SERVO


HEAT EXCHANGER FUEL HEATER

HMU

AGB FUEL PUMP

CTC-227-026-01 OIL/FUEL HEAT EXCHANGERS


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HYDROMECHANICAL UNIT

The Hydro-Mechanical Unit (HMU) transforms electrical


signals sent from the ECU into hydraulic pressures in
order to actuate various actuators used in engine control.

It is installed on the aft side of the accessory gearbox at


the 7 o’ clock position and mounts directly onto the fuel
pump.

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CFM56-5A/-5B TRAINING MANUAL

HMU

CTC-227-028-01 HYDROMECHANICAL UNIT LOCATION


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FUEL FLOW TRANSMITTER

The purpose of the fuel flow transmitter is to provide the


ECU with information, for indicating purposes, on the
weight of fuel used for combustion.

Located in the fuel flow path at the 7 o’clock position,


between the HMU metered fuel discharge port and the
fuel nozzle filter, it is bolted on installation brackets on the
rear side of the HMU.

The interfaces are:

- A fuel supply hose, connected from the HMU.

- A fuel discharge tube, connected to the fuel nozzle


filter.

- An electrical wiring harness, connected to the ECU.

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HYDROMECHANICAL
FORWARD UNIT

FUEL DISCHARGE TO FUEL


TUBE NOZZLE FILTER

FLOW
FROM HMU
UP

HMU
DISCHARGE INLET OUTLET
PORT

ELECTRICAL
CONNECTOR

INSTALLATION BRACKET

FUEL SUPPLY HOSE

CTC-227-029-01 FUEL FLOW TRANSMITTER


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FUEL NOZZLE FILTER

The fuel nozzle filter (also called downstream fuel filter)


is installed above the top of the HMU between 7 and 8
o’clock and connected to the fuel flow transmitter.

The fuel nozzle filter collects any contaminants that may


still be left in the fuel before it goes to the fuel nozzle
supply manifold.

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CFM56-5A/-5B TRAINING MANUAL

FUEL NOZZLE
FILTER

NOZZLE
MANIFOLD

FROM
FUEL FLOW
TRANSMITTER

FUEL FLOW
TRANSMITTER

HMU

CTC-227-030-01 FUEL NOZZLE FILTER (OR DOWNSTREAM FUEL FILTER)


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CFM56-5A/5B TRAINING MANUAL

BURNER STAGING VALVE (-5A ONLY)

The purpose of the Burner Staging Valve (BSV) is to


close the fuel supply to the staged manifold.

In this condition, only ten fuel nozzles are supplied with


fuel.

The BSV is installed on a support bracket on the core


engine at the 6 o’clock position.

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CFM56-5A/-5B TRAINING MANUAL

CTC-227-031-01
BURNER STAGING VALVE (-5A ONLY)
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FUEL NOZZLE (SAC)

The fuel nozzles spray fuel into the combustion chamber


and ensure good light-off capability and efficient burning
at all engine power settings.

There are twenty fuel nozzles, which are installed all


around the combustion case area, in the forward section.

All nozzles feature a primary and a secondary fuel flow,


depending on fuel pressure.

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CFM56-5A/-5B TRAINING MANUAL

- 5B FUEL
MANIFOLD

FUEL
NOZZLE

- 5A
FUEL
MANIFOLD

FUEL NOZZLE

COMBUSTION
CHAMBER

COMBUSTION
CASE

COMBUSTION
CHAMBER

CTC-227-032-01 FUEL NOZZLE (SAC)


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FUEL NOZZLE (DAC) (-5B ONLY)

The DAC fuel manifold consists of 20 nozzles, which are


of two types:

- the cooling nozzles


- the bleed nozzles

Both nozzle types are similar in function and fuel


management, bu spray fuel in different areas of the
combustion chamber.

Each nozzle has two tips. The upper tip supplies fuel to
the pilot burner zone, and the lower tip to the main burner
zone.

All nozzles feature a primary and a secondary fuel flow,


depending on fuel pressure.

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CFM56-5A/-5B TRAINING MANUAL

FUEL MANIFOLD
CONNECTIONS

FUEL NOZZLE
(TYPICAL)

PILOT FUEL
NOZZLE TIP

PILOT BURNER
ZONE

MAIN BURNER
ZONE

FWD
MAIN FUEL
NOZZLE TIP

CTC-227-033-01
FUEL NOZZLE (DAC) (-5B ONLY)
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ENGINE
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CFM56-5A/5B TRAINING MANUAL

IDG OIL COOLER

The Integrated Drive Generator (IDG) oil cooler uses the (-5A, -5B):
HMU by-pass fuel flow to cool down the oil used in the
IDG mechanical area. The interfaces are:

(-5B): - The fuel supply and return lines.

The IDG oil cooler is located on the fan case, just - The oil supply and return lines.
above the engine oil tank, between the 9 and 10 o’clock
positions. After the heat exchange, the fuel returns to the inlet of the
main oil/fuel heat exchanger, and the oil goes back to the
The unit consists of a matrix providing the heat exchange IDG.
operation, a housing, and a cover enclosing a by-pass
valve.

(-5A):

The IDG oil cooler is installed on the fan case at the 5.30
clock position, in front of the AGB.

The IDG oil cooler is of the tubular type, and consists of a


removable core, a housing, and a cover.
The housing includes a pressure relief valve connected in
parallel with the fuel inlet and outlet ports.

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CFM56-5A/-5B TRAINING MANUAL

- 5B

BY-PASS INTEGRATED
VALVE DRIVE
OIL IN GENERATOR

OIL OUT

HMU

MATRIX
(INSIDE)
FUEL IN

FUEL OUT
HOUSING

DRAIN PLUG
MAIN OIL/FUEL COVER
HEAT
EXCHANGER

CTC-227-034-01 IDG OIL COOLER DESIGN (-5B)


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CFM56-5A/-5B TRAINING MANUAL

- 5A MAIN OIL/FUEL
HEAT
EXCHANGER

CORE
INSIDE
FUEL HMU
“OUT” FUEL
“IN”

HOUSING
COVER

OIL
“OUT”

OIL
“IN” DRAIN PLUG
INTEGRATED
DRIVE
GENERATOR

CTC-227-067-00 IDG OIL COOLER DESIGN (-5A)


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FUEL RETURN VALVE

The Fuel Return Valve (FRV) returns part of the fuel to


the A/C tanks to increase the cooling efficiency of the
fuel/IDG oil cooler.

(-5B):

The FRV is mounted on a bracket on the left hand side


of the fan inlet case, at the 10 o’clock position, above the
IDG oil cooler.

(- 5A):

The FRV is mounted on a bracket on the left hand side of


the fan inlet case, at the 8.30 o’clock position, next to the
oil tank.

(-5B, -5A)

Inside the FRV, cold fuel from the fuel pump LP stage
outlet is mixed with the warm fuel returning from the IDG
oil cooler. This is to limit the temperature of the fuel going
back to the A/C tank.

The FRV is fuel operated and electrically controlled


through the ECU control logic.

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CFM56-5A/-5B TRAINING MANUAL

- 5B TO A/C

FAN CASE

BRACKET

TO FUEL DRAIN

FROM HP
FUEL PUMP
FROM IDG COOLER

CONNECTOR
CHANNEL A CONNECTOR
CHQNNEL B

FROM LP
FUEL PUMP
COLD
HOT

CTC-227-035-01 FUEL RETURN VALVE INTERFACE (-5B)


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CFM56-5A/-5B TRAINING MANUAL

RETURN TO
- 5A AIRCRAFT
TANK

FUEL
RETURN
TUBE OIL TANK

FWD

PSF
COLD FUEL

P STOP
(SOV)

FUEL
RETURN
VALVE ECU HOT FUEL

CTC-227-068-00 FUEL RETURN VALVE (-5A)


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VARIABLE GEOMETRY CONTROL SYSTEM

The variable geometry control system is designed to At low speed, they are fully open and reject part of
maintain satisfactory compressor performance over a the booster discharge air into the secondary airflow,
wide range of operation conditions. preventing the LPC from stalling.

The system consists of: At high speed, the VBV’s are closed.

- A Variable Bleed Valve (VBV) system, located The HPC is equipped with one Inlet Guide Vane (IGV)
downstream from the booster. stage and three VSV stages.

- A Variable Stator Vane (VSV) system, located within An actuation system changes the orientation of the vanes
the first stages of the HPC. to provide the correct angle of incidence to the air stream
at the blades leading edge, improving HPC stall margins.
The compressor control system is commanded by the
ECU and operated through HMU hydraulic signals.

At low speed, the LP compressor supplies a flow of air


greater than the HP compressor can accept.

To establish a more suitable air flow, VBV’s are installed


on the contour of the primary airflow stream, between the
booster and the HPC.

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CFM56-5A/-5B TRAINING MANUAL

- 5A - 5B
VARIABLE BLEED VALVES
(VBV)

SLIDE

INLET GUIDE VANES


(IGV)

VARIABLE
STATOR VANES
(VSV)

CTC-227-036-01 COMPRESSOR CONTROL DESIGN


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VARIABLE BLEED VALVE

The purpose of the Variable Bleed Valve (VBV) system is


to regulate the amount of air discharged from the booster
into the inlet of the HPC.

To eliminate the risk of booster stall during low power


conditions, the VBV system by-passes air from the
primary airflow into the secondary.

It is located within the fan frame mid-box structure and


consists of:

- A fuel gear motor.


- A stop mechanism.
- A master bleed valve.
- Eleven variable bleed valves.
- Flexible shafts.
- A feedback sensor.

The ECU calculates the VBV position and the HMU


provides the necessary fuel pressure to drive a fuel gear
motor, through a dedicated servo valve.

The fuel gear motor transforms high pressure fuel flow


into rotary driving power to position the master bleed
valve, through a screw in the stop mechanism.

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CFM56-5A/-5B TRAINING MANUAL

11 VARIABLE BLEED VALVES VIEW A

2:30 CLOCK
POSITION

A FEEDBACK
ROD

FEEDBACK
SENSOR
(RVDT)
1 MASTER BLEED VALVE 3:30 CLOCK
FUEL
POSITION
GEAR
MOTOR

MAIN FLEXIBLE SHAFT


(NOT VISIBLE)
FWD

STOP MECHANISM

CTC-227-037-01 VBV SYSTEM


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VARIABLE STATOR VANE

The Variable Stator Vane (VSV) system positions the VSV linkage system
HPC stator vanes to the appropriate angle to optimize
HPC efficiency. It also improves the stall margin during Each VSV actuator is connected through a clevis link and
transient engine operations. a bellcrank assembly to a master rod.

The VSV position is calculated by the ECU using various The vane actuation rings are linked to the master rod in
engine parameters, and the necessary fuel pressure is the bellcrank assembly, through slave rods.
delivered by the HMU dedicated servo valve.
The actuation ring halves, which are connected at the
The VSV system is located at the front of the HP splitline of the compressor casing, rotate circumferentially
compressor and consists of 2 actuators and 2 bellcrank about the horizontal axis of the compressor.
assemblies, on both sides of the HPC case.
Movement of the rings is transmitted to the individual
The actuators, located at the 2 and 8 o’clock positions on vanes, through vane actuating levers.
the HPC case, move 4 actuation rings (made in 2 halves)
to change the angular position of the vanes.

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CFM56-5A/-5B TRAINING MANUAL

VARIABLE STATOR
VANE ACTUATOR

ACTUATION
RINGS

HP COMPRESSOR
CASE

BELLCRANK
ASSEMBLIES

CTC-227-038-01 VSV SYSTEM LOCATION


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TRANSIENT BLEED VALVE (-5B ONLY)

The Transient Bleed Valve (TBV) system improves


the HPC stall margin during engine starting and rapid
transient (acceleration and deceleration).

Using engine input parameters, the ECU logic calculates


when to open or close the TBV to duct HPC 9th stage
bleed air, in order to give optimum stability for transient
mode operations.

The 9th stage bleed air is ducted to the LPT stage 1


nozzle, providing an efficient start stall margin.

The ECU, working through the HMU, controls the TBV


position.

The TBV system consists of:

- The TBV, located on the HPC case, between the 7


and 8 o’clock positions.

- The 9th stage air IN and OUT pipes.

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CFM56-5A/-5B TRAINING MANUAL

- 5B ONLY
9TH STAGE IN

9TH STAGE OUT

TBV

CTC-227-039-01 TBV SYSTEM LOCATION (-5B ONLY)


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CFM56-5A/5B TRAINING MANUAL

HIGH PRESSURE TURBINE CLEARANCE CONTROL

The HPTCC system optimizes HPT efficiency through (-5A, -5B):


active clearance control between the turbine rotor and
shroud and reduces compressor load during starting and The HPTCC valve is located on the engine core section
transient engine conditions. at the 3 o’clock position.

(-5B): The ECU uses various engine and aircraft sensor


information to take into account the engine operating
The HPTCC system uses bleed air from the 4th and 9th range and establish a schedule.
stages to cool down the HPT shroud support structure in
order to:
- Maximize turbine efficiency during cruise.
- Minimize the peak EGT during throttle burst.

(-5A):

The HPTCC system uses bleed air from the 5th and 9th
stages to cool down the HPT shroud support structure in
order to:
- Maximize turbine efficiency during cruise.
- Minimize the peak EGT during throttle burst.

The system also includes a start bleed feature, which


provides a high level of 9th stage HPC bleed air for
increased start stall margin.

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CFM56-5A/-5B TRAINING MANUAL

- 5B 9TH STAGE
BLEED AIR DUCT

FWD

DISCHARGE 4TH STAGE HPTCC


MANIFOLD BLEED AIR DUCT VALVE

CTC-227-040-01 HPTCC SYSTEM LOCATION (-5B)


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- 5A

HPTCC START BLEED


DISCHARGE DISCHARGE TUBE
MANIFOLD
HPTCC VALVE

FWD

CTC-227-069-00 HPTCC SYSTEM LOCATION (-5A)


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LOW PRESSURE TURBINE CLEARANCE CONTROL

The LPTCC system uses fan discharge air to cool the


LPT case during engine operation, in order to control the
LPT rotor to stator clearances.

It also protects the turbine case from over-temperature by


monitoring the EGT.

This ensures the best performance of the LPT at all


engine ratings.

The LPTCC system is a closed loop system, which


regulates the cooling airflow sent to the LPT case,
through a valve and a manifold.

The LPTCC valve is located on the engine core section


between the 4 and 5 o’clock positions.

The LPTCC system consists of:

- An air scoop.
- The LPTCC valve.
- An air distribution manifold.
- Six LPT case cooling tubes.

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AIR DISTRIBUTION MANIFOLD

LPTCC
VALVE

LPT CASE
COOLING
TUBES (x6)

AIR
SCOOP

CTC-227-041-01 LPTCC SYSTEM LOCATION (-5B SHOWN)


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OIL GENERAL

The purpose of the oil system is to provide lubrication


and cooling for gears and bearings located in the engine
sumps and gearboxes.

It includes the following major components:

- An oil tank, located on the left handside of the fan


case.

- An antisiphon device, close to the oil tank cover, on


the left hand side of the tank.

- A lubrication unit assembly, installed on the


accessory gearbox.

- A chip detection system, installed on the lubrication


unit.

- A main oil/fuel heat exchanger, secured on the


engine fuel pump.

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- 5B - 5A
ANTI-SIPHON
DEVICE
VIEW A

A OIL
TANK

MAIN OIL/FUEL
HEAT
EXCHANGER

LUBRICATION
UNIT

CTC-227-042-01 OIL DISTRIBUTION COMPONENTS LOCATION


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OIL GENERAL

(-5B):

The oil system is self contained and may be split into the There are four scavenge lines, one per sump, which
different circuits listed below: collect the scavenge oil to deliver it to the lubrication unit
scavenge area.
- Oil supply circuit.
- Oil scavenge circuit. After passing through the lube unit, the scavenge oil is
- Oil circuit venting. returned through a unique outlet, and crosses the master
chip detector, which triggers a visual pop-out indicator in
The oil is pumped from the oil tank by the supply area of case of contamination by magnetic particles.
the lubrication unit. Before entering the unit, the supply
oil passes through the anti-siphon, which prevents the oil The oil is then cooled by engine fuel in the two fuel/oil
tank from getting emptied at engine shutdown. heat exchangers before returning to the oil tank.

After being filtered, the oil is supplied to the engine A venting line connects the oil tank with the TGB and the
sumps by three supply lines leading: main sumps to balance pressure between the different
- To the forward sump. areas.
- To the rear sump.
- To the AGB-TGB.

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ECAM FUEL/OIL
OIL QTY HEAT
INDICATION EXCHANGERS
ECAM OIL
ANTI OIL PRESSURE PRESSURE
SIPHON TRANSMITTER INDICATION

ECAM MIN
OIL OIL DIFFERENTIAL OIL PRESSURE
TANK PRESSURE SWITCH WARNING

FWD REAR
FILTERS SUMP SUMP
ECAM
OIL FILTER
CLOG INDICATION LUBRICATION UNIT
AGB TGB
SUPPLY AREA

VISUAL
ECAM
INDICATOR
OIL TEMP LUBRICATION UNIT
INDICATION SCAVENGE AREA

MASTER CHIP
DETECTOR

CTC-227-043-01 OIL DISTRIBUTION (-5B)


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OIL GENERAL

(-5A):

The oil system is self contained and may be split into the There are four scavenge lines, one per sump, which
different circuits listed below: collect the scavenge oil to deliver it to the lubrication unit
scavenge area.
- Oil supply circuit.
- Oil scavenge circuit. Before entering the lube unit scavenge area, the
- Oil circuit venting. scavenge oil crosses 4 magnetic chip detectors and a
filter, which triggers a visual pop-out indicator in case of
The oil is pumped from the oil tank by the supply area of clogging.
the lubrication unit. Before entering the unit, the supply
oil passes through the anti-siphon, which prevents the oil The oil is then cooled by engine fuel in the two fuel/oil
tank from getting emptied at engine shutdown. heat exchangers before returning to the oil tank.

After being filtered, the oil is supplied to the engine A venting line connects the oil tank with the TGB and the
sumps by three supply lines leading: main sumps to balance pressure between the different
- To the forward sump. areas.
- To the rear sump.
- To the AGB-TGB.

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ECAM FUEL/OIL
OIL QTY HEAT
INDICATION EXCHANGERS
ECAM OIL
ANTI PRESSURE
OIL P XMTR
SIPHON INDICATION

ECAM MIN
OIL OIL DIFFERENTIAL OIL PRESSURE
TANK PRESSURE SWITCH WARNING

FWD REAR
ECAM OIL FILTER SUMP SUMP
TEMPERATURE
INDICATION
LUBRICATION UNIT
SUPPLY AREA VISUAL
CLOGGING AGB TGB
LUBRICATION UNIT INDICATORS
SCAVENGE AREA

FILTER

ECAM OIL 4MCD’s


FILTER
CLOG
INDICATION

CTC-227-070-00 OIL DISTRIBUTION (-5A)


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OIL TANK

The oil tank stores the engine oil and is installed on the
fan case, at the 8 o’clock position, on one upper and two
lower mounts with shock absorbers.

The tank has an oil inlet tube from the exchanger, an oil
outlet to the lubrication unit and a vent tube.

To replenish the oil tank, there are a gravity filling port, a


remote filling port and an overflow port.

A scupper drain ducts any oil spillage to the drain mast


and a plug is provided for draining purposes.

The tank has a pressure tapping connected to a low oil


pressure switch and oil pressure transmitter, that are
used in cockpit indicating.

Between engine start and running conditions, the oil level


drops, due to the gulping effect.

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VIEW A

VENT TUBE

OIL INLET MOUNTS


(FROM EXCHANGER)

A
OIL LEVEL
TRANSMITTER

GRAVITY
FILLING PORT

REMOTE
OVERFLOW PORT
SCUPPER DRAIN LINE
TO DRAIN MAST
REMOTE
FILLING PORT

MOUNTS
OIL TANK

OIL OUTLET
(TO LUBE UNIT) DRAIN PLUG

CTC-227-044-01 OIL TANK


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ANTI-SIPHON

The anti-siphon device prevents oil from the oil tank being
siphoned into the accessory gearbox, during engine
shutdown.

Oil from the oil tank flows across the anti-siphon device,
through its main orifice.

During engine operation, the downstream oil pressure


from the supply pump enters the anti-siphon device,
through a restrictor.

During engine shutdown, sump air is able to enter the


anti-siphon device and inhibit the oil supply flow.

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FWD
SUMP

FROM FORWARD SUMP


SUPPLY LINE
LUBE UNIT

TO LUBRICATION
UNIT

LUBRICATION UNIT
SUPPLY LINE

SUPPLY LINE
FROM OIL TANK
FROM OIL TANK

CTC-227-045-01 ANTI-SIPHON
EFFECTIVITY
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LUBRICATION UNIT

(-5B): (-5A):

The lubrication unit has two purposes: The lubrication unit has three purposes:
- It pressurizes and filters the supply oil for lubrication - It pressurizes and filters the supply oil for lubrication
of the engine bearings and gears. of the engine bearings and gears.
- It pumps in scavenge oil to return it to the tank. - It pumps in scavenge oil to return it to the tank.
- It circulates oil through the servo fuel heater and
It is installed on the left hand side of the AGB front face. heat exchanger.
Externally, the lubrication unit has:
- A suction port (from the oil tank). It is installed on the left hand side of the AGB front face.
- Three supply ports (to fwd, aft, AGB-TGB sumps). Externally, the lubrication unit is a one-piece cast
- Four scavenge ports (aft and fwd sumps, TGB, housing, which has:
AGB). - A suction port (from the oil tank).
- Four scavenge screen plugs. - Three supply ports (to fwd, aft, AGB-TGB sumps).
- An oil out port (to master chip detector). - Four scavenge ports (aft and fwd sumps, TGB,
- A main oil supply filter. AGB).
- A back-up filter. - Four magnetic chip detectors.
- Pads for the oil temperature sensor and the oil - An oil out port (to main oil/fuel heat exchanger).
differential pressure switch. - An oil supply filter.
There is an alignment hole to align with a pin on the AGB - A common scavenge filter.
to facilitate installation of the lube unit. - Two filter clogging indicators.
- Two filter bypass valves.
(-5A, -5B): - Provision plugs for downstream pressure and
temperature measurement.
Internally, it has 5 pumps driven by the AGB, through a
single shaft. One pump is dedicated to the supply circuit
and four pumps to the scavenge circuits.

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OIL TEMP - 5B AGB


SENSOR

TO FRONT
SUMP MAIN
FILTER

TO AGB-TGB
O-RING
TO REAR SUMP
CLAMP

FROM AFT SUMP


OIL OUT PORT (ENGRAVED REAR SUMP)
TO MASTER FROM TGB
CHIP DETECTOR FROM FWD SUMP
(ENGRAVED FRONT SUMP)

CLOGGING FROM AGB


INDICATOR SCAVENGE
SCREEN
BACK-UP PLUGS
FILTER
ALIGNMENT
HOLE DRAIN
PLUG
SUCTION
FROM OIL TANK

CTC-227-046-01 LUBRICATION UNIT (-5B)


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CFM56-5A/-5B TRAINING MANUAL

- 5A
CHECK
BYPASS VALVES
VALVES

TEMPERATURE
OIL TO REAR SUMP PROVISION PLUG
OIL TO AGB AND TGB

OIL TO
TGB FRONT SUMP
SUCTION
AGB
PORT
AFT SUMP
FWD SUMP
OIL OUT TO MAIN
DRIVE OIL/FUEL HEAT
SHAFT EXCHANGER

CLOGGING
INDICATOR CLOGGING
INDICATOR
SUPPLY
FILTER
MAIN SCAVENGE
CHIP DETECTOR FILTER
HANDLING PLUGS

CTC-227-071-00 LUBRICATION UNIT (-5A)


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MASTER CHIP DETECTOR (-5B ONLY)

The Master Chip Detector (MCD) collects magnetic


particles suspended in the oil that flows from the common
outlet of the four scavenge pumps.

It is installed on the lubrication unit and is connected to


an oil contamination pop-out indicator, through the DPM
wiring harness.

It must be checked at regular specific inspection intervals,


according to the MPD.

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LUBRICATION
UNIT

GASKET

MASTER CHIP
DETECTOR

STRAIGHT
CONNECTOR
HOSE TO
SERVO-FUEL
WITNESS HEATER
LINES

CTC-227-047-01 MASTER CHIP DETECTOR (-5B ONLY)


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VISUAL POP-OUT INDICATOR (-5B ONLY)

The visual indicator works in conjunction with the MCD


and its purpose is to provide maintenance personnel with
a visual indication of magnetic chip contamination in the
oil circuit.

The indicator is a pop-out device, located on the left hand


side (ALF) of the downstream fan case, just above the oil
tank.

It has 2 electrical connectors:

- One for the wiring harness connected to the MCD.

- One for the electrical supply harness from the A/C.

After maintenance action, the pop-out indicator must be


manually reset.

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A/C 28 VDC

DPM CABLE

ELECTRICAL
INTERFACE

MASTER CHIP
DETECTOR
(MCD)

LUBRICATION OIL TANK


UNIT

CTC-227-048-01 VISUAL POP-OUT INDICATOR (-5B ONLY)


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THRUST REVERSER

The Thrust Reverser (T/R) system provides additional


aerodynamic breaking during aircraft landing.

It can only be operated on ground, withe the engines at


idle speed and the throttle lever in the reverse position.

The fan thrust reverser is part of the exhaust system and


is located just downstream of the fan frame. It consists of
blocker doors opening on cockpit order.

In direct thrust configuration, during flight, the cowlings


mask the blocker doors, thus providing fan flow ducting.

In reverse thrust configuration, after landing, the blocker


doors are deployed in order to obstruct the fan duct. The
fan flow is then rejected laterally with a forward velocity.

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DURING FLIGHT
PRIMARY AIRFLOW

AFTER TOUCH DOWN

SECONDARY
AIRFLOW

PRIMARY
AIRFLOW

CTC-227-049-01
THRUST REVERSER OPERATION
EFFECTIVITY
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ENGINE INDICATING SYSTEM

The engine is equipped with sensors that monitor:


- temperature
- pressure
- speed
- vibration
- fuel flow

It also has switches that provide indication for:


- oil, fuel clogging
- thrust reverser hydraulic pressure
- position (SAV, T/R, etc...)

Depending on the data transmitted, messages are


generated on the following devices:
- Upper ECAM: Engine Warning Display (EWD).
- Lower ECAM: Systems Display (SD).

There are also visual and audible attention getters:


- Master Caution, Master Warning.
- Audible chimes and oral warning.

These messages are used to run the engine under


normal conditions throughout the operation range, or to
provide warning messages to the crew and maintenance
personnel.
The Master Caution and Warning are located in front of
the pilot on the glareshield panel.

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ENGINE WARNING DISPLAY VIEW B ENGINE SYSTEM PAGE

ENGINE
5
10
N1
5
10 F.USED
FLX 1.296 56 C 207 215 VIB (N1)
84.2
%
84.2
KG
1.6 1.6

5
EGT 5
25
OIL 25
10 10
OIL VIB (N2)
952
0
C 670 FOB: 6700KG QT
0.3 0.3
PRESS. 0 14.5 0 14.4

N2 S FLAP F
300 300
104.9 % 99.9 PSI
166 166
F.F 2 0 0

2300 2185 C
0
KG/H
140 140

ENG 1 EGT OVERLIMIT T.0 INHIBIT


ENG 1 COMPRESSOR VANE IGNITION OIL
LDG LT TEMP.
TAT +10 C GW 54700 KG
SAT +10 C 03 H 25

VIEW A IGN
SAV
A B A
MASTER IGN
A B
WARN
PSI 34 35 PSI

TAT +19 C GW 132000 LBS


SAT +18 C 23 H 56
MASTER
CAUT

CTC-227-050-01
ENGINE INDICATING SYSTEM
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CENTRALIZED FAULT AND DISPLAY SYSTEM

The reporting functions provided by the Centralized Fault


and Display System (CFDS) are:

- The last leg report.


- The last leg ECAM report.
- The previous leg report.
- The post-flight report.

Through the systems report/test, there is access to


engine reports, specific data and tests such as FADEC
test, ignition test, etc...

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CFDS →

<LAST LEG REPORT


<LAST LEG ECAM REPORT
<PREVIOUS LEGS REPORT
<AVIONICS STATUS ** ENGINE 1 MAIN MENU **
<SYSTEM REPORT/TEST < LAST LEG IGN TEST >
POST REPORT
*SEND FLT REP PRINT> < PREV LEGS T/R TEST >
REPORT
< LRU IDENT FADEC TEST >
BRT REPORT
DIR PRO
ROG
RO PER
PERF INI
NIT
NI DAT
ATA < TROUBLE SHOOTING
OFF REPORT
RAD
D FUEL
EL SEC
C ATC
TC < CLASS 3 SCHED MAINT >
F-PL
-PLN
-PL NAV
N PR
PRED F-PLN
F- CCMM
CC MCDU
DU
M
MENU REPORT REPORT
AIRR
PORT
PO < RETURN S P E C I F I C D A T A >
NEXT
XT A B C D E
PA
PAGE

F F G H I J M
A C
I D
L
1 2 3 K L M N O U

F M
M
G
C 4 5 6 P Q R S T E
N
U

7 8 9 U V W X Y
0 / Z - + O FY
OVFY CL
LR

CTC-227-051-01
CFDS REPORTING SYSTEM
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TOC

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