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Paper / Subject Code: 42871 / Design of Mechanical Systems

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1T01437 - B.E.(Mechanical) Engineering)(SEM-VII)(Choice Base Credit Grading System ) ((R-20) (C Scheme) / 42871 - Design

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of Mechanical Systems

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QP CODE: 10015911 DATE: 08/12/2022

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(3 Hours) Maximum Marks: 80

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N.B. 1) Question No. 1 is compulsory

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2) Solve Any Three from remaining Five questions.

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3) Use of standard data book like PSG, Mahadevan and Kale Khandare

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is permitted

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4) Assume suitable data if necessary, giving justification

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Q1 Answer any Four from the following

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a) Explain lays in wire rope with construction of wire rope. 5

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b) Explain Design Methodology and Optimum Design

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c) State the significance of specific speed and NPSH in the design of a 5

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centrifugal pump?

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d) Explain why an I – section with Ixx ≤ 4 Iyy is selected for connecting


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rods of an I.C. Engine?

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e) Write assumptions made by Lewis and derive Lewis beam strength 5

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equation

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Q2 The following specification refers to an EOT crane. 20

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Application - Class II
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load to be lifted - 100 KN


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Hoisting Speed - 8 m/min

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Maximum lift -10 m


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Velocity of cross travel - 20 m/min.


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Velocity of long travel - 30 m/min.


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a. Select a standard hook, material and design stresses induced at the most
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critical section.
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b. Select suitable type and size of the wire rope for an expected life of 12
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c. Design the pulley axle and select suitable bearing.


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d. Design the rope drum.


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A centrifugal pump directly coupled to a motor is required to deliver 100 m3/hour 20


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of water at 250C against a total head of 50 m.


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a. Select the type of motor speed and determine the power.


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b. Determine the impeller diameter, inlet and outlet vane angles and no. of
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vanes.
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c. Design the impeller shaft.


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d. Design the shape of the volute casing.


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e. Decide diameters of the suction and delivery pipes.


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Paper / Subject Code: 42871 / Design of Mechanical Systems

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QP CODE: 10015911

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Q4 A 20° troughing belt conveyer has following specifications. 20

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Material to be conveyed = Lime stone, Maximum lump size = 125mm.

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Capacity = 300 TPH,Inclination = 120, Center distance = 50 m.

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a) Determine width, number plies and thickness of belt.

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b) Select proper motor for conveyor

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c) Design the drive pulley along with its shaft

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d) Design the troughing idler for the belt.

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A pair of straight bevel gear is used to transmit 25 kW power from output shaft 20

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of gear box to agitator shaft. The two axes are inclined at 850. The agitator shaft

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rotates at 15 rpm and reduction ratio is 4:1.

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a) Selecting suitable material for bevel pinion and gear, find module, face

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width, pitch circle diameter and outside diameter of two gears to satisfy
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strength and wear criteria.
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b) Give constructional detail of both gears.


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c) Draw sketch of the two gears in assembled condition with leading
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dimensions.
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Q6a) A four stroke single cylinder water cooled diesel engine develops 7.5 kW brake 15

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power when operating at 1000rpm.


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a) Determine the size of engine (bore and stroke)


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b) Design wet liner and cylinder.


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c) Design piston with pin and piston rings


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Q6b) Illustrate the working of external gear pump with neat sketches. 05
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