VLF Hipot Tester

Huazheng Electric Manufacturing (Baoding) Co., Ltd

 Contents

I. VLF HV Tester Series.................................................................................................................. 2

II. Important Tips...............................................................................................................................2

III. Product Brief..............................................................................................错误！未定义书签。

IV. Description Of Instrument Structure.....................................................................................4

V. Cable test operation method..................................................................................................... 5

VII. Accompanied Accessories...................................................................................................... 8

VIII. Packing List............................................................................................................................... 8

I. VLF HV Tester Series
Load Carrying Power Product
Model no Rated Voltage
Capacity FuseTube Structure
0.1Hz,≤1.1µF
30kV 0.05Hz,≤2.2µF Controller
HZDP-30 10A
（Peak） Booster
0.02Hz,≤5.5µF
0.1Hz,≤1.1µF
40kV Controller
HZDP-40 0.05Hz,≤2.2µF 10A
（Peak） Booster
0.02Hz,≤5.5µF
0.1Hz,≤1.1µF
50kV Controller
HZDP-50 0.05Hz,≤2.2µF 20A
（Peak） Booster
0.02Hz,≤5.5µF
0.1Hz,≤1.1µF
60kV Controller
HZDP-60 0.05Hz,≤2.2µF 20A
（Peak） Booster
0.02Hz,≤5.5µF
0.1Hz,≤1.1µF
80kV Controller
HZDP-80 0.05Hz,≤2.2µF 20A
（Peak） Booster
0.02Hz,≤5.5µF
0.1Hz,≤1.1µF
90kV Controller
HZDP-90 0.05Hz,≤2.2µF 20A
（Peak） Booster
0.02Hz,≤5.5µF

II. Technical Parameters

1. Output voltage ratings: See Details of VLF HV Tester Series introduce

2. Output frequency: 0.1Hz, 0.05Hz, 0.02Hz

3. Measurement accuracy: 3%

4. Positive and negative voltage peak errors: ≤ 3％

5. Voltage wave form distortion: ≤ 5％

6. Use condition: indoor and outdoor; temperature: -10℃∽+40℃

Humidity: ≤ 85％RH

7. Power: AC50Hz, 220V ±5%

8. Power supply fuse tube: See Details of VLF HV Tester Series introduce

Select products of appropriate specifications according to the subjects

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 III. Precautions for Use
1.Select a power supply

The instrument is recommended to be tested under stable power supply

voltage and frequency. If the generator is used for power supply, the generator should
choose 3500W generator with fixed frequency or 3000W generator with frequency
conversion, otherwise the output waveform will be abnormal or even no output voltage.

2.Test grounding requirements

During this test, the booster and the test must be reliably grounded, and the grounding
resistance should be less than 0.1Ω, otherwise the instrument will prompt an exception.

3.Confirm the capacitance of the sample

① During use, the maximum capacitance of the sample shall not exceed the
rated capacitance of the current selected output frequency of the instrument, as shown
in the following figure.

②At the same time, the sample capacitance is too small, will also affect the
output waveform. If less than 0.05µF, the instrument will not output normally, in this case,
the parallel 0.05µF capacitor (provided by the company) to assist the output. The
capacitance and shunt capacitor connections of some devices are listed below for your
reference.

single phase earth capacity of different types of generators.

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 capacitance of XLPE insulated single core power cable (μ f / km)

IV. Description Of Instrument Structure

1. Controller Panel Schematic

Figure 1

Schematic of parts and function description in figure 1:

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 ①“Ground”: Grounding terminal, which is connected with ground when being used.

② “Output”: The output multi-core socket, which is connected with the input multi-
core socket when being used.

③“Function key”: The function is prompted at corresponding location at prompt

column on the display.

④“AC 220V”: The power input socket with inbuilt fuse tube.

⑤“Switch”: power switch with inbuilt indicator light, which illuminates upon open and
extinguishes upon close.

⑥ “Printer”: print the test report

⑦ “LCD”: It displays test data and output wave form.

2. Schematic Of Booster Structure

Figure 2

V. Cable test operation method

①The wiring mode that meets the test capacitance range of the instrument is as
shown in the following figure.

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 ②If the cable is too short, it may not meet the requirement of 0.05uF. Parallel
test with the 0.05uF capacitor in the fitting is required.The connection mode is shown
in the figure below.

③Set parameters first after the host is powered on.

(A) Click “Selection” key, and the special selective box can be shifted among the
parameters in cycle. The selected parameters can be modified through “data
modification” key.
(B) Click “Change” key and the parameter selected by the special box can be modified in
cycle according to incremental method.

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（1）Frequency:Select based on cable capacitance.

Generally, 0.1Hz is used within 1.5 km. Use 0.05Hz for 1.5~3km. Use 0.02Hz
for 3-6 km.

（2）Timing:Set as required.

（3）Test Voltage:Set the output voltage as required（Not less than 10kV）.

（4）Current limit:Select according to the capacitance value of the tested product，

Formula for： I = 2πFCU.

（5）Voltage Limit:5kV higher than Test Voltage.

④After setting, click back to enter standby mode.

The Standby Interface has three functions as follows:

(A) Click “Boost” key, the instrument will enter into automatic boost procedure.

(B) Click “Setting” key, the instrument will return to set limit sub-interface as shown
in figure 5 to re-modify parameter.

(C) Click “Check” key to check the test data in the last nine times.

⑤Then click “Boost” to start output voltage.

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 The instrument will perform a self-test before the output voltage, and the instrument
will output a test voltage to check the system. If the situation is normal, the instrument
will be upgraded. If the situation is abnormal, the meter is turned off and a "Load
unconnected" message appears when the booster or capacitance sampler is not
connected or the meter is faulty.

If everything is normal, the instrument will output voltage normally. During the test,
click "Stop" to terminate the test, or the instrument can stop automatically after the test is
completed. After the test, the discharge rod should be used to discharge the high voltage
input terminal of the tested product.

VI. Accompanied Accessories

No. Item Qty

1 Main engine 1
2 Booster 1
3 Power line 1
4 Ground lead 1
5 Print paper 2
6 Fuse pipe 2

7 Discharge bar 1

8 Compensation capacitor 1

9 High voltage connection cable 2

10 Dedicated low voltage connection cable 1