Service Documentation Market Release 2/85

Braun 3525 universal L 5567

5567
BINC Rev: 7/96 Service Documentation
Exploded Drawing
BAG Rev: 4/96 5567

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BINC Rev: 12/96 Service Documentation
Spare Parts List
BAG Rev: 10/93 5567

Pos. No. Part Description Part Number

1 Protective cap 5564123
2 3000 series shaving foil order by description
3 Shaving head frame, gray 5567628
4 Press key gray 5567068
5 Lower frame, gray 5567066
6 3000 series cutter block order by description
7 Circlip 0107002
8 Cutter block support 5424825
9 Foam rubber seal 5424049
10 Conical coil spring 5500059
11 Sliding plate, gray 5567624
12 Cover 5567991
13 Spring catch, gray 5567062
14 Spring 5660029
15 Sealing strip 5424050
16 Flat spring 5424063
17 Leg spring 5424051
18 Chassis, black 5564812
18 Chassis, transparent 5567912
18 Rebuilding set (Ni-Hy) 5569635
19 Motor 2.4 V 5569821
19 Motor 1.2 V 5564915
20 PCB (Ni-Hy) 5569632
21 Switch 5564841
24 Luminous rod, long 5564066
24 Luminous rod, short 5564136
25 Screw 0034119
26 Washer 0111144
27 Circlip 1.5 0107005
28 Oscillating arm 5564034
29 Crank 5564015
30 Eccenter 5564017
31 Square nut 0063015
32 Housing case metallic 5564005
33 End cap 5567892
34 Housing screw 5564018
35 Plug pin, gray 5567626
36 Insulating cover 5470076

Cleaning brush 5002820

Coiled cord 5001967
Case 5567825

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BINC Rev: 7/96 Service Documentation
Service Information
BAG Rev: 7/94 5567

Description of shaver

Rechargeable and cord shaver: 12-240 V charging voltage without switchover

Housing: Thermoplast, metallic gray
Shaving head frame: Metal
Shaving foil: Frame construction, "Sixtant"-geometry, Velour-Nickel,
Platin-coated
Cutter block: Plastic, 26 cutter blades 3° obliquely positioned 13 mm
diameter
Long hair cutter: Integral part of slide (switch)
Slide switch: 3 switch functions
1. on/off
2. combination-shaving
3. long hair-cutting
Shaver bracket: With mains cord-adapter (special accessory)
Weight: 217 grams

General Information

Drive: 1.2 V direct current motor. Power transmission to shaving system by

eccentric drive and oscillator.

Power supply: Supply by means of one built-in rechargeable battery or by direct mains
supply. A built-in electronic charger controls the supply automatically, inde-
pendently of the mains voltage or frequency. A green control lamp serves as
a visible sign of charging operation start by impulse-charging at 12 V.

Charging time: at 12V approx. 20 hours

from 100V on approx. 1 hour
from total discharged condition approx. 4 hours

After maximum charging capacity has been reached, the electronic device
switches back to a compensating trickle charge, which maintains capacity.
A special charging cable with fuse is available, for use with outlets in car or
boats. The most favorable ambient temperatures for shaver functioning is
between + 15 °C and + 35 °C. By no means the temperature should be
below 0 °C or above + 40 °C when charging the shaver. When 80% of the
capacity of the rechargeable battery has been used, a red capacity-signal
lamp continues to light for 5 sec. after turning off the shaver, and operates
continuously during the entire shaving cycle.

Technical data

1. Amplitude measured at the cutter block: 3.2 mm

2. Revolution when run on rechargeable battery: minimum 6600 RPM without long hair-cutter
3. Current input when run on line-voltage (220V): 17 mA without long hair-cutter
4. Operating capacity after shaver has been
fully charged: approx. 30 shaving minutes

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BINC Rev: 7/96 Service Documentation
Service Information
BAG Rev: 6/92 5567

Dismantling

• Remove cutter parts. Pull out 2 plug pins (35) and loosen screws (34).
• Remove end cap (33) and housing case (32)
• Push sliding plate with trimmer (11) into the extreme upper position, disengage
tabs on both sides and remove by sliding in an upward direction. Attention!
The flat spring (16) and the leg spring (17) can jump out.
• Remove insulating foil (36) and both luminous rods (24) from the chassis (18).
• Slide PCB (20) out of chassis (18) and un-solder the connection wire from the
motor (19).
• Remove circlip (7), cutter block support (8) with foam rubber seal (9), and conical
spring (10).
• Now, disengage cover (12) from chassis (18) and remove. To remove spring catch
(13), they have to be disengaged on the inside of the cover (12), by pushing with
a small screwdriver.
• Disengage circlip (27), and pull oscillating arm (28) with crank (29) from the shaft
Watch washers (26)! The crank (29) can be removed from the oscillating arm (28)
by a 90° turn.
• Loosen the 2 screws (25), and pull motor (19) downwards.

Reassembly

The assembly is carried out in reversed sequence. Attention must be paid to the following points:

• Lubricate the joints of crank (26) and oscillating arm (28) with silicon paste.
• Cover PCB (20) with insulating foil (36) and luminous rod (24).
• Install flat spring (16) and leg spring (17) according to drawing.
• The oscillating fork on the back of the sliding plate with trimmer should be center-
positioned. The sliding plate with trimmer (11) should be inserted straight from
above. The guide pins of the cover must be sliding in the channels provided for
in the sliding plate. Move slide plate, until a snap-action is audible.

Insert shaving parts. Check product for function. Finally push plug pins (35) into place.

Attention: With exception of the switch area the printed circuit board (20) is treated with a
special lacquer for protection against dampness. For safety reasons no repairs can
be made to the circuit board other than replacement of the switch (21).

Control of PCB

When connected to 220 V the shaver will draw 21 - 31 mA (3.5 - 4.5 Watt) (110 V, 47 - 57 mA).
Charge for approximately 5 minutes - the green diode must give a continuous light (not pulsate).
Unplug shaver from mains supply and measure voltage of each cell. The voltage of cell must be
minimum 1.2 V. If all above points are achieved then PCB is in good condition.

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BINC Rev: 7/96 Service Documentation
Service Information
BAG Rev: 9/93 5567

As from the 40th week of 1992, all Braun universal shavers for men will be furnished with
ecologically friendly batteries and all relevant PCBs to be used as spare parts will have this new
battery. This requires, with defective Ni-Ca-PCBs of vario 3 universal shavers, that the complete
chassis is exchanged.

The new PCB contains only one battery and, consequently, the PCB only fits the new chassis with
a 1.2 V-motor.

Rebuilding set (Ni-Hy) Order-No. 5569635

This also causes a different charging characteristic: After being fully charged the green charging
diode switches off.

Hint:

Before installing the rebuilding set, the locking part has to be removed from the chassis (see
sketch).

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