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REVIEW FINAL SEM II - 2223

WORK DESIGN AND ERGOOMICS

I. Time study: (snapback timing ≠ continuous timing)


• Tn = Tobs*PR (PR: performance rate)
• Tstd = Tn*(1+A)
• Hstd = Q/Tstd
• Ew = Hstd/hour-shift

Example 1: The snapback timing method was used to obtain average times for work elements
in one work cycle. The times are given in the table below. Element d is a machine-controlled
element, and the time is constant. Elements a, b, c, e, and f are operator-controlled and were
performance rated at 80%; however, elements e and f are performed during the machine-
controlled element d. The machine allowance is zero (no extra time is added to the machine
cycle), and the PFD allowance is 14%. Determine
(a) the normal time for the cycle
(b) the standard time for the cycle
E Elements a b c d e f
Observed time
0.24 0.30 0.17 0.76 0.26 0.14
(min)

(a) The normal time for the cycle


- For a, b, c: (0.24 + 0.3 + 0.17)*0.8 = 0.568 min
- For e, f: (0.26 + 0.14)*0.8 = 0.32 min
=> Tn = 0.568 + max(0.32;0.76) = 0.568 + 0.76 = 1.328 min

(b) The standard time for the cycle


Tstd = 0.568*(1+14%) + 0.76 = 1.40752 min
Example 2: The continuous timing method in direct time study was used to obtain the element
times for a worker-machine task as indicated in the table below. Element c is a machine-
controlled element, and the time is constant. Elements a, b, d, e, and f are operator-
controlled and external to the machine cycle, and were performance rated at 80%. If the
machine allowance is 25%, and the worker allowance for personal time, fatigue, and delays is
15%, determine.
(a) the normal time
(b) standard time for the cycle
(c) If the worker completed 360 work units working 7.2 hours on an 8-hour shift, what was the
worker’s efficiency?

E Elements a b c d e f
Observed time
0.18 0.30 0.88 1.12 1.55 1.80
(min)

(a) The normal time


Observed time for each element is
Te (a) = 0.18
Te (b) = 0.30 – 0.18 = 0.12
Te (c) = 0.88 – 0.30 = 0.58
Te (d) = 1.12 – 0.88 = 0.24
Te (e) = 1.55 – 1.12 = 0.43
Te (f) = 1.80 – 1.55 = 0.25
=> Tn = (0.18 + 0.12 + 0.24 + 0.43 + 0.25)*0.8 + 0.58 = 1.556 min
(b) The standard time for the cycle
Tstd = [(0.18 + 0.12 + 0.24 + 0.43 + 0.25)*0.8]*(1 + 15%) + 0.58*(1+15%) = 1.8474 min
(c) If the worker completed 360 work units working 7.2 hours on an 8-hour shift, what was
the worker’s efficiency?
Ew = (360*1.8474)/(60*8) = 139%
II. Write a list of the therbligs that comprise this motion sequence, label each
basic motion with a brief description. Using MTM 1 (Methods – Time
Measurement), determine the time of the task in sec?
Example:
Answer:

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