3D AOI TRAINING

(OPERATION LEVEL 1)

March 2013

r02
CONFIDENTIALITY
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CONFIDENTIAL
REVISION INFORMATION

Revision Description Date By

01 Initial release Mar 5, 2013 Hanjin Cho
02 Editorial May 16, 2013 David Suh
03
04

CONFIDENTIAL
PACKAGE REGISTER & BASIC TUNING

REFER TO PRE-SETTING PPT

AOI Training
Mar 2013

r03
PACKAGE REGISTER
In this material, You will learn about Package register for each
component.
Please look through each page.

CONFIDENTIAL
• PKG Register
• Inspection Condition
• Basic Procedure for each component
PACKAGE REGISTER (1/2)

T T Lead

This is the first step of job programming. And most important point.
CONFIDENTIAL
PACKAGE REGISTER (2/2)
Set the Proper size for Body and Lead

Body Thickness

Lead Thickness

CONFIDENTIAL
INSPECTION CONDITION
Select the Algorithm and adjust the Inspect condition.

Inspect Condition
• Pad Overhang
• Coplanarity
• Dimension
• Missing
• Solder fillet

CONFIDENTIAL
INSPECTION CONDITION
Select the Algorithm and adjust the Inspect condition.

Each library component has Data Tabs. Select Pkg or Insp Cond and
select the inspection box and set the threshold values here.

CONFIDENTIAL
Defect Type and Setting
methods
INSPECTION CONDITION
Missing

Missing comp is
detected by
Volume and
Cad height.

Electrode crack
is detected with
Gray level
difference

CONFIDENTIAL
INSPECTION CONDITION
Pad overhang

Check the
offset difference
between CAD
and measured
value.
Two different
definitions are
available.

Center XY
option is often
use to detect
the center offset
difference.

There are two

option. One is
percentage
other is
distance.

CONFIDENTIAL
INSPECTION CONDITION
Body Coplanarity

Measure the
height of the
body at four
points.
Compare the
height
differences
along each axis
for X and Y.

CONFIDENTIAL
INSPECTION CONDITION
Lead Coplanarity

Measure the
height of the
Lead at one
point.
Compare the
height
differences.

CONFIDENTIAL
INSPECTION CONDITION
Solder Fillet

Measure the
volume of
solder joint or
height of the
solder joint at
the terminal or
lead toe.

3D:Volume or
Height

2D Steep:
Count the blue
pixel in the box

Bare copper:
Check for
copper color in
search area.
CONFIDENTIAL
INSPECTION CONDITION
Bridge

NG Case:
Cross Length: If
something is
longer than
setting value.

2D Color:
Something is
brighter than
Setting value.

3D Height:
Something is
higher than
Setting height.

String Value:
AND / OR

CONFIDENTIAL
INSPECTION CONDITION
Etc (OCV/R, Upside Down, Polarity, Electrode Crack)

OCV/R: Image
matching &
Pattern matching

Upside Down:
Check Gray value
for bright color.

Polarity:
Box: Check the
brightness of mark.

Dimple, Chamfer,
and Corner Case:
Measure height
change mode.

Crack Check:
Insp for crack on
the electrode with
Gray level
difference.

CONFIDENTIAL
Basic Procedure
PACKAGE (C & R CHIP) REGISTER AND BASIC TUNING
PKG Type Cop Image Algo Ins point Setting Order Detail Setting etc

1-1. Set the Body size( Width & Length) All inspection starts from this
1-2. Set the Electrode Size(Chip does not have Lead) point. If set proper comp size,
Chip
Body 1. PKG setting 1-3. Do "Component inspect and check the thickness of Body it means you would complete
Standard
and Lead.” programming around 70%.
1-4. Enter the Value of Width & Length & Thickness.

2-1. Select the Body location mode to

Full 3D (Adaptive Height)
Body
2. Pre-setting 2-2. Set the Base Roi Expansion Edit. Refer to Pre setting manual
Lead
Mode: (Auto, Mouse, Keyboard)
2-3 Height Measure 75%

Body 3. Missing 3-1. Default value of Missing is set as 30%. Recommend is more than 80%

Body 4. Dimension 4-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~130%
Body 5. PadOverhang 5-1. Select the mode(WCC, Center X&Y) (% or Metric)

6-1. Set the Length / Width Difference Threshold (um)

6-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um)
Body 6. Copanarity For Lifted Body
6-2. Set ROI Box Size (um)
.

Set the 2D Mode(Steep_Blue Pixel) or 3D+2D Combination or 3D+2D

Lead 7. [Lead] Solder fillet 3D Mode(Height, Volume) or PAD Steep
3D&2D Pad steep & 2D_3D Combination mode Option is Bare copper.

Lead 8. [Lead] coplanarity No LEAD No inspection

9. [Lead] pad
Lead No LEAD No inspection
Overhang
Lead 10. [Lead] Bridge No LEAD No inspection
Optional 11. OCV C-CHIP does not have the character. Add it for R-CHIP
Optional 12 Polarity No Polarity No inspection
Optional 13. Absence Verify NON-POP Location For no component.

CONFIDENTIAL
PACKAGE (TWO TERMINAL ) REGISTER AND BASIC TUNING
PKG Type Cop Image Algo Ins point Setting Order Detail Setting etc

1-1. Set the Body size( Width & Length) All inspection start s from this
1-2. Set the Electrode Size(Chip does not have Lead) point. If set proper comp size.
Standard Body 1. PKG setting 1-3. Do "Component inspect and check the thickness of Body It means you would complete
and Lead. programming around 70%.
1-4. Enter the Value of Width & Length & Thickness.

2-1. Select the Body location mode to Refer to Pre setting manual
Full 3D (Adaptive Height)
Body
2. Pre-setting 2-2. Set the Base Roi Expansion Edit. Component has two height
Lead
Mode: (Auto, Mouse, Keyboard) difference. So should use
2-3 Height Measure 75% Fixed height mode

Body 3. Missing 3-1. Default value of Missing is set as 30%. Recommend is more than 80%

Body 4. Dimension 4-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~130%
Body 5. PadOverhang 5-1. Select the mode(WCC, Center X&Y) (% or Metric)

6-1. Set the Length / Width Difference Threshold (um)

6-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um)
Body 6. Copanarity For Lifted Body
6-2. Set ROI Box Size (um)
.

Set the 2D Mode(Steep_Blue Pixel) or 3D+2D Combination or 3D+2D

Lead 7. [Lead] Solder fillet 3D Mode(Height, Volume) or PAD Steep
3D&2D Pad steep & 2D_3D Combination mode Option is Bare copper.

Lead 8. [Lead] coplanarity Inward Lead Type No inspection

9. [Lead] pad
Lead Inward Lead Type No inspection
Overhang
Lead 10. [Lead] Bridge Inward Lead Type and Two terminal No inspection
Optional 11. OCV Select mode and choose proper illumination Add it
Optional 12 Polarity Select mode as a bar type. Choose proper illumination. Add it
Optional 13. Absence Verify NON-POP Location For no component.

CONFIDENTIAL
PACKAGE (TWO TERMINAL ) REGISTER AND BASIC TUNING
PKG Type Cop Image Algo Ins point Setting Order Detail Setting etc

1-1. Set the Body size( Width & Length) All inspection start s from this
1-2. Set the Electrode Size(Chip does not have Lead) point. If set proper comp size.
Standard Body 1. PKG setting 1-3. Do "Component inspect and check the thickness of Body It means you would complete
and Lead. programming around 70%.
1-4. Enter the Value of Width & Length & Thickness.

2-1. Select the Body location mode to Refer to Pre setting manual
Full 3D (Adaptive Height)
Body
2. Pre-setting 2-2. Set the Base Roi Expansion Edit. omponent has two height
Lead
Mode: (Auto, Mouse, Keyboard) difference. So should use
2-3 Height Measure 75% Fixed height mode

Body 3. Missing 3-1. Default value of Missing is set as 30%. Recommend is more than 80%

Body 4. Dimension 4-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~130%
Body 5. PadOverhang 5-1. Select the mode(WCC, Center X&Y) (% or Metric)

6-1. Set the Length / Width Difference Threshold (um)

6-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um)
Body 6. Copanarity For Lifted Body
6-2. Set ROI Box Size (um)
.

Set the 2D Mode(Steep_Blue Pixel) or

3D+2D Combination or 3D+2D
3D Mode(Height, Volume) or
Lead 7. [Lead] Solder fillet PAD Steep
3D&2D Pad steep & 2D_3D Combination mode
Option is Bare copper.
*Diode has a Inward L shaped Leads

Lead 8. [Lead] coplanarity Set height above Lead thickness for detection. Selective
9. [Lead] pad
Lead Inward Lead Type No inspection
Overhang
Lead 10. [Lead] Bridge Inward Lead Type and Two terminal No inspection
Optional 11. OCV Select mode and choose proper illumination Add it
Optional 12 Polarity Select mode as a bar type. Choose proper illumination. Add it
Optional 13. Absence Verify NON-POP Location For no component.

CONFIDENTIAL
PACKAGE (TWO TERMINAL ) REGISTER AND BASIC TUNING
PKG Type Cop Image Algo Ins point Setting Order Detail Setting etc

1-1. Set the Body size( Width & Length) All inspection start s from this
1-2. Set the Electrode Size(Chip does not have Lead) point. If set proper comp size.
Standard Body 1. PKG setting 1-3. Do "Component inspect and check the thickness of Body It means you would complete
and Lead. programming around 70%.
1-4. Enter the Value of Width & Length & Thickness.

2-1. Select the Body location mode to Refer to Pre setting manual
Full 3D (Adaptive Height)
Body
2. Pre-setting 2-2. Set the Base Roi Expansion Edit. Component has two height
Lead
Mode: (Auto, Mouse, Keyboard) difference. So should use
2-3 Height Measure 75% Fixed height mode.

Body 3. Missing 3-1. Default value of Missing is set as 30%. Recommend is more than 80%

Body 4. Dimension 4-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~130%
Body 5. Pad Overhang 5-1. Select the mode(WCC, Center X&Y) (% or Metric)

6-1. Set the Length / Width Difference Threshold (um)

6-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um)
Body 6. Copanarity For Lifted Body
6-2. Set ROI Box Size (um)
.

Set the 2D Mode(Steep_Blue Pixel) or

3D+2D Combination or 3D+2D
3D Mode(Height, Volume) or
Lead 7. [Lead] Solder fillet PAD Steep
3D&2D Pad steep & 2D_3D Combination mode + Bare copper
Option is Bare copper.
*Melf has no Leads. But it is necessary to inspect Solder.

Lead 8. [Lead] coplanarity No Lead Type No inspection

9. [Lead] pad
Melf Lead

Lead
Overhang
10. [Lead] Bridge
No Lead Type

No Lead Type
No inspection

No inspection
Optional 11. OCV No character No inspection
Optional 12 Polarity Resistance band is required to inspect Add it
Optional 13. Absence Verify NON-POP Location For no component.

CONFIDENTIAL
REGISTER M.T(MULTI TERMINAL) AND BASIC TUNING
PKG Type Cop Image Algo Ins point Setting Order Detail Setting etc

1-1. Set the Body size( Width & Length)

All inspection start s from this
1-2. Set the Electrode Size(Chip does not have Lead)
point. If set proper comp size.
Standard Body 1. PKG setting 1-3. Do "Component inspect and check the thickness of Body
It means you would complete
and Lead.
programming around 70%.
1-4. Enter the Value of Width & Length & Thickness.

2-1. Select the Body location mode to

Full 3D (Adaptive Height)
Body
2. Pre-setting 2-2. Set the Base Roi Expansion Edit. Refer to Pre setting manual
Lead
Mode: (Auto, Mouse, Keyboard)
2-3 Height Measure 75%

Body 3. Missing 3-1. Default value of Missing is set as 30%. Recommend is more than 80%

Body 4. Dimension 4-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~130%
Body 5. PadOverhang 5-1. Select the mode(WCC, Center X&Y) (% or Metric)

6-1. Set the Length / Width Difference Threshold (um)

6-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um)
Body 6. Copanarity For Lifted Body
6-2. Set ROI Box Size (um)
.

Set the 2D Mode(Steep_Blue Pixel) or 3D+2D Combination or 3D+2D

Lead 7. [Lead] Solder fillet 3D Mode(Height, Volume) or PAD Steep
3D&2D Pad steep & 2D_3D Combination mode + Bare copper Option is Bare copper.

Lead 8. [Lead] coplanarity Not recommend when Lead top is covered by solder. Selective
9. [Lead] pad
Lead Not recommend when Lead top is covered by solder. Selective
Overhang
Lead 10. [Lead] Bridge Lead to lead is too wide Selective
Optional 11. OCV Select mode and choose proper illumination Selective
Optional 12 Polarity Select mode as a bar type. Choose proper illumination. Selective
Optional 13. Absence Verify NON-POP Location For no component.

CONFIDENTIAL
REGISTER M.L(MULTI LEAD) AND BASIC TUNING
PKG Type Cop Image Algo Ins point Setting Order Detail Setting etc

1-1. Set the Body size( Width & Length)

All inspection start s from this
1-2. Set the Electrode Size(Chip does not have Lead)
point. If set proper comp size.
1-3. Do "Component inspect and check the thickness of Body
Standard Body 1. PKG setting It means you would complete
and Lead.
programming around 70%.
1-4. Enter the Value of Width & Length & Thickness of body &
Lead.

2-1. Select the Body location mode to

Full 3D (Adaptive Height)
Body
2. Pre-setting 2-2. Set the Base Roi Expansion Edit. Refer to Pre setting manual
Lead
Mode: (Auto, Mouse, Keyboard)
2-3 Height Measure 75%

Body 3. Missing 3-1. Default value of Missing is set as 30%. Recommend is more than 80%

Body 4. Dimension 4-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~130%
Body 5. PadOverhang 5-1. Select the mode(WCC, Center X&Y) (% or Metric)

6-1. Set the Length / Width Difference Threshold (um)

6-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um)
Body 6. Copanarity For Lifted Body
6-2. Set ROI Box Size (um)
.

Set the 2D Mode(Steep_Blue Pixel) or

3D+2D Combination or 3D+2D
3D Mode(Height, Volume) or
Lead 7. [Lead] Solder fillet PAD Steep
3D&2D Pad steep & 2D_3D Combination mode + Bare copper
Option is Bare copper.
*QFP usually has gull wing type .

Lead 8. [Lead] coplanarity Check the lead thickness first. Location of box is important. Required
9. [Lead] pad
Lead Not recommend when Lead top is covered by solder. Selective
Overhang
Lead 10. [Lead] Bridge Set the Cross length & 3D(Height) & 2D(Gray level) Required
Optional 11. OCV Select mode and choose proper illumination Selective
Optional 12 Polarity Select mode as a bar type. Choose proper illumination. Selective
Optional 13. Absence Verify NON-POP Location For no component.

CONFIDENTIAL
REGISTER M.L(MULTI LEAD) AND BASIC TUNING
PKG Type Cop Image Algo Ins point Setting Order Detail Setting etc

1-1. Set the Body size( Width & Length) All inspection start s from this
1-2. Set the Electrode Size(Chip does not have Lead) point. If set proper comp size.
Standard Body 1. PKG setting 1-3. Do "Component inspect and check the thickness of Body It means you would complete
and Lead. programming around 70%.
1-4. Enter the Value of Width & Length & Thickness.

2-1. Select the Body location mode to

Full 3D (Adaptive Height)
Body
2. Pre-setting 2-2. Set the Base Roi Expansion Edit. Refer to Pre setting manual
Lead
Mode: (Auto, Mouse, Keyboard)
2-3 Height Measure 75%

Body 3. Missing 3-1. Default value of Missing is set as 30%. Recommend is more than 80%

Body 4. Dimension 4-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~130%
Body 5. PadOverhang 5-1. Select the mode(WCC, Center X&Y) (% or Metric)

6-1. Set the Length / Width Difference Threshold (um)

6-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um)
Body 6. Copanarity For Lifted Body
6-2. Set ROI Box Size (um)
.

3D+2D Combination or 3D+2D

Lead 7. [Lead] Solder fillet Solder is not visible. So skip the solder inspection PAD Steep
Option is Bare copper.

Lead 8. [Lead] coplanarity No LEAD No inspection

9. [Lead] pad
Lead No LEAD No inspection
Overhang
Lead 10. [Lead] Bridge No LEAD No inspection
Optional 11. OCV Select mode and choose proper illumination Add it
If polarity mark has height
Optional 12 Polarity Select mode as a bar type. Choose proper illumination.
Should use hei mode.
Optional 13. Absence Verify NON-POP Location For no component.

CONFIDENTIAL