AOI INSPECTION POINT

& BASIC TUNING

July 2013
TS TEAM - Training part
CONFIDENTIALITY
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CONFIDENTIAL
REVISION INFORMATION

Revision Description Date By

01 Initial release Mar 5, 2013 Hanjin Cho
02 Simpler Explanation Mar 20, 2013 Hanjin Cho
03 Editorial and enhanced info May 30, 2013 David Suh
04 Editorial and enhanced info July 17, 2013 Ian

CONFIDENTIAL
INSPECTION POINT
& BASIC TUNING
INSPECTION POINT - CAPACITOR

CONFIDENTIAL
INSPECTION POINT - REGISTER

CONFIDENTIAL
BASIC TUNING - CAPACITOR & REGISTER
PKG Type Comp Image Algorithm Insp Tab Setting Tab Detailed Setting Order Additional Info

All inspection starts from this

1-1. Set the Body size( Width & Length)
point. If proper comp size is set,
1-2. Set the Electrode Size(Chip does not have Leads)
Chips BODY 1. PKG Edit then you have completed about
1-3. Perform INSP COMP and check the Body/Lead thickness.
70% of the data so far.
1-4. Enter the Value of Width, Length, & Thickness.

2-1. Select the Body location mode: (Full 3D Adaptive Height)

BODY 2. Pre-Setting 2-2. Set the Base ROI Expansion Mode: (Auto, Mouse, Key) Refer to Pre-Setting manual.
2-3. Higher Measurement: 75%

BODY 3. PadOverhang 3-1. Select the mode (WCC, Center X&Y) (% or Metric) IPC standard is in %.

4-1. Set the Length / Width Difference Threshold (um)

BODY 4. Coplanarity 4-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um) For tilted or lifted body.
4-3. Set ROI Box Size (um)

BODY 5. Dimension 5-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~120%

BODY 6. Polarity 6-1. No POLARITY. No inspection.

Optional BODY 7. OCV 7-1. Select mode and choose proper illumination. Add inspection.

BODY 8. Missing 8-1. Default value of Missing is set as 30%. Recommend setting of 90%

Recommend setting of 170.

Optional BODY 9. Upside Down 9-1. Set Gray Level value for brightness.
For RESISTORS ONLY.
Optional BODY 10. Absence 10-1. Select Volume % for Absence. Recommend setting of 20%

LEAD 11. Pre-Setting 11-1. No LEAD. No inspection.

LEAD 12. PadOverhang 12-1. No LEAD. No inspection.

13-1. Set the 3D Mode (Volume, Height) or 2D Mode 3D+2D Combination or

LEAD 13. Solder Fillet (Steep_Blue Pixels) or 3D+2D Combination Mode + Bare 3D+2D PAD Steep.
Copper Check. Option is Bare Copper check.

LEAD 14. Coplanarity 14-1. No LEAD. No inspection.

LEAD 15. Bridge 15-1. No LEAD. No inspection.
LEAD 16. Missing 16-1. No LEAD. No inspection.

CONFIDENTIAL
INSPECTION POINT – DIODE

CONFIDENTIAL
BASIC TUNING – DIODE
PKG Type Comp Image Algorithm Insp Tab Setting Tab Detailed Setting Order Additional Info
All inspection starts from this
1-1. Set the Body size( Width & Length)
point. If proper comp size is set,
1-2. Set the Electrode Size(Chip does not have Leads)
Standards BODY 1. PKG Edit then you have completed about
1-3. Perform INSP COMP and check the Body/Lead thickness.
70% of the data so far.
1-4. Enter the Value of Width, Length, & Thickness.

2-1. Select the Body location mode: (Full 3D Adaptive Height)

BODY 2. Pre-Setting 2-2. Set the Base ROI Expansion Mode: (Auto, Mouse, Key) Refer to Pre-Setting manual.
2-3. Higher Measurement: 75%

BODY 3. PadOverhang 3-1. Select the mode (WCC, Center X&Y) (% or Metric) IPC standard is in %.

4-1. Set the Length / Width Difference Threshold (um)

BODY 4. Coplanarity 4-2. Set ROI Leng. Wid. Offset X / Y from Edge of body (um) For tilted or lifted body.
4-3. Set ROI Box Size (um)

BODY 5. Dimension 5-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~120%

If polarity mark has height

BODY 6. Polarity 6-1. Select mode as a BAR type. Choose proper illumination.
Should use HEI mode.

Optional BODY 7. OCV 7-1. Select mode and choose proper illumination. Add inspection.

BODY 8. Missing 8-1. Default value of Missing is set as 30%. Recommend setting of 90%

Optional BODY 9. Absence 9-1. Select Volume % for Absence. Recommend setting of 20%

10-1. Select TIP Location Mode: (Auto, Semi, CAD Define). Recommend CAD Define.
LEAD 10. Pre-Setting
10-2. Select Cross Center Search Mode: (OFF or ON). Recommend CC Search ON.

LEAD 11. PadOverhang 11-1. Inward Lead Type. No inspection.

12-1. Set the 3D Mode (Volume, Height) or 2D Mode 3D+2D Combination or

LEAD 12. Solder Fillet (Steep_Blue Pixels) or 3D+2D Combination Mode + Bare 3D+2D PAD Steep.
Copper Check. Option is Bare Copper check.

LEAD 13. Coplanarity 13-1. Inward Lead Type. No inspection.

LEAD 14. Bridge 14-1. Inward Lead Type. No inspection.

LEAD 15. Missing 15-1. Inward Lead Type. No inspection.

CONFIDENTIAL
INSPECTION POINT – CRISTAL (*DIFFERENT BODY THICKNESS)

CONFIDENTIAL
BASIC TUNING - CRISTAL (*DIFFERENT BODY THICKNESS)
PKG Type Comp Image Algorithm Insp Tab Setting Tab Detailed Setting Order Additional Info
All inspection starts from this
1-1. Set the Body size( Width & Length)
point. If proper comp size is set,
1-2. Set the Electrode Size(Chip does not have Leads)
Standards BODY 1. PKG Edit then you have completed about
1-3. Perform INSP COMP and check the Body/Lead thickness.
70% of the data so far.
1-4. Enter the Value of Width, Length, & Thickness.

2-1. Select the Body location mode: (Full 3D Fixed Height)

Define Fixed Height for Body.
BODY 2. Pre-Setting 2-2. Set the Base ROI Expansion Mode: (Auto, Mouse, Key)
Refer to Pre-Setting manual.
2-3. Higher Measurement: 75%

BODY 3. Pad Overhang 3-1. Select the mode (WCC, Center X&Y) (% or Metric) IPC standard is in %.

4-1. Set the Length / Width Difference Threshold (um)

BODY 4. Co planarity 4-2. Set ROI Length Wid. Offset X / Y from Edge of body (um) For tilted or lifted body.
4-3. Set ROI Box Size (um)
BODY 5. Dimension 5-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~120%

If polarity mark has height

Optional BODY 6. Polarity 6-1. Select mode as a BOX type. Choose proper illumination.
Should use HEI mode.

Optional BODY 7. OCV 7-1. Select mode and choose proper illumination. Add inspection.

BODY 8. Missing 8-1. Default value of Missing is set as 30%. Recommend setting of 90%

Optional BODY 9. Absence 9-1. Select Volume % for Absence. Recommend setting of 20%

Recommend Semi, except SOT

10-1. Select TIP Location Mode: (Auto, Semi, CAD Define).
LEAD 10. Pre-Setting Leads use CAD Define.
10-2. Select Cross Center Search Mode: (OFF or ON).
Recommend CC Search ON.
LEAD 11. Pad Overhang 11-1. Define Lead Pad Overhang Threshold. Set MAX % allowance.
12-1. Set the 3D Mode (Volume, Height) or 2D Mode (Steep 3D+2D Combination or
LEAD 12. Solder Fillet Blue Pixels) or 3D+2D Combination Mode + Bare Copper 3D+2D PAD Steep.
Check. Option is Bare Copper check.
13-1. Set MAX Lifted Height (um).
Absolute: Exact Lead Height.
LEAD 13. Co planarity 13-2. Set ROI Search Area.
Relative: Reference Lead Height.
13-3. Set Co planarity Check Mode: (Absolute or Relative).

14-1. Set the Cross length & 3D(Height) & 2D(Gray level) .
LEAD 14. Bridge Recommend AND Extract Logic.
14-2. Set Extraction Logic & ROI Margin (Green Box).

15-1. Set Threshold Mode: (Auto, Manual). Recommend Auto.

Optional LEAD 15. Missing 15-2. Set Height Tolerance: (+/-). Default setting +/- 200.
15-3. Set ROI Search Area. Recommend 150/60/300.

CONFIDENTIAL
INSPECTION POINT - MELF DIODE (*DIFFERENT BODY THICKNESS)

CONFIDENTIAL
BASIC TUNING - MELF DIODE (*DIFFERENT BODY THICKNESS)
PKG Type Comp Image Algorithm Insp Tab Setting Tab Detailed Setting Order Additional Info

All inspection starts from this

1-1. Set the Body size( Width & Length)
point. If proper comp size is set,
1-2. Set the Electrode Size(Chip does not have Leads)
Standards BODY 1. PKG Edit then you have completed about
1-3. Perform INSP COMP and check the Body/Lead thickness.
70% of the data so far.
1-4. Enter the Value of Width, Length, & Thickness.

2-1. Select the Body location mode: (Full 3D Fixed Height)

Define Fixed Height for Body.
BODY 2. Pre-Setting 2-2. Set the Base ROI Expansion Mode: (Auto, Mouse, Key)
Refer to Pre-Setting manual.
2-3. Higher Measurement: 75%

BODY 3. Pad Overhang 3-1. Select the mode (WCC, Center X&Y) (% or Metric) IPC standard is in %.

4-1. Set the Length / Width Difference Threshold (um)

BODY 4. Co planarity 4-2. Set ROI Length Wid. Offset X / Y from Edge of body (um) For tilted or lifted body.
4-3. Set ROI Box Size (um)

BODY 5. Dimension 5-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~120%

If polarity mark has height

BODY 6. Polarity 6-1. Select mode as a BOX type. Choose proper illumination.
Should use HEI mode.

Optional BODY 7. OCV 7-1. Select mode and choose proper illumination. Add inspection.

BODY 8. Missing 8-1. Default value of Missing is set as 30%. Recommend setting of 90%

Optional BODY 9. Absence 9-1. Select Volume % for Absence. Recommend setting of 20%

LEAD 10. Pre-Setting No LEAD No inspection.

LEAD 11. Pad Overhang No LEAD No inspection.

12-1. Set the 3D Mode (Volume, Height) or 2D Mode (Steep 3D+2D Combination or
LEAD 12. Solder Fillet Blue Pixels) or 3D+2D Combination Mode + Bare Copper 3D+2D PAD Steep.
Check. Option is Bare Copper check.

Melf LEAD 13. Co planarity No LEAD No inspection.

LEAD 14. Bridge No LEAD No inspection.

LEAD 15. Missing No LEAD No inspection.

CONFIDENTIAL
INSPECTION POINT - SOT

CONFIDENTIAL
BASIC TUNING – SOT
PKG Type Comp Image Algorithm Insp Tab Setting Tab Detailed Setting Order Additional Info
All inspection starts from this
1-1. Set the Body size( Width & Length)
point. If proper comp size is set,
1-2. Set the Electrode Size(Chip does not have Leads)
Standards BODY 1. PKG Edit then you have completed about
1-3. Perform INSP COMP and check the Body/Lead thickness.
70% of the data so far.
1-4. Enter the Value of Width, Length, & Thickness.

2-1. Select the Body location mode: (Full 3D Adaptive Height)

BODY 2. Pre-Setting 2-2. Set the Base ROI Expansion Mode: (Auto, Mouse, Key) Refer to Pre-Setting manual.
2-3. Higher Measurement: 75%

BODY 3. Pad Overhang 3-1. Select the mode (WCC, Center X&Y) (% or Metric) IPC standard is in %.

4-1. Set the Length / Width Difference Threshold (um)

BODY 4. Co planarity 4-2. Set ROI Length Wid. Offset X / Y from Edge of body (um) For tilted or lifted body.
4-3. Set ROI Box Size (um)

BODY 5. Dimension 5-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~120%

If polarity mark has height

Optional BODY 6. Polarity 6-1. Select mode as a BOX type. Choose proper illumination.
Should use HEI mode.

Optional BODY 7. OCV 7-1. Select mode and choose proper illumination. Add inspection.

BODY 8. Missing 8-1. Default value of Missing is set as 30%. Recommend setting of 90%

Optional BODY 9. Absence 9-1. Select Volume % for Absence. Recommend setting of 20%
Recommend Semi, except SOT
10-1. Select TIP Location Mode: (Auto, Semi, CAD Define).
LEAD 10. Pre-Setting Leads use CAD Define.
10-2. Select Cross Center Search Mode: (OFF or ON).
Recommend CC Search ON.
LEAD 11. Pad Overhang 11-1. Define Lead Pad Overhang Threshold. Set MAX % allowance.

12-1. Set the 3D Mode (Volume, Height) or 2D Mode (Steep 3D+2D Combination or
LEAD 12. Solder Fillet Blue Pixels) or 3D+2D Combination Mode + Bare Copper 3D+2D PAD Steep.
Check. Option is Bare Copper check.

13-1. Set MAX Lifted Height (um).

Absolute: Exact Lead Height.
LEAD 13. Co planarity 13-2. Set ROI Search Area.
Relative: Reference Lead Height.
13-3. Set Co planarity Check Mode: (Absolute or Relative).

14-1. Set the Cross length & 3D(Height) & 2D(Gray level) .
LEAD 14. Bridge Recommend AND Extract Logic.
14-2. Set Extraction Logic & ROI Margin (Green Box).

15-1. Set Threshold Mode: (Auto, Manual). Recommend Auto.

Optional LEAD 15. Missing 15-2. Set Height Tolerance: (+/-). Default setting +/- 200.
15-3. Set ROI Search Area. Recommend 150/60/300.

CONFIDENTIAL
INSPECTION POINT - SOIC

CONFIDENTIAL
BASIC TUNING - SOIC
PKG Type Comp Image Algorithm Insp Tab Setting Tab Detailed Setting Order Additional Info
All inspection starts from this
1-1. Set the Body size( Width & Length)
point. If proper comp size is set,
1-2. Set the Electrode Size(Chip does not have Leads)
Standards BODY 1. PKG Edit then you have completed about
1-3. Perform INSP COMP and check the Body/Lead thickness.
70% of the data so far.
1-4. Enter the Value of Width, Length, & Thickness.

2-1. Select the Body location mode: (Full 3D Adaptive Height)

BODY 2. Pre-Setting 2-2. Set the Base ROI Expansion Mode: (Auto, Mouse, Key) Refer to Pre-Setting manual.
2-3. Higher Measurement: 75%

BODY 3. Pad Overhang 3-1. Select the mode (WCC, Center X&Y) (% or Metric) IPC standard is in %.

4-1. Set the Length / Width Difference Threshold (um)

BODY 4. Co planarity 4-2. Set ROI Length Wid. Offset X / Y from Edge of body (um) For tilted or lifted body.
4-3. Set ROI Box Size (um)

BODY 5. Dimension 5-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~120%

If polarity mark has height

BODY 6. Polarity 6-1. Select mode as a BOX type. Choose proper illumination.
Should use HEI mode.
Optional BODY 7. OCV 7-1. Select mode and choose proper illumination. Add inspection.

BODY 8. Missing 8-1. Default value of Missing is set as 30%. Recommend setting of 90%

Optional BODY 9. Absence 9-1. Select Volume % for Absence. Recommend setting of 20%
Recommend Semi, except SOT
10-1. Select TIP Location Mode: (Auto, Semi, CAD Define).
LEAD 10. Pre-Setting Leads use CAD Define.
10-2. Select Cross Center Search Mode: (OFF or ON).
Recommend CC Search ON.

LEAD 11. Pad Overhang 11-1. Define Lead Pad Overhang Threshold. Set MAX % allowance.

12-1. Set the 3D Mode (Volume, Height) or 2D Mode (Steep 3D+2D Combination or
LEAD 12. Solder Fillet Blue Pixels) or 3D+2D Combination Mode + Bare Copper 3D+2D PAD Steep.
Check. Option is Bare Copper check.
13-1. Set MAX Lifted Height (um).
Absolute: Exact Lead Height.
LEAD 13. Co planarity 13-2. Set ROI Search Area.
Relative: Reference Lead Height.
13-3. Set Co planarity Check Mode: (Absolute or Relative).
14-1. Set the Cross length & 3D(Height) & 2D(Gray level) .
LEAD 14. Bridge Recommend AND Extract Logic.
14-2. Set Extraction Logic & ROI Margin (Green Box).
15-1. Set Threshold Mode: (Auto, Manual). Recommend Auto.
Optional LEAD 15. Missing 15-2. Set Height Tolerance: (+/-). Default setting +/- 200.
15-3. Set ROI Search Area. Recommend 150/60/300.
CONFIDENTIAL
INSPECTION POINT - BGA

CONFIDENTIAL
BASIC TUNING - BGA
PKG Type Comp Image Algorithm Insp Tab Setting Tab Detailed Setting Order Additional Info

1-1. Set the Body size( Width & Length) All inspection starts from this
1-2. Set the Electrode Size(Chip does not have Leads) point. If proper comp size is set,
Standards BODY 1. PKG Edit 1-3. Do "Component inspect and check the thickness of Body then you have completed about
and Leads. 70% of the data so far.
1-4. Enter the Value of Width, Length, & Thickness.

2-1. Select the Body location mode:

(Full 3D Adaptive Height)
BODY 2. Pre-Setting 2-2. Set the Base ROI Expansion Mode: Refer to Pre-Setting manual.
(Auto, Mouse, Keyboard)
2-3. Higher Measurement: 75%

BODY 3. Pad Overhang 3-1. Select the mode (WCC, Center X&Y) (% or Metric) IPC standard is in %.

4-1. Set the Length / Width Difference Threshold (um)

BODY 4. Co planarity 4-2. Set ROI Length Wid. Offset X / Y from Edge of body (um) For tilted or lifted body.
4-3. Set ROI Box Size (um)
BODY 5. Dimension 5-1. Length x Width x Height (Default is 50%~150%) Recommend is 80~120%
If polarity mark has height
Optional BODY 6. Polarity 6-1. Select mode as a BOX type. Choose proper illumination.
Should use HEI mode.
Optional BODY 7. OCV 7-1. Select mode and choose proper illumination. Add inspection.

BODY 8. Missing 8-1. Default value of Missing is set as 30%. Recommend setting of 90%

Optional BODY 9. Absence 9-1. Select Volume % for Absence. Recommend setting of 20%

LEAD 10. Pre-Setting No LEAD No inspection.

LEAD 11. Pad Overhang No LEAD No inspection.

3D+2D Combination or
3D+2D PAD Steep.
Optional LEAD 12. Solder Fillet 12-1. If solder joint is visible depending on lead type.
Option is Bare Copper check.
LEAD 13. Co planarity No LEAD No inspection.

14-1. Set the Cross length & 3D(Height) & 2D(Gray level) .
Optional LEAD 14. Bridge Recommend AND Ext Logic.
14-2. Set Extraction Logic & ROI Margin (Green Box).

LEAD 15. Missing No LEAD No inspection.

CONFIDENTIAL
INSPECTION POINT - D PAK

CONFIDENTIAL
INSPECTION POINT - QJP(QUAD J-LEAD PACKAGE)

CONFIDENTIAL
INSPECTION POINT - ALUMINUM CAPACITOR

CONFIDENTIAL
INSPECTION POINT - QFN

CONFIDENTIAL
Thank You !