Section C Electrics Section C

3-1 3-1

Main Components Up To Serial No. 788643

(Diesel Engine, Single Pedal)

600

9 11 21 25 401

13A 19

13
10 12 22
80
16 16A

18 20 24
1
14

17 23
31 32
A2 A3 27A 27B 30 33
A1
8 15 A6
26 29
A5 A4

30A
F2

60A
F1 28

002
108
001K

9803/3400 Issue 4*
Section C Electrics Section C
3-2 Schematic 3-2
Main Components Up To Serial No. 788643
(Diesel Engine, Single Pedal)
1 Battery 60 Rear Wiper Motor
2 Auxiliary Valve Switch 61 Front Wash/ Wipe Switch
3 Auxiliary Valve Relay 62 Front Wash Motor
4 Auxiliary Valve 63 Front Wiper Motor
5 Auxiliary Valve Switch 64 Head Light Flash Switch
6 Auxiliary Valve Relay 65 Road Lights Relay
7 Auxiliary Valve Solenoid 66 Road Lights Switch
8 Key Switch 67 Dip Switch
9 Glow Plugs 68 Interior Light Switch
10 Glow Plugs 69 Radio
11 Glow Plugs 70 Speaker
12 Glow Plugs 71 Heater Blower Switch
13 Starter Solenoid 72 Heater Blower Resistor
13A Starter Motor 73 Heater Blower Motor
14 Neutral Start Relay 74 Face Fan Blower Switch
15 Ignition Relay 1 75 Face Fan Resistor
16 Moment Load Indicator 76 Face Fan Motor
16A Moment Load Indicator - Transducer 77 Battery Isolator Switch
17 Rear Work Light Switch
18 Reverse Alarm Relay Lamps
19 Reverse Alarm Buzzer
20 Engine Shut Off Solenoid - Relay 80 Rear Work Light
21 Engine Shut Off Solenoid 81 Alternator Warning lamp
22 Electronic Brake Control Unit 82 Hand Brake Warning lamp
23 Park Brake Switch 83 Water Temperature Warning lamp
24 Electric Displacement Control (Pump Swash Operation) 84 Transmission Oil Temperature Warning lamp
25 Susmic 12 85 Engine Oil Pressure Warning lamp
26 Pulse Pick-up (Pump Speed Sensor) 86 Low Fuel Level Warning lamp
27A Lift Sensor 87 Air Filter Warning lamp
27B Lower Sensor
* 88 Hydraulic Oil Filter Bypass Warning lamp
28 Auxiliary Switch 89 Main Beam Warning lamp
29 Tilt Switch 90 Indicator Warning lamp
30 Diagnostic Connector - Psion 91 Right Hand Front Work Light
31 Accelerator Pedal 92 Left Hand Front Work Light
32 Brake Pedal 93 Beacon Lamp
33 Throttle Motor Actuator (Engine Revs) 94 Left Hand Indicator (Rear)
34 Clock (IDC Internal) 95 Hazard Switch Warning lamp
35 Hourmeter (IDC Internal) 96 Left Hand Indicator (Front)
36 Water Temperature Switch 97 Right Hand Indicator (Front)
37 Transmission Oil Temperature Switch 98 Right Hand Indicator (Rear)
38 Engine Oil Pressure Switch 99 Left Hand Brake Light
39 Low Fuel Oil Level 100 Right Hand Brake Light
40 Air Filter Vacuum Switch 101 Left Hand Main Beam
42 Information Display Centre Buzzer 102 Right Hand Main Beam
43 Head Light LED Mini Relay 103 Left Hand Dip Beam
44 Alternator 104 Right Hand Dip Beam
44A Alternator Resister 105 Left Hand Tail Light
45 Horn Switch - Column 106 Left Hand Side Light
46 Horn Switch - Push 107 Right Hand Tail Light
47 Horn 108 Right Hand Side Light
48 Front Work Light Switch 109 Interior Light
49 Beacon Switch
50 Beacon Motor
51 Hazard Switch
Primary Fuses
52 Indicator Switch
53 Directional Indicator LED Mini Relay * F1 Key Switch
54 Flasher Unit F2 Ignition Relay 1 Supply
55 Brake Light Switch * F3 Roadlights Relay Supply (optional)
56 Ignition Relay 2 F4 Starter Relay 2 Supply
58 Rear Wash/Wipe Switch
59 Rear Washer Motor Note: For bulb and fuse ratings see page C/1 - 1.
(LEDs not service part)

9803/3400 Issue 7*
Section C Electrics Section C
3-3 3-3

Main Components Up To Serial No. 788643

(Diesel Engine, Single Pedal)

600
37 39
36
401 38 40 94 53
99 100 57 62 101102 104 107 70 4 7
91
96 98 68
44 47 92 50 59 63 103 105 76
93
99 106 108 109 69 3 6
73

35

42 72
34 48 49
82 84 86 88 90 52 54
81 83 85 87 89 55
45 58 61 75
46 51 2 5
71

95 74
43 A9 A10 C2
A8 65 B3 B4
B8 A7 C3 C1 B1 B2
B7

56 B5 B6 B9
F4 F3

002
108
001K

9803/3400 Issue 6*
This page intentionally left blank
Section C Electrics Section C
3 - 3A 3 - 3A

Main Components From Serial No. 788644 Up To Serial No 892345

(Diesel Engine, Single Pedal)

9803/3400 Issue 4*
Section C Electrics Section C
3 - 3B Schematic 3 - 3B

Main Components From Serial No. 788644

Up To Serial No 892345
(Diesel Engine, Single Pedal)
63 Directional Indicator LED Mini Relay
1 Battery 64 Left Hand Indicator (Rear)
2 Key Switch 65 Left Hand Indicator (Front)
3 Glow Plugs 66 Right Hand Indicator (Front)
4 Glow Plugs 67 Right Hand Indicator (Rear)
5 Glow Plugs 68 Flasher Unit
6 Glow Plugs 69 Ignition Relay 2
7 Starter Solenoid 70 Brake Light Switch
8 Starter Motor 71 Left Hand Brake Light
9 Neutral Start Relay 72 Right Hand Brake Light
10 Ignition Relay 1 73 Rear Wash/Wipe Switch
11 Moment Load Indicator 74 Roof and Rear Washer Pump
12 Moment Load Indicator - Transducer 75 Rear Wiper Motor
13 Rear Work Light Switch 76 Front Wash/ Wipe Switch
14 Rear Work Light 77 Front Wash Motor
15 Reverse Alarm Relay 78 Front Wiper Motor
16 Reverse Alarm Buzzer 79 Road Lights Relay
17 Engine Shut Off Solenoid - Relay 80 Road Lights Switch
18 Engine Shut Off Solenoid 81 Head Light Flash Switch
19 Electronic Brake Control Unit 82 Dip Switch
20 Park Brake Switch 83 Left Hand Main Beam
21 Electric Displacement Control (Pump Swash Operation) 84 Right Hand Main Beam
22 Susmic S1X 85 Left Hand Dip Beam
23 Pluse Pick-up (Pump Speed Sensor) 86 Right Hand Dip Beam
24 Forward/Reverse Selector Switch 87 Left Hand Tail Light
25 Lift Sensor 88 Left Hand Side Light
26 Lower Sensor 89 Right Hand Tail Light
27 Auxiliary Switch 90 Right Hand Side Light
28 Tilt Switch 91 Interior Light and Switch
29 Diagnostic Connector - Psion 92 Radio
30 Accelerator Pedal 93 Speaker
31 Brake Pedal 94 Heater Blower Switch
32 Throttle Motor Actuator (Engine Revs) 95 Heater Blower Resistor
33 Hourmeter 96 Heater Blower Motor
34 Master Warning lamp 97 Face Fan Blower Switch
35 Alternator Warning lamp 98 Face Fan Resistor
36 Hand Brake Warning lamp 99 Face Fan Motor
37 Water Temperature Warning lamp 100 Auxiliary 1 Valve Switch
38 Transmission Oil Temperature Warning lamp 101 Auxiliary 1 Valve Relay
39 Engine Oil Pressure Warning lamp 102 Auxiliary 1 Valve Solenoid
40 Low Fuel Level Warning lamp 103 Auxiliary 2 Valve Switch
41 Air Filter Warning lamp 104 Auxiliary 2 Valve Relay
42 Hydraulic Oil Filter Bypass Warning lamp 105 Auxiliary 2 Valve Solenoid
43 Water Temperature Switch 106 Battery Isolator Switch
44 Transmission Oil Temperature Switch
45 Engine Oil Pressure Switch Primary Fuses
46 Low Fuel Level
47 Air Filter Vacuum Switch * F1 Key Switch
49 Information Display Centre Buzzer F2 Ignition Relay 1 Supply
50 Head Light LED Mini Relay * F3 Roadlights Relay Supply (optional)
51 Alternator F4 Starter Relay 2 Supply
52 Engine Shut Down Solenoid
53 Horn Switch - Column Note: For bulb and fuse ratings see page C/1 - 2.
54 Horn Switch - Push (LEDs not service part)
55 Horn
56 Front Work Light Switch
57 Right Hand Front Work Light
58 Left Hand Front Work Light
59 Beacon Switch
60 Beacon Motor/Light
61 Hazard Switch
62 Indicator Switch

9803/3400 Issue 4*
Section C Electrics Section C
3 - 3C 3 - 3C

Main Components From Serial No. 788644 Up To Serial No. 892345

(Diesel Engine, Single Pedal)

9803/3400 Issue 4*
This page intentionally left blank
Section C Electrics Electrics Section C
3 - 3D 3 - 3D

Main Components From Serial No. 892346

(Diesel Engine, Single Pedal)

9803/3400 Issue 2*
Section C Electrics Section C
3 - 3E Schematic 3 - 3E

Main Components From Serial No. 892346

(Diesel Engine, Single Pedal)
1 Battery 63 Directional Indicator LED Mini Relay
2 Key Switch 64 Left Hand Indicator (Rear)
3 Glow Plugs 65 Left Hand Indicator (Front)
4 Glow Plugs 66 Right Hand Indicator (Front)
5 Glow Plugs 67 Right Hand Indicator (Rear)
6 Glow Plugs 68 Flasher Unit
7 Starter Solenoid 69 Ignition Relay 2
8 Starter Motor 70 Brake Light Switch
9 Neutral Start Relay 71 Left Hand Brake Light
10 Ignition Relay 1 72 Right Hand Brake Light
11 Moment Load Indicator 73 Rear Wash/Wipe Switch
12 Moment Load Indicator - Transducer 74 Front/Rear Washer Pump
13 Rear Work Light Switch 75 Rear Wiper Motor
14 Rear Work Light 76 Front Wash/ Wipe Switch
15 Reverse Alarm Relay * 77 Battery Isolator Switch
16 Reverse Alarm Buzzer 78 Front Wiper Motor
17 Engine Shut Off Solenoid - Relay 79 Road Lights Relay
18 Engine Shut Off Solenoid 80 Road Lights Switch
19 Electronic Brake Control Unit 81 Head Light Flash Switch
20 Park Brake Switch 82 Dip Switch
21 Electric Displacement Control (Pump Swash Operation) 83 Left Hand Main Beam
22 Susmic S1X 84 Right Hand Main Beam
23 Pluse Pick-up (Pump Speed Sensor) 85 Left Hand Dip Beam
24 Forward/Reverse Selector Switch 86 Right Hand Dip Beam
25 Lift Sensor 87 Left Hand Tail Light
26 Lower Sensor 88 Left Hand Side Light
27 Auxiliary Switch 89 Right Hand Tail Light
28 Tilt Switch 90 Right Hand Side Light
29 Diagnostic Connector - Psion 91 Interior Light and Switch
30 Accelerator Pedal 92 Radio
31 Brake Pedal 93 Speaker
32 Throttle Motor Actuator (Engine Revs) 94 Heater Blower Switch
33 Hourmeter 95 Heater Blower Resistor
34 Master Warning lamp 96 Heater Blower Motor
35 Alternator Warning lamp 97 Face Fan Blower Switch
36 Hand Brake Warning lamp 98 Face Fan Resistor
37 Water Temperature Warning lamp 99 Face Fan Motor
38 Transmission Oil Temperature Warning lamp 100 Auxiliary 1 Valve Switch
39 Engine Oil Pressure Warning lamp 101 Auxiliary 1 Valve Relay
40 Low Fuel Level Warning lamp 102 Auxiliary 1 Valve Solenoid
41 Air Filter Warning lamp 103 Auxiliary 2 Valve Switch
42 Hydraulic Oil Filter Bypass Warning lamp 104 Auxiliary 2 Valve Relay
43 Water Temperature Switch 105 Auxiliary 2 Valve Solenoid
44 Transmission Oil Temperature Switch 106 Flow Divider Solenoid
45 Engine Oil Pressure Switch 107 Flow Divider Switch
46 Low Fuel Level
47 Air Filter Vacuum Switch Primary Fuses
49 Information Display Centre Buzzer
50 Head Light LED Mini Relay * F1 Key Switch
51 Alternator F2 Ignition Relay 1 Supply
52 Engine Shut Down Solenoid * F3 Roadlights Relay Supply (optional)
53 Horn Switch - Column F4 Starter Relay 2 Supply
54 Horn Switch - Push
55 Horn Note: For bulb and fuse ratings see page C/1 - 2.
56 Front Work Light Switch (LEDs not service part)
57 Right Hand Front Work Light
58 Left Hand Front Work Light
60 Beacon Motor/Light
61 Hazard Switch
62 Indicator Switch

9803/3400 Issue 2*
Section C Electrics Electrics Section C
3 - 3F 3 - 3F

Main Components From Serial No. 892346

(Diesel Engine, Single Pedal)

9803/3400 Issue 2*
Section C Electrics Section C
3-4 3-4

Main Components Up To Serial No. 788643

(Diesel Engine, Twin Pedal)

600
21
9 11 25 401

13A 19

13 22
10 12

16
16A

18 24
1
14
23

17 77 78
27A 27B 30 31 32 33
A1 A2 A3
8
15 A6
29
A5 A4 26
F2

30A

60A
F1 77A 78A 28

9803/3400 Issue 3*
Section C Electrics Section C
3-5 Schematic 3-5

Main Components Up To Serial No. 788643 60 Rear Wiper Motor

(Diesel Engine, Twin Pedal) 61 Front Wash/ Wipe Switch
62 Front Wash Motor
63 Front Wiper Motor
1 Battery
64 Head Light Flash Switch
2 Auxiliary Valve Switch
65 Road Lights Relay
3 Auxiliary Valve Relay
66 Road Lights Switch
4 Auxiliary Valve
67 Dip Switch
5 Auxiliary Valve Switch
68 Interior Light Switch
6 Auxiliary Valve Relay
69 Radio
7 Auxiliary Valve Solenoid
70 Speaker
8 Key Switch
71 Heater Blower Switch
9 Glow Plugs
72 Heater Blower Resistor
10 Glow Plugs
73 Heater Blower Motor
11 Glow Plugs
74 Face Fan Blower Switch
12 Glow Plugs
75 Face Fan Resistor
13 Starter Solenoid
76 Face Fan Motor
13A Starter Motor
77 Reverse Relay
14 Neutral Start Relay
77A Reverse Microswitch
15 Ignition Relay 1
78 Forward Relay
16 Moment Load Indicator
78A Forward Microswitch
16A Moment Load Indicator - Transducer
79 Battery Isolator Switch
17 Rear Work Light Switch
18 Reverse Alarm Relay
19 Reverse Alarm Buzzer Lamps
21 Engine Shut Off Solenoid
22 Electronic Brake Control Unit 80 Rear Work Light
23 Park Brake Switch 81 Alternator Warning lamp
24 Electric Displacement Control (Pump Swash Operation) 82 Hand Brake Warning lamp
25 Susmic 12 83 Water Temperature Warning lamp
26 Pulse Pick-up (Pump Speed Sensor) 84 Transmission Oil Temperature Warning lamp
27A Lift Sensor 85 Engine Oil Pressure Warning lamp
27B Lower Sensor 86 Low Fuel Level Warning lamp
28 Auxiliary Switch 87 Air Filter Warning lamp
29 Tilt Switch 88 Hydraulic Oil Filter Bypass Warning lamp
30 Diagnostic Connector - Psion 89 Main Beam Warning lamp
31 Accelerator Pedal 90 Indicator Warning lamp
32 Brake Pedal 91 Right Hand Front Work Light
33 Throtle Motor Actuator (Engine Revs) 92 Left Hand Front Work Light
34 Clock (Information Display Centre Internal) 93 Beacon Lamp
35 Hourmeter (Information Display Centre Internal) 94 Left Hand Indicator (Rear)
36 Water Temperature Switch 95 Hazard Switch Warning lamp
37 Transmission Oil Temperature Switch 96 Left Hand Indicator (Front)
38 Engine Oil Pressure Switch 97 Right Hand Indicator (Front)
39 Low Fuel Oil Level 98 Right Hand Indicator (Rear)
40 Air Filter Vacuum Switch 99 Left Hand Brake Light
42 Information Display Centre Buzzer 100 Right Hand Brake Light
43 Head Light LED Mini Relay 101 Left Hand Main Beam
44 Alternator 102 Right Hand Main Beam
44A Alternator Resister 103 Left Hand Dip Beam
45 Horn Switch - Column 104 Right Hand Dip Beam
46 Horn Switch - Push 105 Left Hand Tail Light
47 Horn 106 Left Hand Side Light
48 Front Work Light Switch 107 Right Hand Tail Light
49 Beacon Switch 108 Right Hand Side Light
50 Beacon Motor 109 Interior Light
51 Hazard Switch
52 Indicator Switch Primary Fuses
53 Directional Indicator LED Mini Relay
54 Flasher Unit * F1 Key Switch
55 Brake Light Switch F2 Ignition Relay 1 Supply
56 Ignition Relay 2 * F3 Roadlights Relay Supply (optional)
57 Roof and Rear Screen Washer Motor F4 Starter Relay 2 Supply
58 Rear Wash/Wipe Switch
Note: For bulb and fuse ratings see page C/1 - 1.
(LEDs not service part)

9803/3400 Issue 5*
Section C Electrics Section C
3-6 3-6

Main Components Up To Serial No. 788643

(Diesel Engine, Twin Pedal)

37 39
36 38 40
70
53 101 104
91 99 102 4 7
47 57 105 107 68
44 92 50 94 98 60 62 76
100 63 103 106 108 73
93
97 69
96 109
C4 C5 3 6
35
44A C6
67 72 75
42 48 49
34 82 84 86 88 90 54 C7
81 83 85 87 89 52 55 64
45
58 61 2 5
46 51 66
71

95 C2 74
43 A8 65
A9 A10 B3 B4
B8 A7 C3 C1 B1 B2
B7
56
B5 B6 B9
30A
40A

F4 F3

9803/3400 Issue 4*
Section C Electrics Section C
3 - 6A 3 - 6A

Main Components From No. 788644 Up To No. 892343 *

(Diesel Engine, Twin Pedal)

9803/3400 Issue 3*
Section C Electrics Section C
3 - 6B Schematic 3 - 6B

Main Components From No. 788644 Up to

No. 892343*
(Diesel Engine, Twin Pedal)
1 Battery 63 Beacon Switch
2 Key Switch 64 Beacon Motor/Light
3 Glow Plugs 65 Hazard Switch
4 Glow Plugs 66 Indicator Switch
5 Glow Plugs 67 Directional Indicator LED Mini Relay
6 Glow Plugs 68 Left Hand Indicator (Rear)
7 Starter Solenoid 69 Left Hand Indicator (Front)
8 Starter Motor 70 Right Hand Indicator (Front)
9 Neutral Start Relay 71 Right Hand Indicator (Rear)
10 Ignition Relay 1 72 Flasher Unit
11 Moment Load Indicator 73 Brake Light Switch
12 Moment Load Indicator - Transducer 74 Ignition Relay 2
13 Rear Work Light Switch 75 Left Hand Brake Light
14 Rear Work Light 76 Right Hand Brake Light
15 Reverse Alarm Relay 77 Rear Wash/Wipe Switch
16 Reverse Alarm Buzzer 78 Rear and Roof Washer Motor
17 Engine Shut Off Solenoid 79 Rear Wiper Motor
18 Reverse Microswitch 80 Front Wash/ Wipe Switch
19 Reverse Relay 81 Front Wash Motor
20 Forward Microswitch 82 Front Wiper Motor
21 Forward Relay 83 Head Light Flash Switch
22 Electronic Brake Control Unit 84 Road Lights Relay
23 Park Brake Switch 85 Road Lights Switch
24 Electric Displacement Control (Pump Swash Operation) 86 Dip Switch
25 Susmic 12 87 Left Hand Main Beam
26 Pulse Pick-up (Pump Speed Sensor) 88 Right Hand Main Beam
27 Lift Sensor 89 Left Hand Dip Beam
28 Lower Sensor 90 Right Hand Dip Beam
29 Auxiliary Switch 91 Left Hand Tail Light
30 Tilt Switch 92 Left Hand Side Light
31 Diagnostic Connector - Psion 93 Right Hand Tail Light
32 Accelerator Pedal 94 Right Hand Side Light
33 Brake Pedal 95 Interior Light and Switch
34 Throtle Motor Actuator (Engine Revs) 96 Radio
35 Hourmeter 97 Speaker
36 Master Warning lamp 98 Heater Blower Switch
37 Alternator Warning lamp 99 Heater Blower Resistor
38 Hand Brake Warning lamp 100 Heater Blower Motor
39 Water Temperature Warning lamp 101 Face Fan Blower Switch
40 Transmission Oil Temperature Warning lamp 102 Face Fan Resistor
41 Engine Oil Pressure Warning lamp 103 Face Fan Motor
42 Low Fuel Level Warning lamp 104 Auxiliary 1 Valve Switch
43 Air Filter Warning lamp 105 Auxiliary 1 Valve Relay
44 Hydraulic Oil Filter Bypass Warning lamp 106 Auxiliary 1 Valve Solenoid
45 Main Beam Warning lamp 107 Auxiliary 2 Valve Switch
46 Indicator Warning lamp 108 Auxiliary 2 Valve Relay
47 Water Temperature Switch 109 Auxiliary 2 Valve Solenoid
48 Transmission Oil Temperature Switch 110 Battery Isolator Switch
49 Engine Oil Pressure Switch
50 Low Fuel Level Primary Fuses
51 Air Filter Vacuum Switch
53 Information Display Centre Buzzer
54 Head Light LED Mini Relay * F1 Key Switch
F2 Ignition Relay 1 Supply
55 Alternator
* F3 Roadlights Relay Supply (optional)
56 Engine Shut Down Solenoid
F4 Starter Relay 2 Supply
57 Horn Switch - Column
58 Horn Switch - Push
Note: For bulb and fuse ratings see page C/1 - 2.
59 Horn
(LEDs not service part)
60 Front Work Light Switch
61 Right Hand Front Work Light
62 Left Hand Front Work Light

9803/3400 Issue 4*
Section C Electrics Section C
3 - 6C 3 - 6C

Main Components From No. 788644 Up To No. 892343*

(Diesel Engine, Twin Pedal)

9803/3400 Issue 4*
Section C Electrics Section C
3 - 6D 3 - 6D

Main Components From No. 892344

(Diesel Engine, Twin Pedal)

9803/3400 Issue 1
Section C Electrics Section C
3 - 6E Schematic 3 - 6E

Main Components From No. 892344

(Diesel Engine, Twin Pedal)
64 Beacon Motor/Light
1 Battery
65 Hazard Switch
2 Key Switch
66 Indicator Switch
3 Glow Plugs
67 Directional Indicator LED Mini Relay
4 Glow Plugs
68 Left Hand Indicator (Rear)
5 Glow Plugs
69 Left Hand Indicator (Front)
6 Glow Plugs
70 Right Hand Indicator (Front)
7 Starter Solenoid
71 Right Hand Indicator (Rear)
8 Starter Motor
72 Flasher Unit
9 Neutral Start Relay
73 Brake Light Switch
10 Ignition Relay 1
74 Ignition Relay 2
11 Moment Load Indicator
75 Left Hand Brake Light
12 Moment Load Indicator - Transducer
76 Right Hand Brake Light
13 Rear Work Light Switch
77 Rear Wash/Wipe Switch
14 Rear Work Light
79 Rear Wiper Motor
15 Reverse Alarm Relay
80 Front Wash/ Wipe Switch
16 Reverse Alarm Buzzer
81 Front Wash Motor
17 Engine Shut Off Solenoid
82 Front Wiper Motor
18 Reverse Microswitch
83 Head Light Flash Switch
19 Reverse Relay
84 Road Lights Relay
20 Forward Microswitch
85 Road Lights Switch
21 Forward Relay
86 Dip Switch
22 Electronic Brake Control Unit
87 Left Hand Main Beam
23 Park Brake Switch
88 Right Hand Main Beam
24 Electric Displacement Control (Pump Swash Operation)
89 Left Hand Dip Beam
25 Susmic 12
90 Right Hand Dip Beam
26 Pulse Pick-up (Pump Speed Sensor)
91 Left Hand Tail Light
27 Lift Sensor
92 Left Hand Side Light
28 Lower Sensor
93 Right Hand Tail Light
29 Auxiliary Switch
94 Right Hand Side Light
30 Tilt Switch
95 Interior Light and Switch
31 Diagnostic Connector - Psion
96 Radio
32 Accelerator Pedal
97 Speakers
33 Brake Pedal
98 Heater Blower Switch
34 Throtle Motor Actuator (Engine Revs)
99 Heater Blower Resistor
35 Hourmeter
100 Heater Blower Motor
36 Master Warning lamp
101 Face Fan Blower Switch
37 Alternator Warning lamp
102 Face Fan Resistor
38 Hand Brake Warning lamp
103 Face Fan Motor
39 Water Temperature Warning lamp
104 Auxiliary 1 Valve Switch
40 Transmission Oil Temperature Warning lamp
105 Auxiliary 1 Valve Relay
41 Engine Oil Pressure Warning lamp
106 Auxiliary 1 Valve Solenoid
42 Low Fuel Level Warning lamp
107 Auxiliary 2 Valve Switch
43 Air Filter Warning lamp
108 Auxiliary 2 Valve Relay
44 Hydraulic Oil Filter Bypass Warning lamp
109 Auxiliary 2 Valve Solenoid
45 Main Beam Warning lamp
110 Battery Isolator Switch
46 Indicator Warning lamp
47 Water Temperature Switch
48 Transmission Oil Temperature Switch Primary Fuses
49 Engine Oil Pressure Switch
50 Low Fuel Level F1 Key Switch
51 Air Filter Vacuum Switch F2 Ignition Relay 1 Supply
53 Information Display Centre Buzzer F3 Roadlights Relay Supply (optional)
54 Head Light LED Mini Relay F4 Starter Relay 2 Supply
55 Alternator
56 Engine Shut Down Solenoid Note: For bulb and fuse ratings see page C/1 - 2.
57 Horn Switch - Column (LEDs not service part)
58 Horn Switch - Push
59 Horn
60 Front Work Light Switch
61 Right Hand Front Work Light
62 Left Hand Front Work Light

9803/3400 Issue 1
Section C Electrics Section C
3-6F 3 - 6F

Main Components From No. 892344

(Diesel Engine, Twin Pedal)

9803/3400 Issue 1
Section C Electrics Section C
3-7 3-7

Main Components Up To Serial No. 788643

(LPG Engine, Single Pedal)

9 25
13A 19
13 10
22
80
16 16A

18 20 24
1
14

23

17
A1 27A 27B 30 31 32 33
A2 A3
8
A6 26
15 A5 29
A4

30A
F2

60A
F1 28

9803/3400 Issue 3*
Section C Electrics Section C
3-8 Schematic 3-8

Main Components Up To Serial No. 788643

(LPG Engine, Single Pedal)
1 Battery 60 Rear Wiper Motor
2 Auxiliary Valve Switch 61 Front Wash/ Wipe Switch
3 Auxiliary Valve Relay 62 Front Wash Motor
4 Auxiliary Valve 63 Front Wiper Motor
5 Auxiliary Valve Switch 64 Head Light Flash Switch
6 Auxiliary Valve Relay 65 Road Lights Relay
7 Auxiliary Valve Solenoid 66 Road Lights Switch
8 Key Switch 67 Dip Switch
9 Distributor 68 Interior Light Switch
10 Ignition Coil 69 Radio
13 Starter Solenoid 70 Speaker
13A Starter Motor 71 Heater Blower Switch
14 Neutral Start Relay 72 Heater Blower Resistor
15 Ignition Relay 1 73 Heater Blower Motor
16 Moment Load Indicator 74 Face Fan Blower Switch
16A Moment Load Indicator - Transducer 75 Face Fan Resistor
17 Rear Work Light Switch 76 Face Fan Motor
18 Reverse Alarm Relay 77 Battery Isolator Switch
19 Reverse Alarm
20 Coil Relay
22 Electronic Brake Control Unit
Lamps
23 Park Brake Switch
24 Electronic Displacement Control (EDC) (Pump Swash Operation) 80 Rear Work Light
25 Susmic 12 81 Alternator Warning lamp
26 Pulse Pick-up (Pump Speed Sensor) 82 Hand Brake Warning lamp
27A Lift Sensor 83 Water Temperature Warning lamp
27B Lower Sensor 84 Transmission Oil Temperature Warning lamp
28 Auxiliary Switch 85 Engine Oil Pressure Warning lamp
29 Tilt Switch 87 Air Filter Warning lamp
30 Diagnostic Connector - Psion 88 Hydraulic Oil Filter Bypass Warning lamp
31 Accelerator Pedal 89 Main Beam Warning lamp
32 Brake Pedal 90 Indicator Warning lamp
33 Throttle Motor Actuator (Engine Revs) 91 Right Hand Front Work Light
34 Clock (Information Display Centre Internal) 92 Left Hand Front Work Light
35 Hourmeter (Information Display Centre Internal) 93 Beacon Lamp
36 Water Temperature Switch 94 Left Hand Indicator (Rear)
37 Transmission Oil Temperature Switch 95 Hazard Switch Warning lamp
38 Engine Oil Pressure Switch 96 Left Hand Indicator (Front)
40 Air Filter Vacuum Switch 97 Right Hand Indicator (Front)
42 Information Display Centre Buzzer 98 Right Hand Indicator (Rear)
43 Head Light LED Mini Relay 99 Left Hand Brake Light
44 Alternator 100 Right Hand Brake Light
44A Alternator Resister 101 Left Hand Main Beam
45 Horn Switch - Column 102 Right Hand Main Beam
46 Horn Switch - Push 103 Left Hand Dip Beam
47 Horn 104 Right Hand Dip Beam
48 Front Work Light Switch 105 Left Hand Tail Light
49 Beacon Switch 106 Left Hand Side Light
50 Beacon Motor 107 Right Hand Tail Light
51 Hazard Switch 108 Right Hand Side Light
52 Indicator Switch 109 Interior Light
53 Directional Indicator LED Mini Relay
54 Flasher Unit Primary Fuses
55 Brake Light Switch
56 Ignition Relay 2 * F1 Key Switch
57 Roof and Rear Screen Washer Motor F2 Ignition Relay 1 Supply
58 Rear Wash/Wipe Switch * F3 Roadlights Relay Supply (optional)
59 Rear Washer Motor F4 Starter Relay 2 Supply

Note: For bulb and fuse ratings see page C/1 - 1.

(LEDs not service part)

9803/3400 Issue 5*
Section C Electrics Section C
3-9 3-9

Main Components Up To Serial No. 788643

(LPG Engine, Single Pedal)

37
36 38 40

53 104
94 107
91 99 101 105
47 96 98 57 62 68
44 92 50 103 73 76
100 60 63 102
93 109
97 106 108
69
70
35
44A C8 C7
48 49 67 72 75
34 42 55
82 84 88 90 52 54 64
81 83 85 87 89 45
58 61

46 51 66
71

95 C2 74
A8
43 A9 A10 65 B3 B4
A7 B7 C3 C1 B1 B2

56 B5 B6 B9
F4
30A
40A

F3

9803/3400 Issue 4*
Section C Electrics Section C
3 - 9A 3 - 9A

Main Components From Serial No. 788644 Up To No. 892343*

(LPG Engine, Single Pedal)

9803/3400 Issue 3*
Section C Electrics Section C
3 - 9B Schematic 3 - 9B
Main Components From Serial No. 788644
Up To No. 892343
(LPG Engine, Single Pedal)
1 Battery 63 Hazard Switch
2 Key Switch 64 Indicator Switch
3 Ignition 1 Relay 65 Directional Indicator LED Mini Relay
4 Neutral Start Relay 66 Left Hand Indicator (Rear)
5 Starter Solenoid 67 Left Hand Indicator (Front)
6 Starter Motor 68 Right Hand Indicator (Front)
7 Moment Load Indicator 69 Right Hand Indicator (Rear)
8 Moment Load Indicator - Transducer 70 Flasher Unit
9 Rear Work Light Switch 71 Ignition Relay 2
10 Rear Work Light 72 Brake Light Switch
11 Reverse Alarm Relay 73 Left Hand Brake Light
12 Reverse Alarm Buzzer 74 Right Hand Brake Light
13 Coil Relay 75 Rear Wash/Wipe Switch
14 Ignition Coil 76 Roof and Rear Washer Pump
15 Distributor 77 Rear Wiper Motor
16 To Ignition Module 78 Front Wash/ Wipe Switch
17 To Tachometer 79 Front Wash Motor
18 To Ignition Module 80 Front Wiper Motor
19 Electronic Brake Control Unit 81 Road Lights Relay
20 Park Brake Switch 82 Road Lights Switch
21 Electric Display Centre (Pump Swash Operation) 83 Head Light Flash Switch
22 Susmic 12 84 Dip Switch
23 Forward/Reverse Selector 85 Left Hand Main Beam
24 Pulse Pick-up (Pump Speed Sensor) 86 Right Hand Main Beam
25 Lift Sensor 87 Left Hand Dip Beam
26 Lower Sensor 88 Right Hand Dip Beam
27 Auxiliary Switch 89 Left Hand Tail Light
28 Tilt Switch 90 Left Hand Side Light
29 Diagnostic Connector - Psion 91 Right Hand Tail Light
30 Accelerator Pedal 92 Right Hand Side Light
31 Brake Pedal 93 Interior Light and Switch
32 Throttle Motor Actuator (Engine Revs) 94 Radio
33 Hourmeter 95 Speaker
34 Master Warning lamp 96 Heater Blower Switch
35 Alternator Warning lamp 97 Heater Blower Resistor
36 Hand Brake Warning lamp 98 Heater Blower Motor
37 Water Temperature Warning lamp 99 Face Fan Blower Switch
38 Transmission Oil Temperature Warning lamp 100 Face Fan Resistor
39 Engine Oil Pressure Warning lamp 101 Face Fan Motor
40 Low Fuel Level Warning lamp 102 Auxiliary 1 Valve Switch
41 Air Filter Warning lamp 103 Auxiliary 1 Valve Relay
42 Hydraulic Oil Filter Bypass Warning lamp 104 Auxiliary 1 Valve Solenoid
43 Main Beam lamp 105 Auxiliary 2 Valve Switch
44 Direction Indicator lamp 106 Auxiliary 2 Valve Relay
45 Water Temperature Switch 107 Auxiliary 2 Valve Solenoid
46 Transmission Oil Temperature Switch 108 Battery Isolator Switch
47 Engine Oil Pressure Switch
48 Low Fuel Level Primary Fuses
49 Air Filter Vacuum Switch
51 Information Display Centre Buzzer F1 Key Switch
52 Head Light LED Mini Relay F2 Ignition Relay 1 Supply
53 Alternator F3 Roadlights Relay Supply (optional)
54 Engine Shut Down Solenoid F4 Starter Relay 2 Supply
55 Horn Switch - Column
56 Horn Switch - Push Note: For bulb and fuse ratings see page C/1 - 2.
57 Horn (LEDs not service part)
58 Front Work Light Switch
59 Right Hand Front Work Light
60 Left Hand Front Work Light
61 Beacon Switch
62 Beacon Motor/Light

9803/3400 Issue 4*
Section C Electrics Electrics Section C
3 - 9C 3 - 9C

Main Components From Serial No. 788644 Up To No. 892343*

(LPG Engine, Single Pedal)

9803/3400 Issue 4*
Section C Electrics Section C
3 - 9D 3 - 9D

Main Components From Serial No. 892344

(LPG Engine, Single Pedal)

9803/3400 Issue 1
Section C Electrics Section C
3 - 9E Schematic 3 - 9E
Main Components From Serial No. 892344
(LPG Engine, Single Pedal)
1 Battery 63 Hazard Switch
2 Key Switch 64 Indicator Switch
3 Ignition 1 Relay 65 Directional Indicator LED Mini Relay
4 Neutral Start Relay 66 Left Hand Indicator (Rear)
5 Starter Solenoid 67 Left Hand Indicator (Front)
6 Starter Motor 68 Right Hand Indicator (Front)
7 Moment Load Indicator 69 Right Hand Indicator (Rear)
8 Moment Load Indicator - Transducer 70 Flasher Unit
9 Rear Work Light Switch 71 Ignition Relay 2
10 Rear Work Light 72 Brake Light Switch
11 Reverse Alarm Relay 73 Left Hand Brake Light
12 Reverse Alarm Buzzer 74 Right Hand Brake Light
13 Coil Relay 75 Rear Wipe Switch
14 Ignition Coil 77 Rear Wiper Motor
15 Distributor 78 Front Wash/ Wipe Switch
16 To Ignition Module 79 Front Wash Motor
17 To Tachometer 80 Front Wiper Motor
18 To Ignition Module 81 Road Lights Relay
19 Electronic Brake Control Unit 82 Road Lights Switch
20 Park Brake Switch 83 Head Light Flash Switch
21 Electric Display Centre (Pump Swash Operation) 84 Dip Switch
22 Susmic 12 85 Left Hand Main Beam
23 Forward/Reverse Selector 86 Right Hand Main Beam
24 Pulse Pick-up (Pump Speed Sensor) 87 Left Hand Dip Beam
25 Lift Sensor 88 Right Hand Dip Beam
26 Lower Sensor 89 Left Hand Tail Light
27 Auxiliary Switch 90 Left Hand Side Light
28 Tilt Switch 91 Right Hand Tail Light
29 Diagnostic Connector - Psion 92 Right Hand Side Light
30 Accelerator Pedal 93 Interior Light and Switch
31 Brake Pedal 94 Radio
32 Throttle Motor Actuator (Engine Revs) 95 Speaker
33 Hourmeter 96 Heater Blower Switch
34 Master Warning lamp 97 Heater Blower Resistor
35 Alternator Warning lamp 98 Heater Blower Motor
36 Hand Brake Warning lamp 99 Face Fan Blower Switch
37 Water Temperature Warning lamp 100 Face Fan Resistor
38 Transmission Oil Temperature Warning lamp 101 Face Fan Motor
39 Engine Oil Pressure Warning lamp 102 Auxiliary 1 Valve Switch
40 Low Fuel Level Warning lamp 103 Auxiliary 1 Valve Relay
41 Air Filter Warning lamp 104 Auxiliary 1 Valve Solenoid
42 Hydraulic Oil Filter Bypass Warning lamp 105 Auxiliary 2 Valve Switch
43 Main Beam lamp 106 Auxiliary 2 Valve Relay
44 Direction Indicator lamp 107 Auxiliary 2 Valve Solenoid
45 Water Temperature Switch 108 Battery Isolator Switch
46 Transmission Oil Temperature Switch
47 Engine Oil Pressure Switch Primary Fuses
48 Low Fuel Level
49 Air Filter Vacuum Switch F1 Key Switch
51 Information Display Centre Buzzer F2 Ignition Relay 1 Supply
52 Head Light LED Mini Relay F3 Roadlights Relay Supply (optional)
53 Alternator F4 Starter Relay 2 Supply
54 Engine Shut Down Solenoid
55 Horn Switch - Column Note: For bulb and fuse ratings see page C/1 - 2.
56 Horn Switch - Push (LEDs not service part)
57 Horn
58 Front Work Light Switch
59 Right Hand Front Work Light
60 Left Hand Front Work Light
62 Beacon Motor/Light

9803/3400 Issue 1
Section C Electrics Electrics Section C
3 - 9F 3 - 9F

Main Components From Serial No. 892344 Up To No. 892343

(LPG Engine, Single Pedal)

9803/3400 Issue 1
Section C Electrics Electrics Section C
3 - 10 3 - 10

Main Components Up To Serial No 788643

(LPG Engine, Twin Pedal)

25
13A 19
9
13 22

80
16 16A 10

1 24
18
14

23
17 77 78
27A 27B 30 31 32 33
8
15
29
26
F2

30A
F1

60A
77A 78A 28

9803/3400 Issue 3*
Section C Electrics Section C
3 - 11 Schematic 3 - 11
Main Components Up To Serial No 788643
64 Head Light Flash Switch
(LPG Engine, Twin Pedal) 65 Road Lights Relay
66 Road Lights Switch
1 Battery 67 Dip Switch
2 Auxiliary Valve Switch 68 Interior Light Switch
3 Auxiliary Valve Relay 69 Radio
4 Auxiliary Valve 70 Speaker
5 Auxiliary Valve Switch 71 Heater Blower Switch
6 Auxiliary Valve Relay 72 Heater Blower Resistor
7 Auxiliary Valve Solenoid 73 Heater Blower Motor
8 Key Switch 74 Face Fan Blower Switch
9 Distributor 75 Face Fan Resistor
10 Ignition Coil 76 Face Fan Motor
13 Starter Solenoid 77 Reverse Relay
13A Starter Motor 77A Reverse Microswitch
14 Neutral Start Relay 78 Forward Relay
15 Ignition Relay 1 78A Forward Microswitch
16 Moment Load Indicator 79 Battery Isolator Switch
16A Moment Load Indicator - Transducer
17 Rear Work Light Switch Lamps
18 Reverse Alarm Relay
19 Reverse Alarm Buzzer
80 Rear Work Light
22 Electronic Brake Control Unit
81 Alternator Warning lamp
23 Park Brake Switch
82 Hand Brake Warning lamp
24 Electric Display Centre (Pump Swash Operation)
83 Water Temperature Warning lamp
25 Susmic 12
84 Transmission Oil Temperature Warning lamp
26 Pulse Pick-up (Pump Speed Sensor)
85 Engine Oil Pressure Warning lamp
27A Lift Sensor
87 Air Filter Warning lamp
27B Lower Sensor
88 Hydraulic Oil Filter Bypass Warning lamp
28 Auxiliary Switch
89 Main Beam Warning lamp
29 Tilt Switch
90 Indicator Warning lamp
30 Diagnostic Connector - Psion
91 Right Hand Front Work Light
31 Accelerator Pedal
92 Left Hand Front Work Light
32 Brake Pedal
93 Beacon Lamp
33 Throttle Motor Actuator (Engine Revs)
94 Left Hand Indicator (Rear)
34 Clock (Information Display Centre Internal)
95 Hazard Switch Warning lamp
35 Hourmeter (Information Display Centre Internal)
96 Left Hand Indicator (Front)
36 Water Temperature Switch
97 Right Hand Indicator (Front)
37 Transmission Oil Temperature Switch
98 Right Hand Indicator (Rear)
38 Engine Oil Pressure Switch
99 Left Hand Brake Light
40 Air Filter Vacuum Switch
100 Right Hand Brake Light
42 Information Display Centre Buzzer
101 Left Hand Main Beam
43 Head Light LED Mini Relay
102 Right Hand Main Beam
44 Alternator
103 Left Hand Dip Beam
44A Alternator Resister
104 Right Hand Dip Beam
45 Horn Switch - Column
105 Left Hand Tail Light
46 Horn Switch - Push
106 Left Hand Side Light
47 Horn
107 Right Hand Tail Light
48 Front Work Light Switch
108 Right Hand Side Light
49 Beacon Switch
109 Interior Light
50 Beacon Motor
51 Hazard Switch
52 Indicator Switch Primary Fuses
53 Directional Indicator LED Mini Relay
54 Flasher Unit * F1 Key Switch
55 Brake Light Switch F2 Ignition Relay 1 Supply
56 Ignition Relay 2 * F3 Roadlights Relay Supply (optional)
57 Roof and Rear Screen Washer Motor F4 Starter Relay 2 Supply
58 Rear Wash/Wipe Switch
60 Rear Wiper Motor Note: For bulb and fuse ratings see page C/1 - 1.
61 Front Wash/ Wipe Switch (LEDs not service part)
62 Front Wash Motor
63 Front Wiper Motor

9803/3400 Issue 5*
Section C Electrics Section C
3 - 12 3 - 12

Main Components Up To Serial No 788643

(LPG Engine, Twin Pedal)

37
36 38 40
4 7
104 70
53
91 107
99 62 101 105
44 47 94 98 57 68
92 50 100 60 63 103 73 76
93 96 102 109
97 106 108 69 3 6

35
44A
48 67 72
42 49
82 84 88 90 52
46 95 54 55 64
81 83 85 87 89 45
34 58 61 75
2 5
66

71
51 74
65
43

56
F4 F3
30A
40A

9803/3400 Issue 4*
Section C Electrics Section C
3 - 12A 3 - 12A

Main Components From Serial No 788644 Up To No. 892343*

(LPG Engine, Twin Pedal)

9803/3400 Issue 3*
 Section C Electrics Section C
3 - 12B Schematic 3 - 12B
Main Components From Serial No 788644 63 Beacon Switch
64 Beacon Motor/Light
Up To Serial Number 892343 65 Hazard Switch
(LPG Engine, Twin Pedal) 66 Indicator Switch
67 Directional Indicator LED Mini Relay
1 Battery 68 Left Hand Indicator (Rear)
2 Key Switch 69 Left Hand Indicator (Front)
3 Ignition 1 Relay 70 Right Hand Indicator (Front)
4 Neutral Start Relay 71 Right Hand Indicator (Rear)
5 Starter Solenoid 72 Flasher Unit
6 Starter Motor 73 Ignition Relay 2
7 Moment Load Indicator 74 Brake Light Switch
8 Moment Load Indicator - Transducer 75 Left Hand Brake Light
9 Rear Work Light Switch 76 Right Hand Brake Light
10 Rear Work Light 77 Rear Wash/Wipe Switch
11 Reverse Alarm Relay 78 Roof and Rear Washer Pump
12 Reverse Alarm Buzzer 79 Rear Wiper Motor
13 Ignition Coil 80 Front Wash/ Wipe Switch
14 Distributor 81 Front Wash Motor
15 To Ignition Module 82 Front Wiper Motor
16 To Tachometer 83 Road Lights Relay
17 To Ignition Module 84 Road Lights Switch
18 Electronic Brake Control Unit 85 Head Light Flash Switch
19 Park Brake Switch 86 Dip Switch
20 Electric Display Centre (Pump Swash Operation) 87 Left Hand Main Beam
* 21 Susmic 12 88 Right Hand Main Beam
22 Reverse Microswitch 89 Left Hand Dip Beam
23 Reverse Relay 90 Right Hand Dip Beam
24 Forward Microswitch 91 Left Hand Tail Light
25 Forward Relay 92 Left Hand Side Light
26 Pulse Pick-up (Pump Speed Sensor) 93 Right Hand Tail Light
27 Lift Sensor 94 Right Hand Side Light
28 Lower Sensor 95 Interior Light and Switch
29 Auxiliary Switch 96 Radio
30 Tilt Switch 97 Speaker
31 Diagnostic Connector - Psion 98 Heater Blower Switch
32 Accelerator Pedal 99 Heater Blower Resistor
33 Brake Pedal 100 Heater Blower Motor
34 Throttle Motor Actuator (Engine Revs) 101 Face Fan Blower Switch
35 Hourmeter 102 Face Fan Resistor
36 Master Warning LED 103 Face Fan Motor
37 Alternator Warning LED 104 Auxiliary 1 Valve Switch
38 Hand Brake Warning LED 105 Auxiliary 1 Valve Relay
39 Water Temperature Warning LED 106 Auxiliary 1 Valve Solenoid
40 Transmission Oil Temperature Warning LED 107 Auxiliary 2 Valve Switch
41 Engine Oil Pressure Warning LED 108 Auxiliary 2 Valve Relay
42 Low Fuel Level Warning LED 109 Auxiliary 2 Valve Solenoid
43 Air Filter Warning LED 110 Battery Isolator Switch
44 Hydraulic Oil Filter Bypass Warning LED
45 Main Beam LED Primary Fuses
46 Direction Indicator LED
47 Water Temperature Switch
* F1 Key Switch
48 Transmission Oil Temperature Switch F2 Ignition Relay 1 Supply
49 Engine Oil Pressure Switch
* F3 Roadlights Relay Supply (optional)
50 Low Fuel Level F4 Starter Relay 2 Supply
51 Air Filter Vacuum Switch
53 Information Display Centre Buzzer Note: For bulb and fuse ratings see page C/1 - 2.
54 Head Light LED Mini Relay (LEDs not service part)
55 Alternator
56 Engine Shut Down Solenoid
57 Horn Switch - Column
58 Horn Switch - Push
59 Horn
60 Front Work Light Switch
61 Right Hand Front Work Light
62 Left Hand Front Work Light

9803/3400 Issue 4*
Section C Electrics Electrics Section C
3 - 12C 3 - 12C

Main Components From Serial No 788644 Up To No. 892343*

(LPG Engine, Twin Pedal)

SIGNAL
+

9803/3400 Issue 4*
Section C Electrics Section C
3 - 12D 3 - 12D

Main Components From Serial No 892344

(LPG Engine, Twin Pedal)

9803/3400 Issue 1
Section C Electrics Section C
3 - 12E Schematic 3 - 12E
Main Components From Serial No 892344 64 Beacon Motor/Light
65 Hazard Switch
(LPG Engine, Twin Pedal) 66 Indicator Switch
67 Directional Indicator LED Mini Relay
1 Battery 68 Left Hand Indicator (Rear)
2 Key Switch 69 Left Hand Indicator (Front)
3 Ignition 1 Relay 70 Right Hand Indicator (Front)
4 Neutral Start Relay 71 Right Hand Indicator (Rear)
5 Starter Solenoid 72 Flasher Unit
6 Starter Motor 73 Ignition Relay 2
7 Moment Load Indicator 74 Brake Light Switch
8 Moment Load Indicator - Transducer 75 Left Hand Brake Light
9 Rear Work Light Switch 76 Right Hand Brake Light
10 Rear Work Light 77 Rear Wipe Switch
11 Reverse Alarm Relay 79 Rear Wiper Motor
12 Reverse Alarm Buzzer 80 Front Wash/ Wipe Switch
13 Ignition Coil 81 Front Wash Motor
14 Distributor 82 Front Wiper Motor
15 To Ignition Module 83 Road Lights Relay
16 To Tachometer 84 Road Lights Switch
17 To Ignition Module 85 Head Light Flash Switch
18 Electronic Brake Control Unit 86 Dip Switch
19 Park Brake Switch 87 Left Hand Main Beam
20 Electric Display Centre (Pump Swash Operation) 88 Right Hand Main Beam
21 Susmic 12 89 Left Hand Dip Beam
22 Reverse Microswitch 90 Right Hand Dip Beam
23 Reverse Relay 91 Left Hand Tail Light
24 Forward Microswitch 92 Left Hand Side Light
25 Forward Relay 93 Right Hand Tail Light
26 Pulse Pick-up (Pump Speed Sensor) 94 Right Hand Side Light
27 Lift Sensor 95 Interior Light and Switch
28 Lower Sensor 96 Radio
29 Auxiliary Switch 97 Speakers
30 Tilt Switch 98 Heater Blower Switch
31 Diagnostic Connector - Psion 99 Heater Blower Resistor
32 Accelerator Pedal 100 Heater Blower Motor
33 Brake Pedal 101 Face Fan Blower Switch
34 Throttle Motor Actuator (Engine Revs) 102 Face Fan Resistor
35 Hourmeter 103 Face Fan Motor
36 Master Warning LED 104 Auxiliary 1 Valve Switch
37 Alternator Warning LED 105 Auxiliary 1 Valve Relay
38 Hand Brake Warning LED 106 Auxiliary 1 Valve Solenoid
39 Water Temperature Warning LED 107 Auxiliary 2 Valve Switch
40 Transmission Oil Temperature Warning LED 108 Auxiliary 2 Valve Relay
41 Engine Oil Pressure Warning LED 109 Auxiliary 2 Valve Solenoid
42 Low Fuel Level Warning LED 110 Battery Isolator Switch
43 Air Filter Warning LED
44 Hydraulic Oil Filter Bypass Warning LED
45 Main Beam LED
Primary Fuses
46 Direction Indicator LED
47 Water Temperature Switch F1 Key Switch
48 Transmission Oil Temperature Switch F2 Ignition Relay 1 Supply
49 Engine Oil Pressure Switch F3 Roadlights Relay Supply (optional)
50 Low Fuel Level F4 Starter Relay 2 Supply
51 Air Filter Vacuum Switch
53 Information Display Centre Buzzer Note: For bulb and fuse ratings see page C/1 - 2.
54 Head Light LED Mini Relay (LEDs not service part)
55 Alternator
56 Engine Shut Down Solenoid
57 Horn Switch - Column
58 Horn Switch - Push
59 Horn
60 Front Work Light Switch
61 Right Hand Front Work Light
62 Left Hand Front Work Light

9803/3400 Issue 1
Section C Electrics Electrics Section C
3 - 12F 3 - 12F

Main Components From Serial No 892344

(LPG Engine, Twin Pedal)

9803/3400 Issue 1
Section C Electrics Section C
3 - 13 3 - 13

Main Components Up To Serial No. 892343*

(Diesel Engine - TCR and 3.0D HL*)

9803/3400 Issue 6*
 Section C Electrics Section C
3 - 14 Schematic 3 - 14
Main Components
Up To Serial No. 892343*
(Diesel Engine - TCR and 3.0D HL*) 64 Head Light Flash Switch
65 Road Lights Relay
1 Battery 66 Road Lights Switch
2 Auxiliary Valve Switch 67 Dip Switch
3 Auxiliary Valve Relay 68 Interior Light Switch
4 Auxiliary Valve 69 Radio
5 Auxiliary Valve Switch 70 Speaker
6 Auxiliary Valve Relay 71 Heater Blower Switch
7 Auxiliary Valve Solenoid 72 Heater Blower Resistor
8 Key Switch 73 Heater Blower Motor
9 Glow Plugs 74 Face Fan Blower Switch
10 Glow Plugs 75 Face Fan Resistor
11 Glow Plugs 76 Face Fan Motor
12 Glow Plugs 77 Battery Isolator Switch
13 Starter Solenoid 78 Servo Loop Solenoid
13A Starter Motor 79 Electronic unloader valve (fitted to 4x4 and 3.5
14 Neutral Start Relay machines only).
15 Ignition Relay 1
16 Moment Load Indicator
16A Moment Load Indicator - Transducer
Lamps
17 Rear Work Light Switch
18 Reverse Alarm Relay 80 Rear Work Light
19 Reverse Alarm Buzzer 81 Alternator Warning lamp
20 Handbrake Solenoid Relay 82 Hand Brake Warning lamp
21 Engine Shut Off Solenoid 83 Water Temperature Warning lamp
22 Park Brake Solenoid 84 Transmission Oil Temperature Warning lamp
23 Park Brake Switch 85 Engine Oil Pressure Warning lamp
24 Proportional Pressure Reducing Valve 86 Low Fuel Level Warning lamp
25 Susmic 12 87 Air Filter Warning lamp
26 Pulse Pick-up (Pump Speed Sensor) 88 Hydraulic Oil Filter Bypass Warning lamp
27 2 Speed/Traction Control Selector Switch 89 Main Beam Warning lamp
27A 2 Speed/Traction Control Solenoid 90 Indicator Warning lamp
27B 2 Speed/Traction Control Pressure Switch Relay 91 Right Hand Front Work light
28 Foward/Reverse Switch 92 Left Hand Front Work light
93 Beacon Lamp
* 30 Diagnostic Connector-Psion (Service Master Diagnostics)
94 Left Hand Indicator (Rear)
32 Brake Pedal
35 Hourmeter 95 Hazard Switch Warning LAMP
36 Water Temperature Switch 96 Left Hand Indicator (Front)
37 Transmission Oil Temperature Switch 97 Right Hand Indicator (Front)
38 Engine Oil Pressure Switch 98 Right Hand Indicator (Rear)
39 Low Fuel Oil Level 99 Left Hand Brake Light
40 Air Filter Vacuum Switch 100 Right Hand Brake Light
42 Information Display Centre Buzzer 101 Left Hand Main Beam
44 Alternator 102 Right Hand Main Beam
45 Horn Switch - Column 103 Left Hand Dip Beam
46 Horn Switch - Push 104 Right Hand Dip Beam
47 Horn 105 Left Hand Tail Light
48 Front Work Light Switch 106 Left Hand Side Light
49 Beacon Switch 107 Right Hand Tail Light
50 Beacon Motor 108 Right Hand Side Light
51 Hazard Switch 109 Interior Light
52 Indicator Switch 110 Master Work Light
54 Flasher Unit 111 Master Work Light
55 Brake Light Switch
56 Ignition Relay 2 Primary Fuses
58 Rear Wipe Switch
59 Washer Pump * F1 Key Switch
60 Rear Wiper Motor F2 Ignition Relay 1 Supply
61 Front Wipe Switch * F3 Roadlights Relay Supply (optional)
63 Front Wiper Motor F4 Starter Relay 2 Supply

Note: For bulb and fuse ratings see page C/1 - 2.

(LEDs not service part)

9803/3400 Issue 7*
 3 - 15

9803/3400
+
SIGNAL
-
Section C

106
407A

401
406 WATER TEMP SWITCH
404 TRANS OIL TEMP SWITCH
403 ENGINE OIL PRESS SWITCH
408 LOW FUEL LEVEL
402 AIR FILTER VAC SWITCH
(Diesel Engine - TCR and 3.0D HL*)

600

407

106 411 411B ENGINE SHUT DOWN

310A ALTERNATOR
110J 814 FRONT HORN
A8

855 FRONT WORKING LIGHTS

Electrics

116
Main CoMain Components Up To Serial No. 892343*

1
805
806

2
M

894 BEACON
303
1
2

310
837

106

001K
001A

303A INTERIOR LIGHT

304 RADIO
601
859
HAZARD SWITCH
106F LH REAR INDICATOR
805 LH FRONT INDICATOR
803
RH FRONT INDICATOR
806 RH REAR INDICATOR
104
802 FLASHER UNIT
300
BRAKE LIGHT
108D 816
BRAKE LIGHT
IGNITION RELAY 2

007
M

103 REAR WIPER

FRONT & REAR
M

839 WASHER PUMP

110
M

840
FRONT WIPER

2
841
303
LIGHTS RELAY
837 LH MAIN BEAM
836 RH MAIN BEAM

2
106
833
009 832 LH DIP BEAM
828 829 834 RH DIP BEAM

1
830
Electrics

LH TAIL LIGHT
310
LH SIDE LIGHT
RH TAIL LIGHT
RH SIDE LIGHT
LIGHT SWITCH

001A
102

M
800 800B HEATER MOTOR

2
106
114E

M
800B 600EG FACE FAN
004B 125A 971 AUX SOLENOID 1
1258
125C 972 AUX SOLENOID 2
1250

Issue 5*
3 - 15
Section C
Section C Electrics Section C
3 - 15A 3 - 15A

Main Components Form Serial No. 892344

(Diesel Engine - TCR and 3.0D HL)

9803/3400 Issue 1
Section C Electrics Section C
3 - 15B Schematic 3 - 15B
Main Components
From Serial No. 892344
(Diesel Engine - TCR and 3.0D HL) 64 Head Light Flash Switch
65 Road Lights Relay
1 Battery 66 Road Lights Switch
2 Auxiliary Valve Switch 67 Dip Switch
3 Auxiliary Valve Relay 68 Interior Light Switch
4 Auxiliary Valve 69 Radio
5 Auxiliary Valve Switch 70 Speakers
6 Auxiliary Valve Relay 71 Heater Blower Switch
7 Auxiliary Valve Solenoid 72 Heater Blower Resistor
7A Fan Relay 73 Heater Blower Motor
7B Fan Solenoid 74 Face Fan Blower Switch
7C Water Temperature Swirch 75 Face Fan Resistor
8 Key Switch 76 Face Fan Motor
9 Glow Plugs 77 Battery Isolator Switch
10 Glow Plugs 78 Servo Loop Solenoid
11 Glow Plugs 79 To 4x4 Socket (fitted to 4x4 and 3.5 machines only).
12 Glow Plugs
13 Starter Solenoid
13A Starter Motor
Lamps
14 Neutral Start Relay
15 Ignition Relay 1 80 Rear Work Light
16 Moment Load Indicator 81 Alternator Warning lamp
16A Moment Load Indicator - Transducer 82 Hand Brake Warning lamp
17 Rear Work Light Switch 83 Water Temperature Warning lamp
18 Reverse Alarm Relay 84 Transmission Oil Temperature Warning lamp
19 Reverse Alarm Buzzer 85 Engine Oil Pressure Warning lamp
20 Handbrake Solenoid Relay 86 Low Fuel Level Warning lamp
21 Engine Shut Off Solenoid 87 Air Filter Warning lamp
22 Park Brake Solenoid 88 Hydraulic Oil Filter Bypass Warning lamp
23 Park Brake Switch 89 Main Beam Warning lamp
24 Proportional Pressure Reducing Valve 90 Indicator Warning lamp
25 Susmic 12 91 Right Hand Front Work light
26 Pulse Pick-up (Pump Speed Sensor) 92 Left Hand Front Work light
27 2 Speed/Traction Control Selector Switch 93 Beacon Lamp
27A 2 Speed/Traction Control Solenoid 94 Left Hand Indicator (Rear)
27B 2 Speed/Traction Control Pressure Switch Relay 95 Hazard Switch Warning LAMP
28 Foward/Reverse Switch 96 Left Hand Indicator (Front)
30 Diagnostic Connector-Psion (Service Master Diagnostics) 97 Right Hand Indicator (Front)
32 Brake Pedal 98 Right Hand Indicator (Rear)
35 Hourmeter 99 Left Hand Brake Light
36 Water Temperature Switch 100 Right Hand Brake Light
37 Transmission Oil Temperature Switch 101 Left Hand Main Beam
38 Engine Oil Pressure Switch 102 Right Hand Main Beam
39 Low Fuel Oil Level 103 Left Hand Dip Beam
40 Air Filter Vacuum Switch 104 Right Hand Dip Beam
42 Information Display Centre Buzzer 105 Left Hand Tail Light
44 Alternator 106 Left Hand Side Light
45 Horn Switch - Column 107 Right Hand Tail Light
46 Horn Switch - Push 108 Right Hand Side Light
47 Horn 109 Interior Light
48 Front Work Light Switch 110 Master Work Light
50 Beacon Motor 111 Master Work Light
51 Hazard Switch
52 Indicator Switch Primary Fuses
54 Flasher Unit
55 Brake Light Switch F1 Key Switch
56 Ignition Relay 2 F2 Ignition Relay 1 Supply
58 Rear Wipe Switch F3 Starter Relay 2 Supply
59 Washer Pump F4 Roadlights Relay Supply (optional)
60 Rear Wiper Motor
61 Front Wipe Switch Note: For bulb and fuse ratings see page C/1 - 2.
63 Front Wiper Motor (LEDs not service part)

9803/3400 Issue 1
Section C Electrics Electrics Section C
3 - 15C 3 - 15C

Main Components Form Serial No. 892344

(Diesel Engine - TCR and 3.0D HL)

9803/3400 Issue 1
Section C Electrics Section C
3 - 15D 3 - 15D

Main Components
(LPG Engine - TCR)

9803/3400 Issue 1
Section C Electrics Section C
3 - 15E Schematic 3 - 15E
Main Components
(LPG Engine - TCR)
1 Battery 55 Head Light Flash Switch
2 Auxiliary Valve Switch 56 Road Lights Relay
3 Auxiliary Valve Relay 57 Road Lights Switch
4 Auxiliary Valve 58 Dip Switch
5 Auxiliary Valve Switch 59 Interior Light Switch
6 Auxiliary Valve Relay 60 Radio
7 Auxiliary Valve Solenoid 61 Speakers
8 Key Switch 62 Heater Blower Switch
9 Starter Solenoid 63 Heater Blower Resistor
10 Starter Motor 64 Heater Blower Motor
11 Neutral Start Relay 65 Face Fan Blower Switch
12 Ignition Relay 1 66 Face Fan Resistor
13 Moment Load Indicator 67 Face Fan Motor
14 Moment Load Indicator - Transducer 68 Battery Isolator Switch
15 Rear Work Light Switch 69 Servo Loop Solenoid
16 Reverse Alarm Relay 70 To 4x4 Socket (fitted to 4x4 and 3.5 machines only).
17 Reverse Alarm Buzzer
18 Handbrake Solenoid Relay Lamps
19 Engine Shut-down Delay Timer
20 Seat Switch 71 Rear Work Light
21 Park Brake Solenoid 72 Alternator Warning lamp
22 Park Brake Switch 73 Hand Brake Warning lamp
23 Proportional Pressure Reducing Valve 74 Water Temperature Warning lamp
24 Susmic 12 75 Transmission Oil Temperature Warning lamp
25 Pulse Pick-up (Pump Speed Sensor) 76 Engine Oil Pressure Warning lamp
26 2 Speed/Traction Control Selector Switch 77 Low Fuel Level Warning lamp
27 2 Speed/Traction Control Solenoid 78 Air Filter Warning lamp
28 2 Speed/Traction Control Pressure Switch Relay 79 4WD Error Warning lamp
29 Foward/Reverse Switch 80 Main Beam Warning lamp
30 Diagnostic Connector-Psion (Service Master Diagnostics) 81 Indicator Warning lamp
31 Brake Pedal 82 Right Hand Front Work light
32 Hourmeter 83 Left Hand Front Work light
33 Water Temperature Switch 84 Beacon Lamp
34 Transmission Oil Temperature Switch 85 Left Hand Indicator (Rear)
35 Engine Oil Pressure Switch 86 Hazard Switch Warning LAMP
36 Low Fuel Oil Level 87 Left Hand Indicator (Front)
37 Air Filter Vacuum Switch 88 Right Hand Indicator (Front)
38 Information Display Centre Buzzer 89 Right Hand Indicator (Rear)
39 Alternator 90 Left Hand Brake Light
40 Horn Switch - Column 91 Right Hand Brake Light
41 Horn Switch - Push 92 Left Hand Main Beam
42 Horn 93 Right Hand Main Beam
43 Front Work Light Switch 94 Left Hand Dip Beam
44 Beacon Motor 95 Right Hand Dip Beam
45 Hazard Switch 96 Left Hand Tail Light
46 Indicator Switch 97 Left Hand Side Light
47 Flasher Unit 98 Right Hand Tail Light
48 Brake Light Switch 99 Right Hand Side Light
49 Ignition Relay 2 100 Interior Light
50 Rear Wipe Switch 101 Master Work Light
51 Washer Pump 102 Master Work Light
52 Rear Wiper Motor
53 Front Wipe Switch Primary Fuses
54 Front Wiper Motor
F1 Key Switch
F2 Ignition Relay 1 Supply
F3 Ignition Relay 2 Supply
F4 Roadlights Relay Supply (optional)

Note: For bulb and fuse ratings see page C/1 - 2.

(LEDs not service part)

9803/3400 Issue 1
Section C Electrics Electrics Section C
3 - 15F 3 - 15F
Main Components
(LPG Engine - TCR)

9803/3400 Issue 1
Section C Electrics Section C
3 - 16 Schematic 3 - 16

Main Components (2 Speed Option

- Intelligent Transmission)
1 Susmic
2 Mode Selector Switch
3 Forward/Reverse Selector Switch
4 Neutral Isolation Relay
5 Fixed Resistor Relay
6 Brake Pedal
7 Differential Solenoid

007M

10A FUSE
10A FUSE
A4
19 ANALOG INPUT B6
23 SENSOR +

13 SENSOR -
STANDARD
SUSMIC ECU

130
158
1 3

R
F
N
417A

416A
425

918

7 600A
5

2 2

1 DIFF LOCK
2

SWITCH
6

3
8

842B
100

100
10k

959
425A
417F
416F

425

959A

5 4

C B A 6
960B
600C

600B

960
417K

416K
443

STANDARD
BRAKE
PEDAL

FIXED VALUE
RESISTOR
NETWORK
2.7K
2.3K

960A

DIFF LOCK
SOLENOID
7
600D

A371960

9803/3400 Issue 1
Section C Electrics Section C
3 - 17 Schematic 3 - 17

Main Components (2 Speed/Traction Control Option

- Intelligent Transmission)
1 Susmic
2 Mode Selector Switch
3 Forward/Reverse Selector Switch
4 Neutral Relay
5 Fixed Resistor Relay
6 Brake Pedal
7 Differential Solenoid

007M

10A FUSE
10A FUSE
A4
19 ANALOG INPUT

B6
23 SENSOR +

13 SENSOR -

STANDARD
SUSMIC ECU

130
158
1
3

R
F
N
417A

416A
425

918

7 600A

2
5

DIFF LOCK
1
2

SWITCH
6

3
8

842B
100

100
10k

959
425A
417F
416F

425

959A

5 4

C B A
960B

6
600C

600B

960
417K

416K
443

STANDARD
BRAKE
PEDAL
FIXED VALUE
RESISTOR
NETWORK
2.7K
2.3K

960A

DIFF LOCK
SOLENOID
7
A371970
600D

9803/3400 Issue 1
Issue 3* 9803/3400
1

S1X ECU 42 PIN

600AB
1 -SENSOR
161C
2 DIG INP 0
3

GREEN YELLOW (YELLOW) 162 501

3 DIG INP 1
4x4 TEST
4 DIG INP 2
LH

FRONT

REAR

5 DIG INP 3
BLUE RED
510 6 PWM OUTPUT 0 (+)
4

(RED)
512 7 PWM OUTPUT 1 (+)
CONNECTOR
PLAN OF SUSMIC
VALVE SOLENOID FRONT

511
8 HIGH CURRENT 0 FB (-)
RH

513
9 HIGH CURRENT 1 FB (-)
8

SHIELD SHIELD
28

BLUE BLACK
10 LOW CURRENT 0 FB(-)
14

42

BROWN RED 11 LOW CURRENT 1 FB (-)

(YELLOW)

Y/G GREEN
LH

13 12 11

12 NC
10
FRONT

913
13 RS232 GROUND
9
9

SHIELD SHIELD 010

14 SENSOR (+)
7

BLUE BLACK
600B
6

15 BATTERY (-)
(RED)

BROWN RED
5

GREEN
Y/G GREEN 16 PPU INPUT 0
4
RH

GREEN
3

27 26 25 24 23 22 21 20 19 18 17 16

17 PPU INPUT 1
FRONT

41 40 39 38 37 36 35 34 33 32 31 30
15

GREEN 18 PPU INPUT 2

1

29

SHIELD SHIELD
SPEED SENSORS
10

GREEN 19 PPU INPUT 3

BLUE BLACK
BROWN RED 920
(GREEN)

20 RS232 TXD
Y/G GREEN
921
LH

21 RS232 RXD
REAR

22 PWM OUTPUT 4 (+)

SHIELD SHIELD 515 23 HIGH CURRENT 4 FB (-)
11

BLUE BLACK
24 PWM OUTPUT 5 (+)
(BLUE)

BROWN RED
517 25 HIGH CURRENT 5 FB (-)
Y/G GREEN
RH

TO STANDARD FNR
CONNECTOR SEE NFPE 514 26 PWM OUTPUT 2 (+)
REAR

WIRING SCHEMATIC
516 27 PWM OUTPUT 3 (+)
1

600C
2

161A
28 BATTERY (+)

808
809E
842B

130D
3

600A
DIAGNOSTIC

29 BATTERY (-)
CONNECTOR

SOLENOID
4

TWO SPEED
7

30 NC
12

31 ANALOGUE INPUT 0
518
32 ANALOG INPUT 1
33 LOW CURRENT 4 FB (-)
801
LH

34 LOW CURRENT 5 FB (-)

5

(GREEN)
35 NC

1
3
2
36 NC
VALVE SOLENOID REAR

BLACK
37 NC

GREEN
YELLOW
RH

F
F

R
R

N
N
6

38 NC
(BLUE)
39 NC

857A
465 40 ASC STATUS LAMP

C
C
13
41 DIGITAL OUTPUT 1

C
161B
42 BATTERY (+)

YELLOW
857
S1X ECU 42 PIN

1
2

4
020

856B
BLUE
WHITE
600AC

ORANGE
856A

5
7
465

6
RED

BLACK
STEER SENSOR

GREEN

15

995E
2

856
995D 855

LEFT
RIGHT

14
161 161 FUSED + (POSITIVE) SUPPLY
600ND 600ND - (NEGATIVE) EARTH
995C 995B PIN 4 NFPE S1X (MODE SWITCH)
970A 970A PIN 9 NFPE S1X (NEGATIVE)

NFPE PANEL HARNESS

980A 980A PIN 22 NFPE S1X (POSITIVE)

A437100
853/30070
VALVE
UNLOADER
ELECTRONIC
* 3.0D 4 Wheel Drive (Option)
3 - 18 Schematic 3 - 18
Section C Electrics Section C
Section C Electrics Section C
3 - 19 Schematic 3 - 19

3.0D 4 Wheel Drive (Option)

1 Electronic Control Unit
2 Steer Angle Potentiometer
3 Front Left Anti Slip Solenoid Valve (Yellow)
4 Front Right Anti Slip Solenoid Valve (Red)
5 Rear Left Anti Slip Solenoid Valve (Green)
6 Rear Right Anti Slip Solenoid Valve (Blue)
7 Diagnostic Connector (not used in this application)
8 Front Left Wheel Speed Sensor (Yellow)
9 Front Right Wheel Speed Sensor (Red)
10 Rear Left Wheel Speed Sensor (Green)
11 Rear Right Wheel Speed Sensor (Blue)
12 Two Speed Solenoid
13 Gear Selector Switch
14 Fuse
15 Feed to Error Status Warning Lamp

Anti Slip Control (ASC) Valves

Valve Colour Motor ASC Error
Identification Code
A1 Red RHS Front __.. Note: See 4x4 STATUS Error, Section D, for error
code explanation.
B1 Green LHS Rear .._.
A2 Blue RHS Rear _._.
B2 Yellow LHS Front ._._

View from front of machine FRONT

B2
A1
YELLOW

RED
GREEN

BLUE

A2
B1 REAR
A437650 *A437110

9803/3400 Issue 5*
Section C Electrics Section C
3 - 20 Schematic 3 - 20
3.5D 4x4 (Main Components)
(Sheet 1 of 2)

9803/3400 Issue 2*
 Section C Electrics Section C
3 - 21 Schematic 3 - 21

3.5D 4x4 (Main Components)

1 Battery 71 Heater Blower Switch
2 Auxiliary Valve Switch 72 Heater Blower Resistor
3 Auxiliary Valve Relay 73 Heater Blower Motor
4 Auxiliary Valve 74 Face Fan Blower Switch
5 Auxiliary Valve Switch 75 Face Fan Resistor
6 Auxiliary Valve Relay 76 Face Fan Motor
7 Auxiliary Valve Solenoid 77 Battery Isolator Switch
8 Key Switch 78 Servo Loop Solenoid
9 Glow Plugs 79 Differential Lock Connector (See 3.5D 4x4,
10 Glow Plugs Differential Lock)
11 Glow Plugs 80 4-Wheel Drive Connector (See 3.5D 4x4, Differential
12 Glow Plugs Lock)
13 Starter Solenoid 81 Auxiliary Socket (See 3.5D 4x4, Differential Lock)
13A Starter Motor 82 Speed Limiter Auxiliary Socket
14 Neutral Start Relay * 82A Fan Solenoid
15 Ignition Relay 1 * 82B Fan Control Relay
*
16 Moment Load Indicator 82C Temperature Switch
16A Moment Load Indicator - Transducer
17 Rear Work Light Switch Lamps
18 Reverse Alarm Relay
19 Reverse Alarm Buzzer 83 Water Temperature Warning lamp
20 Handbrake Solenoid Relay 84 Transmission Oil Temperature Warning lamp
21 Engine Shut Off Solenoid 85 Engine Oil Pressure Warning lamp
22 Park Brake Solenoid 86 Low Fuel Level Warning lamp
23 Park Brake Switch 87 Air Filter Warning lamp
24 Proportional Pressure Reducing Valve 88 Hydraulic Oil Filter Bypass Warning lamp
* 25 Susmic S1X 89 Main Beam Warning lamp
26 Pulse Pick-up (Pump Speed Sensor) 90 Indicator Warning lamp
29 Tilt Switch 91 Right Hand Front Work light
* 30 Diagnostic Connector (Service Master Diagnostics) 92 Left Hand Front Work light
32 Brake Pedal 93 Beacon Lamp
35 Hourmeter 94 Left Hand Indicator (Rear)
36 Water Temperature Switch 95 Hazard Switch Warning LAMP
37 Transmission Oil Temperature Switch 96 Left Hand Indicator (Front)
38 Engine Oil Pressure Switch 97 Right Hand Indicator (Front)
39 Low Fuel Oil Level 98 Right Hand Indicator (Rear)
40 Air Filter Vacuum Switch 99 Left Hand Brake Light
42 Information Display Centre Buzzer 100 Right Hand Brake Light
44 Alternator 101 Left Hand Main Beam
45 Horn Switch - Column 102 Right Hand Main Beam
46 Horn Switch - Push 103 Left Hand Dip Beam
47 Horn 104 Right Hand Dip Beam
48 Front Work Light Switch 105 Left Hand Tail Light
49 Beacon Switch 106 Left Hand Side Light
50 Beacon Motor 107 Right Hand Tail Light
51 Hazard Switch 108 Right Hand Side Light
52 Indicator Switch 109 Interior Light
54 Flasher Unit 110 Master Work Light
55 Brake Light Switch 111 Master Work Light
56 Ignition Relay 2 112 Rear Work Light
58 Rear Wipe Switch 113 Alternator Warning lamp
59 Washer Pump 114 Hand Brake Warning lamp
60 Rear Wiper Motor
61 Front Wipe Switch
62 Front/Rear Wash Switch
Primary Fuses
63 Front Wiper Motor
64 Head Light Flash Switch * F1 Key Switch
65 Road Lights Relay F2 Ignition Relay 1 Supply
66 Road Lights Switch * F3 Roadlights Relay Supply (optional)
67 Dip Switch F4 Starter Relay 2 Supply
68 Interior Light Switch
69 Radio Note: For bulb and fuse ratings see page C/1 - 1, C/1 - 5
70 Speaker (LEDs not service part)

9803/3400 Issue 2*
Section C Electrics Section C
3 - 22 Schematic 3 - 22
3.5D 4x4 (Main Components)
(Sheet 2 of 2)

9803/3400 Issue 1
Section C Electrics Section C
3 - 23 Schematic 3 - 23

3.5D 4x4 (Differential Lock)

79 Differential Lock Connector (See 3.5D 4x4, Main
Components)
80 4-Wheel Drive Connector (See 3.5D 4x4, Main
Components)
81 Auxiliary Socket (See 3.5D 4x4, Main Components)
115 Speed Selector
116 Delay Relay
117 2-Speed Solenoid
118 Differential Lock Solenoid
119 4-Wheel Drive Lamp
120 Electronic Unloader Valve

115 117
C 2
O 2 857
1 2 SPEED
BK 6 856 SOLENOID
F
856A

3 BN
N C
116
B R
6 4

600NH
C F 856C 8 5
4 BU
N C
842 R 1 DELAY
RELAY
809E
A GN
R
5
808
D
130D

79
4
448 448

81
856B
3
856B

2 118
600ND 600ND
465A 465B 600NG
970A 970A
4 DIFF LOCK
980A 980A SOLENOID
5
465

80

4WD
119 LAMP
600NJ

600NE

600NF

970A

120
ELECTRONIC
980A UNLOADER
VALVE

800510
(853/30081)

9803/3400 Issue 1
Section C Electrics Section C
4-1 *3.0D Four Wheel Drive Option 4-1

Speed Sensor Wiring

E G
B
F
A

C
A437700

Electrical component failure can occur if there is not

sufficient cable slack. Ensure new cables are inspected and
adjusted as required.

Adjustment

Cable Length
B - Steer Sensor 240mm (9.5 in) from cable tie A to rear of Steer Sensor housing B
C - Speed Sensor (L/H Rear) 345mm (13.5 in) from cable tie A to cable tie F
D - Speed sensor (R/H Rear) 300mm (11.8in) from cable tie E to cable tie G

1 Park the machine on firm level ground, engage the

parking brake and set the transmission to neutral. Lower
boom to the ground. switch off the engine and remove
the starter key.

2 Check the rear axle cable lengths, adjust as required.

3 Cables B and C should be joined by means of a cable tie,

positioned at a distance of 80mm (3.1in) from cable tie A.

9803/3400 Issue 2*
Section C Electrics Section C
5-1 Battery 5-1

Testing - Specific Gravity

The specific gravity of the electrolyte gives an idea of the
state of charge of the battery. Readings should be taken
using a hydrometer, when the electrolyte temperature is
15 °C (60 °F). If the battery has recently been on charge, wait
approximately one hour (or slightly discharge the battery) to
dissipate the surface charge before testing.
Readings should be as tabulated and should not vary
between cells by more than 0.04. A greater variation indicates
an internal fault on that particular cell.
If the electrolyte temperature is other than 15 °C (60 °F) a
'correction factor' must be applied to the reading obtained.
Add 0.07 per 10 °C (18 °F) if the temperature is higher than
15 °C (60 °F) and subtract the same if the temperature is
lower.

Specific Gravity at 15 °C (60 °F)

Fully Charged Half Discharged Fully Discharged

Ambient temperature up to 27 °C (80 °F) 1.270 - 1.290 1.190 - 1.210 1.110 - 1.130
Ambient temperature above 27 °C (80 °F) 1.240 - 1.260 1.170 - 1.190 1.090 - 1.110

Battery Testing
This test is to determine the electrical condition of the battery
and to give an indication of the remaining useful ‘life’.
Before testing ensure that the battery is at least 75% charged
(SG of 1.23 to 1.25 for ambient temperature up to 27°C).
Ensure that the battery is completely disconnected from the
vehicle.
Connect up the battery tester (part no. 993/85700) as follows:
5 Set the CHECK/LOAD switch A to LOAD and hold down
for 5 - 10 seconds until the meter reading stabilises. The
reading should be at least 9 volts.
Note: Do not hold the switch in the LOAD position for more
than 10 seconds.
6 If the foregoing tests are unsatisfactory, consult Fault
Diagnosis below.

1 Set the CHECK/LOAD switch A to OFF.

2 Set rocker switch B to the battery voltage (12V).

3 Connect the red flying lead to the battery positive (+) ter-
minal and the black flying lead to the battery negative (-)
terminal. A
4 Set the CHECK/LOAD switch A to CHECK to read the
battery no-load voltage which should be at least 12.4
volts.
B 239510

Fault Diagnosis

Battery Tester Readings Remedy

1 CHECK: 0 - 12.6 Volts Renew battery

LOAD: less than 6 Volts

2 CHECK: 6 - 12.4 Volts

LOAD: less than 9 Volts and falls steadily but remains Recharge and re-test. If tests still unsatisfactory renew
in yellow zone. battery.

3 CHECK: less than 10 Volts Indicates battery has been over-discharged and unlikely
LOAD: less than 3 Volts to recover. Renew battery.

4 CHECK: more than 11 Volts Charge battery which will probably recover.
LOAD: 6 - 10 Volts steady

9803/3400 Issue 1