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Cp05-03-Mmc-mst-ele-0021 Rev.00 Testing & Commissioning For LV Panel, CB, MCC & SMDB
Cp05-03-Mmc-mst-ele-0021 Rev.00 Testing & Commissioning For LV Panel, CB, MCC & SMDB
Documents Reference: CP05-03-MMC-MST-ELE-0021 Subject T&C Method of Statement for LV Panel,CB,MCC & SMDB– M/s. Menasco
Comment Response
Ref. Status
Date Reviewed by Reviewer comments Response by Contractor Response checked by original reviewer
CP05-03-MMC-MST-ELE-0021 Rev.00 Testing & Commissioning of LV
Prime Technology
1 panels,CB,MCC & SMDB has been reciewd and accepted (subject to item 2 to Noted and Comply
(CA)
4) for onward subission to the engineer.
Prime Technology Functioal test record to be added for Comply, refer to the attached Method
2
(CA) a)Capacitor bank, Motor control centre (MCC) statement test sheets
Prime Technology Checklist and funcyioal record to added for, Comply, refer to the attached Method
3
(CA) a) Auto transfet switch control statement test sheets
Add test sheet for recording live testing as describe in the procedure,
Prime Technology a)Earth fault loop impedence. Comply, refer to the attached Method
4
(CA) B) Prospective fault current. statement
C)Phase sequence
Desc. Testing & Commissioning for LV Panel, CB, MCC & SMDB
SN Description
CP05-03-MMC-MST-ELE-0021 REV.00, Testing & Commissioning for LV Panel, CB, MCC & SMDB has been
1
reviewed and is accepted (subject to items 2-4) for onward submission to the Engineer.
4 Add/amend test sheet for recording live testing(page 11/30) as described in the procedure,
a) Earth fault loop impedance Ze / Zs
b) Prospective Fault Current
c) Phase Sequence
Page 1 of 1
DIFC CP-05 Office
DOCUMENT NUMBER
Building-Main METHOD STATEMENT CP05-MMC-MST-ELE-0021
Works Package & FOR TESTING AND
Link Bridge Project, COMMISSIONING OF LV
Revision 00
Dubai, UAE PANEL/CB/MCC/SMDB
Issue Date 12-April-2023 Page 1 of 21
METHOD STATEMENT
FOR TESTING AND COMMISSIONING OF LV
PANEL/CAP.BANK/MCC/SMDB
CONTENTS
4) RESPONSIBILITIES
4.1 PROJECT MANAGER
4.2 ELECTRICAL SITE ENGINEER
4.3 ELECTRICAL SUPERVISOR
4.4 QA/QC ENGINEER
4.5 SAFETY ENGINEER
5) PROCEDURE / METHOD TO BE EMPLOYED
9) RISK ASSESSMENT
10) ATTACHMENTS
2.2 DEFINITIONS
• MAIN CONSULTANT means M/S LACASA Architects & Engineering Consultants
• MAIN CONTRACTOR means Ali & Sons Contracting L.L.C
• MEP SUB-CONTRACTOR means MENASCO Mechanical Contracting. LLC.
Electrical site engineer coordinates all site activities required for testing and
commissioning activities as per specification, manufacture datasheet and approved
drawing.
He should ensure to:
• Ensure that the LV switchgear panel installation is complete & all mechanical &
electrical comments on installation WIRs are completed & approved.
• Ensure that no damage has occurred between mechanical completions & pre-
commissioning stages.
• Repair / replace damaged components, if any.
• Check for the location of installation is free of any water or construction debris.
• Ensure that the Switchgear are properly tagged & identified location wise and
service wise as specified.
• Ensure that the wiring terminations to the LV Switchgear are complete & are tight
& secure.
• Ensure that the outgoing cables (power & control) from the Switchgear are
terminated in the respective panels & properly tagged & identified.
• Ensure that the earthing of the LV Switchgear has been completed.
• Ensure that the cables to the Switchgear are properly tagged & identified
• Ensure that the rating of the breakers (ACB, MCCB, MCB & ELCB) are as per
approved shop drawings, schedules & Discrimination Study.
• Ensure that the installed electrical and electronic components are of correct size,
brand/model and rating as per approved general arrangement drawings and
schematic diagram.
• Ensure the metering connections are proper.
• Check manually the fuse used in the control circuit.
• Check the termination of the cables to the bus bars are tightened to the required
torque using torque wrench.
• Inspect insulators for evidence of physical damage or contaminated surfaces.
• Ensure that all safety requirements are in place in accordance with project safety
plan.
5.3. Testing And Commissioning Procedure
PANEL TESTING PROCEDURE
Visual Inspection
Tightening verification
• For the panels, which are having splits, are coupled at site and the joints need to
be connected with fish plates and bolts with adequate torque as per the bolt sizes.
• Ensure that the fastener is accessible to enable positioning of the torque wrench.
• Fix the correct size of tubular spanner bit onto the torque wrench to suit the bolt
head of the fastener under test.
• Pre-set torque value on torque wrench as per the recommended torque for
different bolt sizes.
• Turn the torque wrench in the direction applicable to tighten the fastener.
• Torque the fastener to the point where the desired torque is reached, signaling the
desired torque by causing a click sound.
• Mark the fastener with an alignment identification paint mark or if already done
ensure the mark is not displaced.
• Insulation resistance voltage of 1000V shall be applied to the bus bars and the IR
values are recorded in Site Acceptance Test certificate
• Short all the Busbars (R, Y, B & N) together and close all isolators/ breaker of
main/ sub circuits.
• Isolate all the control circuit/capacitor/drives etc.
• Connect live terminal of the Megger to the shorted busbar & earth wire of Megger
to the body.
• Apply the Test Voltage of 1 kV DC (The test voltage shall be at least 500V DC.)
• Insulation Resistance readings for Busbar & Earth shall be recorded after 60 sec.
Then switch off the test voltage.
• Test voltage of magnitude 2000V (If previously the test is conducted the voltage
shall be reduced to 80% of the previously applied value) for the bus bars shall be
selected in the high pot instrument. The voltage source to be powerful enough to
retain the test voltage irrespective of the leakage current.
• All the Incomer and outgoing breakers should be closed. All the CTs secondary
side should be shorted and all the control fuses and neutral cables should be
isolated.
• Test voltage is to be applied between live parts and parts connected to earth for a
period of maximum 60 sec (1 Min)
• Connect the test leads to the bus bar to be tested.
• Test connection shall be as follows:
R phase to Y+B+N+E (Connected
Live Testing
Caution testing to be carried out under live condition & warning notice must be put in place
and necessary permit to be signed for that particular test. Electrical Safe System Working
Procedure shall be followed.
Earth Loop impedance (Ze & Zs) test and Prospective Fault Current Measurement test
• The highest reading obtained is recorded as the external earth loop impedance.
• After the completion of the Ze, reconnect the main earth cable on the board main
earth terminal.
• Carry out measurement of the maximum prospective fault current (LPF) between
line-to-neutral and line-to-earth. Refer to manufacturer’s instructions for correct
settings and connections.
• Press the test button and record the results on the approved test sheet.
• For three-phase supplies, the maximum possible fault level will be approximately
twice the maximum single-phase value.
• Switch panel main disconnect ‘’on’’ and switch on the outgoing circuits.
• Take the Zs reading of each phase (R, Y and B) of the outgoing circuits. Connect
the test probes as per manufacturer’s instructions for correct connections.
• Press the test button.
• The highest reading obtained is recorded as the earth fault loop impedance (Zs).
• Record the results on the approved test sheet.
• After energization of the panel, measure the incoming voltages between phases,
phases to neutral, phases to Earth, Neutral to Earth.
• Using the voltmeter selector switch, check the voltage readings on the meters and
compare with the measured voltage in step a.
• Check also the voltage readings on the phasor measurement unit (PMU).
• Ensure that they have the same voltage reading.
EMDB panel is equipped with ATS controller (Auto Transfer Switch Control Module-
DSE335) for standby generator. The testing will be carried out in conjunction with the LV
panel manufacturer and generator supplier.
• Before switching on the panel ensure that all CT terminals & neutral links are in
closed condition
• Switch on three phase supply to the panel
• Check the indication lamps, voltmeter & voltmeter selector switch
• Switch on the incomer breaker
• Check the programmed threshold (i.e., min and max voltage and frequency
threshold)
• Check the programmed time delays.
• Pressing S2 key:
a. If S2 is closed, the opening command is sent to S2
b. If S2 and S1 are both open, the closing command is sent to S2
c. If S2 is open and S1 is closed, no operation is carried out
• Check the interlock between breakers. Ensure the two breakers satisfy the below
conditions:
S1 S2
Condition 1 ON OFF
Condition 2 OFF ON
• Close the S1, the transfer switch connected to normal supply. Using a calibrated
multi-meter and phase rotation meter, check the phase to phase, phase to neutral
voltages and phase rotation present on the DSE335.
• Close the S2, start the generator manually. The transfer switch connected to
generator supply.
• Using a calibrated multi-meter and phase rotation meter, check the phase to
phase, phase to neutral voltages and phase rotation present on the DSE335.
• Ensure that the voltage is within the limit and the phase rotations are the same.
Close the enclosure door.
• Three phase power supply is connected to the mains of the capacitor bank.
• CT terminals in the panel are wires to the power factor regulator.
• The parameters programmed to the capacitor bank shall be checked and verified
as per approved material submittal and GA diagram.
In manual operation capacitor branches can be connected or disconnected in the set control
series and switching time irrespective of prevailing power line conditions.
No load or cos θ = 1 or capacitive load (set desired cos θ to 0.95 ind.)
Note: Remote / BMS signal tests shall be conducted by simulation like shorting the terminal
links.
FUNCTIONAL TEST – MCC with VFD
• Check the incoming voltage and phase sequence before switching ON the
incomer.
• Switch ON the inline breaker of the VFD.
• Keep the selector switch in HAND position on the door (There are 3 positions on
the selector switch HAND-OFF-AUTO, In HAND position we can operate manually
by using push buttons and OFF Position starter will be OFF and AUTO Position
can operate through giving the signal from BMS).
• Power up VFD and check functional display.
• Check the parameters in VFD as per approved parameter setting. Ensure that the
motor nameplate information is matching with the programmed parameters.
• The parameters programmed to the VFD shall be checked and verified as per
approved material submittal and GA diagram and motor name plate.
• Switch VFD to hand mode and check pre-set run speed and rotation. If the rotation
is wrong this will be corrected at the motor terminal.
• In conjunction with the mechanical commissioning engineer run the motor drive up
to 50Hz and check for satisfactory operation.
• Increase the speed of VFD by manually by using VFD keypad. Check the run
indication lamp.
• Press the Stop button to stop the VFD. Check the stop indication lamp.
• Test emergency stop operation.
• Switch VFD to Auto mode, simulate start command from BMS.
• VFD will run and to increase the speed simulate 0-10Vdc supply to the VFD and
check correct operational speed of the motor drive.
• Check the run indication lamp and check the speed in VFD KEYPAD. To stop the
VFD, simulate stop signal from BMS.
• Check the status on the control terminals like Run status, Trip status, Auto status,
Hand status, Fire Alarm status and VFD feedback 0-10Vdc to the BMS using a
Interfacing Procedures
• The BMS signals are simulated and the change in status of the output signals to
the BMS is tested with a suitable tester on the BMS terminal rail connection.
• Fire alarm control/status will be tested as per the control philosophy provided at
the time of approval.
• Similarly, all BMS signal considered in the design will also be checked.
• EMDB equipped with ATS controller for standby generator. The testing will
be carried out in conjunction with the LV panel manufacturer and generator
supplier in accordance with the specification and site method statement. This
would normally be carried out in both manual and automatic mode. The following is
a guide to the normal procedures: power will be removed from the main incoming
breaker this will cause a signal to be sent to the generator to start once the
generator reaches full speed and running voltage is attained the ATS will operate
and power will be available at all emergency distribution boards.
8 RISK ASSESSMENT
Prior to the commencement of any activities the risk assessment (refer to
attachments) shall be reviewed jointly by the construction and the HSE team to
Contract specifications supersedes all material described in this document.
DIFC CP-05 Office
DOCUMENT NUMBER
Building-Main METHOD STATEMENT CP05-MMC-MST-ELE-0021
Works Package & FOR TESTING AND
Link Bridge Project, COMMISSIONING OF LV
Revision 00
Dubai, UAE PANEL/CB/MCC/SMDB
Issue Date 12-April-2023 Page 21 of 21
ensure that all the risks are addressed and the required mitigation measures are
in place and remain fully implemented during operation.
9 ATTACHMENTS
• Checklist for Pre-commissioning and commissioning.
• Risk Assessment.
For S/C QA/QC: Date: FOR CONTRACTOR Date: For CONS. Rep.: Date:
QA/QC:
For S/C QA/QC: Date: FOR CONTRACTOR Date: For CONS. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
PANEL NAME:
For S/C QA/QC: Date: FOR CONTRACTOR Date: For CONS. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
5 ELECTRICAL CIRCUITS - Elect. circuits & connections (IEC 61439, Clause 11.6)
5a Accessibility of devices & terminations
5b Conformity of type, size of cables are as per drawing
5c Control and power cables crimping / tightness
5d Devices mounting are proper & satisfactory
6 EXTERNAL - Terminals for external conductors (IEC 61439-1, Clause 11.7)
6a Check for external cable termination facilities
6b Check for cabling and Glanding spaces
6c Adequate no. of cable supports
7 MECHANICAL CHECK - Mechanical operations (IEC 61439-1, Clause 11.8)
7a Conformity on Operation of withdrawable drawers
7b Doors, locks & mech. locking systems
7c Withdrawable drawers Interchangeability /mech. interlocks
7d Transport section, lifting arrangement
The Switchboard is certified to be in line with IEC 61439-1 + project requirements
For S/C QA/QC: Date: FOR CONTRACTOR Date: For CONS. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
PANEL NAME:
Sr.
Description of Point to be checked / Inspected Remarks
No.
ROUTINE TESTS (as per IEC 61439 -1)
BOLT TORQUE TEST: Required value : M8bolt : 22Nm, M10bolt : 45Nm,
A M12bolt: 75Nm - APPLICABLE FOR TRANSPORT SPLIT BUSBAR
JOINTS ONLY
TEST MEASURED BOLT TORQUE VALUE RESULT
LOCATION AT M8 Bolt M10 Bolt M12 Bolt
R
Y
B
N
E
R
Y
B
N
E
R
Y
B
N
E
Satisfactory if Torque Wrench Trips at the above required set value.
For S/C QA/QC: Date: FOR CONTRACTOR Date: For CONS. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
Sr.
Description of Point to be checked / Inspected Remarks
No.
B CONTACT RESISTANCE TEST: ( as per IEC 61439-1)
(Verified for Main Busbar joints using a digital Low Resistance Contact Meter) Reading Value Between
Busbar joints (2.000 mΩ @ 1A current injection) APPLICABLE FOR TRANSPORT SPLIT BUSBAR
JOINTS ONLY
RBB - ROut YBB – YOut BBB – BOut NBB – NOut
JOINT REF. mΩ mΩ mΩ mΩ
Satisfactory if the Contact Resistance Value between busbar joints are as mentioned above.
COMMENTS / REMARKS( If any)
For S/C QA/QC: Date: FOR CONTRACTOR Date: For CONS. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
Sr.
Description of Point to be checked / Inspected Remarks
No.
C INSULATION RESISTANCE TEST: ( IEC 61439-1, Clause 11.9)
(500V or 1000V Megger between Ph-Ph, Ph-N, Ph-E, N-E)
TEST Measured Values Result
Between R-phase & Y-phase
Between R-phase & B-phase
Between Y-phase & B-phase
Between R-phase & Neutral
Between Y-phase & Neutral
Between B-phase & Neutral
Between R-phase & Earth
Between Y-phase & Earth
Between B-phase & Earth
Between Neutral & Earth
Satisfactory if the insulation resistance between conductive parts are at least 1000ohms/volt
COMMENTS / REMARKS( If any)
For S/C QA/QC: Date: FOR CONTRACTOR Date: For CONS. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
PANEL NAME:
Above tests are performed as applicable to the type of Switchboard / Panel, tests may not be referred to
every panel.
For S/C QA/QC: Date: FOR CONTRACTOR Date: For Cons. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
Observations/Remarks
For S/C QA/QC: Date: FOR CONTRACTOR Date: For Cons. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
Voltage reading at receiving end: R-Y Y-B B-R R-N Y-N B-N
Normal Voltage (During FAT)
For S/C QA/QC: Date: FOR CONTRACTOR Date: For Cons. Rep.: Date:
QA/QC:
SUBCONTRACTOR CONTRACTOR
For S/C QA/QC: Date: FOR CONTRACTOR Date: For Cons. Rep.: Date:
QA/QC:
Remarks:
Severity
Likelihood 1 2 3 4 5
Certain 5 5 10 15 20 25
Very Likely 4 4 8 12 16 20
Likely 3 3 6 9 12 15
SMay Happen 2 2 4 6 8 10
Unlikely 1 1 2 3 4 5
Trivial Risk - No further improvements necessary provided control measures are maintained
Adequately Controlled Risk - Risk is tolerable when control measures identified are implemented
Moderately controlled Risk - Further risk reduction measures should be considered
Intolerable Risk - Seek specialist advice/ support
Aravi Ashok Designation Proj, HSE Manager Date: 22th May 2023 Signature:
Signature:
Salman Abu Assali Designation Project Manager Date: 22th May 2023
MENASCO MECHANICAL CONTRACTING L.L.C. Page 2 of 24
(DIFC – 05 BUILDING LINK BRIDGE MAIN WORKS)
(RISK ASSESSMENT)
Risk Rating Residual ALARP
Effects/ With No Risk Demonst
Sr. (T/A/M/ I) rated
Hazards Consequences Controls Recommended Control Measures &
Job Step Action By
(Y/N)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
01 Access to work Unfamiliarity to the site Minor injury 3 2 6 The Ali & Sons Contracting Project HSE Plan 1 2 2 Compliance to
area Unauthorized parking Property / asset shall be strictly complied with by all M/s DM, COP- CHP
Unauthorized access to site or damage MENASCO personnel and sub-contractors 2- 2.1, 2.3
taken shortcut under our control. Y
warning alarm/ warning light All work shall be carried out in accordance to Manager
Slip, trip and fall all applicable UAE Laws and Regulations, DM
Obstructed the walkway /traffic Regulations and MMC Project HSE Senior Project
activity
All material shall be segregated accordingly to Driver & Helper
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
MENASCO MECHANICAL CONTRACTING L.L.C. Page 10 of 24
(DIFC – 05 BUILDING LINK BRIDGE MAIN WORKS)
(RISK ASSESSMENT)
Risk Rating Residual ALARP
Effects/ With No Risk Demonst
Sr. (T/A/M/ I) rated
Hazards Consequences Controls Recommended Control Measures &
Job Step Action By
(Y/N)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
04 Commissioning/
Equipment malfunction. Minor Injuries ASC Policies and Procedures shall be
Test Procedure Major Injuries followed by Menasco team prior to start of
Uncertified or damaged test
Property / assets the Activity. Commissioning
equipment meters
Live Testing damage MSRA to be communicated with the Engineer
Inexperience or inadequate
operatives by the foreman or supervisor. 4
training of workers involved Environmental
Pre-Task briefing or TBT to be carried out 1 4 4 Project Manager
Poor illumination Impact
LV Panel by foreman or supervisor prior to start of
Open or damaged cable of the
Functional work communicating hazard and control Construction
test meter
Check and measures to its workers. Manager
Poor housekeeping 4 3 12
Simulation Commissioning Engineer to supervise and
Untrained operatives.
monitor the commissioning activity. Senior Project
Functional Test Defect/ damage
All access to test area to be cleared of all Engineer
– Mcc With Vfd tool/equipment.
obstruction and accessible to all.
Lack / poor supervision Y
All concerned personal must attend ESSW Site Engineer
Functional Test Incompetent/untrained
training and obtain the competency
– Smdb operatives for T & C
stickers on the helmet based on the HSE Officer
Poor lightening
designation
Trip, slip and fall
Permit to Work to be obtained prior to Supervisors
Uninspected equipment activity
Shortcut maneuvering Provide proper training and supervision to Foreman
personnel involved in testing and
commissioning. Operators
Ensure that all equipment is installed and
operated according to relevant safety T & C Engrs
codes and standards.
MENASCO MECHANICAL CONTRACTING L.L.C. Page 11 of 24
(DIFC – 05 BUILDING LINK BRIDGE MAIN WORKS)
(RISK ASSESSMENT)
Risk Rating Residual ALARP
Effects/ With No Risk Demonst
Sr. (T/A/M/ I) rated
Hazards Consequences Controls Recommended Control Measures &
Job Step Action By
(Y/N)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Used of Electrocution Minor Injury The Ali & Sons Contracting Project HSE Plan
05 temporary Slip / Trip and falls Major Injury shall be strictly complied with by all
power supply Untrained operative. Property All works shall be regularly monitored and
and Use of damage extension damaged supervised by M/s MENASCO site team to
Extension leads. Project Manager
leads. ensure full compliance
Use of damaged equipment's MENASCO shall provide adequate
Construction
Lack of PPE. resources, as appropriate to ensure safe
Manager
Work In wet areas with execution of work scope.
to its workers
Operators
Only competent person can carried out the
electrical task at site
T & C Engrs
Inspected and color-coded extension leads to
be used on site.
All electrical tools and equipment's free from
defects and fit to safe use
MENASCO MECHANICAL CONTRACTING L.L.C. Page 15 of 24
(DIFC – 05 BUILDING LINK BRIDGE MAIN WORKS)
(RISK ASSESSMENT)
Risk Rating Residual ALARP
Effects/ With No Risk Demonst
Sr. (T/A/M/ I) rated
Hazards Consequences Controls Recommended Control Measures &
Job Step Action By
(Y/N)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Board (EDB).
insulated.
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Work at Height Falling of men and materials from Major Injuries The Ali & Sons Contracting Project HSE Plan
07 - Using Scaffold,
height Minor Injury
shall be strictly complied with by all DM – Compliance
A-Type ladder / All works shall be regularly monitored and CHAPTER 8
Presence of overhead services Fatality Scaffolding
Podium Ladders supervised by M/s MENASCO site team
Safety
Incompetent workers Property damaged to ensure full compliance 101CHAPTER
MENASCO shall provide adequate resources, 4Personal
Lack of supervision
as appropriate to ensure safe execution of work Protective
Improper use of work platform
scope. All work shall be carried out in Equipment
44Project
Unauthorized access to the accordance to all applicable UAE Laws and
Manager
Regulations, DM Regulations and MMC Project
equipment
HSE Management System. Construction
Untrained operator
MSRA to be communicated with the operatives Manager
Unfavourableclimatic conditions by the foreman or supervisor.
3 3 9
1 3 3 Y
Permit For work at height on scaffolding to be Senior Project
Unbalancing of work platform
available and approved from concerned team prior Engineer
Caught-in between
to start of work. Pre-Task briefing or TBT to be
Working under direct sun light carried out by foreman or supervisor prior to start Site Engineer
of work communicating hazard and control
Dust
measures to its workers. HSE Officer
Noise
Only Competent scaffolder which is 3rd party
Slippery surface due to leak of oil certified to erect mobile Aluminum scaffolding and Supervisors
platform.
Operative Working at height must be trained for Foreman
Safe Work at height.
T & C Engrs
MENASCO MECHANICAL CONTRACTING L.L.C. Page 20 of 24
(DIFC – 05 BUILDING LINK BRIDGE MAIN WORKS)
(RISK ASSESSMENT)
Risk Rating Residual ALARP
Effects/ With No Risk Demonst
Sr. (T/A/M/ I) rated
Hazards Consequences Controls Recommended Control Measures &
Job Step Action By
(Y/N)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
08 Working in hot Heat Stress and Heat-related Major Injuries The midday break regulation from DM to be
whether Illnesses, Risk: Prolonged ensures that outdoor work activities are
Minor Injury
exposure to high temperatures suspended during the hottest part of the day
Fines
(Midday Break can lead to heat stress, heat when temperatures are typically at their peak.
Rule between exhaustion, or even heatstroke. Property damaged This allows workers to rest, hydrate, and seek
June 15th To Dehydration: Working in
hot shade during the most intense heat
Project Manager
September environments can lead to Risk Assessment and Planning:
15th ) excessive fluid loss through Working in heat Training and Awareness shall
Construction
sweating, increasing the risk of be provided
Manager
dehydration Encourage workers to drink plenty of water
Sunburn and Skin Damage risk and fluids before, during, and after work to
Senior Project
of skin cancer. prevent dehydration.
Engineer
All ailments due to excessive Schedule frequent rest breaks in shaded or
heat, like cramps, burns, 4
3 12
air-conditioned areas to allow workers to cool
1 3 3 Y
Site Engineer
headache, dehydration, etc. down and recover from heat exposure.
Plan work activities to minimize exposure
HSE Officer
during the hottest parts of the day, such as
scheduling physically demanding tasks in the
Supervisors
cooler morning or late afternoon hours
Foreman
Ventilation and Airflow
Implement a system for monitoring workers'
T & C Engrs
health and well-being, including regular
checks for signs of heat-related illnesses
Provision of cool drinking water
Proper cotton clothing
Change in work schedule, wherever possible.
MENASCO MECHANICAL CONTRACTING L.L.C. Page 22 of 24
(DIFC – 05 BUILDING LINK BRIDGE MAIN WORKS)
(RISK ASSESSMENT)
Risk Rating Residual ALARP
Effects/ With No Risk Demonst
Sr. (T/A/M/ I) rated
Hazards Consequences Controls Recommended Control Measures &
Job Step Action By
(Y/N)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Lack of training to Emergency case Operatives must be trained of safe and proper
responder Fines use of hand tools. Project Manager
Incompetent emergency responders Property damage All tools provided must be assessed to ensure
that they are fit for purpose, they fit for the Construction
Improper or lack of illumination Lack of training to Manager
Improper or lack of ventilation Emergency responder environment in which they are to be used and they
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Proper ventilation to be provided
Proper and safe access to be provided in work
areas.
Ali & Sons HSE Policies and Procedures shall be
followed by Menasco team prior to start of the
Activity.
Menasco to comply with Local Authority
regulations and HSE requirements
Emergency response and contact details to be
made available and known to workers at site.
Emergency vehicle to be available for emergency
rescue to nearest hospital.
Contact:No # 0543057866
MENASCO MECHANICAL CONTRACTING L.L.C. Page 26 of 24
(DIFC – 05 BUILDING LINK BRIDGE MAIN WORKS)
(RISK ASSESSMENT)
Risk Rating Residual ALARP
Effects/ With No Risk Demonst
Sr. (T/A/M/ I) rated
Hazards Consequences Controls Recommended Control Measures &
Job Step Action By
(Y/N)
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
11 Housekeeping Slips, Trips, and Falls: Improper Major Injuries Workers must be trained and aware and
at workplace disposal of waste can create comply with the housekeeping plan on the site.
Minor Injury
after the task obstacles and clutter, increasing TBT on housekeeping to be given to all.
Fire
the risk of slips, trips, and falls Removal of all waste from work after the
Project
Contamination and Exposure: Property damaged completion of activity.
Manager
Fire and Combustible Materials: Where possible, packaging materials shall be
Improper disposal and storage of removed from the site the earliest opportunity in
Construction
flammable or combustible order to reduce the fire load.
Manager
materials can increase the risk of Materials to be stacked and stored properly.
fire Signage and Labelling:
Senior
Health Hazards: Inadequate Establish a regular waste removal schedule to
Project
disposal of waste can create an prevent accumulation. Dispose of waste in a
3 2 6 1 2 2 Engineer
unhygienic environment, leading timely manner and ensure that waste collection
Likelihood
Likelihood
(Refer To Risk Mitigations
(T/A/M/I)
(T/A/M/I)
(The potential to cause harm (Health, (The harm which could
Outcome
(Sequence of
Outcome
Severity
Severity
Injury, Property damage, environment Assessment
working possibly occur).
etc.)) Procedure, PP
activities) 729-RAP)
Note: If any new scenarios emerge that are not covered by this risk assessment, site management should be contacted immediately, and the task should not be completed until a specific risk
assessment has been completed, issued, and understood.