TOCA NGTC

Technical Partner
Tender
Technical Specification

Brake System
Forged Radi-CALTM Brake Caliper

• Part Number CP6667-2/3S4L:BTCC

• General 6 Piston
One piece forged aluminium alloy body
Designed for optimum ratio of stiffness and
weight.
• Mounting Radial mount, 210 x 35mm
• Disc Size Ø362 x 36mm
• Pad CP3894D51
• Weight (less pads) Approx 2.90Kg
• Bores and Seals 2 x 1.50”/1.25”/1.0625” Dia.
• Pistons Low conductivity stainless steel
• Hydraulics Internal fed, no external hydraulics
Sealed bleed screws for leak free bleeding
• Pad Retention Fixed bridge
• Pad Wear Plates Stainless steel (serviceable)
• Heat Barrier Airgap behind pad
• Cooling Provision for shroud duct if required
FWD Rear Brake Caliper

• Part Number CP6119-2/3S0L:BTCC

• General 2 Piston
Two piece cast aluminium alloy body
• Mounting Radial mount, 130 Centres
• Disc Size Ø304 x 10mm
• Pad CP5119D50
• Weight (less pads) 1.50Kg
• Bores and Seals 2 x Ø 36.0mm
• Pistons Low conductivity stainless steel
• Hydraulics External stainless steel bridge pipe
Sealed bleed screws for leak free bleeding
• Pad Retention Two Pins
• Pad Wear Plates Stainless steel (serviceable)
RWD Brake System

• Part Number CP6319-2/3S0L:BTCC

• General 2 Piston
Two piece cast aluminium alloy body
• Mounting Radial mount, 130 Centres
• Disc Size Ø304 x 25mm
• Pad CP5119D50
• Weight (less pads) 1.50Kg
• Bores and Seals 2 x Ø 1.625”
• Pistons Low conductivity stainless steel
• Hydraulics External stainless steel bridge pipe
Sealed bleed screws for leak free bleeding
• Pad Retention Two Pins
• Pad Wear Plates Stainless steel (serviceable)
Front Brake Discs
• Part Number CP5772-2088/9GA:BTCC
J hook style face grooves for improved bite
and modulation
• Mounting 12F – Axial float bobbin style mounting
• Disc Size Ø362 x 36mm
• Material Racing specification cast iron
• Ventilation 72 vanes 20.0mm airgap
• Weight 7.7 Kg
• Treatment Standard APR two stage heat treatment
• Balancing Discs will be balanced

GA Face Grooves
Rear Brake Discs

FWD Rear Disc

• Part Number CP2866-242CG8:BTCC

• Disc Size Ø304 x 10mm
• Mounting 8F – Axial float bobbin style mounting
• Face Grooves 8 curved grooves per face
• Material Racing specification cast iron
• Ventilation Solid disc
• Weight 2.9Kg
• Treatment Standard APR two stage heat treatment
RWD Rear Disc

• Part Number CP3580-2924/5CG8:BTCC

• Disc Size Ø304 x 25mm
• Mounting 12F – Axial float bobbin style mounting
• Face Grooves 8 curved grooves per face
• Material Racing specification cast iron
• Ventilation Solid disc
• Weight 4.61Kg
• Treatment Standard APR two stage heat treatment
•

Front and rear mounting bells

Front and rear mounting bell will be designed and manufactured to the
requirements of BTCC NGTC similar to that of BTCC 2001

• Material Billet aluminium alloy

• Treatment Hard Anodising
• Ventilation Vent slots will be provided for the outer disc
face cooling on front mounting bells
Front and Rear Brake Pads

• Front CP3894D51 Series

• Rear CP5119D50 Series
• Material Two choices of friction material will be provided
subject to vehicle testing
Pedal Box

• Part Number CP5500-505:BTCC

• General Three pedal push type box
• Base Billet machined floor mounted
• Master cylinders CP2623 series
• Pedals Forged aluminium
• Brake Pedal 4.85:1 ratio
• Balance Bar Protected by rubber boots
• Balance cable Balance bar adjuster cable included
• Throttle Pedal Sprung loaded – forward and aft adj stops
• Pedal pivots Ball bearings
• Pedal Pads CNC machined – adjustable position

CP2623 Master Cylinder

•
• Part Numbers CP2623-90/1/2PRT115
• General Compact push type master cylinder
• Efficiency Individually shimmed to give short cut-off
• Body Material Cast aluminium alloy
• Size 0.625” 0.70” 0.75”
• Weight 0.31 Kg
• Inlet 7/16” x 20 UNF
• Outlet 3/8” x 24 UNF
• Pushrod Threaded 5/16” x 24 UNF
• Protection Convoluted rubber boot
• Installation Drawing http://www.apracing.com/drawings/cp2623_1cd.pdf
 Fluid Reservoirs CP4709 Series

• General Lightweight small diameter

• Size 3 volumes available
• Mounting Direct to master cylinders or remote
• Anti-surge Bellows or catch tank options
• Installation drawing http://www.apracing.com/drawings/CP4709_1CD.pdf

600 Brake Fluid

• CP3600-20
• High temperature +300ºC
Brake Proportioning Valve

Brake bias proportioning valves used to adjust the rear brake line pressure.

• Part Number CP3550-13

• General Lightweight forged aluminium body
• Adjustment 7 position lever with indents
• Output Range 34% -95%
• Installation drawings http://www.apracing.com/drawings/cp3550-13cd.pdf
Pneumatic Air Jack

• Part Number CP3985-230EV:BTCC

• General Lightweight high pressure, high speed
Airjack
• Outlet Built in Exhaust Valve
• Max. Pressure 30 Bar
• Installation drawings http://www.apracing.com/drawings/CP3985-1CD.pdf

Air Jack Lance and Connector

• Lance CP6116-5
• Connector CP6116-3
• Installation Drawing
http://www.apracing.com/draw
ings/cp6116cd.pdf
Clutch System

CP8382 184mm Twin Plate C/C Clutch

• Part Number CP8382:BTCC

• Size Ø184mm Twin plate
• Type Push type diaphragm spring
• Friction Material Carbon / Carbon
• Cover Billet aluminium alloy
Lug drive
• Diaphragm Spring Single high temperature spring steel
• Flywheel Fixing 12 off M8 bolts or studs
• Hub Lug drive – steel
• Torque Capacity 629Nm
• Wear-in 1.25mm
• Max. Wear 5.0mm
• Engagement Control Cushion P/Plate with Fulcrum Shims
• Weight 2.97Kg
• Inertia 0.0177 Kgm ²
CP3859 Concentric Slave Cylinder

• Part Number CP3859-1250:BTCC

• General Lightweight cast aluminium body
• Piston Aluminium billet
• Seals High temperature
• Bearing High speed with high temp grease
• Effective area 920mm²
• Hydraulic Ports M12 x 1.0mm
• Max Pressure 70 bar
• Weight 425g
• Installation drawings http://www.apracing.com/drawings/cp3859-1cd.pdf