DUA FAREED

3RD YEAR (SECTION A)

INDUSTRIAL & MANUFACTURING

IM-21002

PRODUCTION MANANGEMENT (IM-303)

PRODUCTION PLAN: WIRELESS AIRBUDS

Market Research:

Analyze market demand for Audionic Wireless Earbuds. Identify customer preferences
and market trends.

Raw Material Procurement:

Source durable plastics and advanced electronics. Build strong relationships with reliable
suppliers.

Production Planning:

Align production schedule with market demand. Efficiently allocate resources for
production.

Component Assembly:

Assemble Bluetooth modules, batteries, and sound drivers. Adhere to Audionic's quality
standards.

Quality Control:

Implement rigorous quality checks for durability and performance.

Testing:

Conduct comprehensive testing for flawless functionality.

Assembly of Wireless Earbuds:

Assemble components with precision.

Packaging:

Package with user-friendly manuals and safety instructions.

Distribution:

Establish streamlined distribution channels.

Marketing and Sales:

Devise effective marketing strategies for promotion.

Customer Feedback:

Gather customer insights for continuous improvement.

Sustainable Practices:

Implement eco-friendly waste disposal practices.

METHOD FOR WIRELESS AIRBUDS PRODUCTION AT AUDIONIC

Primary Data:

Cost Data:
Gather data on the costs associated with ordering wireless earbud materials.

Data Storage Costs:

Examine costs related to storing material products for wireless earbuds.

Product Material Price:

Collect information on the pricing of materials used in wireless earbud production.

Secondary Data:

Company Information:
Obtain data from processed company documents, including Audionic's profile, product
details, brand information, production processes, and business processes.

Product Requests (2022):

Investigate the number of wireless earbud product requests in 2022.

Bill of Material (BOM):

Analyze the Bill of Material for Audionic's wireless earbuds, detailing components and
materials.

Lead Time:
Examine the lead time for the materials used in wireless earbud production.
Product Description: Audionic Wireless Earbuds

Audionic Wireless Earbuds offer an immersive audio experience with cutting-edge

technology and sleek design. These earbuds are designed for seamless connectivity,
superior sound quality, and maximum comfort during extended use. Featuring the latest
Bluetooth technology, they provide a wireless and tangle-free listening experience.

Key Features:

Wireless Connectivity: Bluetooth technology ensures a stable and hassle-free connection

with devices, allowing users to enjoy music, calls, and more without the constraints of
wires.

High-Quality Sound: The earbuds deliver clear, crisp audio with deep bass, making them
ideal for music enthusiasts, gamers, and anyone who values premium sound quality.

Comfortable Fit: Ergonomically designed to fit securely in the ear, providing comfort for
long listening sessions. The earbuds come with multiple ear tip sizes for a customized fit.

Touch Controls: Intuitive touch controls allow users to manage music playback, answer
calls, and activate voice assistants with a simple touch on the earbuds.

Portable Charging Case: The compact charging case provides on-the-go convenience and
ensures that the earbuds are always ready for use. It also extends the overall battery life.

Demand Analysis:
The demand for Audionic Wireless Earbuds has been steadily increasing, driven by the
growing trend of wireless audio solutions. Consumers seek a balance between
performance, style, and affordability, making these earbuds a popular choice in the
market. The annual demand projection stands at 200 units, indicating a strong market
presence and consumer preference.
 Delivery Requirements:
To meet the demand effectively, a streamlined delivery process is essential. Timely and
efficient delivery channels should be established, considering factors such as:

Distribution Channels: Collaborate with established retailers, e-commerce platforms, and

Audionic's official outlets to ensure widespread availability.

Inventory Management: Maintain sufficient inventory to meet the annual demand, with
a proactive approach to restocking to avoid stockouts.

Shipping Logistics: Partner with reliable logistics services to facilitate timely deliveries to
various locations, both local and international.

Customer Support: Establish a responsive customer support system to address inquiries,

provide assistance, and ensure a positive post-purchase experience.

Reference: Audionic Product Catalog, Market Trends Analysis Report (2023).

This product description, demand analysis, and delivery requirements are tailored for
Audionic Wireless Earbuds with an annual demand projection of 200 units.

PRODUCT STRUCTURE:
The product structure has four levels (0, 1, 2, 3), where our product (wireless earbuds) demand is
200 and each product include 2 casings. It include 1 base, 1 left ear piece , 1right ear piece, 1
charging port, 2 ear rubbers, 2 battery led, and 3 bluetooth circuit device where it include
1antena & 2 receiver.
 BILL OF MATERIAL (BOM):
A Bill of Materials (BOM) is like a recipe for making a product. It's a organized list that shows all
the ingredients or parts needed, how many of each, and any specific details. Think of it as a guide
for planning, costing, and managing resources when manufacturing something.
TIME PHASE PRODUCT STRUCTURE:
AGGREGATE & MASTER PRODUCTION SCHEDULE:

Aggregate Planning is an operational activity to determine the amount and time of production in
the future. This planning process typically covers a time horizon of several months to a year. Here
is the calculation of Aggregate Planning to get the optimum total production.

Whereas the Master Production Schedule (MPS) is a detailed plan specifying production
quantities and schedules for individual products over a short time horizon.
 MRP

GROSS REQUIREMENT PLANS:

In Material Requirements Planning (MRP), the Gross Requirements Plan is like a master
checklist that tallies up the total need for a specific raw material or part during a set
timeframe. It's the sum of requirements for that material across all the products in the
production schedule.

LEAD TIME TABLE

GROSS REQUIREMENT PLAN TABLE
 NET REQUIREMENT PLANS:

A Net Requirements Plan in Material Requirements Planning (MRP) represents the actual
quantity of a raw material or component that needs to be either purchased or produced
after accounting for existing inventory, scheduled receipts, and gross requirements
NET REQUIREMENT PLAN