BBiocon Submittal Form exyr Page 6 ANU ‘pay rose. - ce Si mr Senin Pv a set ess, Mt sare A ing a ‘ewig tense ey bid sve, Wes ey ate eed fil mln i he Cet cman, 8: Ay ‘ono eels ee Des [ose yom ed (ent nore a — (sn ee Co frend er Kale Na = = Sa CT ae aT | comers aog Biocon Method of statement Opening for Air handling units Module jointing at 1807 DP New Warehouse € systemair ] Doc No-1808- | SIPL-DP-MOS-02 Method of statement AHU leak test at 1808 DP New Warehouse Ref : 1808-SIPL-DP-MOS-02 Rev : 01 Prepared by : Systemair India Pvt Ltd. Reviewed by : Systemair India Pvt Ltd. ‘Approved By : WKL design /B Name: Mr. Haresh Name: Mr. Mr. Santosh Designation : SE Date ~ 20/02/2023 Designation : DM Date ~ 20/02/2023é Biocon rrgatisoron | €esystemait Method of statement Opening for Air Doc No- 1808- New Warehouse 1.0 2.0 INTRODUCTION : This method of statement shall apply works related activities. This method of statement shall be for Air Handling Units leak test at 1808 DP New Warehouse. Described the method of work, material, manpower, machinery, equipment and tools, leak test procedure. Leak test will be conducted by below personnel’s, Name Contact Number _ | Email ID | Mr. Rajkumar S #917259 633 338 _| Rajkumar.S@Systemair.in Mr. Haresh Kamble | +91 9890765445 | Haresh.Ananda.Kamble@syst Sequence of work and scope 1. Working area defined and agreed by Biocon & Site Owner. a. To submit JSA prior to work and obtain all working permit required. b. All PPE requirement to be followed. 2. Tools and equipment: a. Drill Machine (Reverse/forward) b. Star bits c. Drill Bits - 4mm, 6mm, 8mm d. Silicon Gun e. Hammer f. Screw driver set g. Rolastar make air leakage testerMethod of statement Opening for Air Doc No- 1808- g 'BiOcON | handling units Module £ systerair SIPL-DP-MOS-02 jointing at 1807 DP New Warehouse 3. Materials a. Gl Sheets b. Gasket c. Silicon Sb jn/ Up A cher, r d. ScrewsMethod of statement Grenng tora bacto-1908- Biocon | banding units Module | SIPL-OP-Mos-02 | $ Jantrontieoroe. | 4 systemait Naw Warehouse | 4. Testing Procedure a. Site Engineer to be at site to ensure safety SOP is following and work in proper manner as per approved drawing. b. Unwrap the units. c. Remove all dampers. d. Fix the GSS sheet on all openings e. Apply silicon sealant on GSS sheet periphery & other unit openings like DP nozzle, cable entry, ports etc. to arrest air leakage & let silicon sealant to dry for 3-4 hrs. f. Connect the flexible pipe of leakage tester to the unit. g. Required values put in the system (Rollastar Leak Test Machine.) h. Start the fan of tester. i. Supply the air inside the AHU until the desired pressure of +ve700 Pa is achieved (as per Leakage class L1). Duration of test :-5-10-min’ /0 ~ /L fa. j. Find the leakage of the casing & prepare the leak test report k. If leakage is above maximum permissible limit, then identify the probable leakage areas & seal it with silicon sealant / gasket. After that retest the unit. Hhifie peste loeb The bea) press ya hn Je prvihve pressor Secfong je Tov fA i fe preesum tr Ae fv Arpelaes neariyron, pesibie opera presse; Whichever iis grealec Morivevi Lechege he (PH09 | [Ven Dom oS deehape cless Lt xX ~ 9-63 > denkate clase Lo as Peake clots 13TESTS STORER . Sree [act HF Biocon |rnsee ae nosie systemair Now trehouse ‘@systemair ‘Systemair India Pvt, Lid [ence a = haart ane oe = PRE Sa | SG “OS camarat 7 ware oo tom 4 7 [anmoresare |e |] rarromaarae 7] ern fess] aaa | moran ace 7 | BRRRNTERTTED Tec Tha [eee ton ETA DEA + ence] ies erat a a Se a emo In above format, Unit surface area to be calculated as below, Unit Surface Area (A) = 2 x ((LxW)+(LxH)+(WxH)) Ls length of the unit W= Width of the unit H= Height of the unit |. Housekeeping working area m.Joint inspection with WKL & Biocon. n. KWH meter to be installed at site before allow to use construction power provided by Biocon.systemair [anu wiseiavour Sid Sr. No._| AHUSr. No. ‘AHU Tag No. 1 25292 ‘AHU 60 2 25291 AHUS9 oe a Dale 4 25290 AMUSE be 5 75288 AHUSE 6 25286 AKU SS / 7 25287 AHUSS Nhe offered 8 25285 ARUS3 9 25283 AHUSI Atv beahnge 10 | 25686 AKU G7 : ‘ | 25685 HUGE 13 | 25293, AKU 62 a4 [26094 AKU 63 15 | 25284 AKU S2 * by of Nock one-/ A jnekde dg feshog ) GA Daring 4 Tecbwieal Gees 2) Cheek ls} 3) Jook Tes? Rapord 4) ae Eguipiven/ dyed ketal Kho S) Cobhmbix cebbeoe. 6) Mit Inpeckin. BroxUser’s Manual for Air Duct Leakage Tester (Digital version — with/without printer) & ke World Class DuctingChecklist Parts / Components. Blower assembly (consists of trolley, high speed blower, conical blower inlet and coniral panel) Digital Contral Panel (with or without printer option) Printer with chord (only for prinier option model) PVG tube - "dia (Grey) PVG tube — *4" dia (Transparent) Press-fit inlet nozzle G Press-fit inlet nozzle F Flexible hose = 4” dia. Hose clamps Duct adapters Set of cerlificates & User's manual Page {of 17AIR DUCT LEAKAGE TESTER leakage test rig from Rolastar makes it easy to measure duct system leakage. We offer it asa kt ‘mounted on a portable mobile trolley. A standard leakage test kit contains essentially the folowing ‘equipment: Calibrated Flow Nozzles H, G & F. Variable Speed Blower. Digital control panel - With or without printer option. Vinyle Tubing. 5 mtr. long Flexible duct, adapter and hose clamps. The flow nozzles are calibrated at FCRI (Fluid Control Research Institute) FCRI: A specialized facility for design and development of flow products / measurements techniques is the first of its kind in South East Asia. Its established by the Government of India (Ministry of Heavy Industries and Public enterprise in 1988). FCRI is accredited by NABL in the field of Fluid flow measurements (Calibration & testing) and Mechanical Measurements. FCRI'S FLOW LAB ON PAR WITH MAJOR INTERNATIONALLY REPUTED FLOW LABS, such as- * National Engineering Laboratory (NEL), UK. * Danish Technological Insitute (DT), Denmark. © Delft Hydraulics Laboratory, The Netherlands. The instrumentation consists of an Electronic diferental pressure transmitter (0-2500Pa) which measures the static pressure of the duct. Another electronic differential pressure transmitter (0- 1000Pa) measures the suction pressure (Velocity Pressure) at the conical inlet nazzle (to determine the low rate). Various sizes of inlet nozzles are provided to cover the flow range for the required accuracy of measurement. Page 2 of 17SPECIFICATIONS: ‘Air performance at maximum Fan speed Maximum Fiow Rate 100 Litres per sec | 212 CFM Maximum static pressure 10" W.G. | 2500 Pa Conforming leakage standards { SMACNA Dw 143 Conical inlet nozzle details F (15 mm Dia) - 7.1 Is G (28.5 mm Dia) -26.1 Us H (66 mm Dia.) - 100 Us Motor data 23 H.P., 7000 rpm maximum speed brush motor [ Flow & Pressure control Electronic Speed Control Supply 2B0VAC, 1 Ph, 50 Hz Trolley: Overall Size 750mm x 360mm x 450mm Weight Pressure measuring instruments | Electronic differential pressure transmitters 0-1000 Pa — For measuring suction pressure 0-2500 Pa — For measuring duct static pressure Printer (only for with printer ~ | Serial port Thermal printer model) Power:- 24V DC (must be used with an AC adapter) Printer size (in mm) 174.8 X 218.5 X 132.2 Paper size (in mm) 76.2 width x 76.2 dia. Thermal paper Print width: 63.5mm (42 Characters per line) Weight: 1.65 Kgs NOTE:- DESIGN AND SPECIFICATIONS OF THE MACHINE ARE SUBJECTED TO CHANGE WITHOUT PRIOR NOTICE DUE TO CONTINUOUS PRODUCT DEVELOPMENT AND IMPROVEMENT. SERVICE AND RECALIBRATION Pressure measuring instruments are already supplied with valid calibration certificates. But if fault or the calibration is suspected, the unit should be recalbrated to any of NABL accredited laboratories (preferably) or it can be returned to Rolasta for repair or recalibration. In any event, it is good practice to have the unit cabrated atleast once in a year. If the unit is not working correctly or requires recalibration, contact the nearest Rolastar factory. Page 3 of 17DESCRIPTION 1 Motor housing Fixed nozzle -H:- this is directly connected to conical blower inlet (not removable) and is Used for large flow measurements. Changeable nozzles 'F (small) and 'G’ (medium) shown can be slide in to the large inlet nozzle 'H' for use at reduced flow levels. Digital control panel- kept on top of the motor guard. Printer Duct adapter plate and flexible hose - This connects the leakage tester fan outlet spigot to the duct. The duct plate adapter is fitted with a pressure tapping point for connection to the Electronic differential pressure transmitter (0-2500Pa) by means of PVC tubing. The flexible hose length is 5 meters long when fully extended. Fan impeller casing. Motor housing ‘Tapered inlet / fan transition duct. 5 metre long PVC tubing to connect the duct pressure tapping point on the duct plate adapter fitted to the ductwork under test. Another short PVC tubing to connect the inlet nozzle pressure connection to the electronic, diferential pressure transmitter (0-1000Pa). Display. Digital control Flexible hose (Changeable) Page 4 of 17Initial steps: Unpack the leakage tester and check that no damage has occured during the transit. If there is any damage, please do not use the equipment and immediately report to Rolastar factory. Check the power supply labels fist on the leakage tester. Read the instructions carefully before starting any work. CAUTION: 1. Use the correct Power Supply as indicated in the tester ID plate. 2. Beware of touching the motor control box or fan casing if the fan has been operating, as these parts are liable to become hot. Do not run the HVLT tester at higher speed for a long period, as this will cause premature wear of the motor brushes. Operating Instructions: 1. Selecta length of duct work to be tested in accordance with HVAC document such that the leakage rate does not exceed the capacity ofthe tester as shown in specifications. Blank off and seal all apertures in the selected length of duct. Inspect carefully to ensure that no opening has been overlooked. Place the Leakage tester on level ground adjacent tothe duct selected under test. Attach the duct Adapter Plate to the duct and connect the flexible hose to the duct adapter plate and fan outlet spigot, using hose clamps & duct tape. Ensure thatthe aperture in the duct is atleast the nominal diameter of the hose. CAUTION: Keep the flexible hose as straight as possible to avoid kinks. Place the Digital control panel on top of the motor guard (as seen in the photograph). Connect tapping of gauges as shown in the schematic diagram Select the fixed inlet nozzle ‘H’ to start with. ‘Switch the tester powers supply ON by means of its power supply using POWER ON/OFF switch provided on control panel. SLOWLY increase & adjust the leakage tester pressure control untl the required duct static pressure is obtained in Electronic cifferential pressure transmitter (-2500Pa), provided the corresponding leakage flow rate is within the capacity of the fan (refer to specifications). Carefully inspect the ductwork for any leaks. _ Check the test under pressure for about 10-15 minutes to get accurate & stable result. |. Set the Electronic differential pressure transmitter (0-1000Pa) reading (refer control solution for leakage tester). On no account allow any smoke to enter the inlet ofthe leakage tester as this will cause damage to the fan and measurement instrumentation. Page $ of 1713. Do not run the tester ata high speed for long period, as this will cause premature wear of the motor brushes. 14. Change of Inlet: When the duct is property sealed and the required pressure has been established in the duct, tis likely that leakage flow rate willbe below the minimum specified forthe fixed inlet nozzle and to maintain the specified accuracy a smaller conical nozzles must be installed. Ifthe leakage pressure for a ductis below 25 Pa fora particular flow nozzle, use the immediate smaller size ofthe flow nozzle. a b, Take the required nozzle from the Kit provided. Slide the nozzle into the fixed (H) inlet nozzle unt its ‘O'Ring is fly secured into place. As the two nozzles G & F are made pust-in type to fit into nozzle H, with a very tight tolerance for measurement accuracy, apply a litle quantity of light il on the outer surface of push-ft nazzles (G & F) if that does not go easily. Disconnect the PVC tubing from nozzle H and connectit to nozzle fited in. Page 6 of 17TROUBLE SHOOTING GUIDE Fan motor will not run, Check the incoming supply voltage. Check whether the tester circuit breaker has operated and reset, if necessary. If the circuit breaker immediatly trips again, do not use the tester. Report to Rolastar. Recommended performance not being obtained. Check the incoming supply voltage. IFlow, ccheck whether itis being loaded by other equipment. Normal leakage flow rate observed but duct pressure stuck very low or at zero. ‘Check that the duct plate adapter pressure ‘connection has an unobstructed connection through to the internal duct space under test. ‘Check that the PVC tubing is free from Kinks, Required duct pressure cannot be obtained with control settings at maximum(Duct leakage high/over range) Flow reading stuck at zero Duct pressure readings normal(ve) ‘Check the differential pressure transmitter and inlet port connections are correct (ref. fig. Pg.8) ‘Check for excessive duct leakage using soap bubble or smoke test. ‘Check inlet port connection (ref. fig. Pg.8) Page 7 of 17Electronic differential | pressure transmitter (0-2500 Pa) Interchangeable inlet nozzles Electronic differential pressure transmitter (0-1000 Pa) Duct under test PVC tubings / High performance P centrifugal fan Duct adapter SCHEMATIC DIAGRAM OF AIR DUCT LEAKAGE TESTER Page 8 of 17Table -1 Reference: Table-31 Air Leakage Rates, DW/143 ‘A practical guide to DUCTWORK LEAKAGE TESTING Leakage Factor F=0.027 xP¢85—for Ciass A 0,009 x P 085 —for Cass B 0.003 x P °5— for Class C (0.004 xP 088— for Class D HK Bids indicele eter porrefer Pha! yelder b lecnge dese ML H Tock shel be canchetfed Ar aber la-is Aol lle pessth Page 9 of 17Table - 2 Reference: Table 4.1 Applicable Leakage Classes, HVAC Air Duct Leakage Test Manual - SMACNA Table - 3 Factor F in CFM/100 Sq. Ft. of Duct (Reference: Appendix E, HVAC Air Duct Leakage Test Manual - SMACNA) Page 10 of 17Control solution for Leakage Tester ‘he controller has built-in LCD display of 4x20 characters & 6 Fh ° ale LLL oe % Keys are used for 2 purposes 1) Scroll though the screens & 2) To increment or decrement the parameters. When the curser is at Left uppermost position of any screen the arrow keys are used to scroll through the screens .Also ‘when the curser is at any input parameter same keys serve the purpose of increment & decrement that particular parameter. Left uppermost used to enter the displayed parameter in CPU memory & the curser moves to next field. Key functions:- * s is displayed only at every power up for 10s while | Rolastar Pvt. L nput values get stabilized. High Velocity Air Leakage Tester This is a default screen ie. is pressed from any mt. Sq.ft. sereen an operator return on this sereen. 00.00 Funetionally this screen is meant for Area calculation. After _ entering the sereen at first E Page 11 of 17reaches selection for type of duct whose area is to be calculated. There are 6 options 1. Manual - this option is valid when calculated area(in sq.meter) has to be inserted. In this case area should be inserted with actual area X 100 i.e. when 320 sq. meter is the | area to be inserted operator should feed 32000 2. Rect - this should be selected when duct is rectangular. 3. Elbow - this should be selected when duct is elbow shaped 4, ShoePi. - this should be selected when duct is in shape of shoe piece. 5. Taper - this should be selected when duct is taper shaped, 6. CloSh - this should be selected when area of closing sheet, | has to be found out. | Depending upon the selected option comesponding input | parameters (e.g. L, A, B, C, D) will appear. | After inserting values to these corresponding parameters | controller in turn does the calculation with corresponding | formula & gives out the area in both units e.g. sq.meter & ——______| sa-feet_____ + This screen is meant for compound area calculation i.e. when | | Area Sq.mt. Sq.ft. area of a duct having different units like rectangular, elbow JofUnit 000.00 0000. has to be found out, After calculating area for every Value | single unit operator should come to this screen. The already Total 000.00 0000. | calculated area appears in this screen also. After pressing | Bey curser goes to “Value” at this position with arrow | keys operator can choose 2 options | "Add this to total” 2)"Clear”. | First option adds recently calculated area to the earlier total Even if the duct has single unit operator has to add the area | {0 total because the total area is taken for further calculation | of permissible leakage. ‘Once the total area & leakage is calculated then before starting area calculation for new duct operator has to Clear earlier area calculation with the 2" option. This screen is for finding out permissible leakage as per || DW/143 Calculation! DW143 standard. in this calculation controller takes the |Pre None Pas ClassA recently calculated total area to calculated permissible |Leak fa leakage. Operator has to select the pressure & the class. |Permis. Leak 000.00 | Atfirst 2! stroke curser moves to pre.(pressure) with Up/Down arrow different possibilities (i.e.125, 250, 500, 750, 1000, 1250...2500) at required pressure value operator should again press 4 to enter that value & curser moves to Class option where again with Up/Down arrow keys: possibilities are "A’,"B","C’,"D" After entering the class age 12 of 17| SMACNA Calculation IPre None Type Rect ILeak fact |Permis. Leak 000.00 i |DUCT STATIC PRESSURURE| 1 00000 Pa I Nozzle F 00000! 00000 Valuedo000Pa | 00.00 lit/s | 000.00 ctm/saft | Summary Area 000.00 sq.mts. 0000. sq.ft. Pressure None ‘controller displays Leak factor for that pressure, class & also calculate permissible leakage for given area, pressure é& __ class. "This is a similar screen as DW calculation but meant for | permissible leakage calculations as per SMACNA standards. | For this calculation also controller takes recently calculated | area same pressure as selected for DW calculations (displays | | in inches of water column) Only selection that the operator | has to make is the type of duct (Rect or Round) Depending | upon this selection controller gives out leakage factor & permissible leakage as per SMACNA standard, "Duct static pressure sensed by differential pressure transmitter is displayed on this screen. This screen gets, stabilized after 10-15 minutes time. Till then, little fine tuning of the blower speed is needed. ‘After calculating permissible leakage & setting duct static pressure, this screen allows operator to calculate actual leakage. Initially operator has to enter selected nozzle("F","G" or “H’) Affer entering this the curser moves to “Value” at this position with Up/Down arrow 2 options are provided "Enter" & "Clear" On left side of “Value” actual reading from pressure transducer is displayed which is transferred to the controller key is pressed. controller takes taneous value so operator should press the 4! key ‘only when the correct value is being displayed. For better stability filtered value is also provided ice. the value which remains constant for | s or more is displayed at right most corner of uppermost line. Once this value is entered by operator controller calculates actual leakage depending upon ype & pressure ‘After all permissible & actual calculations these 3 pages are kind of summery pages which only display the all recently calculated values. ‘At the end of third page controller provides facility to save all the data displayed on these 3 pages as a set of values. Operator has to provide identification number (Index) to every set from | to LI (Le. storage capacity is of 11 such sets) After entering Index & pressing 4 key ente no, & moves the curser to All Data At this pos’ Up/Down arrow controller gives option to save the complete Page 13 of 17 4|SMACNA LeakFac000.00| | Per 000.00 cfm/sqft| | Act 000.00 cfm/sqft | || Index 1 All Data | | set with “save” selected if 4 key is pressed the complete | set of values is stored at index no. as a reference. | Last one is a kind of report sereen which gives final result According to for most recent calculation in terms of whether the duct is ¥ |DW/143 Duct Accepted| acceptedirejected as per respective standard. |SMACNA Duct Accepted| \ | 3.Data storage:- As we have seen that the controller program provides fac the complete set of selected & calculated values for single duct with reference index no, After saving these values if operator wish to refer them again there is set screens called “Retrieve screens” To access these screens operator has to press key from any screen & he will reach following screens. ‘After coming to the first of these screens operator needs to | select the reference index no. to which the set of values is, connected while saving them. ‘When the curser is at “Index”, with Up/Down arrows ‘operator can choose the index no. again from Ito 11 to IData backup Index1 |Area 000.00 m2 i 0000.0 £t2 [Pressure 750 Pa I I I | + | review the connected set of data. The set of selected data is + | displayed in selection screen & following 2 more screens. DW Leak fact 0.0001 Per 000.00 1it/s| | Atthe end of 3" screen there is a possibility to clear all the Act 00.00 1it/s! | memory storage area (i.e. all 11 sets). When curser is at “All Nozzle F data” with Up/Down arrow operator can select “Clear” & press “(1 This command will completely deletes all TSMACNA LeakFacodd.00} | Stored data sets so the operator needs to be careful. !) Per 000.00 cfm/sqft| Act 000.00 cfm/sqft! All data 000 | 4. Change of configurations:- There is one more screen which is meant for the configuration of pressure transmitters. This same screen is used for printing of reports too. This screen is to he used very carefully as any incorrect value entered in this screen will give incorrect reading of pressure, The only thing operator will need to change is the offset value (this will be also very rare case). To access this screen operator Page 14 of 17needs to press keys MP & 8... Controller screen will ask for password which is 9999 by default and can be changed. [= + | | \ |ENTER CONFI PASSWORD| Press # key, scroll down the value to 9999 and again press 4 key to enter this password. Next screen will || appear as under. * | Value in front of “Value” is the actual value read by the 4 transducer. Parameter |Suc press probe 0-40) | “Suction pressure probe” should be selected “0-40” |Bn ves Type 4-20 ma | | SEn” should be selected “Yes” jOff 000. Min 00000) | “Type” should be selected "4-20 mA” 00000 Max 00000) | These 3 values have to be as they are specified above for correct performance of transducers (both suction and static pressure probes). + | Only offset can be changed by operator only if required. StaticPres prob 0-40) | Withno load connected to the transducer ideally “Value” En Yes Type 4-20 mA | | should display 0000. If with no load transducer is showing, 000 Min 00000) _| some positive value or a value in the range of 65200 (ice. Val 00000 max 00000| | negative value in 16 bit representation) then operator should i | put offset value of reverse polarity (e.g. if no load value is | positive then offset has to be negative) so as to make no ___ [load value zero. 5, Print-out reports:- To get the print reports, press the keys 8. 8 together. Controller will ask for the password which is set 9999 by default and can be changed. ; ; | Press Me key, scroll down the value to 9999 and again je rsa conrr passworp| | press key to enter this password, Enter the controller i 0000 |_| Configuration and scroll down through the screens without i | changing their values tll the print option selection screen : appears as below. In this screen, there is an option for printing, ie. whether | you would like o print the eport of either SMACNA or DW standard, Press 4 key to go enter the screen, select the option out of “SMACNA LEAK FACT” or “DW LEAK | FACT", again press #4! key and move to the next screen. | T OPTION Page 15 of 17In this sereen, press 44 key to go to the default option “No”, change it to “Yes”. “Yes” will appear on the screen for 2-3 secs and again it will tum “No” and the printer will print the report as per the standard selected in earlier step. [Do U want to print? No 6. Change of password:- To set the new configuration set-up password, follow the steps On giving the print command, the cursor will move back to the extreme left position. On scrolling down further, next screen will appear from which the default system password No can be changed as per your requirement. Press #4 key and enter the new password by scrolling |NEW CONFIG PASSWORD down or up. Set new password using Med key. \ 0000 At any point of set-up, to move out of this set-up screen, simply press 8 key and the controller default screen will appear. Page 16 of 17Contact Corporate Office: 210, Kshamalaya, 37, New Marine Lines, Mumbai — 400 020 Ph. +91 22 66370351 /2 Fax +91 22 66370353 Email ho@rolastar.com Western Region: A-2/5, G.I.D.C., Antalia, Bilimora — 396 325 Gujarat Ph. +91 2634 284182 / 282141 Fax +91 2634 289534 Email factory@rolastar.com Northern Region: Near Wilhelm Textile Industries, Behrampur Road, Village Khandsa, Gurgaon — 120 001 Haryana Ph. +91 124 4035498 / 598 Fax +91 124 4035698 Email factory_gurgaon@rolastar.com Southern Region: No.64, H.D. Pura, Dasanapura Hobli, Golden Palms & Spa Road, Alur Post, Bangalore — 562 123 Ph. +91 80 23715621 /2 Fax +91 80 23715623 Email _factory_bangalore@rolastar.com Visit our website:- www.rolastar.com Page 17 of 17“Ad GHAOUddV =A CANDIHO “wibs/99$/'IH ZZ'0 1OINBY aBeyPA] 7 [7] SBI aFeyeaT] Weaomag oy Buproos" auop 39} aBe4eo"] ALON 905/NT ~ OVAVET TVALOV “ogy WT ~@T) ADVAVAT GALLINYAd WAWIXVIN| aris anv oie WON “sit epaowwvaravaiy | 9 ayulNanittsid SINOMDITE WOW va | @minssma sna | wat went | suman |? ATAVL CAVGNVLS WOUL “nurbsjo9g/7] (a) YOLOVa AVET £ aTdV.L GUVGNVLS WOU ed (a) aUNssaud Gann z DNINAW vo “aurbg (v) Vay dOW-NS LIND 1 - WOU ONIGVaY ONIGVSa Suna NolLaniosaa “ON PHOS nur “VaR FOVMINS TVLOL| ru H uur = wut =1 “LINN dO SNOISNAWIC WALA) wid ALO UIV| “AVN Of ~aLva| INOdTY LSAL AVAT PYT ‘34d PIpUy Mewajskg¢ 4IEWIS1SAS Sesystemair ooo = 2 a = . Apply silicon sealant on GSS sheet p . Start the fan of tester. . Supply the air inside V rep ive ¢ Pedhincdont Unit Leakage Testing Procedure f . Remove all dampers. Fix the GSS sheet on all openings iphery & other unit openings like DP nozzle, cable‘entry, ports etc. to arrest air leakage & let silicon sedlant to dry for 3-4 hrs, Connect the flexible pipe of leakage tester to the unit. Required values put in the System (Rollastar Leak Test Machine.) e AHU until the desired pressure of +ve700 Pa is achidved (as per Leakage class L1). Duration of test : 5-10 min |. Find the leakage of the casing & prepare the leak test report if . If leakage is above maximum permissible limit, then identify the probable leakage areas & seal it with silicon seélant / gasket. After that retest the unit.Acumen Measurements & Consultancy Dvt, He. ee (Calibration fYivision) ACUMEN D-10/6, First Floor, Okhia industrial Area, Ph »-1, New Delhi - 110020 : Ph. ovi-aroiaai, 42701204 42701220 Mol BSUS esas Re “SSE twohcimendtcan,calraiondacumande cmt wv acamereehicom 2 — CALIBRATION CERTIFICATE Format No.:7.8F-01, Page Lof 1 [ute Wo. Ceaseazz00000 a7 [Ceniicate No. AMC/OISS7 |CUSTOMER NAME & ADDRESS:- 1. is request No-aDate 1147 & 0207-22 M/s. Syslerair inate Pvt, uta, Dote ot Calibration 0297-2032 Ptot No. 03. Ecotech |, Sector-31, sug. Col. Due Date +01-07-2023 [site IV, Kasna, Greater Noida - 201308, india. lssve date 10407-2072 TTEM'S DESCRIPTION & IDENTIFICATION DIFFERENTIAL PRESSURE TRANSMITTER WITH INDICATOR finsteoment Name Make Core! Range / size 1040 250 mm0/0 102450 Pa. Modi No. + RTL-DLW.2008 Leos! Count :1Pa serit Wo. 12121704 Visual Inspecte 20K Party 10 tore oPr-02 Location — ENVIRONMENTAL CONDITIONS [Calibration Procedure Reference? MCP-1a jremperature = (aoe sfc Reterence standard OKO R61, NABL 12219 Relative Humidly = 180: 101% [caitration Pefomed ot EALSto [ALOR EQUIPMENT USED Nomenclature Ident. No. Traceabilly Certicate No. Vatid upto [Digital Manometer 16061558) (MMI/S6) 1S0/22-23/4300-8, 1506-23 [causation Resur Nominal Value (WUC) Observed Valve (Masta) (mbar) Mean Valve Devialion Repeatabllly Hysteresis (Fo) (mba) sing Failing Ring (mbar) (mbar) (mbar) (ber) ° 00 0000 00 00 : - - 100 9 10 10 10 10 09 00 09 00 50 5050 50 50 00 00 00 00010000 100 100 00 90 oa 20 00 00 m2 aad 201 on on on 240040 kOe 12 02 03 01 Remanxs ‘DUC = Device Under Caioation, UUC=Unit Under Caforation| 1 2 bgundinahy omen ops crane mel conto ocr =24100 nb ® —obiainedt rom ihe CEO, Acumien Maasurements & Consultancy P¥!. Lid,, New Delhi, ee bs shih rer vee tend of report (imsam) [Coitoratect 8y)Acumen (Measurements & Consultancy Pvt, Wd. 2 Phaso-t, Now Delhi - 110020 ome |, 42701222, 42701223. Mobile: BS85965526, 9950380695 “Et info@acumendothi.com, calloration@acumendelhl.com W: wru.acumerecinicom Belesea CALIBRATION CERTIFICATE Format No.:7.8°-01 Page 1 of 1 LR No. :C C23642300000 1068 [Cerificate No. © AMC POTS [CUSTOMER NAME ADDRESS: service Request No.tate £1147 & 02.07.22 b/s. Systomairingia Pvt. Ue. loate of Cottortion 02-07-2022 ot No. 03, Ecolech |, Secior-31, svg. Cal, Due Dato 01-07-2023 [Site1V, Kasna, Greater Noida = 201308, nla, lssue Dato 4-07-2022 ITEN'S DESCRIPTION & IDENTIFICATION. = Instrument Name ~~: DIFFERENTIAL PRESSURE TRANSMITTER WITH INDICATOR lake Corel Range / size O04 mmt}O/0 to 1000 Fa lmodet No, RTL-DLW-2008 Least Count 1Pa Serial No P12iai703 Visual inspectic OK Perly 1D Menke PTO} Location — NVIRONMENTAL CONDITONS [Calibration Procedure Reference 7 MCP-1a Hemperature 2 oes'C Reterence standard + ORD R61, NABL 12213 Rotative Humietly (50 10) [catioration rerfomed at EAtSile [MAJOR EQUIPMENT USED fomenclature Ident. No. Traceabilty Ceriicate No. Vatie upto Picital Monometer 160615581 (Maayae) 13C/22-25/4380-8 9150623, CALIBRATION RESULT. Nominal Valve (UUC) Observed Valve (Master) (mba) Mean Valve Deviation Repectabitly —tlysterosis (Pa) (mer) sing Falling ising (mbory (mbar) (mba (mbar) o 09 = 0000 00 00 : - . 200 20 20.20 20 20 09 co 00 400 40 4040 40 40 00 09 00 600. 60 6060 60 40 00 09 00 200 80 80 ao 79 80 00 o oo 1000 100 100 100 99 100 00 21 oa REMARKS : |. BUC= Device Under Calxation, UUCeUnit Under Castration 2. Fapanded! uncerainy of mearuremen! ot approx 95% contiaence lava for coverage laclor (k)=218 # 1.043 mibar 3. _ Tires of Cotbrotion reer to ony fo the particular lem subrnlte lor ealtorson 4. Catifcate iived Is only Seiontiic of indus Purpoxe ry 5. Suggested ned due dote ofcatbration & given as requested by customer, 6 DUChos been calibrated againes lab standards ore kaceabie to national &inlexnationolstoncards 7. The osu eprted in this cenicate are valid at the Hie of ond under the slated condions of Mecnrement 28 Gerlicale shot no} be reproduced, excep! in fl. uness ewan persion for Ihe publication of an opproved abiracthas buen 8. _cbteinec om io CEO, Aeumon Meatiremerts & Conley Pl Lia, New beta Tsived & Authored 8y ss @ Loca (@.\) vibe iCoiierted wy) BA Seas “Endl of report umsomy \ nSant gz Acumen (Measurements & Consultancy Pvt, Ted. (Calibration Qiviston) D-10/6, First Floor, Okhle industrial Area, Phase-1, Now Delhi - 110020 Ph. 041-42701224, 42701222, 42701223 Mobile: 8585965526, 9350380535 Imvicieny E: Info@acumendelhl.com, callbration@acumandelhl.com W: www.acumendalhi.com CALIBRATION CERTIFICATE Format No.7.8F-01 ee Page Loft [CUSTOMER NAME & ADDRESS: [Gesiicate No, TAMIR 7 ls. Systernai inca Pv, Le. [service Request No.kDate 11770 & 2009-22 [Plot No. 03, Ecotech I, Sector - 31, |Date of Calibration 21-09-2022 ile IV, Kasna, Greater Noida - 201308, india sug. Ca. Due Dote + 20-09-2023, sive Dato 2299-2022 TEMS DESCRIPTION & IDENTIFICATION insivoment Name+ NOLES TRE — Make : Range / Size 28.5100 | IModet No. sertat No. - Visual Inspection 10K arty! Monk ___: NPP -02 location pose [ENVIRONMENTAL CONDTIONS PROCEDURE FOMOWED! MCPIZ [Temperature (aotaye [CONOMTION OF ITEM WHEN RECEIVED: OK Relative Humity _: (60: 10)% Location of Calibration : At Laboratory [imAJOR EGUTPMENT USED Nomenclature Ident. No. Traceabitty Certificate No. Vatia upto Potts Projector 3162 (MM/06) TWF/PP/001/22(Fonsion) 16-06-24 [CALIBRATION RESULT - — - Igloo Dia Nominal size Observed Mean size mam mmm 23.50 28.491 Hole Dia. Nominal size Observed Mean Size me mm 200 2013 1 vce Under Cofbyation, UUC=UnI Uneor Caloalion be. 2, pandeu uncertainty of meas.rement al approx 79K conidence level for coverage focler[k]=2Is £45 um 3, Suggested next due date of coloration i given os requested by customer, 41 DUC Hos boon culitnaled goinest lob standards are aceable Io alloc &intemalional stanclos 5, Tisrosull of caltraion eter fo ent fo the particular em submited fr collation Theses :eported In tis ceiicate axe valk al Ihe me of anc under the stated coneiions of Meosucement THs colticole sha no! be reproduced, except nfl, ues 0 wrlion permston for Ihe publican of an approved ebstae! Nes bee 7. _oblainad tom ho CEO, Acumen Mocsurements & Consullancy Pv. Ud. New Del FT is @ ty (Fm ina J sri a ( S UC Suiar {Conortod oy Seip onitebor am 7am) Tava © Ratnorsod Byfa Acumen Neasurements & Consultancy Pvt. Ud. s (Calibration Division, ‘ACUMEN D-10(6, First Floor, Okhia Industrial Area, Phase-1, Now Dothi » 110020 Gee —_Ph.: 011-42704221, 42701222, 42701223 Mobile: 8585965526, 9950360535 sevecmeer Et info@acumendolhi.com, calibration@acumendelhi.com W: www.acumendlhl.com CALIBRATION CERTIFICATE Format No.7.8F-01 ———— Page tof 1 [CUSTOMER NAME & ADDRESS [Cerificate No. T AMCIORVITE M/s, Systema Inca Pvt Ltd. service Roquost No.tDate +1770 & 20-09-22 Plot No.03, Ecolech |, Sector-31, lbate of Calration + 21-09-2022 site 1V, Kasha. Greater Noida - 201308, india. Isug. Cal, Due Date 7009-2023 sue Date 209-20 “ITEM'S DESCRIPTION & IDENTIFICATION - instrament Name = NOTELEF WPE ~ lake Range / size 1S mam Mode! No. [Seti No. Visual inspection Patty 10 Mark i NEP -01 Location ENVIRONMENTAL CONDITIONS: [PROCEDURE FOLLOWED: MCP-12 hrempevaiwe 2 (2082/6 IcONDMON OF TEM WHEN RECEIVED: OK Retative Hurncity _: (50: 10)%6 lLocation of Calibration : At Lalvoratory [ATOR EQUIPMENT USED ~ Nomenclature Ident. No. Traceabilly Certiicate No, Vat upto Protie Prolector 3162 (MMI/06) TF/PP/0 122 (Kansion) 1606-24 [CALIBRATION RESULT - Inside Dia. Nominal Se Observed Mean Size 15.00 4959 Hote bia, Nominal Ste Observed Mean Size mm mm 2.00 2.008 REMARKS BUC Dovkeo Under Calibration, UUC=Unit Under Caoxalion Lo. 1 2, . fxoonded uncertiny of meanuement ot anproK 95% contisence level ar coverage Factorl=215 6. um 3. Suggestednost due date of ealtxalon is glen os requested by cusomer. 44. DUCHos oon catlrated egaine! fab siandards ae rocoabie fo national & Inirnaliona storcos ‘5. Them of collation eter to onl o the perticvarilem submiled for caration. 6. herent repoctedin hs cailcoto ore vale a ho tim of and under he sated Condlions of Measurement This cotiicte shall nol be roprockiced, excep! In UE, ues 6 wallen permision fo the pubiicalion of cn proved abst hen been 7. _gotoinec tom the CEO, Acumen Measurements Consultancy Pv. id. New Det Taved 8 Aare gr y @ Yom) & [sacf¥A kumar AY Ue Suter (Catbrated By) sendd Ot Refsorte (7M 1M)