Safety checked

Chassis variant Document no.

Safety item

Division/Group Issuer, date

Quality checked 2079419

Mark yellow for updated

TEACO A v Tongeren 05/09/2011
497577

Symbols
Title Issue ECO
Task no

topline cab
Task duration
Beam airhorns on a topline 2 Total time 3.5 H
Search way

Task description Warning (if applicable)

Picture / Comments
1 Switch X
2 fitting wiring harness X
3 fitting wiring harness X
4 fitting 8 mm line X
5 Fitting magnetic valve X
6 fitting magnetic valve kitchen use a trapezium drill X
7 fitting magnetic valve acc and storage (panel beater drill) for X
8 fitting 6 mm line drilling the holes X
9 drilling holes X
9.1 measuring for fitting or not / glueing X
10 checking and glueing X
11 supplying
Parts list X
drawing 1 X
sypply sheet X

Affected products:
topline cab FPC 584B + not with rigid adapted FPC 3968B, 3969A

00:00

Version 1 FFU Standard Template MZ TEACO

 ECO No. Document no. Issue

497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
1 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

Switch switch:

1 The switch goes into panel D. If no room in

D, then into panel F. If no room in F, then
into panel H.

2 Connect wiring harnesses according to

drawing 1428523, section B,C,D / 5,6,7.
Refer also to drawing 1.

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

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497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
2 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

fitting wiring harness Fitting cable harness:

1 Fit cable harness 1723015 in dashboard.

C274
2 Pull grey cable ( vis 78) from wiring
harness.

3 Pull grey cable (Vis78) from the visibility

ecu, (positioned next to the pedals),
connector E32 / B - pin 1.

4 Fit vis 78 from truck together with vis 40

from wiring harness in the same position.

Part and tool handling

E32/B - pin 1

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

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497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
3 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

fitting wiring harness Fitting cable harness:

1 Remove the upper cupboard and the A­pillar

cover on passenger's side.
Ground rail
2 Route cable 1847032 through the A­pillar
downwards, connect the black cable to the
ground rail in the upper cupboard.

C20-
pin18
Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

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497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
4 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

fitting 8 mm air line Fitting 8 mm air line:

1 Route an 8 mm air line from the junction

block at the pedals through the dashboard,
passenger side A-pillar to the upper
cupboard.

Remove plug and fit 8 mm line for

air horns.

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

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497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
5 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

Fitting magnetic valve Fitting solenoid valve:

1 Fit the magnetic valve according to picture.

2 Drill 2 holes in the middle cupboard

according to picture and countersink holes.

3 50 mm from the hole to the right and

45 mm to the front is centre of first
magnetic valve hole.

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

 ECO No. Document no. Issue

497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
6 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

fitting magnetic valve kitchen Fitting solenoid valve:
Topline with “kitchen module”:

1 With this variant the magnetic valve is fitted

in the outer corner behind the storage bin.

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

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497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
7 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

fitting magnetic valve acc and storage Fitting solenoid valve:
Topline with ACC and storage module

1 On this variant the magnetic valve right

front is fitted in the storage module.

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

 ECO No. Document no. Issue

497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
8 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

fitting 6 mm line Fitting 6 mm air line:

1 Remove the roof hatch surround and the

rivets from the ceiling.

2 Route two 6 mm lines from the magnetic

valve to the roof hatch.

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

 ECO No. Document no. Issue

497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
9 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

Drilling Drilling holes for air horn:

1 See drawing 2 for measurements.

2 Use the horn as a template for marking off

the front bracket hole.

3 Ensure that no drilling swarf remains,

remove carefully!!

Part and tool handling

If truck with 4.5 metre spoilers, supply the horns and the nipples in the cab.
Do not drill holes in the roof, only preparation in the cab.

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

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497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
9.1 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

Drilling Measure the heigth of the cab according to
document 2111233.

If the total heigth is more than 4 meters, the horns

and the last page of the instructions must be
supplied and the holes should be masked
according tot document 2111233 and instruction

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

 ECO No. Document no. Issue

497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
10 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

checking and glueing checking and glueing:

1 Route a 6 mm line on each side, ± 10 cm

must be left protruding from the roof.
Ensure both lines are the same length.

2 Check if the magnetic valve is operational

and if air is blown from the valve through
the 6 mm lines.

3 Ensure the nipples fit through the 26 mm

holes and that the holes match the rivet
nuts.

4 Treat the holes with tectyle and fit bolt Supply horns if
812502 with washer 1379223 to the rivet necessary.
nuts. Mask everything with tape Tesa 4688
or similar, additional masking on 26 mm
hole.

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

 ECO No. Document no. Issue

497577 2079419 2
Task number Chassis variant Issuer, date Symbols Real time
Safety Quality control Safety control
11 topline cab A v Tongeren 05/09/2011 sec

Task description Sy No Operation Important / notice consequences

supplying Supply:

1 Supply the horns in the original box and put Supply horns if
the box in the cab. necessary.

2 Supply also: 2x stainless steel plate, 2x Supply horns if

elbow insert nipple, 2x rubber for stainless necessary.
steel plate, 6x M6 bolt and 6x M6 washer.

3 Switch off the switch and stick the last page Supply horns if
to the inside of the window. necessary.

Part and tool handling

Name Name Name Name Name Name Name Name Name Name Name Name Name Name Name

Version 1 FFU Standard Template MZ TEACO

ECO number 497577

Part number Number Description Conditions

2079419 1 Document number

2 Air horn
1736470 8 Rivet nut
2 Elbow insert nipple
2038654 1 Solenoid valve
1886105 1 Cable
1847032 1 Cable
1321155 1 T-nipple
812957 1 45º nipple
1371197 1 Insert nipple
1369863 2 Nipple
813202 1 Plug
1452625 2 M6X25 Allen screw
1108763 2 Blind rivet
1483543 2 x 2000 mm Air line 6 mm
1483544 1 x 4000 mm Air line 8 mm
1421841 1 Switch
801992 8 Bolt
802995 8 Washer
1443344 1 Cable shoe
812502 8 Bolt
1379223 8 Washer
807351 1 Lock nut M6 Ground
2 stainless steel base plate
2 rubber for base plate
drawing 1
drawing 2
 Do not operate the air horns.
because of
loose lines on the roof.

Do not operate the airhorns

There are loose lines on the roof